Kussmaul Electronics 091-159-30-120 User Manual

FILE: IM_091-159-30-120_revG.innd
REV: G

INSTRUCTION MANUAL

REVISED BY: THN
DATE: 2-12-2013

SUPER 30 AUTO EJECT

AUTOMATIC SHORE LINE DISCONNECT

170 Cherry Avenue
West Sayville
New York 11796

30 AMP

MODEL: 091-159-30-120

2 YEAR WARRANTY

www.kussmaul.com

Phone: [phone]

E-Mail: [e-mail]

Fax: [phone]

INTRODUCTION

The Super 30 Auto Eject is a completely sealed automatic power line disconnect. This prevents contami­nation of the mechanism by road dirt and ensures long reliable life even when mounted in the most severe
environment. A novel plug detector closes and opens the 120 volt A.C. circuit after the mating connector
is inserted and before the connector is ejected. This eliminates arcing at the connector contacts and as­sures long contact life. As with all Auto Ejects, the Super 30 Auto Eject is connected to the starter circuit
so that ejection occurs when the engine is cranked.

INSTALLATION INSTRUCTIONS

Step #1 Wiring Unit

1. Remove rear plastic cover from Super 30 Auto Eject by unscrewing (4) #8-32 screws.

2. See Figure 3, DC wiring. Snake wires though small cover strain relief and install wires as shown
use 18 AWG wire minimum.

3. See Figure 2, AC wiring. Snake wires though large cover strain relief and install wires as shown
use 10 AWG wire minimum.

Reinstall the rear plastic cover and tighten screws to 4 in/lbs

4.

5. Test the unit to see if it is operational before mounting.

Step #2 Mounting of Unit

1. Locate a convenient place on the vehicle to mount the AUTO EJECT. A minimum clearance of 5

inches behind the mounting panel is required.

2. Place the Hole Template (Figure 4) in position and center punch in 6 places.

3. Drill 6 mounting holes, #29 drill (0.136” diameter). Be certain that all the holes are precisely located.

4. Cut-out rectangular hole.

5. See Figure 1, Mounting. Install Weatherproof Cover, Weatherproof Cover Gasket, Mounting Plate,

and Mounting Plate Gasket to super 30 using (2)#8-32 x ¾” and (2)#8-32 x 1 5/8” screws provided.

6. Install that assembly into cut-out in truck wall using (6)#8-32 x ½” self tapping screws provided.

TEST AND OPERATION

To test the unit make sure all wiring is complete. Plug in connector to the Super 30 Auto Eject and start
the vehicle. The connector should eject at this time.

The Super 30 Auto Eject disconnects the shoreline by extending a shaft to push the plug out of the unit.

A novel plug detector closes and opens the 120-volt A.C. Circuit after the mating connector is inserted and
before the connector is ejected. This eliminates arcing at the connector contacts and assures long contact
life. Because of this, the connector can be operated manually or automatically with no damage to the unit.

NOTES AND CAUTIONS

NOTE

Do not permit the shore line to drop to the oor when it is ejected. Keep from falling by utilizing a bungee

cord restraint, cord reel or some other device. Dropping the connector may result in damage or breakage.

Kussmaul Electronics Co., Inc. does not Warrant the connector.

ABOUT CONNECTORS

The Super 30 Auto Eject is supplied with mating connector. We suggest that you utilize the connector

supplied. When replacing with another connector, test carefully that the new connector will eject properly.

PLUG WIRING

EARTH
GROUND

AC LINE

AC NEUTRAL

SPECIFICATIONS

Input Voltage: 10-28 VDC
Input Current: 1.6 Amps Max
External Fuse: 2 Amp
Rating: 120 Volts AC, 30 Amps
Hardware Pack: Inline fuse holder with fuse; mounting plate with gasket;

cover with gasket; yellow/gray mating plug; mounting screws
Weight: 7 pounds

INSTALLATION RECORD & WARRANTY

Date Installed

Installed By

Vehicle Identification

Vehicle Owner

2 YEAR WARRANTY

All Super 30 Auto Ejects manufactured by Kussmaul Electronics Company

Inc. are warranted to be free of defects of material or workmanship. Liability is lim­ited to repairing or replacing at our factory, without charge, any material or defects
which become apparent in normal use within 2 years from the date the equipment
was shipped. Equipment is to be returned, shipping charges prepaid and will be
returned, after repair, shipping charges paid.

This warranty does not include normal wear and tear, pitting of the electrical
contacts, malfunction due to contamination of the mechanism, or any cracking,
breakage or damage to the connector.

Kussmaul Electronics Company, Inc. shall have no liability for damages of

any kind to associated equipment arising from the installation and /or use of the

Kussmaul Electronics Company, Inc. products. The purchaser, by the acceptance

of the equipment, assumes all liability for any damages which may result from its
installation, use or misuse, by the purchaser, his or its employees or others.