Kuma Stoves K-ASP Installation And Operating Instructions Manual

KUMA STOVES

50145 N. Old Hwy 95

Rathdrum ID USA

MODEL# K-ASP: Aspen

Tested to: UL 1482

Test Report # 123-S-09-2

Testing performed by Omni Test Laboratories

INSTALLATION AND OPERATING

SAVE THESE INSTRUCTIONS

INSTRUCTIONS

Rev. 9-21-2011

Welcome to the Kuma family.

Kuma is a modified version of the Greek word Kauma which

means

“a great heat”.

We would like to take the time to say thank you for purchasing a Kuma stove. If this is your first Kuma stove, you have joined a long list of family members, some since 1981. We are a family business that still desires to maintain a good relationship with each and every one of our customers. Our mission is to provide you with a quality product that will last a lifetime. If you ever have a problem with your stove, we will do what is needed to get it resolved and keep you warm.

You may have noticed a portion of the Bible enclosed in your owner’s packet. It is a small gift for you. Our faith in Jesus Christ is very important to us and we have that faith because salvation and hope are found through Him. Hope comes from the message of Truth that is found in this New Testament.

Thank you for allowing us the opportunity to warm your home. May God bless you, and we anticipate that you will enjoy the use of your new Kuma wood stove.

Sincerely,

The Freeman Family

Under specific test conditions, this heater has been shown to meet the U.S. Environmental Protection Agency and Washington State emission limits for residential wood stoves.

Please read the safety precautions and the entire installation and operation instructions carefully. Failure to properly install and maintain your wood stove can result in an unsafe condition. Consult your local building department for permit and installation requirements.

Contents

Section 1…..….……………………...………….Safety Precautions

Section 2………………... Free standing Installation Instructions

Section 3.1 ……………Masonry Fireplace Installation Instructions

Section 3.2………..Factory Built Fireplace Installation Instructions

Section 4……………………Wood Burning Operation Instructions

Section 5……………………………………………....Maintenance

Section 6…………………….Installation Clearances and Diagrams

Section 7………………………………………..…Troubleshooting

Section 8…………………………………...Replacement Parts List

Section 9……………………………………………….…Warranty

Section 10……………………………………...…EPA Information

Section 1 – Safety Precautions

Install and use in accordance with the manufacturers installation and operation instructions contained in this manual only.

1. If this stove is not properly installed, a house fire can occur. For your protection, follow the installation

instructions provided. We recommend contacting local building or fire officials regarding restrictions and installation inspection requirements in your area. We also recommend that your Kuma stove be installed

by a properly trained and licensed installer, preferably an NFI (National Fireplace Institute) expert.

2. DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVICING ANOTHER APPLIANCE.

3. Do not burn garbage or flammable fluids such as gasoline, naptha or engine oil. Do not use charcoal

lighter fluid or similar liquids to start or “freshen up” a fire in this heater. Keep all such fluids well away from the heater while in use. Storing these fluids near a stove could cause a fire.

4. DO NOT CONNECT TO ANY AIR DISTRIBUTION OR DUCT SYSTEM.

5. DO NOT OVERFIRE. If any part of the stove or chimney glows, the stove is in an overfire condition. If

this happens, shut the air control off immediately. Over firing can cause damage.

6. WARNING: DO NOT INSTALL IN A SLEEPING ROOM

7. CAUTION: THE STRUCTURAL INTEGRITY OF THE FLOOR, WALLS, ROOF/CEILING, AND

VAPOR BARRIERS MUST BE MAINTAINED.

8. DO NOT USE SINGLE WALL PIPE OR CONNECTOR PIPE FOR ANY CHIMNEY

APPLICATION, EXTERIOR OR THROUGH THE WALL OR CEILING. Single wall pipe may only be used as a connection between the stove and an approved masonry or stainless steel chimney. Single wall pipe may not be used as a connector in mobile homes.

9. When installing into an existing masonry or metal chimney, examine the chimney system carefully. If you

have any questions, seek professional advice. We recommend having existing chimneys cleaned and inspected by a qualified professional prior to the installation of your new stove.

10. NOTE ALL MINIMUM CLEARANCE REQUIREMENTS TO COMBUSTIBLES. Installation must

comply with minimum clearances as listed in this manual. (see section 6) Clearances may only be

reduced by means approved by the regulatory authority.

11. Do not operate this stove with the door in an open position, except for cracking open during start-up.

Continued operation with the door open can cause overheating of the unit, and expose embers to nearby combustibles.

12. Do not operate with broken glass. Do not abuse glass such as striking or slamming the door.

13. This stove must be connected to a minimum 6” diameter listed chimney that complies with U.L. type 103HT

factory built chimney or a code approved masonry chimney. If the masonry chimney does not meet code, a U.L. 1777 approved liner must be installed.

14. When connecting single wall or double wall connector pipe to the stove and chimney, use 3 screws per pipe

joint including 3 screws securing the pipe to the stove. Depending on the type of double wall pipe you are using, it may also be necessary to fasten it at the chimney. Simpson Duravent’s DVL double wall uses a snap lock connector and does not need screws.

15. Use only approved components for Chimney and Connector. Field fabricated or “makeshift” components

are not allowed and can cause a fire.

16. DO NOT USE THIS STOVE WITHOUT INSTALLING THE BAFFLE BOARDS AND CERAMIC

INSULATION PACKAGED WITH YOUR STOVE.

17. When connecting this stove to a masonry chimney, make sure you observe all applicable clearances

including walls, ceilings and other combustible material. A masonry chimney must be minimum 6” diameter and constructed with a liner according to NFPA code 211. If you have any questions about the condition or the code compliance of your masonry chimney, please speak with a qualified professional.

18. HOT WHILE IN OPERATION. KEEP CHILDREN, CLOTHING AN D FURN IT URE A WA Y.

CONTACT MAY CAUSE SKIN BURNS.

19. WHEN PENETRATING A COMBUSTIBLE WALL TO CONNECT TO AN OUTSIDE MASONRY

CHIMNEY YOU MUST BE CERTAIN THAT THE WALL PASS THROUGH IS A SAFE AND LISTED METHOD. Please refer to NFPA code 211 for details about listed wall pass through methods. To

obtain a copy of the NFPA code 211, you may visit their website at www.nfpa.org or call them toll free at 1(800)344-3555. Your local building deptartment may also have information regarding NFPA code 211. In Canada, refer to CAN/CSA-B365

Excerpt from NFPA 211

Section

INSTALL AND USE IN ACCORDANCE WITH THE MANUFACTURER’S INSTALLATION AND OPERATING INSTRUCTIONS ONLY. WHILE MOST ANYONE WITH BASIC CARPENTRY SKILLS CAN SUCCESSFULLY AND SAFELY INSTALL THEIR KUMA WOOD STOVE, IT IS HIGHLY RECOMMENDED THAT IT IS INSTALLED BY A QUALIFIED PROFESSIONAL WHO IS PROPERLY TRAINED AND LICENSED–PREFERABLY AN NFI CERTIFIED (NATIONAL FIREPLACE INSTITUE) EXPERT.

CAUTION: The structural integrity of the floor, walls, ceiling/roof, and vapro barriers must be maintained. Use additional bracing if required. Never cut a load bearing wall or engineered truss. Use

elbows if necessary to offset the pipe.

CAUTION: NEVER INSTALL A STOVE IN A SLEEPING ROOM.

Stove Components: (each component has installation instructions included. See sec. 8 for a complete list of accessories)

STEP 1: DETERMINING THE STOVE LOCATION:

When choosing a stove location there are a few things that should be considered.

STEP 2: INSTALLING THE CHIMNEY.

Use only 6” Class A solid fuel chimney that has been U.L. Safety tested for wood stoves (type 103 HT)

IMPORTANT: These instructions are a very basic guideline for the steps to installing your chimney. For complete, step by step instructions, refer to the installation manual that came with your chimney. Chimney installation instructions are usually located in the box with the chimney cap or chimney support components. If you have any questions about the installation of your chimney, please contact the dealer where you purchased your stove.

CAUTION: Use only pre-fabricated, listed chimney and connector components. Field fabricated components and/or “makeshift” compromises could result in a chimney or house fire.

2 – Free Standing Installation Instructions

1. Stove body (K-ASP)

2. Pedestal or leg kit (KA-TAMPEDKIT, KA-WLEGSTEEL, etc.)

3. Door Kit (DOOR1CASTC, DOOR1GOLDC, etc.)

4. Outside air kit (KA-OUTSIDEAIR)

5. Optional Blower (KA-BLOWER3)

1. Try to choose a location that is centrally located in the house.

2. Try to choose a location that will be easy to access from your wood storage area.

3. Survey the roof area above and around the location of the chimney exit. Be sure there are no

dormers, roof valleys or any other roof irregularities that could cause difficulty when trying to set

and seal the roof flashing.

4. If possible, survey the attic area above and around the location of the chimney. Be sure there are

no major obstructions such as plumbing, heating ducts, electrical wires, phone cables, etc. Also

check the crawl space below and around the stove location for the same obstructions.

WARNING: DO NOT INSTALL IN A SLEEPING ROOM

CAUTION: Inspect all chimney components for damage. Do not use any damaged chimney components.

1. Familiarize yourself with the clearances of the stove for the configuration in which you have

chosen to install, i.e. corner installation or straight wall installation (see section 6). Notice the

clearances listed for the chimney, this will help you determine the location of the hole in the

ceiling. Note: On metal roofs in snow regions, consideration must be given to snow loads above

the chimney that can slide in to chimney and severely damage it. Please consider snow breaks or

snow dividers to prevent damage.

2. Once you’ve determined the stove location based on the applicable clearances and connector type

(see section 6), be sure to check attic and roof for any obstructions. Install the chimney system

according to the step by step illustrated instructions that came with your chimney.

3. Special care needs to be exercised when passing the chimney through an attic space. An attic

insulation shield must be used in all chimney installations to ensure that no insulation can contact

the chimney pipe. If there is little or no attic space, or if you have a vaulted ceiling, use a tall

square cathedral ceiling support box to pass all the way through to the roof lin e to pro vide the

shielding.

4. Stability: If necessary, install a roof brace kit on the chimney to stabilize the chimney against

wind, etc. Generally, roof bracing is required if the chimney extends more than five feet above the

chimney exit point.

5. See illustrations in section 6 for all components required for factory-built chimneys, as well as

parts required to connect to an approved masonry chimney.

6. Chimney Height. The Installation Diagram in section 6 shows the minimum chimney height in

relation to the roof. With low pitch roofs or little attic space, the chimney can be too short. For

proper draft and best performance, a minimum overall height of connector pipe plus chimney

combined should be at least 12 feet tall, measured from the stove top to the chimney cap. If

necessary, add chimney.

STEP 3: OUTSIDE AIR SUPPLY

Outside Air – An outside air supply is required in all manufactured/mobile home installations.

1. Kuma stoves does not particularly require that outside air be directly connected to this

stove, However, some state or local building codes may mandate outside air. If your state or

local building code requires an outside air supply use part# KA-OUTSIDEAIR-2. If you are

unable to supply a direct connection to the stove or if you need additional ventilation due to room

air starvation, we suggest the following:

a. Provide a passive air supply to the home. The air vent should be a minimum of 3” in

diameter.

b. The air supply must be provided to the same room that the stove is installed in. c. Th e air supply should utilize a baro metric damper so that air is only supplied to the room

if the house pressure becomes negative.

Visit www.woodheat.org for more information on the use of outside air.

2. When building a hearth pad on site, be sure to leave an area open for the installation of the

outside air vent. Once the hearth is positioned according to the minimum clearances, locate and

mark out the hole for the 3” outside are vent. On a pedestal model stove, this hole may be

anywhere under the stove base. On a leg model stove, try and locate the hole to line up with the

hole in the bottom of the stove. On a pre-manufactured hearth, use a hole saw or circular saw to

cut through just the backing board then use a hammer and firmly hit the tile or stone on the top

side. If the backing board was cut to the correct depth, the tile or stone will break out very clean.

Also using a hole saw or circular saw cut the hole through the home floor into the crawl space. Be

sure to line this hole up with the one in the hearth.

3. If you are installing your outside air vent through the wall, use a 3” hole saw or reciprocating saw

to cut the hole through the wall. BE SURE TO CHECK FOR OBSTRUCTIONS IN THE

WALL.

STEP 4: INSTALLING THE HEARTH

1. Free Standing Hearth size: The requirements for hearth size for the model Aspen with legs or a

pedestal are as follows: It must be non-combustible and extend at least 16” in front of the stove

face and 6” minimum beyond the sides and rear of the unit.

2. Free Standing thermal requirements: If your Kuma Aspen stove is installed as a freestanding

stove the hearth is only required to provide ember protection. The requirement for ember

protection is ANY non-combustible material with a MINIMUM thickness of 3/8”.

3. Insert Hearth Requirements (see fig. 5 pg. 22): If your Aspen is being installed as a fireplace

insert in either an approved masonry or factory-built fireplace, the following hearth protection is

required:

a. A 3/8” minimum non-combustible material under the insert that extends at least 16” in

front of the insert face as well as 6” to either side of the insert (this 16” is measured from the face of the insert and not the ash lip).

MINIMUM Floor Protection size Requirements.

For Free Standing Stove.

a 6” b 16”

For Fireplace insert

a 6”

b 16”

STEP 5: Setting the stove and connecting to the chimney

1. Assemble the stove (legs, pedestal, ash pan, blower). Follow the installation instructions that

are included in each accessory box. Once the stove is assembled set the stove gently on the

hearth using cardboard to protect the hearth.

2. Position the stove on the hearth according to the clearances shown on the diagrams in section 6.

Be sure that the stove is at least minimum clearance from all combustible walls and materials. If

possible it is advisable to set the stove 1-2 inches further away from the combustibles than

required.

3. Using approved single (min. 24 MSG Black or 26 MSG Blued)- or double-wall pipe, (single wall

is not approved for a mobile home) connect the stove to the chimney. If necessary, use elbows to

offset the pipe so that the stove can remain at the correct clearance and still connect to the

chimney. Secure each pipe joint with three screws, using the screws provided with the pipe.

Secure the pipe to stove flue collar with 3 screws.

Special Requirements for mobile homes

2. If installing in a mobile home, drill a small hole through the hearth and route an 8 gauge copper

wire into the crawl space. Use a grounding connector or lug to attach the wire to the stove and to

the frame of the mobile home.

3. When required by local code, you will need to fasten the stove to the floor of the mobile home.

(This applies to mobile homes only). To fasten a leg model, simply mark the location of the hole

in the bottom of the legs, drill holes and bolt into the bottom of the leg from the crawl space. To

fasten a pedestal model, holes will need to be drilled in the pedestal base. Once the holes are

drilled in the base, mark the location on the floor and use bolts and nuts or lag screws to fasten.

4. The stove must be connected to a 6” factory-built chimney conforming to CAN/ULC-S629,

standard for 650C factory built chimneys and the top sections must be removable for

transportation of the mobile home.

Your stove is now ready for use. If your stove installation required a permit and requires inspectio n by the local building department please do not forget to call for an inspection. It is important that your permit and inspection be finalized, as some insurance companies will require the stove to be inspected. It is also a great idea to give your insurance a call and let them know that you have installed a wood stove.

PLEASE REFER TO SECTION 4-“Wood Burning Operation Instructions” as well as “Before Operating” checklist before lighting your first fire.

Section 3.1 –Masonry Fireplace installation

The Kuma model Aspen is certified for installation into a fireplace with a masonry chimney that is manufactured in accordance with NFPA 211. A Safety listed 6” fireplace liner must be installed and directly connected to the appliance. An approved U.L. listed metal liner must extend to the chimney top terminating at the chimney cap.

To make sure that the fireplace flue is in good usable condition, contact a licensed professional

(certified chimney sweep or NFI certified technician).

Prior to installation:

1. Check for cracks, loose or damaged mortar joints, blockages, or extraordinary deterioration.

2. The chimney must have at least a 2” clearance to combustible inside and outside the house.

3. The chimney must have a 5/8” thick fireclay liner. If you have an older, unlined masonry

chimney, then you must install an approved chimney liner system including a th ermal wrap that

will bring your existing chimney up to the requirements of U.L. 1777. Contact your dealer or a

licensed chimney professional if you have any questions.

4. Check for any gap existing between the masonry fireplace construction and the fascia masonry. If

there is a gap, seal with a high temperature masonry mortar.

5. If outside air is required by local building code then it should be connected to the back of the

fireplace prior to installation.

a. The outside air vent can not exceed in length, the vertical height of the exhaust flue. b. The outside air vent must be installed where it will remain free of snow, ice, or debris. c. The outside air vent must not terminate close to exhaust vents.

Guidelines for installation:

1. Secure the damper in the open position.

2. Install a 6” diameter listed stainless steel flue liner according to the manufacturers instructions.

The flue collar on the stove must be attached to the end of the liner for quick installation and

removal:

a. Loo s en the flue collar bolts and remove the collar from the stove. b. Install the flue collar to the liner using 3 stainless steel sheet metal screws. c. Slide the stove into place. (leveling bolts are supplied with the surround kit) d. From inside the stove, reach through the flue collar, grab the flue collar and pull down to

the stove, lining up the holes in the collar with the bolt holes in the stove.

e. T ighten the bolts secur i ng the flue collar to the stove f. Install the baffle board and ceramic blanket into the stove using the directions supplied

with the baffle set.

3. Install the fireplace surround (KA-ASPSURROUND) using the instructions supplied with the kit.

SEE SECTION 6 FOR INSERT INSTALLATION CLEARANCES AND DIAGRAMS.

NOTE: Consideration must be given to ensure an adequate supply of combustion air for your insert.

*Make sure the air cover on the back of the stove is removed

*If your fireplace is equipped with an outside air source, then simply make sure that vent is open. As with any vent open to the outside, make sure there is a rodent screen installed to prevent any unwanted intrusion. *If an outside air direct connection is desired, the parts included in the Kuma outside air kit (part # KA-OUTSIDEAIR) will make this connection possible. *If room air is used, the small gaps that naturally occur between the surround kit and the face of the fireplace should be adequate for combustion air. Do not insulate behind the surround panel. If combustion appears lazy, try installing some small spacers at the surround panel edge so that it will stand off from the fireplace face ¼”. an adequate free air supply for optimum performance from your insert.

It is up to you to make sure there is

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Kuma Stoves K-ASP Installation And Operating Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual