Kuma Stoves OC-8, OC-10, OC-7 User Manual

Kuma Stoves
Hayden, ID. USA
MODEL:
OIL CLASSIC
(OC-7, OC-8, OC-10)
Fuel-oil stove
User Manual for:
-Installation
-Operation
-Servicing
This manual contains information necessary for the safe installation and operation of your Kuma Oil Classic either in residential or mobile homes. While most anyone can install their oil stove, it is recommended that the installation be done by a qualified installer familiar with fuel oil stoves, preferably an NFI Certified (National Fireplace Institute) expert. We recommend contacting local building or fire officials in your area regarding restrictions and installation inspection requirements. Please read this entire manual before attempting installation or operation of this appliance. Improper installation or operation of this oil stove can result in bodily or property damage.
*SAVE THESE INSTRUCTIONS*
CONTENTS
Section 1– Stove placement, air requirements, and clearances….. pg. 1-2
2– The flue and flue connections………………………… pg. 2-3
3– Fuel tank installation and fuel line connections………. pg. 3-4
4– Lighting, adjustments to carburetor, and draft stabilizer adjustments………………………………. pg. 4-7
5– Servicing…………………………………………….. pg. 7-8
6– Trouble-shooting guide……………………………..... pg. 8-10
7– Warranty……………………………………………… pg. 10
SECTION 1
Stove placement, air requirements, and clearances
Try to pick a location that will be somewhat central in the house or room in which you
wish to install the Oil Classic. Due consideration of the fuel tank location, ease of fuel line installation, and flue location is wise. You will want to read the fuel tank section to get a better idea of where to locate the tank as well as the stove. The stove must be placed on hearth that is non-combustible, having a thickness of 3/8” or greater. A 36”x 36” hearth pad area is recommended. Once a location is established, the stove can be placed on the hearth and leveled. It is absolutely imperative that your Oil Classic is level. There are adjustment bolts under each corner of the pedestal base should these adjustments be necessary. Place a level on top of the pedestal base both directions and adjust until level. This unit has been tested to U.L. 307A and is approved for installation and use in manufactured homes. There are some special considerations when installing into a mobile or manufactured home. For model OC-10 (10” burner), the flue system must consist of a 6” diameter CLASS “A”, U.L. HT103 type insulated chimney, and a double-wall stove pipe connector. For models OC-7 and OC-8 (7” and 8” burner), a 4”, 5”, or 6”diameter chimney may be used, but must be Class “A” insulated chimney or approved 4” diameter Class “L” (pellet vent) chimney. Dura-Vent D.V.L. double-wall connector with a Dura-Vent # 8680 double-wall adapter is required or 4” diameter Class “L” vent may be used as a connector. The manufactured homeinstallation also requires an outside combustion air source. If outside air is accessed through the floor, a 4” diameter or larger duct should be installed through the hearth and floor, extending past the insulation barrier on the underneath side of the home. Make sure there is a rodent screen with a maximum 1/4” x 1/4” opening placed over the duct opening to prevent rodents from accessing the stove bottom.
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The air duct does not need to connect directly to the stove as the duct may terminate at the hearth top level. If air is accessed through the wall, remove the air cover at the stove pedestal back, and install a 4” or larger duct connecting the stove pedestal and the wall. A storm or dryer type vent with a screen is adequate. For your convenience, an outside air kit (part # 4OAVK) is available through your dealer. All mobile home installations require use of OCHM1 Manufactured Home Kit which includes an automatic oil valve shut-off control rod, return spring, and all fasteners. Complete mobile home kit installation instructions are included with this kit. For further help or questions, contact your dealer. If you are not installing this stove in a mobile home, and outside air is not desired, simply remove the outside air cover at the pedestal back so ambient room air can enter. Please note that at certain draft conditions (i.e. high winds) a significant amount of air may be needed to achieve a proper burn. Consideration of open windows or an air source near the stove will probably be necessary depending on the “air-tightness” of your home. Again, outside air to your oil stove is a good idea as it will make the combustion impervious to house pressure problems.
*Please note that these clearances are minimums. It is a good idea to exceed these clearances unless space is limited. Common sense must prevail.
Minimum Clearances to Combustibles
Sides Back Flue Pipe Corner Top
Standard 8” 6” 9”* 4”
Alcove 8” 6” 9” 4” 54”
Note: Corner clearance applies only when the stove is installed in a room
corner with the stove placed perpendicular to the corner (45 degrees).
Note: On alcove installations, the maximum depth of the alcove is 30”.
*Clearances to flue pipe are for single-wall connectors. A double-wall connector is required for mobile home installations.
SECTION 2
The flue and flue connections
Do not connect this unit to a flue servicing another appliance. It is of utmost importance
that the flue be dedicated to the Oil Classic as the flue is, without a doubt, the most important component of the system. Good combustion is dependent upon the correct amount of air being supplied to the burner at all times, which is dependent upon a correct negative flue pressure. Draft is caused by the gases inside the flue being hotter and lighter than the air outside, thus the rising heated gases carry out the products of combustion. Since the flue “sucks” gases up the flue, it is this suction that draws air into the pedestal area to feed the burn pot with the air needed for an efficient, blue-flame burn. (continued…)
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This will depend on the flue’s ability to provide a consistent negative pressure. There is no substitute for a warm, efficient chimney/pipe system. If the flue gases cool too quickly, draft will slow and combustion will not be as efficient. Do not skimp on the flue system. A good rule of thumb on chimney height is a minimum of 12’ from the stove top to termination. Location of chimney and other factors may require more or less chimney height. In areas of high winds or draft inversions, a suitable wind-directional or vacuum cap may be needed. An insulated chimney is a must in order to maintain the heat inside the chimney for proper flow of gases. For model OC-10, use a class “A”, 6” diameter, all-fuel insulated chimney that has been tested to U.L. HT103 when passing through combustibles. For models OC-7 and OC-8, a 4”, 5”, or 6” diameter Class “A” insulated chimney or an approved 4” diameter Class “L” (pellet vent) chimney is approved. As a general rule, smaller diameter flues are better for draft and efficiency. The stove pipe connector may be single-wall black pipe with tight fitting joints (mobile home connectors must be double-wall, see Section 1), and must be securely fastened at all joints with 3 sheet metal screws. Fasten connector pipe to the flue collar on the stove and the ceiling box/wall thimble with screws as well. The Oil Classic may also be connected to a masonry chimney, but it is recommended that it be lined with a stainless steel liner and insulated as well. Use and install all piping according to the manufacturers listed clearances. Certain atmospheric conditions such as high winds will cause a change (increase) in the negative pressure inside the flue and thus inside the stove. To compensate for this, your stove has a draft or flue stabilizer which is a barometric damper located at the rear back of your stove. Upon installation of the stove and after lighting and warm-up, the rear cover must be removed and the draft stabilizer adjusted. Its purpose is to allow more or less air to travel into the flue to compensate for a change in the flue draft. Adjustment of the draft stabilizer will be discussed in Section 4.
SECTION 3
Fuel tank installation and fuel line connections
OIL:
Your Kuma Oil Classic comes with a carburetor set for an average of a 2.35 cc. viscosity rating. You should be able to burn either #1 or #2 fuel with adjustments to the carburetor. Bio-diesel may also be successfully burned in the Oil Classic. Due consideration to fuel grades should be noted. #1 Fuel oil, K-1, or kerosene will burn much cleaner than #2 fuel and requires less maintenance. #2 fuel or diesel grades of fuel are fine to burn, however there are combustibles present in # 2 fuel that become solids when they are burned, thereby requiring more frequent cleaning of the decoker and burner.
TANK: The fuel tank should be clean (second-hand tanks not recommended), so a new tank is advised. Steel tanks require more maintenance such as painting to prevent rust. A polyethylene tank is preferred as it will never rot or rust, and is basically maintenance-free. A tank with a larger capacity will require less fillings as well as an opportunity to obtain better pricing for fuel oil in greater quantities. Avoid placing the tank in direct sunlight. Warm tanks will condense moisture which will fall to the bottom of your tank where it will need to be drained to prevent valve damage and/or freezing and stopping oil flow. Also, due consideration should be given to accessibility to the tank for delivery trucks. The ideal tank should have two bottom-end outlets: one for fuel supply to the stove, and one to drain off any water and dirt. To be able to do this, the tank must be installed with a “fall” of at least 1/4” per foot of tank length. The fuel supply will come from the high end of the tank and the lower end will be used for draining condensation and impurities. If the tank has only one outlet, be sure to tip the tank away from the outlet slightly, as described above. Brick or cement foundation for the tank is advised.
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