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INSTRUCTION MANUAL
AUTO CHARGE T
AUTOMATIC BATTERY CHARGER
TRANSIENT SUPPRESSED
MODEL #: 091-80-XX
NOTE :
This charger is designed for
electric utility, circuit breaker
operating applications and anywhere
in a high electromagnetic field environment
INPUT :115 volt, 50/60 Hz, 2amps
File: IM_091-80-XX
Rev:
Revised By:
Date: 4-15-2004
170 Cherry Avenue
West Sayville, NY 11796
www.kussmaul.com
3 YEAR WARRANTY
Ph: 800-346-0857
Fax: 631-567-5826
sales@kussmaul.com
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INTRODUCTION
The Auto Charge T, Model 091-80-xx battery charger is a compact completely automatic
charger designed for installation in systems which require a transient suppressed char-
ger. Ideal for electric utility applications to maintain the batteries used in high voltage
circuit breaker trip circuits or wherever the charger may be exposed to high electromag-
netic elds. Red, yellow and green indicators are provided to indicate whether the
battery is fully charged, charging normally or receiving the maximum current.
Construction of the Auto Charge T is extremely rugged to withstand shock and vibration.
In addition the line power input lines and the charger output terminals are provided
with lters and MOV transient suppressors. These suppression circuits permit the char-
ger to meet ANSI/IEEE C37.90.1-1989.
INSTALLATION
The Auto Charge T Automatic Battery Charger should be installed in an area with
adequate ventilation. A power cord is supplied for connection to 115 volts 60 Hz.
1. Mount the charger using the four holes provided for this.
2. Connect the wiring from the battery to the Output Terminal Strip. Spade lugs that
have been securely crimped, or soldered, should be used.
3. Double check all wiring before proceeding.
4. Wire the A.C. power line cord to 115 volts.
5. Pilot light will light to show that the charger has power.
170 Cherry Avenue
West Sayville, NY 11796
www.kussmaul.com
Ph: 800-346-0857
Fax: 631-567-5826
sales@kussmaul.com
2
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INSTALLATION WIRING DIAGRAM
WIRE SIZE CHART
CONNECTION ITEM DEFINITION WIRE SIZE
BAT-
BATTERY
NEGATIVE
12 AWG
BAT+
NEGATIVE CHARGING LEAD
FOR BATTERIES
POSITIVE
BATTERY 12 AWGPOSITIVE CHARGING LEAD
FOR BATTERY # 1
AUTO CHARGE T
TRANSIENT PROTECTED AUTOMATIC BATTERY CHARGER
POWER CHARGER OVERLOAD, BATTERY
LOW OR EXCESSIVE LOAD
CONSTANT VOLTAGE MAXIMUM CURRENT, NORMAL
BATTERY
_
+
NEG
BATTERY
VEHICLE
GROUND
POS
IMPORTANT: Wire size is for a maxi-
mum length of 20 feet. If wiring is to be
longer, larger wiring is required.
Additional information is available on
request.
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SPECIFICATION & OUTLINE
MODEL #
SPECIFICATION CHART
AMPS VOLTAGE
091-80-6 12 6
091-80-12 12 12
091-80-24 6 24
091-80-32 5 32
091-80-36 4 36
091-80-48 3 48
O91-80-72 2 72
O91-80-96 1.5 96
O91-80-120 1.2 120
SPECIFICATIONS:
Input: 115V 50/60Hz, 2 amps
Input Fuse: 5 amps
Output: see chart
Output Current: see chart
Weight: 12 lbs
12.00
6.75
AUTO CHARGE
12.75
4.75
9/32" DIA. 4 HOLES
4.25
OUTLINE DRAWING
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INSTALLATION RECORD
DATE INSTALLED _______________________________________________________
INSTALLED BY _________________________________________________________
VEHICLE IDENTIFICATION _______________________________________________
VEHICLE OWNER _______________________________________________________
WARRANTY POLICY
All products of Kussmaul Electronics Company Inc. are warranted to be free of
defects of material or workmanship. Liability is limited to repairing or replacing
at our factory, without charge, any material or defects which become apparent in
normal use within 3 years from the date the equipment was shipped. Equipment
is to be returned, shipping charges prepaid and will be returned, after repair,
shipping charges paid.
Kussmaul Electronics Company, Inc. shall have no liability for damages of any
kind to associated equipment arising from the installation and/or use of the Kussmaul Electronics Company, Inc. products. The purchaser, by the acceptance of
the equipment, assumes all liability for any damages which may result from its
installation, use or misuse, by the purchaser, his or its employees or others.
170 Cherry Avenue
West Sayville, NY 11796
www.kussmaul.com
Ph: 800-346-0857
Fax: 631-567-5826
sales@kussmaul.com
5
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