Kushlan KRM160 Operating Instructions And Parts Manual

OperatingInstructionand
Parts Manual for
Tamping Rammer
KRM160
Sugar Land, TX 77478
281-313-2506 • 800-469-4178
TABLE OF CONTENTS
2
WARNING: This manual provides information regarding the operation and maintenance of these products. We have made every effort to ensure
the accuracy of the information in this manual. We reserve the right to change this product at any time without prior notice. Please keep this manual available to all users during the entire life of the Vibratory Rammer.
1.
FORWARD
2.EMISSION CONTROL SYSTEM INFORMATION………………………...................................……1
3.SAFETY INFORMATION…………………………………………………………….......................…6
3.1 Operating Safety……………………………………………………………..............…………6
3.2 Operator Safety while using Internal Combustion Engines……………..................…………8
3.3 Service Safety………………………………………………………………...............…………8
3.4 Label Locations…………………………………………………………….............…………10
3.5 Safety Labels……………………………………………………………………..............……11
3.6 Operating Labels………………………………………………………………...............……12
4.TECHNICAL DATA……………………………………………………………….......................……14
4.1 Rammer………………………………………………………………………….............……14
4.2 Sound Measurements…………………………………………………………...............……15
4.3 Vibration Measurements…………………………………………………………..............…15
5.
OPERATION
5.1 Application…………………………………………………………………...........…………16
5.2 Recommended Fuel……………………………………………………………..............……16
5.3 Before Starting……………………………………………………………………..............…16
5.4 To Start…………………………………………………………………………..........………16
5.5 To Stop………………………………………………………………………….…..........……17
5.6 Low oil Shutoff Switch(if equipped)………………………………………….............………17
5.7 Proper Operation………………………………………………………………..............……18
5.8 Proper Compaction……………………………………………………………..............……18
6.MAINTENANCE…………………………………………………………………….........................…19 6.1
Periodic Maintenance Schedule………………………………………………...............……19 6.2
Servicing Air Cleaner……………………………………………………………...........……20
6.3 Engine Oil…………………………………………………………………….............………21
6.4 Lubrication…………………………………………………………………............…………22
6.5 Shoe Hardware……………………………………………………………..............…………23
6.6 Long-Term Storage………………………………………………………...........……………24
6.7 Troubleshooting……………………………………………………………............…………24
6.8 Parts List……………………………………………………………………...........…………26
………………………………………………………….............................…………………1
……………………………………………………………………...........................……16
California
Proposition 65 Warning: Engine Exhaust - some of its constituents and certain vehicle components, contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.
1. FORWARD
This manual provides information and procedures to safely operate and maintain this model. For your own safety and protection from injury, carefully read, understand and observe the safety instructions described in this manual.
Keep this manual or a copy of it with the machine. If you lose this manual or need an additional copy, please contact our Corporation. This machine is built with user safety in mind however: it can present hazards if improperly operated and serviced. Follow operating instructions carefully! If you have questions about operating or servicing this equipment,please contact our Corporation.
The information contained in this manual was based on machines in production at the time of publication. Our Corporation reserves the right to change any portion of this information without notice.
All rights, especially copying and distribution rights, are reserved.
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2.
EMISSION CONTROL SYSTEM INFORMATION
Source of Emissions
The combustion process produces carbon monoxide, oxides of nitrogen and hydrocarbons. Control of hydrocarbons and oxides of nitrogen is very important because, under certain conditions they react to form photochemical smog when subjected to sun­light. Carbon monoxide does not react in the same way, but it is toxic. We utilizes lean carburetor settings and other systems to reduce the emissions of carbon monoxide, oxides of nitrogen and hydrocarbons. EPA and California regulations require all manufacturers to furnish written instructions describing the operation and maintenance of emission control systems. The following instructions and procedures must be followed in order to keep the emissions from the engine within the emissions standards.
The U.S. and California Clean Air Acts
Tampering and Altering:
limit. Among those acts that constitute tampering are: oRemoval or alteration of any part of the intake, fuel or exhaust systems. oAltering or defeating the speed-adjusting mechanism to cause the engine to operate outside its design parameters.
Problems That May Affect Emissions
paired by your servicing dealer:
oHard starting or stalling after starting. oRough idle. oMisfiring or backfiring under load. oAfterburning(backfiring).
oBlack exhaust smoke or high fuel consumption.
Replacement Parts
The emission control systems on the engine were designed, built and certified to conform with EPA and California emissions regulations. We recommend the use of genuine our parts whenever you have maintenance done. These original-design replace­ment pads are manufactured to the same standards as the original parts. So you can be confident of their performance. The use of replacement parts that are not of the original design and quality may impair the effectiveness of your emission control system. A manufacturer of an aftermarket part assumes the responsibility that the part will not adversely affect emission performance. The manufacturer or rebuilder of the part must certify that use of the part will not result in a failure of the engine to comply with emission regulations.
Maintenance
Follow the maintenance schedule. Remember that this schedule is based on the assumption that your machine will be used for its designed purpose. Sustained high-load or high-temperature operation, or use in unusually wet or dusty conditions, will require more frequent service.
OXYGENATED FUELS
Some conventional gasoline’s are being blended with alcohol or an ether compound. These gasoline’s are collectively referred to as oxygenated fuels. To meet clean air standards, some areas of the United States and Canada use oxygenated fuels to help reduce emissions.
If you use an oxygenated fuel, be sure it is unleaded and meets the minimum octane rating requirement. Before using an oxygenated fuel, try to confirm the fuel’s contents. Some States/Provinces require this information to be posted
on the pump. The following are EPA-approved percentages of oxygenates:
ETHANOL
containing ethanol may be marketed under the name ‘‘Gasohol’’.
-(ethyl or grain alcohol) 10% by volume.You may use gasoline containing up to 10% ethanol by volume. Gasoline
Tampering with or altering the emission control system may increase emissions beyond the legal
: If you are aware of any of the following symptoms, have your engine inspected and re-
MTBE
METHANOL
long as it contains cosolvents and corrosion inhibitors to protect the fuel system. Gasoline containing more than 5% methanol by volume may cause starting and/or performance problems. It may also damage metal, rubber and plastic parts of your fuel system.
If you notice any undesirable operating symptoms, try another service station or switch to another brand of gasoline. Fuel system damage or performance problems resulting from the use of an oxygenated fuel containing more than the percentages of oxygenates mentioned above are not covered under warranty.
-(methyl tertiary butyl ether) 15% by volume. You may use gasoline containing up to 15% MTBE by volume.
-(methyl or wood alcohol) 5% by volume.You may use gasoline containing up to 5% methanol by volume, as
EMISSIONS COMPONENT DEFECT WARRANTY COVERAGE
This emission warranty is applicable in all States.
Our Corporation (located at 12010 Dairy Ashford Road, Suite 160 Sugar Land, TX 77478) warrants to the initial retail purchaser and each subsequent owner, that this non-road engine(herein "engine") has been designed, built and equipped to conform at the time of initial sale to all applicable regulations of the U.S. Environmental Protection Agency(EPA) and that the engine is free of defects in materials and workmanship which would cause this engine to fail to conform with EPA regulations during its warranty period.
For the components listed under PARTS COVERED, the service dealer authorized by us will at no cost to you make the necessary diagnosis, repair or replacement necessary to ensure that the engine complies with applicable U.S. EPA regulations.
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EMISSION COMPONENT DEFECT WARRANTY PERIOD
The warranty period for this engine begins on the date of sale to the initial purchaser and continues for a period of 1 years.
PARTSCOVERED
Listed below are the parts covered by the Emission Components Defect Warranty. Some of the parts listed below may require scheduled maintenance and are warranted up to the first scheduled replacement point for that part.
(1) Fuel Metering System
(i) Carburetor and internal parts (and/or pressure regulator or fuel injection system). (ii) Air/fuel ratio feedback and control system, if applicable. (iii) Cold start enrichment system, if applicable. (iv) Regulator assembly (gasoline fuel, if applicable).
(2) Air Induction System
(i) Intake manifold, if applicable. (ii) Air filter.
(3) Ignition System
(i) Spark plugs. (ii) Magneto or electronic ignition system. (iii) Spark advance/retard system if applicable.
(4) Exhaust manifold, if applicable (5) Miscellaneous items Used in Above Systems
(i) Electronic controls, if applicable. (ii) Hoses, belts, connectors and assemblies. (iii) Filter lock assembly (gaseous fuel, if applicable).
OBTAlNlNGWARRANTYSERVICE
To obtain warranty service, take your engine to the nearest authorized our service dealer. Bring your sales receipts indicating date of purchase for this engine. The service dealer authorized by us will perform the necessary repairs or adjustments within a reasonable amount of time and furnish you with a copy of the repair order. All parts and acces-
sories replaced under this warranty become the property of us.
WHAT IS NOT COVERED
oConditions resulting from tampering, misuse, improper adjustment (unless they were made by the service dealer
authorized by us during a warranty repair) alteration, accident, failure to use the recommended fuel and oil or not
performing required maintenance services. oThe replacement parts used for required maintenance services. oConsequential damages such as loss of time, inconvenience, loss of use of the engine or equipment etc. oDiagnosis and inspection charges that do not result in warranty-eligible service being performed. oAny non-authorized replacement part or malfunction of authorized parts due to use of non-authorized parts.
OWNER’S WARRANTY RESPONSIBILITES
As the engine owner, you are responsible for the performance of the required maintenance listed in your owner’s manual. We recommends that you retain all receipts covering maintenance on your engine, but we cannot deny war­ranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance. As the engine owner, you should however be aware that we may deny warranty coverage if Your engine or a part has due to abuse, neglect, improper maintenance or unapproved modifications.
failed
Model 350WSB & 350WSB With Stand Parts List
If you have any questions regarding your warranty rights and responsibilities, you should contact our CORPORATION Product Support Department for the information.
THINGS YOU SHOULD KNOW ABOUT THE EMISSION CONTROL SYSTEM WARRANTY:
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o MAINTENANCE AND REPAIRS
You are responsible for the proper maintenance of the engine. You should keep all receipts and maintenance records covering the performance of regular maintenance in the event questions arise. These receipts and maintenance records should be transferred to each subsequent owner of the engine. We reserves the right to deny warranty coverage if the engine has not been properly maintained. Warranty claims will not be denied, however, solely because of the lack of required maintenance or failure to keep maintenance records. MAINTENANCE, REPLACEMENT OR REPAIR OF EMISSION CONTROL DEVICES AND SYSTEMS MAY
BE PERFORMED BY ANY REPAIR ESTABLISHMENT OR INDIVIDUAL; HOWEVER, WARRANTY REPAIRS MUST BE PERFORMED BY A SERVICE DEALER AUTHORIZED BY US. THE USE OF PARTS THAT ARE NOT EQUIVALENT IN PERFORMANCE AND DURABILITY TO AUTHORIZED PARTS MAY IMPAIR THE EFFECTIVENESS OF THE EMISSION CONTROL SYSTEM AND MAY HAVE A BEARING ON THE OUTCOME OF A WARRANTY CLAIM.
If other than the parts authorized by us are used for maintenance replacements or for the repair of components affecting emission control, you should assure yourself that such parts are warranted by their manufacturer to be equivalent to the parts authorized by us in their performance and durability.
HOW TO MAKE A CLAIM
All repair qualifying under this limited warranty must be performed by a service dealer authorized by us. In the event that any emission-related part is found to be defective during the warranty period you shall notify our CORPORATION Product Support Department.
3. SAFETY INFORMATION
This manual contains DANGER, WARNING, CAUTION, and NOTE callouts which must be followed to reduce the possibility of personal injury, damage to the equipment, or improper service. This is the safety alert symbol, It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
DANGER WARNING CAUTION
CAUTION
Note:
Contains additional information important to a procedure.
3.1 Operating Safety
Familiarity and proper training are required for the safe operation of equipment. Equipment operated improperly or by untrained personnel can be dangerous. Read the operating instructions contained in both this manual and the engine manual and familiarize yourself with the location and proper use of all controls. Inexperienced operators should receive instruction from someone familiar with the equipment before being allowed to operate the machine,
3.1.1 NEVER
3.1.2 NEVER
3.1.3 NEVER
3.1.4 NEVER
3.1.5 NEVER
3.1.6 NEVER
3.1.7 NEVER
3.1.8 NEVER
3.1.9 ALWAYS
3.1.10 ALWAYS
3.1.11 ALWAYS
indicates a hazardous situation which, if not avoided will result in death or serious injury.
indicates a hazardous situation which, if not avoided, could result in death or serious injury.
indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
: Used without the safety alert symbol,
which, if not avoided, may result in property damage.
operate this machine in applications for which it is not intended. allow anyone to operate this equipment without proper training. People operating this equipment
must be familiar with the risks and hazards associated with it.
touch the engine or muffler while the engine is on or immediately after it has been turned off. These areas get hot and may cause burns.
use accessories or attachments that are not recommended by us. Damage to equipment and injury to
the user may result. leave machine running unattended. tamper with or disable the function of operating controls. use choke to stop engine. operate the machine in areas where explosions may occur.
read, understand and follow procedures in the Operator’s Manual before attempting to operate the
equipment.
be sure that all other persons are at a safe distance from the machine. Stop the machine if people
step into the working area of the machine.
be sure operator is familiar with proper safety precautions and operation techniques before using
machine.
CAUTION
indicates a potentially hazardous situation
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