FILE: IM_091-159-430-250_revC.P65
REV: C
REVISED BY: PSS
DATE: 12-27-12
INSTRUCTION MANUAL
SUPER 30 AUTO EJECT
AUTOMATIC SHORE LINE DISCONNECT
170 Cherry Ave.
West Sayville, NY 11796
www.kussmaul.com
30 AMP
MODEL # 091-159-430-250
Note: 3-Phase ONLY
2 YEAR WARRANTY
Phone: 631-567-0314
Fax: 631-567-5826
sales@kussmaul.com
INTRODUCTION
The Super 30 4 Pin Auto Eject is a completely sealed automatic power line disconnect. This prevents
contamination of the mechanism by road dirt and ensures long reliable life even when mounted in the most
severe environment. A novel plug detector closes and opens a 40 amp contactor in a seperate weatherproof
box after the mating connector is inserted and before the connector is ejected. This eliminates arcing at the
connector contacts and assures long contact life. As with all Auto Ejects, the Super 30 4 Pin Auto Eject is
connected to the starter circuit so that ejection occurs when the engine is cranked.
INSTALLATION INSTRUCTIONS
Step #1 Mounting of unit
1. Locate a convenient place on the vehicle to mount the Super 30 4 Pin Auto Eject. A minimum
clearance of 5 inches behind the mounting panel is required.
2. Place the hole template (figure 4) in position and center punch in 6 places.
3. Drill 6 mounting holes, #29 drill (0.136” diameter). Be certain that all the holes are precisely located.
4. Cut-out rectangular hole.
5. See figure 1mounting. Install weatherproof cover, weatherproof cover gasket, mounting plate, and
mounting plate gasket to super 30 using (2)#8-32 x ¾” and (2)#8-32 x 1 5/8” screws provided.
6. Install that assembly into cut-out in truck wall using (6)#8-32 x ½” self tapping screws provided.
Step #2 Mounting of Contactor Box
1. Locate a convenient place on the vehicle close to the Super 30 4 Pin Auto Eject so the wires will reach
the box. Use screws supplied.
Step #3 Wiring Unit
1. See figure 3 Wiring. Insert AC wires through the Contactor Box strain relief and install wires as
shown.
2. See figure 3 Wiring. Install DC wires as shown, use 18 AWG wire minimum.
3. Test the unit to verify that it is operational.
TEST AND OPERATION
To test the unit make sure all wiring is complete. Plug in connector to the Super 30 4 Pin Auto Eject and start
the vehicle. The connector should eject at this time.
The Super 30 4 Pin Auto Eject disconnects the shoreline by extending a shaft to push the plug out of the unit.
A novel plug detector closes and opens a 40 amp contactor in a seperate weatherproof enclosure after the
mating connector is inserted and before the connector is ejected. This eliminates arcing at the connector
contacts and assures long contact. Because of this, the connector can be operated manually or
automatically with no damage to the unit.
Measure the voltage from TP1 & TP2 (see figure 3). This must be 120 volts AC to operate the contactor.
NOTES AND CAUTIONS
NOTE
Do not permit the shore line to drop to the floor when it is ejected. Keep from falling by utilizing
a bungee cord restraint, cord reel or some other device. Dropping the connector may result in
damage or breakage. Kussmaul Electronics does not warrant the connector.
ABOUT CONNECTORS
The Super 30 4 Pin Auto Eject is supplied with mating connector. We suggest that you utilize the
connector supplied. When replacing with another connector, test carefully that the new
connector will eject properly.
A
REV
TO LOAD ON TRUCK
SHEET OF
GROUND
WEST SAYVIL LE, NY
12-27-2012
091-159-430
BLACK
JUMPER
T1
L1
TP2
CONTACTOR
120VOLT AC COIL
T3 T2
L3 L2
TP1
ANGULAR
.001
.005
+
-
+
-
TOLER ANC ES
.XXX
.XX
DECIMALS
DIMENSIONS ARE IN INCHES
UNLE SS OTHE RWISE SPE CIFIE D:
CONTAC TOR WEATHERPR OOF BOX
DATE
DWG N O.
FIGU RE 3 WI RING
DO NO T SCAL E DRA WIN G
SCALE
SIZE
T. N ugent
FINSH
MAT:
DRAWN
*NOTE
INSTALL (3) FER RULES
SUPPLIED ON LOAD
WIRES
WHITE
BLACK
RED L3
GREEN GROUND
BLACK L1
WHITE L2
NOTE: CONTACTOR NEEDS 120 VOLT AC TO OPERATE.
THESE WIRES ARE CONNECTED TO THE PLUG DETECTOR
SWITCH, THEY MUST BE
CONNECTED TO 120 VOLTS AC
FOR CONTACTOR TO OPERATE.
WITH PLUG INSERTED INTO AUTO EJECT MEASURE
THE VOLTAGE BETWEEN
TP1 & TP2 YOU SHOULD
READ 120 VOLTS AC.
BLACK: +12 OR 24 VOLTS, CONTINUOUS
WHITE (START)
GREEN (GROUND)
FUSE
2 AMP FUSE, +12 or +24 VOLTS
DC INPUT FOR AUTO EJECT OPERATION
PLUG DETECTOR SWITCH 120 V OLT AC
AC LINE WIRES 10 AWG
4 PIN SUPER 30 AUTO EJECT
PLUG DETECTOR SWITCH
W
6.210
4.190
1.010
0.330
8.874
4.676
4.7351.475
0.250
1.282
6.123
0.500
5.356
.42
DRAWN
FINSH
MAT:
UNLESS OTHERWISE SPECIF IED:
DIMENSIONS ARE IN INCHES
TOLE RANC ES
ANGULAR
DECIMALS
+
.XX
.005
+
.XXX
.001
-
DO NOT SCALE DRAWING
T. N ug en t
SIZE
SCALE
OUTLINE DRAWING
DWG NO.
091-159
DATE
EST SAYVILLE, NY
REV
SHEET
OF
SPECIFICATIONS
Input Voltage: +10 to +28 VDC
Input Current: 1.6 Amps Max
External Fuse: 2 Amp
Rating: 3-Phase, 250 Volts AC, 30 Amps
Hardware Pack: Inline fuse holder with fuse; mounting plate with gasket;
cover with gasket; 720239FX: 4-pin mating plug;
mounting screws
INSTALLATION RECORD & WARRANTY
Date Installed
Installed By
Vehicle Identification
Vehicle Owner
2 YEAR WARRANTY
All Super 30 Auto Ejects manufactured by Kussmaul Electronics Company Inc.
are warranted to be free of defects of material or workmanship. Liability is limited to
repairing or replacing at our factory, without charge, any material or defects which
become apparent in normal use within 2 years from the date the equipment was
shipped. Equipment is to be returned, shipping charges prepaid and will be returned,
after repair, shipping charges paid.
This warranty does not include normal wear and tear, pitting of the electrical
contacts, malfunction due to contamination of the mechanism, or any cracking,
breakage or damage to the connector.
Kussmaul Electronics Company, Inc. shall have no liability for damages of any
kind to associated equipment arising from the installation and /or use of the
Kussmaul Electronics Company, Inc. products. The purchaser, by the acceptance
of the equipment, assumes all liability for any damages which may result from its
installation, use or misuse, by the purchaser, his or its employees or others.
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