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RP GW PROFINET
Instructions
44 pgs1.98 Mb0
Instructions
44 pgs1.92 Mb0
Table of contents
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KUNBUS RP GW PROFINET Instructions

User Manual
Gateway Component for PROFINET
4/15/2019
Table of Contents KUNBUS GmbH

Table of Contents

1 General Information ........................................................................................................................3
1.1 Disclaimer..................................................................................................................................3
1.2 Notes Regarding this User Manual............................................................................................3
1.3 Validity .......................................................................................................................................4
1.4 Limitation of Liability ..................................................................................................................4
1.5 Customer Service ......................................................................................................................4
2 Safe Use ...........................................................................................................................................5
2.1 Intended Use .............................................................................................................................5
2.2 User ...........................................................................................................................................5
2.3 Symbols.....................................................................................................................................5
2.4 Important safety instructions......................................................................................................6
2.5 Environmental Conditions..........................................................................................................7
2.6 Data safety ................................................................................................................................7
3 Overview ..........................................................................................................................................8
3.1 Functionality ..............................................................................................................................8
3.2 Control Elements .......................................................................................................................9
4 Installation .....................................................................................................................................13
5 Configuration.................................................................................................................................20
5.4.1 I&M Data....................................................................................................................... 27
5.4.2 Diagnosis Alarm............................................................................................................ 28
6 Integrated servers .........................................................................................................................29
7 Technical Data...............................................................................................................................42
ii Gateway Component for PROFINET

1 General Information

1.1 Disclaimer

© 2019 KUNBUS GmbH, Denkendorf (Deutschland)
The contents of this user manual have been compiled by KUNBUS GmbH with the greatest possible care. Due to technical developments, KUNBUS GmbH reserves the right to change or exchange the contents of this user manual without prior notice. You can always obtain the latest version of the user manual from our homepage: www.kunbus.com
KUNBUS GmbH shall be liable exclusively to the extent specified in the General Terms and Conditions (www.kunbus.de/agb.html).
The contents published in this user manual are protected by copyright. Reproduction or use is permitted for the internal use of the user. Duplication or use for other purposes is not permitted without the express written consent of KUNBUS GmbH. Contraventions will result in damages.
General Information
Trademark protection
– KUNBUS is a registered trademark of KUNBUS GmbH.
– Windows® und Microsoft® are registered trademark of Microsoft, Corp.
KUNBUS GmbH
Heerweg 15 C
73770 Denkendorf
Germany
www.kunbus.com

1.2 Notes Regarding this User Manual

This user manual provides important technical information that can enable you as a user to integrate the Gateway into your applications and systems efficiently, safely and conveniently. It is intended for trained, qualified personnel, whose sound knowledge in the field of electronic circuits and expertise of PROFINET is assumed.
As an integral part of the module, the information provided here should be kept and made available to the user.
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1.3 Validity

This document describes the application of the Gateway product number:
– PR100069, Release 00

1.4 Limitation of Liability

Warranty and liability claims will lapse if:
– the product has been used incorrectly,
– damage is due to non-observance of the operating manual,
– damage is caused by inadequately qualified personnel,
– damage is caused by technical modification to the product (e.g. solder-
ing).

1.5 Customer Service

If you have any questions or suggestions concerning this product, please do not hesitate to contact us:
KUNBUS GmbH Heerweg 15 C
73770 Denkendorf
Germany
+49 (0)711 3409 7077
General Information
support@kunbus.de www.kunbus.de
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2 Safe Use

2.1 Intended Use

The modular gateway component is part of a gateway that can be combined with another modular gateway component or a RevPi Core/ Connect from KUNBUS as required.
The modular gateway component is designed to forward data from a specific protocol to a controller or other gateway component.
No other purpose is intended. If you do not use the device as intended, damage to property and personal injury may result.

2.2 User

The Gateway may only be assembled, installed and put into operation by trained, qualified personnel. Before assembly, it is absolutely essential that this documentation has been read carefully and understood. Expertise in the following fields is assumed:
Safe Use
DANGER
CAUTION
– electronic circuits,
– basic knowledge of PROFINET,
– work in electrostatic protected areas,
– locally applicable rules and regulations for occupational safety.

2.3 Symbols

The symbols used have the following meaning:
Danger
Always observe this information!
There is a safety hazard that can lead to serious injuries and death.
Caution
There is a safety hazard that can result in minor injuries and material damage.
NOTICE
Note
There is a safety hazard that can result in material damage.
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DANGER

2.4 Important safety instructions

Danger of explosion
The modular Gateway component do not meet the requirements of the ATEX directive. Therefore, they are not suitable for use in potentially explosive environments.
èDo not use the modular Gateway component in potentially explosive
environments.
Safe Use
CAUTION
CAUTION
NOTICE
Electric shock
Switch off all voltages before assembly/disassembly.
èFailure to observe this warning may result in personal injury.
The devices are „open equipment“ according to the Standard UL61010-2-201.
To fulfill requirements for safe operation with regard to mechanical stability, flame retardation, stability, and protection against contact, the following alternative types of installation are specified:
èInstallation in a suitable cabinet.
èInstallation in a suitable enclosure.
èInstallation in a suitable equipped, enclosed control room.
Incorrect connection of the power supply
Using an unsuitable power supply can destroy your modules and connected devices.
èUse a power supply in the approved area for the base modules. The
values for this can be found in the technical data of your base module.
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2.5 Environmental Conditions

To prevent damage, only operate the RevPi module in an environment that corresponds to the operating conditions.
Suitable ambient conditions:
Operating temperature -30 °C to +55 °C Air humidity 93% (no condensation)
Safe Use
NOTICE
This device is designed for indoor use only.
If you use the device outdoors, it may be destroyed.
èOnly use the device indoors.

2.6 Data safety

Please note that Gatewayis not suitable for use in unprotected networks (e.g. the Internet).
Use Gateway in a secured network:
.
◦ Seal off your network so that no direct access via the Internet is
allowed.
◦ Immediately change the default password for the web server. You
can find out how to do this in the chapter "Changing the password". Select a secure new password.
◦ Check our website regularly for the latest software security alerts
and updates for your product. Install the security updates provided by us.
If you do not follow these instructions, it is possible that your module data may be manipulated.
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3 Overview

3.1 Functionality

The KUNBUS Gateway is a protocol converter. It allows communication between networks with different protocols.
Overview
Illustration1: Functionality as a slave
A Gateway consists of 2 gateway components that master one specific protocol each. You can combine these gateway components as you wish. This design offers you a high degree of flexibility, since you can exchange the individual gateway components at any time. The following gateway components are currently available as slaves:
– CANopen
– DeviceNet
– EtherCAT
– EtherNet/IP
– Modbus RTU
– Modbus TCP
– POWERLINK
– PROFIBUS
– PROFINET
– Sercos III
The gateway component for DMX can be operated as a master or slave.
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In addition, you can combine the gateway components with the RevPi
1
2
Core.

3.2 Control Elements

Front view
Overview
Illustration2: Front view
1 Status LEDs
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2 Fieldbus connection
two RJ45 sockets for the connection to PROFINET PROFINET
Top view
1
1
2
Overview
Illustration3: Top view
1 Interconnect ports
for interconnecting the gateway components.
2 Locking clamps
for securely attaching the gateway component to the DIN rail.
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Bottom view
1
2
Overview
Illustration4: Bottom view
1 Mains connection
with 24 V supply voltage
2 Locking clamps
for securely attaching the gateway component to the DIN rail.
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3.3 Status LEDs

The signals of the status LEDs for PROFINET have the following meaning:
Overview
LED Designa­tion
Power off Gateway not running
Link/Traffic Port1
Link/Traffic Port2
Run off No connection to a network
Signal Meaning
flashes, green Initialisation phase not yet com-
pleted on, green Operational flashes, red Correctable error (e.g. second gate-
way component missing) on, red Serious error/defect in the gateway off No connection to a network on, green Network cable is connected flashes, green Data packets transmitted or re-
ceived off No connection to a network on, green Network cable is connected flashes, green Data packets transmitted or re-
ceived
on, green Profinet controller is in operating
state 1 flash, green Profinet controller is connected, but
no data processing takes place flashes 1 Hz,
green
Diagnosis off Everything OK
on, red Gateway component reports diag-
flashes 2 Hz, red
flashes 1 Hz, green
Signaling. Triggered by tool for iden-
tification of the gateway component
nosis data
No connection to the controller
No PROFINET name set in the
module
Signaling. Triggered by tool for iden-
tification of the module
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4 Installation

4.1 Preparations for Inteference-free Operation

In the following section we have compiled some general information for you that is important for trouble-free operation. If you are already acquainted with this topic, you can skip to the next section. There, you will learn about which conditions are necessary for installing the gateway.
Cable routing
Route your cables separately in cable groups. This will protect your gateway from any unintended electromagnetic interferences.
The following groups should be routed separately from each other:
Group Line
A Data and power supply lines for:
DC voltage below 60V
Installation
AC voltage below 25V
B Data and power supply lines for:
DC voltage between 60V and 400V
AC voltage between 25 and 400V
C Power supply lines above 400V
– You can route cables of the same group together in cable ducts or bun-
dles.
– Cables of group A and B:
– Route the groups in separate bundles or
– in cable ducts at a minimum distance of 10 cm from each other.
– Cables of group C
– Route the groups in separate bundles or
– in cable ducts at a minimum distance of 50 cm from the other
groups.
Shielding
Shield your cables. This will reduce any unintended electromagnetic interferences.
Potential equalization
Potential differences occur when devices are connected to different earths. These potential differences cause malfunctions.
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To prevent malfunctions, you have to route an equipotential equalization conductor.
When doing so, bear in mind the following points:
– Select an equipotential equalization conductor with low impedance.
– Select the following as a reference value for the cross-section of the po-
tential equalization cable:
– 16 mm2 for potential equalization cables of up to 200 m in length
– 25 mm2 for potential equalization cables of more than 200 m in
length
– Use potential equalization cables made of copper or galvanized steel.
– Connect potential equalization cables extensively with the earth rail.
– The smallest surfaces possible should be sandwiched between poten-
tial equalization cables and signal cables.
If the devices of the control system are connected by shielded signal cables that are earthed on both sides, the impedance must be 10% of the shielding impedance.
Installation
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