Kumpan electric 1953 User Manual

User manual
Safety intructions important information
basic safety rules check before your first ride first steps
The Kumpan 1953
location of controls and dispaly
electrical control left electrical control right display ignition switch and steering lock bag hook vehicle identification number seat lock and storage compartment
Operation / Driving charging the batteries in the vehicle
charging status indicator charging the Batteries - hints safety instructions mirrors starting the engine acceleration safe driving and stopping first drives boost function cruise control stopping / parking using the stand
Contents
6
8 13 14
16 18
19 20 21 24 25 26 27
28 29 30 31 32 34 34 36 37 42 44 46 47
P. P. P. P.
P. P.
P. P. P. P. P. P. P.
P. P. P. P. P. P . P . P. P. P. P. P. P.
3
Maintenance lighting
-front light
-turn signals front and rear
-rear light batteries and wiring brakes
-Front and rear brake main switch / main fuse
Cleaning and care
Accessories top case
Troubleshooting
Technical Specifications
removing batteries
storage rack
48 50
52 52 56 58 60 62 63 65
66
68
72
74
P. P.
P. P. P. P. P. P. P. P.
P.
P.
P.
P.
Congratulations to your Kumpan electric 1953! We wish you much fun and joy with your new Kumpan.
KUMPAN would like to thank you
We have written this manual to enable you to get the most out of it. Please read it carefully before riding your motocycle for the first time. It contains information, advice and precautions regarding the use of your vehicle.You will discover features, details and devices wich will reassure you that you have made the right choice.We believe that if you follow our suggestions you will soon find yourself in harmony with your new vehicle, and ride it fully satisfied for a long time.
The instructions contained in this booklet were written to provide simple and clear guide for use of the vehicle you will also find small maintenance operations and periodic cheks you shoud have done at your Autorized KUMPAN store or Dealer as well as intructions for some simple repairs. Procedures not described in detail here require the use of special tools and / or specific technical knowledge: you are therefore advised to have them carried out at an Autorized KUMPAN store or Ser vice Center.
Prolog
5
Safety instructions
When using this vehicle the following papers need to be with the vehicle or carried by the driver:
• Identity card
• Driving license
• Insurance papers
• License Plate
Warning:
Rules on the road vary from country to countr y and state to state. It is essential that you understand in advance the rules of the road of the country and state in which your vehicle will be used. The use of the vehicle may be restricted by provincial authorities to certain roads.
The scooter is designed to operate as a single seater. Riding with a passenger is not permitted!
This scooter has been Designed and produced for use on even and paved roads or surfaces only. Do not use the scooter on unpaved surfaces, in order to avoid overturning or other accidents.
Modification of any part of characterristic with the intent of increasing its power or per formance is prohibited. Modifica­tions of this type are illegal. There is also the risk of serious­ly damaging the scooter, and worse, such modifications can
Important information:
make it unsafe, leading to possible falls or accidents, with serious or even fatal injuries. In addition, this t ype of modifi­cation results in the immediate and total voiding of the war­ranty. Please contact your Kumpan store or dealer to determi­ne which accessories can be installed without impacting the performance and voiding the warranty.
Caution:
Caution: Modification of any part or characteristic with the intent of increasing its power or per formance is prohibited. Modifications of this type are illegal. There is also the risk of seriously damaging the scooter, and worse, such modifica­tions can make it unsafe, leading to possible falls or accidents, with serious or even fatal injuries. In addition, this type of modification results in the immediate and total voiding of the warranty. Please contact your Kumpan dealer to determine which accessories can be installed without impacting the performance and voiding the warranty.
7
The vehicle identification number of the scooter are:
• Vehicle Identication Number (see page 26)
• Engine number (see page 17)
Before every ride the scooter should be checked about its road safety. This test includes:
- Function of the brake
- Correct tire pressure
- Function of all signal and lighting systems
- General functional condition
To increase the output of motor or controller is punishable by law. You endanger your own safety, as well as the operational safety of the vehicle. The lifetime of your vehicle will be re-
duced. In addition, the insurance coverage, EC-Certicate of Conformity (COC), as well as the warranty expire.
Use extra care during bad weather rides (fog, Snow, ice).
Always drive with caution appropriate to the weather conditions and road conditions. After long rides in rain and af ter washing the vehicle, water may delay the reaction of the brake system.
Therefore, please regulary use the brake system gently during rides in rainy conditions. After washing the vehicle please use the brakes „dry braking“ before star ting your ride.
Warning: In freezing temperatures please test all functions of your brake system befor using your vehicle.
Safety instructions
Always follow the national and local traf fic regulations. Avoid sudden changes of direction with your vehicle or Any actions that could endanger your own safety Or the safety of other road users.
The risk of accidents significantly increases when taking drugs or alcohol. If your physical and mental health is affected, don’t use the vehicle. Please also don’t use the vehicle when feeling fatigue or restlessness.
Basic safety rules:
Most accidents are caused by the inexperience of the driver. Always make sure that the driver is capable and has the knowledge to drive your vehicle.
9
Always avoid driving agains obstacles that could damage the vehicle or make it unstable.
Do not drive too close behind preceding vehicles and respect the right distance to allow safe braking.
Always keep both hands on the handlebar and both feet on the
footboard. Ensure a correct driving
posture and never stand up during driving. Always remain focused and controlled when driving your vehicle. Don’t distract yourself during driving.
(no smoking, no eating, no drinking, etc.).
In case of an accident, fall or impact of the vehicle, make sure that all controls, the braking system and all main parts are fully functional. If any component was affected bring you vehicle to a Kumpan electric Service station for repair and check up. Please inform the Kumpan elec­tric service station what happened to help indentify any fault. Never continue to drive, if you recognize a fault on you vehicle.
Safety instructions
Never change the position, the incli­nation or color of the following parts: license plate, turn indicators, lights or horn. Any of these changes void the warranty, the insurance coverage and the driving allowance on streets.
Any changes that are performed on the vehicle, including the removal of original parts, can affect the performance of the vehicle and also compromise the safety or make it illegal. Always respect all local and national regulations regarding the vehicle equipment. Avoid changes that increase the vehicle performance or change the original characteristics of the vehicle. Avoid off-road driving.
Basic safety rules:
Protective clothing:
For your safet y, we strongly recom­mend that you always wear and approved motorcycle helmet, eye protection, boots,gloves, long pants, and a long-sleeved shirt or jacket whenever you ride. Although complete protection is not possible, wearing proper gear can reduce the chance of injury. See your Kumpan dealer for stylish comfortable and effective riding gear suggestions.
Helmet and eye protection:
Your helmet is your most important piece of riding gear because it offers the best protection against head injuries. A helmet should fit your head comfortably and securely. A bright -colored helmet can make you more noticeable in traffic, as can reflective strips. An open-face helmet offers some protection, but a full-face helmet offers more. Always remember to properly fasten your crash helmet. Regardless of the sty-
le, look for a DOT ( Department Of Transportati­on) sticker in any helmet you buy (USA only) and
always wear a face shield or gogles to protect your eyes and help your vision.
Additional riding gear:
In addition to a helmet and eye protection, we also recommend:
1) Boots worn correctly with an anti-slip sole to
protect your feet and calves
2) Leather gloves to keep your hands warm and
help prevent blisters, cuts, burns ans scraped skin
3) A motorscooter riding suit or jacket to com­fort as well as protection
Bright-colored and reflective clothing can help make you more noticeable in traffic. Be sure to avoid loose clothes that could get caught on any part of your motorscooter.
11
ACCESSORIES:
The vehicle owner is personally liable for the selection and installation of
accessories. Be extra careful when
installing accessories that they don’t affect the fuctionality of any other part of the vehicle.
It is important to not use any acces­sories that affect the controls be-
cause this may extend your reaction
time in an emergency.
Make sure that the equipment is well fastened to the vehicle to prevent dangerous situations while driving.
Never use electrical devices that may
influence the Power output of your vehicle. There is a risk that the vehicle suddenly stops or that there is a pow­er outage and the horn, turn signals and lights can not operate properly. Kumpan electric recommends to use only original accessories.
CHARGE:
Always load the vehicle very carefully and respect the total allowed weight. Make sure to store the luggage as close as possible to the center of gravity of the vehicle and keep an even weight distribution. Check that the load is firmly secured. All load has to be constantly observed, especially during long trips.
Never place bulky, heavy or dange­rous objects on the handlebars, the mudguard or the forks. Otherwise there is a risk that the vehicle responds more slowly in curves and the overall stability is impaired.
Don’t x large load to the sides of
the vehicle, to avoid hitting people or obstacles.
Only transport luggage that is xed
firm and secure to the vehicle. Avoid to carr y bags which overlap the lug­gage rack or cover the lights, the turn signals or the horn. A transpor tation of children or animals on the luggage rack is prohibited!
Excessive weight can affect the stability and the maneuverability of the vehicle.
Safety instructions
Basic safety rules:
13
Check before departure
Please check the following list about function and safety before using the
vehicle. Very little time is needed to
check all these points, but they help to avoid vehicle damage or even phy­sical injury.
Checkpoint:
Front disc brake
(see page 63)
Rear disc brake
(see page 63)
Throttle
(see page 34)
Wheels / tires (see page 71)
Steering
Rear view mirrors (see page 32) main stand
(see page 47)
xing elements
Batteries (see page 28)
To check:
• the function
• the return stroke of the brake lever
• the brake uid level
• the brake hose for possible damage
• the function
• the return stroke of the brake lever
• the brake uid level
• the brake hose for possible damage
• for smooth operation
• if the throttle is functional to open and close in
all steering positions
• the tire condition (wear, damage)
• the tire pressure
• if the steering is functional and rotating
smoothly
• check for correct alignment
• for smooth operation
• on complete folding
• tightness
• level of battery, status of charge (display)
First steps: Before the first use of the vehicle, please read the following steps: Mount the rear-view mirrors
(see page 32).
Make sure that the power switch of
the scooter is in the „ON“ position (see page 65).
Make sure that the vehicle batteries are fully charged. If this is not the case, fully charge the batteries with the charger before using the vehicle
(see page 28).
Check the tire pressure:
• Front: 2.5 bar
• Rear: 2.8 bar
CAUTION Tire pressure should be checked when the tires are cold . Incorrect tire pressure causes abnormal tire wear and makes driving dangerous Tires must be replaced when the tread reaches the wear limits set forth by law.
Check the vehicle lights before each ride. The vehicle can only be started if the sidestand is completely folded.
Drive only with adequate protective clothing. NOTE:
Depending on province and country law, the driver is obliged to wear a helmet! Kumpan electric strongly recommends to always wear a helmet and appropriate protective clothing!
Respect the service intervals (see page 74).
These service intervals are important in order to ensure a safe ride. Respec­ted ser vice intervals are a prerequisi­te to obtain the warrant y.
The owner of the vehicle is respon­sible for the insurance coverage of vehicle and driver. The use of the ve­hicle may be restricted by provincial authorities to certain roads.
Start the vehicle by turning the key in
the ignition to the “ON“ position. (see page 34).
HOT COMPONENTS WARNING:
Warning: the engine and all parts of the exhaust system, as well as the braking system, become very hot and remain hot for some time after the motorcycle and the engine are stopped. Before handling any component of your motorcycle after riding, ensure that is cooled sufciently to be safe to handle
Safety instructions
Basic safety rules:
15
REAR WHEEL
Warning: be very careful to keep your ngers, all other body parts, and any objects away from the rear wheel while the engine is running and the vehicle is resting on its stand. Failure to observe this warning can lead to serious personal injury, as well as damage to your engine.
SHOCK-ABSORBERS
Warning: Do not disassemble the front and rear shock-absorber . The shock-absorbers have preloaded springs. Disassembly can cause serious injury and even death.
BRAKE FLUID
Warning: Brake uid is extremely poisonous. Never allow brake uid to be ingested or swallowed. Should brake uid accidentally be swallo­wed , drink large quantities of milk or pure water and immediately seek professional medical assistance.
Brake uid is highly destrutive to skin and eye tissue. Should you accidentally spill brake uid on yourself, remove the contaminated clothing, wash your body with soap and warm water immediately and seek professional medical assistance. Should you acciden­tally splash brake uid into your eyes, ush with a large quantity of cool clear water and immediately seek professional medical assis­tance. Keep brake uid away from children.
BATTERY HYDROGEN GAS AND ELECTROLYTE
Warning: Vehicle batteries give off noxious and explosive gases: keep cigarettes, ames ans sparks away from the battery. Provide adequate ventilation when operating or recharging the battery. During recharging or use, make sure that the room is properly ventilated and avoid inhaling the gases released during the recharging.
The battery contains sulfuric acid (elctrolyte). Contact with the skin or eyes may cause serious burns. Always wear protective clothing, rubber gloves , and tight tting goggles or a face shield when working around the battery, espe­cially when lling the battery with either water or electrolite. In case of contact with the skin, ush im­mediately with plenty of water. In case of contact with the eyes, ush with plenty of water for at least 15 minutes. Immediately consult a health professional. The electrolyte is poisonous. If the electrolyte is accidentally swallowed,dring lar­ge quantities of water or milk and then follow with magnesia, beaten eggs or vegetable oil. Immediately consult a health professional. Keep away from children.
The KUMPAN 1953
Overview:
1. Headlights
2. Seat
3. Seat lock
4. Topcas e
5. Rear rack
6. hub motor rear axle
7. Main stand
8. Sidestand
9. Disc brakes front
1
9
8
7
6
4
5
3
2
17
Serial number
1. Front turn signals
2. Reflector
3. Rear turn signals
4. Back and brake light
B
-
1
0
0
0
A
1
0
0
2
3
4
1
2
3
4
5
6
AB-1000A100234 123456
1
2
3
4
Location of controls and dispaly:
1. Electrical controls left (see p.19)
2. Rear brake Lever
3. Rearview mirror (see page 32)
4. Brake fluid indicator for rear brake
(see page 62)
5. Display unit (see page 21)
6. Brake fluid indicator for front brake
(see page 62)
7. Front brake lever
8. Electrical controls right
(see page 20)
9. Ignition / Steering lock
(see page 34)
10. Glove compar tment (see page 25)
11. Bag hook (see page 25)
12. USB mobile charging socket (see page 25)
1
11
12
9
10
7
2
3
3
5
64
8
The KUMPAN 1953
19
1. • a. Dimmed headlights
• b. High beams
2. Turn signal switch left/right
(press at center to turn off)
3. Horn
1
2
b
a
3
1. Emergency engine off switch
2. Cruise control switch (see page 44)
3. Boost switch (see page 42)
1
3
2
Electrical controls right:
The KUMPAN 1953
21
Display unit:
1. Malfunction Indicator Lamp
2. Warning light battery
3. Warning light controller
4. Turn signal indicator
5. Cruise control indicator
6. Boost indicator
7. Main beam indicator
8. Odometer
9. Battery indicator (see page 22)
10. Daily kilometer
11. light indicator
12. Tacho meter
12
8
10
9
4
7
6
5
11
1
2
3
Digital cock pit wit h special func tions:
The KUMPAN 1953 is equipped with
a digital multifunction display.
The main functions:
• Speed: Indicated as a graph and with large numbers in km/h. (Conver­tible into Miles)
• Light: Appears as a green icon
• High beam: round blue icon symbol
• Left indicator right:
green arrow icon
• Trip odometer: Digital display of distance traveled during a trip. Can manually be set to zero when pressing the button in the battery storage compar tment under the seat.
• Odometer: Continuous odometer (adjustable to Miles)
Special display indicators: the display has three red warning symbols. Should your Kumpan have
unexpected technical difculties he
indicates which component has a fault:
1. Engine: This symbol lights up when
the engine is too hot, or a cable is defect in the engine.
2. Battery: This icon will light up when the battery voltage is too high, or too low.
3. Controller: If this symbol lights, the control unit is malfunctioning, or a cable connection between the motor and control unit is defective. In any case, you should schedule an
inspection with your KUMPAN store
or dealer to solve the problem.
Blue display indicators:
• Cruise control: This indicates that your KUMPAN is
running in cruise control.
• Boost mode: This conrms that your KUMPAN
activated the Boost function to enab­le more acceleration of the motor.
• Triple battery status display:
This display informs the driver while driving about the charging status of
the LiFePo4 battery packs used.
Display unit:
The KUMPAN 1953
23
Each display provides information on the remaining capacity of each separate battery. If no battery is connected on the corresponding cable under the seat or the connected battery is completely empty, the display icon stays dark. Once the icon is lit, a functioning battery is connected. The icon bars provide information about the capacity. Once the capacity of the battery reaches the end, the last red bar flashes.
Your KUMPAN scooter is constantly trying to empty the available batteries equally. Therefore,
the most powerful battery will always be discharged prior to the possibly weaker batteries. This is also noticeable in the display. During driving of the scooter and usage of the battery different capacity levels seem almost equal. Once the battery is not discharged for a short
moment the existing capacity levels become visible again.
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