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BOOK# 091-80-1
revised April 15, 2004
INSTRUCTION MANUAL
AUTO CHARGE T
AUTOMATIC BATTERY CHARGER
TRANSIENT SUPPRESSED
MODEL #091-80-XX
NOTE :
This charger is designed for
electric utility, circuit breaker
operating applications and anywhere
in a high electromagnetic field environment
INPUT :115 volt, 50/60 Hz, 2amps
3 YEAR WARRANTY
KUSSMAUL ELECTRONICS CO., INC.
170 CHERRY AVE., WEST SAYVILLE, N.Y. 11796-1221
TEL: in NY 631-567-0314 TOLL FREE: 800-346-0857 FAX: 631-567-5826
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INTRODUCTION
The Auto Charge T, Model 091-80-xx battery charger is a compact completely automatic
charger designed for installation in systems which require a transient suppressed
charger. Ideal for electric utility applications to maintain the batteries used in high
voltage circuit breaker trip circuits or wherever the charger may be exposed to high
electromagnetic fields. Red, yellow and green indicators are provided to indicate
whether the battery is fully charged, charging normally or receiving the maximum current.
Construction of the Auto Charge T is extremely rugged to withstand shock and vibration.
In addition the line power input lines and the charger output terminals are provided with
filters and MOV transient suppressors. These suppression circuits permit the charger to
meet ANSI/IEEE C37.90.1-1989.
INSTALLATION
The Auto Charge T Automatic Battery Charger should be installed in an area with adequate
ventilation. A power cord is supplied for connection to 115 volts 60 Hz.
1. Mount the charger using the four holes provided for this.
2. Connect the wiring from the battery to the Output Terminal Strip. Spade lugs that
have been securely crimped, or soldered, should be used.
3. Double check all wiring before proceeding.
4. Wire the A.C. power line cord to 115 volts.
5. Pilot light will light to show that the charger has power.
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INSTALLATION WIRING DIAGRAM
AUTO CHARGE T
TRANSIENT PROTECTED AUTOMATIC BATTERY CHARGER
POWER CHARGER OVERLOAD, BATTERY
LOW OR EXCESSIVE LOAD
CONSTANT VOLTAGE MAXIMUM CURRENT, NORMAL
BATTERY
_
+
NEG
BATTERY
VEHICLE
GROUND
POS
WIRE SIZE CHART
CONNECTION ITEM DEFINITION WIRE SIZE
BAT-
BAT+
BATTERY
NEGATIVE
BATTERY
POSITIVE
NEGATIVE CHARGING LEAD
FOR BATTERIES
POSITIVE CHARGING LEAD
FOR BATTERY # 1
12 AWG
12 AWG
IMPORTANT: Wire size is for a
maximum length of 20 feet. If wiring
is to be longer, larger wiring is required. Additional information is available on request.
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SPECIFICATION & OUTLINE
SPECIFICATION CHART
SPECIFICATIONS:
Input: 115V 50/60Hz, 2 amps
Input Fuse: 5 amps
Output: see chart
Output Current: see chart
Weight: 12 lbs
MODEL # AMPS VOLTAGE
091-80-6 12 6
091-80-12 12 12
091-80-24 6 24
091-80-32 5 32
091-80-36 4 36
091-80-48 3 48
O91-80-72 2 72
O91-80-96 1.5 96
O91-80-120 1.2 120
12.00
6.75
AUTO CHARGE
4.75
12.75
9/32" DIA. 4 HOLES
4.25
OUTLINE DRAWING
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INSTALLATION RECORD & WARRANTY
Date Installed
Installed By
Vehicle Identification
Vehicle Owner
WARRANTY
All product of Kussmaul Electronics Company Inc. are warranted to be free
of defects of material or workmanship. Liability is limited to repairing or
replacing at our factory, without charge, any material or defects which
become apparent in normal use within 3 years from the date the equipment
was shipped.
Kussmaul Electronics Company, Inc. shall have no liability for damages of any
kind to associated equipment arising from the installation and /or use of the
Kussmaul Electronics Company, Inc. products. The purchaser, by the acceptance of the equipment, assumes all liability for any damages which may result
from its installation, use or misuse, by the purchaser, his or its employees or
others.
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