Kushlan 600, 350, 600W, 350WSB Operating Instructions Manual

Operating Instructions
and Parts Manual for
350/600W Model Series &
Optional Tri-Pod Stand
DO NOT ATTEMPT TO START OR OPERATE
THE MACHINE UNTIL ALL THE
INSTRUCTIONS HAVE BEEN READ AND
FAILURE TO DO SO COULD RESULT IN
SERIOUS BODILY INJURY AND/ OR
PROPERTY DAMAGE!
WARNING
Kushlan
Products, LLC
12010 Dairy Ashford Road, Suite 160 , Sugar Land, TX 77478 281-313-2506 1-800-469-4178
SHOULD YOU REQUIRE ANY SET-UP OR OPERATING ASSISTANCE WITH YOUR PROD­UCT, DO NOT RETURN TO ORIGINAL PLACE OF PURCHASE.
After referring to the operation manual, if assistance is still needed, please consult our web
Site at www.kushlanproducts.com
From our web site you may e-mail us directly
If assistance is still required, please call our customer service department at 1-800-469-4178
Safety Alert Symbol: This safety alert symbol is used to attract your attention!
Personal Safety is involved when you see this symbol, Pay extra attention, become alert-be sure to follow it’s message. Failure to do so may lead to serious personal injury or damage may occur.
Warnings and safety instruction: If these warnings and safety instructions are not read and carefully followed, serious personal injury could occur.
WARNINGS
1
1. Do not use, start, or attempt to operate this machine until all of the instructions have been read and fully understood.
2. Never allow anyone to operate this machine unless the person is well acquainted with these rules of safe operation.
3. Never operate this machine without all guards in place and firmly attached to the machine.
4. Make certain that the mixing drum is clear of obstructions and stand clear of the machine without all guards in place and firmly attached to the machine.
5. When cleaning, lubricating, or adjusting the mixer, disconnect the power plug.
6. Keep all people (except operator) a minimum of 5 ft. away from the machine during operation.
7. Always make certain that the mixer is connected to a properly grounded electric circuit to protect the operator from possible electric shock.
8. Do not plug or unplug the motor while standing in or around damp or wet ground.
9. Do not start the motor if the drum is fully loaded.
10. Do not overload the mixer.
11. Never attempt to move the mixer while the motor is on.
1. Keep hands and clothing away from moving parts at all times.
2. Do not operate this machine under the influence of alcohol or while taking medication that impairs the senses or reactions.
3. Make certain that the work area around the machine is clear of debris and obstructions.
4. Keep all unauthorized and untrained people away from the machine at all times.
5. Never let the mixer run unattended even for a brief moment.
6. Turn off the motor when you leave the machine.
7. Only use or operate the mixer on level ground to prevent the mixer from tipping over.
8. Do not abuse the power cord; i.e. Never yank on the cord to disconnect it. Keep the cord away from heat, oil, and sharp edges.
9. Do not over reach while working with the mixer. Keep proper footing and balance at all times when loading or unloading the mixer.
10. Never allow children or inexperienced operators to operate or repair the mixer.
11. Use only factory authorized parts for replacement.
12. Keep these operation instructions with the machine at all times.
13. Always wear safety glasses and safety shoes when operating and moving equipment.
SAFETY INSTRUCTIONS
For the safety of yourself and others around you, it is extremely
important that you observe the following notes.
2
A. Lubrication: There are grease fittings (item 23) on all models. Apply any type of multipurpose grease until grease begins to come out of the bushings in housing and bearings on wheels. B. Extension Cord: Use only outdoor approved, 14 gauge or larger, grounded extension cords. C. Gear Adjustment: If the gear on the jackshaft (item 9) is not meshing properly with the ring gear and plate(14), adjustment can be made by loosening the whizlock screws and attaching the jackshaft housing (10) and sliding the housing tube until proper alignment is obtained. If removal of pulley guard is necessary, make certain it is reattached to the machine before using. D. General: Check all screws for tightness before each use. E. Motor Adjustment/Belt Tensioning: To adjust belt tension, loosen the four screws that attach the motor to the frame. Make adjustments and retighten screws. V-belt tensioning should be retightened after the first 20 hours of use. The belt should be tightened until the belt deflects approximately 1/4" with regular thumb pressure. Replace covers and guards before using the machine. F. Concrete Mixing: Do not insert sharp objects into the plastic mixing drum. Doing so will damage the drum. G. Cleaning: Do not spray water on or into the motor. Thorough cleaning of the mixer after each use is recommended and will add to the service life.
Mixer Instructions
KUSHLAN PRODUCTS, LLC
Model 350WSB & 350WSB With Stand Parts List
ITEM PART NO DESCRIPTION QTY
350WSB 350WSB Wheelbarrow Mixer X
3 35-1 Frame assembly 1 4 35-2 Polyethylene 3.5 cf drum with side holes 1
5 35-3 3/4 hp Electric motor with power cord 1 6 35-4 1 1/2" pulley 1
7 35-5 28" V-belt 1 8 35-6 6" pulley 1
9 35-7 Jackshaft with pinion 1
10 35-8 Jackshaft Bearing Housing 1 11 35-9 1/2” Ball Bearings 2
12 35-10 1/2" X 20 thread nut 1
13 35-11 3/16’’ Square key 1
14 35-12 Ring gear & plate assembly 1
15 35-13 Drum plate & shaft assembly 1 16 35-14 Drum shaft bushing 2 17 35-15 1" Locking collar 1 18 35-16 Wheelbarrow handle 2 19 35-17 Handle grip 2 20 35-18 350WSB mixing blades 2
21 35-19 Poly ring gear guard 1
22 35-20 Guard for Pulley 1 23 35-21 Grease fitting M8 2 24 35-22 3/8" x 1-1/4" whizlock screw 12
25 35-23 Hex flange lock nut 3/8" 3
26 35-24 Hex flange lock nut 5/16" 11 27 35-25 1" Metal thrust washer 1 28 35-26 Wheelbarrow axle 1 29 35-27 Axle spacer tube 1 30 35-28 300 x 8 Wheel 2 31 35-29 Locking pin 2
32 35-30 Whizlock screw 5/16”x 1” 11 33 35-31 Whizlock screw 3/8”x 3/4” 3
34 35-32 Motor cover 1
35 35-33 On/Off switch 1
37 35-35 Weather seal for Cord 1
39 35-37 Support Brace for Tri-Pod Stand 1
40 35-38 Vertical Pipe Support for Tri-Pod 1
41 35-39 Horizontal Rest Bracket for Tri-Pod 1 42 35-40 Leg Support 1 Pipe for Tri-Pod 1
43 35-41 Leg Support 2 Pipe for Tri-Pd 1
44 35-42 Whizlock Screw for Tri-Pod 2
45 35-43 Parts book 1
46 35-44 5/8 “ Washer 2
47 35-45 “R” Clip for washer 2 48 35-46 5/8” Wheel Bearing 4
49 35-50 Strain Relief 1
4
ITEM PART NO DESCRIPTION QTY
600W 600W Wheelbarrow Mixer X
3 60-1 Frame assembly 1 4 60-2 Polyethylene 6.0 cf drum 1 5 60-3 3/4 hp Electric motor with power cord 1
6 60-4 1 1/2" pulley 1 7 60-5 30" V-belt 1 8 60-6 6" pulley 1
9
60-7 Jackshaft with pinion 1
10
60-8 Jackshaft bearing housing 1
11
60-9 9/16” Ball Bearings 2
12
60-10 1/2" X 20 thread nut 1
13 60-11 3/4'' square key 1 14 60-12 Ring gear & plate assembly 1 15 60-13 Drum plate & shaft assembly 1
16
60-14
Drum shaft bushing 2
17 60-15 1" locking collar 1 18 60-16 Wheelbarrow handle 2 19 60-17 Handle grip 2 20 60-18 600W mixing blades 3
21
60-19
Poly ring gear guard 1
22 60-20 Guard for Pulley 1 23 60-21 Grease fitting M8 2 24 60-22 3/8" x 1-1/4" whizlock screw 12 25 60-23 Hex flange lock nut 3/8" 3 26 60-24 Hex flange lock nut 5/16" 12 27 60-25 1" Metal thrust washer 1
28 60-26 1'' Plastic thrust washer 1 29 60-27 Wheelbarrow axle 1 30 60-28 Axle spacer tube 1 31 60-29 400 x 8 Wheel 2 32 60-30 Locking pin 2 33 60-31 Whizlock screw 5/16 x 1” 12 34 60-32 Whizlock screw 3/8 x 3/4" 3
35 60-33 Motor cover 1 36 60-34 On/Off switch 1
38 60-36 Weather seal for cord 1
40 60-39 Support brace for Tri-Pod Stand 1 41 60-38 Horizontal rest bracket for Tri-Pod Stand 1 42 60-40 Vertical Pipe Support for Tri-Pod Stand 1 43 60-41 Whizlock screw for Tri-Pod Stand 2 44 60-42 Leg support 1 pipe for Tri-Pod Stand 1 45 60-43 Leg support 2 pipe for Tri-Pod Stand 1
46 60-44 Parts book 1 47 60-45 5/8'' Washer 2
48 60-46
" R '' Clip for washer
2
49 60-47 Wheel Bearing for 400x 8 Wheel 4 50 60-50 Strain Relief 1
KUSHLAN PRODUCTS, LLC
Model 600W & 600W With Stand Parts List
6
7
Step 2. With the long end of wheel hub facing out assemble
Step 1. Wheel Assembly
Step 3. Install Wheels as shown, pushing axle rod end
out and the other end into the frame.
Step 4. Put washers on the axle, then fix R clips into
holes.
Step 5. Take apart and remove all bolts from drum plate.
Step 6. Put the shaft through the hole in the
drum. Turn drum until the holes line up. Put in
3/8 x 1 1/2’’ whizlock screws. Then install blade.
Note: Do NOT tighten until all bolts are all in.
350 drum has 2 blades.
Bolts
8
Step 8. Install motor with (4) 5/16 x 1’’ whizlock screws
as shown. Do not over tighten belt about 1/4’’ deflec-
tion.
Step 9. Install black guard with 5/16”x 1” whizlock
screws.
Step 10. Install ring gear guard with 3/8 x 3/4”
whizlock screws
Step 11. Install black motor cover with (2) 5/16”x 1”
whizlock screws
Note: 600W drum has 3 blades as shown.
Step 7. Slide drum on frame. Then install pinion housing. Line up
front of pinion with front large gear
(Note: Do not put pinion too far forward, so gear will not dig into
drum. )
Placement of pinion gear
9
Step 12. Slide handle in place lining up the hole in the handle and the housing. Slide the pin through the holes.
Step 13. Slide the pin through the holes. Soak Grips in boiling water for 1 minute to soften the heavy duty rubber.
Pivot Mount Plate
Frame Stop
Figure 2– Tip mixer up, Pivot Mount Plate freely rotates down
Figure 3– Rotate Pivot Mount Plate onto Frame Stop
Tri-Pod Stand Assembly:
1. Place two halves of the support legs together and insert pivot tube through the center of the legs to join together. (Figure 1)
2. Insert locking pin through bottom of pivot tube.
Figure 1– Stand Assembly
Attaching Tri-Pod Stand to Mixer
Pivot Mount Plate Will Rotate Freely About Axle When Tipping Mixer Onto Opening Of Drum. Stand Clear Of Wheel Axle Or Personal Injury Could Occur.
WARNING
1. Tip mixer, as if dumping contents, and place squarely on opening of drum. The pivot mount plate will rotate freely about the wheel axle from its wheelbarrow stowed position. (figure 2)
2. Rotate pivot mount plate away from drum and onto frame stop. (figure 3)
Optional Stand for 350/600 Mixer
10
3/8”x 1 1/2” Whizlock Screw
3/8”x 1 1/2” Whizlock Screw
11
WARNING
Do not tilt mixer upright onto stand on a wet, uneven or slippery surface. Failure to fol­low this instruction could result in personal injury or damage to equipment.
3. Insert pivot tube of tri-pod stand assembly through pivot mount. (Figure 4)
Figure 4– Insert tri-pod stand assembly through pivot mount plate
4. Once the stand has been attached, move to the
opening side of the drum and begin tilting the mixer upright onto the stand. Always bend your knees and use correct posture for lifting. Always tilt from the front of the mixer. (Figure 5)
Figure 6– Unit ready for mixing.
5. Once mixer has been tilted upright onto the stand, the mixer should be tipped back into mixing position before operating. (Figure 6)
Figure 5– Tilt mixer upright onto stand.
Insert pipe into legs of the stand
Insert stand
Lift up mixer to stand up
Kushland Products, LLC Limited Warranty Policy
Kushlan Products makes every effort to assure that its products meet high quality and durability standards and w a r ra n ts t o t h e o r ig i na l r e t ai l c o n s u me r p u rc h a se r o f ou r pr o d u c t s ( yo u ) t ha t e a ch su c h product be free from defects in materials and workmanship as follows:
ONE( 1)Y EAR li mited wa rranty on motors. This warranty covers repla cement of part s foun d to be defective in material or workmanship for a period of 90 days from the date of purchase. This warranty does not apply to typical replacement of parts or assemblies that fail as a consequence of normal wear and tear. For example: bushings, tires, belts, and pinion gears.
Th i s war ranty d oes no t apply to de f ects d ue dire ctly o r indi r ectl y to mi s u se, a b u se, n eglig e nce, accident s, rep airs or al ter ati ons out side our faci lities or the la ck of mainten anc e. W E LIMI T ALL
IM P LIE D WARRANTIE S TO TH E PERIO D SPECI FIED ABOVE FR OM THE DAT E OUR PROD U CT WA S PU RCHASED AT RETAI L EXCEPT AS STATED HERE IN. ANY IMPLIED WARR ANTI E S OF M E RC HAN T A BI LI TY A ND FI T NE S S A R E E X CL U D E D. SO M E S T AT E S D O NO T AL LO W LIMITATIONS ON HOW LONG THE IMPLED WARRANTY LASTS, SO THE ABOVE LI MIT ATION MAY NOT APPL Y TO YOU. WE SH ALL , IN NO EVENT , BE LIAB LE FOR DEATH, INJURI ES TO PERSONS OR PROPERTY OR FOR INCIDENTAL, CONTINGENT, SPECIAL OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMI­TATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
To take advantage of this warranty, the product or part must be returned for examination, postage prepaid, to Kushlan Products. Proof of purchase date and an explanation of the complaint must accompany the mer­chandise. If our inspection discloses a defect, we will either repair or replace the product, at our election, or we may elect to refund the purchase price if we cannot readily and quickly provide you with repair or re­placement, if you are willing to accept such refund. We will return the repaired product or replacement at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of storing and returning this product. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. For service contact Kushlan Products.
12010 Dairy Ashford Road, Suite 160, Sugar Land, TX 77478
Phone: 1-800-469-4178
12
Model 350WSB & 350WSB With Stand Parts List
ITEM PART NO DESCRIPTION QTY
350WSB 350WSB WHEELBARROR MIXER X
3 35-1 FRAME ASSEMBLY 1
4 35-2 POLYETHYLENE 3.5 DRUM WITH SIDE HOLES 1
5 35.3 3/4 HP MOTOR WITH POWER CORD 1
6 35-4 1 1/2” PULLEY 1
7 35-5 28” V-BELT 1
8 35-6 6” PULLEY 1
9 35-7 JACKSHAFT WITH PINION 1
10 35-8 JACKSHAFT BEARING HOUSING 1
11 35-9 1/2” BALL BEARINGS NUT 2
12 35-10 1/2” X 20 THREAD NUT 1
13 35-11 3/16” SQUARE KEY 1
14 35-12 RING GEAR & PLATE ASSEMBLY 1
15 35-13 DRUM PLATE & SHAFT ASSEMBLY 2
16 35-14 DRUM SHAFT BUSHING 1
17 35-15 1” LOCKING COLLAR 1
18 35-16 WHEELBARROW HANDLE 2
19 35-17 HANDLE GRIP 2 20 35-18 350WSB MIXING BLADES 2
21 35-19 POLY RING GEAR GUARD 1
22 35-20 GUARD FOR PULLEY 1
23 35-21 GREASE FITTING MB 2
24 35-22 3/8” X 1-14” WHIZLOCK SCREW 12
25 35-23 HEX FLANGE LOCK NUT 3/8” 3
26 35-24 HEX FLANGE LOCK NUT 5/16” 11
27 35-25 1” METAAL THRUST WASHER 1
28 35-26 WHEELBARROW AXLE 1
29 35-27 AXLE SPACER TUBE 1
30 35-28 300 X 8 WHEEL 2
31 35-29 LOCKING PIN 2
32 35-30 WHIZLOCK SCREW 5/16” X 1 11
33 35-31 WHIZLOCK SCREW 3/8”X 3/4” 3
34 35-32 MOTOR COVER 1
35 35-33 ON/OFF SWITHCH 1
36 35-35 WHEATHER SEAL FOR CORD 1
37 35-36 SUPPORT BRACE FOR TRI-POD STAND 1
38 35-38 VERTICAL PIPE SUPPORT FOR TRI-POD 1
39 35-39 HORIZONTAL REST BRACKET FOR TRI-POD 1
40 35-40 LEG SUPPORT 1 PIPE FOR TRI-POD 1
41 35-41 LEG SUPPOT 2 PIPE FOR TRI-POD 1
42 35-42 WHIZLOCK SCREW FOR TRI-POD 2
43 35-43 PARTS BOOK 1
44 35-44 5/8” WASHER 2
45 35-45 “R’ CLIP FOR WASHER 2
46 35-46 5/8” WHEEL BEARING 4 47 35-47 STRAIN RELIEF 1
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