Kuryakyn 1338 User Manual

INSTALLATION

LED WINDSHIELD TRIM FOR FLTR — CHROME

THANK YOU FOR CHOOSING KϋRYAKYN!

PROTECT YOURSELF AND OTHERS FROM POSSIBLE INJURY AND/OR PROPERTY
DAMAGE OR LOSS. PAY CLOSE ATTENTION TO ALL INSTRUCTIONS, WARNINGS,
CAUTIONS, AND NOTICES REGARDING THE INSTALLATION, USE, AND CARE OF
THIS PRODUCT.

THIS INDICATION ALERTS YOU TO THE FACT THAT

IGNORING THE CONTENTS DESCRIBED HEREIN CAN
RESULT IN POTENTIAL DEATH OR SERIOUS INJURY.

This indication alerts you to the fact that ignoring

the contents described herein can result in minor or
moderate potential injury.

NOTICE

MAKE SURE THE FOLLOWING PARTS HAVE BEEN INCLUDED IN THE KIT:

1 Right Windshield Trim — Chrome

1 Middle Windshield Trim — Chrome
1 Left Windshield Trim — Chrome
1 Windshield Hardware Kit containing:
4 Windshield trim standoffs
4 #6 lock washers
4 #6 flat washers
4 #6-32 X 3/8” button socket head screws
1 Turn Signal Hardware Kit containing:
1 6-pin adapter
2 Y-connectors
1 Dielectric grease pack
1 Installation Instructions

TOOLS SUGGESTED

Phillips-head screwdriver, set of hex wrenches, socket set and ratchet, combination wrenches, Torx
drivers, in/lbs and ft/lbs torque wrench

STEP 1 Read and understand all steps in the instructions before starting the installation.

1338-21HD-1213

This indication alerts you to the fact that ignoring the

contents described herein may negatively affect product
performance and functionality or damage the product itself
or the product to which it is being attached.

This copy of installation instructions contains important infor­mation. Ensure that the end user receives this copy and is
aware of its importance for future reference.

Park the motorcycle on a hard, level surface and turn off the ignition.

A factory service manual may be helpful in performing this
installation. Do not attempt this installation and consult a
trained technician if you are not confident in your ability to
complete all of the steps in these instructions.

Avoid damage to the motorcycle. Protect painted surfaces with
a soft cloth, blanket, or service cover.

-cont.-

1338

CUSTOMER SERVICE

877.370.3604 (toll free)

INSTALLATION QUESTIONS

Küryakyn warrants that any Küryakyn products

sold hereunder, shall be free of defects in

materials and workmanship for a period of one

(1) year from the date of purchase by the

consumer excepting the following provisions:

● Küryakyn shall have no obligation in the event

the customer is unable to provide a receipt

showing the date the customer purchased the

●The product must be properly installed,

maintained and operated under

●Küryakyn makes no warranty, expressed or

implied, with respect to any gold plated

consequential and incidental damages, including

labor and paint, resulting from failure of a

Küryakyn product, failure to deliver, delay in

delivery, delivery in nonconforming condition, or

for any breech of contract or duty between

●Küryakyn products are often intended for use in

specific applications. Küryakyn makes no
warranty if a Küryakyn product is used in

●Küryakyn electrical products are warranted for

one (1) year from the date of purchase by the

consumer. L.E.D.’S contained in components of

Küryakyn products will be warranted for defects

in materials and workmanship for 3 years from

the date of purchase where as all other

components shall be warranted for one(1) year.

This includes, but is not limited to; control

modules, wiring, chrome & other components.

●Küryakyn makes no warranty of any kind in

regard to other manufacturer¹s products

distributed by Küryakyn. Küryakyn will pass on

all warranties made by the manufacturer and

where possible, will expedite the claim on behalf

of the customer, but ultimately, responsibility for

disposition of the warranty claim lies

For purchasing Küryakyn® products, you

can receive a complete catalog free of charge.

Send the Proof-of-Purchase below with

Please indicate either Accessories Catalog for

Harley-Davidson® or GL & Metric Cruisers.

Be sure to ask your local dealer about other

Küryakyn® products, the motorcycle parts and

accessories designed for riders by riders.

©2005 Küryakyn USA® All Rights

[e-mail]

or call 715.247.2983

LIMITED WARRANTY

normal conditions.

●Küryakyn shall not be liable for any

Küryakyn and a customer.

applications other than intended.

with the manufacturer.

ABOUT OUR CATALOG

your address to: Küryakyn

454 County Road V V

Somerset, WI 54025-9031

reserved.

product(s).

products.

REMOVE THE OUTER FAIRING:

STEP 2 Remove the screws and washers securing the windshield to the fairing; set the screws

and windshield aside for now. One screw and all five washers will be reused.

STEP 3 Remove the rubber well-nuts and rubber washers from the fairing; set them aside, they

will be re-used.

STEP 4 Remove the acorn nuts and flat washers securing the turn signal assemblies to the fair-

ing; set the nuts and washers aside they will be re-used later. Pull the turn signal assem­blies away from the fairing. Older models require removal of a stud plate from the inner
fairing support.

NOTE: Secure the turn signal assemblies to the engine guard with zip ties

or masking tape to keep them from falling once the fairing is re­moved.

STEP 5 Refer to PIC 1. Remove the Torx screws (1) and (2) from both sides; set them aside

they will be re-used later. Note that the lower screws (
(

2) are short.

NOTE: Assistance is recommended when removing the

outer fairing to minimize the possibility of dam­age.

1) are long and the middle screws

PIC 2

STEP 6 Refer to PIC 1. Remove the upper Torx screws (3) from both sides;

set them aside for now.

STEP 7 Lift up on the front of the fairing to disengage it from the bike.

OEM TURN
SIGNAL
CONNECTOR

STEP 8 Squeeze the two tabs on one of the headlight connectors and CARE-

FULLY disconnect it from the bulb. Repeat for the other bulb.

STEP 9 Remove the outer fairing from the bike; set it on a soft blanket on a

sturdy surface.

INSTALL THE TURN SIGNAL WIRING ADAPTERS:

STEP 10 Refer to PIC 2. Disconnect the OEM turn signal connectors.

NOTE: ‘98-’03 MODELS: have a 6-pin connector located

on the clutch-side (left) of the fairing. The black
6-pin connector is usually taped to a wiring har­ness. Disconnect the 6-pin connector.

Kuryakyn recommends the use of the included
dielectric grease on ALL electrical connections.

STEP 11 Locate the included “Y” connectors. Apply some of the included di-

electric grease to the open ends of ALL the connectors.

STEP 12 Refer to PIC 3. Connect the “Y” connectors to the turn signal con-

nectors.

NOTE: ‘98-’03 MODELS: locate the included 6-pin adapter; apply dielectric grease to

the open ends, then connect the it inline with the OEM turn signal wiring.

PIC 3

PIC 1

3

2

SHORT

CLUTCH-SIDE (LEFT)

LOCATE THE TURN SIGNAL
CONNECTORS ON THE INSIDE
OF THE INNER FAIRING

OEM TURN SIGNAL
CONNECTORS

REMOVE THE
UPPER, MIDDLE,
AND LOWER
TORX SCREWS

2004-UP MODEL SHOWN

“Y” CONNECTOR

PAGE

SHORT

1

LONG

-cont.-

LED WINDSHIELD TRIM FOR FLTR — CHROME

2

INSTALLATION

INSTALL THE LED WINDSHIELD TRIM:

STEP 13 Refer to PIC 4. Carefully mark and drill a 7/16” hole 1 1/2” from the holes towards the center and

3/4” up from the ledge as shown in PIC 4.

PIC 4

1 1/2”

BRAKE-SIDE (RIGHT)

STEP 14

Refer to PIC 5. Determine the left Trim from the right.

BRAKE-SIDE (RIGHT)

STEP 15 Refer to PIC 6. Insert the left side Trim wire through the left side hole

drilled in the

STEP 16 Refer to PIC 7. Insert the well nuts with rubber wash-

ers in their holes.

STEP 17 Remove four (4) of the plastic washers from the OEM

windshield screws and place them on the included
windshield trim stand offs; set them within arms reach
of the work area. Leave one OEM screw with plastic
washer for use in the next step

STEP 18 Hold the windshield in place; insert the OEM screw with

plastic washer through the center windshield hole and
into the well nut, then snug the screw.

NOTE: Refer to PIC 8. Ensure that there is

STEP 19

Refer to PIC 9. Insert the windshield trim stand offs

through the remaining holes in the windshield and well nuts. Alternately tighten the OEM screw
and stand offs.

MEASURE TWICE – DRILL ONCE. Double check all reference marks made on

the fairing BEFORE drilling. Kuryakyn will not be responsible for incidental or
consequential damages resulting from this installation.

DRILL A 7/16”
HOLE HERE

3/4”

FRONT OF FAIRING

PIC 5

CLUTCH-SIDE (LEFT)

STEP 13. Repeat for the other side.

some slack in the wiring before fully
securing the windshield to the fair­ing.

DRILL A 7/16”
HOLE HERE

3/4”

PIC 7

PIC 8

WHILE WINDSHIELD IS
STILL LOOSE, ENSURE
THAT THERE IS SOME
SLACK IN THE WIRING

PIC 9

1 1/2”

PIC 6

7/16”
HOLE

FRONT OF FAIRING

CLUTCH-SIDE (LEFT)

INSERT WELL NUTS AND RUBBER
WASHERS THROUGH HOLES

WINDSHIELD STAND-OFFS

PAGE

-cont.-

LED WINDSHIELD TRIM FOR FLTR — CHROME

3

INSTALLATION

STEP 20

Place an included #6 lock washer and flat washer on each of the included #6 screws; set them

within arms reach of the work area for now.

PIC 10

STEP 21 Refer to PIC 10. Secure the two side trim pieces to the

rear standoffs with the #6 screws and washers; leave
both the screws finger tight for now.

#6 SCREW AND WASHERS

NOTE: Refer to PIC 11. Tuck the extra wiring

under the windshield before install­ing the center Trim piece.

Secure all wiring away from any
moving parts, pinch points or ex­treme heat. Kuryakyn WILL NOT
warranty any electrical component
that fails due to pinched, crimped,
broken, abraded, melted or frayed
wires.

PIC 11

TUCK WIRING UNDER WINDSHIELD

STEP 22 Align the center trim piece over the side trim pieces and front standoffs; secure it with the two

remaining #6 screws and washers. Alternately tighten all four screws.

REINSTALL THE OUTER FAIRING:

STEP 23 Reconnect the headlights.

STEP 24 Connect the Trim wiring to the “Y” connectors; test for the proper function of ALL lights.

NOTE: ‘98-’03 MODELS: The longer wiring lead will connect to the brake-side

STEP 25 Reinstall the fairing. Care should be taken not to over tighten and strip the Torx screws. Torque

STEP 26 Reinstall the turn signal assemblies. Torque the fasteners to the factory service manual re-

VISIBILITY IS A MAJOR CONCERN FOR MOTORCYCLISTS. A LIGHT
MALFUNCTION COULD RESULT IN DEATH OR SERIOUS INJURY. EN­SURE PROPER LIGHT OPERATION BEFORE RIDING THE MOTORCY­CLE.

(right) Trim connector. The short lead connects to the clutch-side (left) Trim
connector.

the fasteners to the factory service manual requirements.

quirements.

#6 SCREW AND WASHERS

It is the end user’s responsibility to ensure that all of the fasteners (including
pre-assembled) are tightened before operation of the motorcycle. Küryakyn
will not provide warranty coverage on products or components lost due to im­proper installation or lack of maintenance. Periodic inspection and mainte­nance are required on all fasteners.

Ride On!

LED WINDSHIELD TRIM FOR FLTR — CHROME

PAGE

4

INSTALLATION