Kuhnke Ventura Vico, Scout 401 Instruction Manual

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Kuhnke Electronics Instruction Manual
Ventura Vico / Scout 401 Toucht Terminal / Panel PLC
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This technical information is directed primarily to specialists involved in the conception, design and construction of machines. It does not indicate any information about availability of products. The technical specifications stated herein are only of descriptive nature and do not represent a guarantee as to the ability or usability of a product in a legal sense. Such specific assurances are subject to individ­ual contractual agreements. We do not accept any claims for compensation of damages for whatever reason, unless substantial proof of intention or gross negligence is provided. Complete or partial reproduction of this document requires the written consent of the au­thor. All rights concerning changes, omissions and misconceptions are reserved. Ilustrations similar. Microsoft® Windows® and the Windows logo are registered trademarks of Microsoft Corporation in the USA and other countries. EtherCAT® is a registered trademark and patented technology, licensed by Beckhoff Automation GmbH, Germany.
Additional info
rmation on the PLCopen organization can be found at www.plcopen.org.
CiA® and CANopen® are registered community trade marks of CAN in Automation e.V.
All rights reserved by the individual copyright holders.
Reproduction even of extracts only with the editor's express and written prior consent.
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Table of Contents
1 Introduction ....................................................................................................................................5
2 Reliability, Safety ...........................................................................................................................6
2.1 Intended Use......................................................................................................................6
2.2 Target Group......................................................................................................................6
2.3 Reliability............................................................................................................................6
2.4 Symbols .............................................................................................................................6
2.4.1 Danger..............................................................................................................................7
2.4.2 Attention ...........................................................................................................................7
2.4.3 Note..................................................................................................................................7
2.4.4 Under Construction ..........................................................................................................7
2.4.5 Instruction.........................................................................................................................7
2.5 Safety .................................................................................................................................7
2.5.1 Project Planning and Installation......................................................................................8
2.5.2 Maintenance and Servicing ..............................................................................................8
2.6 Electromagnetic Compatibility............................................................................................9
2.6.1 Definition ..........................................................................................................................9
2.6.2 Interference Emission ......................................................................................................9
2.6.3 General Notes on Installation ...........................................................................................9
2.6.4 Electrical Immission Safeguard ......................................................................................10
2.6.5 Cable Routing and Wiring ..............................................................................................10
2.6.6 Location of Installation ...................................................................................................10
2.6.7 Particular Sources of Interference..................................................................................10
3 System Description......................................................................................................................12
3.1 Design ..............................................................................................................................12
3.2 Technical Properties ........................................................................................................13
Mechanical properties.................................................................................................................15
BIOS and operation systems ......................................................................................................15
3.3 Internal battery .................................................................................................................16
3.3.1 Replacement of the internal battery ...............................................................................16
4 Connectors ..................................................................................................................................17
4.1 Ethernet/PoE (X24) ..........................................................................................................17
4.2 Power (X1) .......................................................................................................................17
4.3 RS-232/RS-485 or CAN (X9) ...........................................................................................18
4.3.1 Option: RS-232/RS-485 .................................................................................................18
4.3.2 Option: RS-232/CAN ......................................................................................................18
4.4 USB - Host (X12) .............................................................................................................18
4.5 USB - OTG.......................................................................................................................19
External USB - OTG (X14) ......................................................................................................19
4.6 Speaker (X9/X10).............................................................................................................19
Keypad/SPI (X16) .......................................................................................................................19
Standard: Keypad/SPI.............................................................................................................19
Option: Keypad/SPI/I²C ...........................................................................................................20
4.7 Protective Earth Conductor ..............................................................................................21
5 Product geometry ........................................................................................................................27
5.1 Ventura VICO / Scout 401 ...............................................................................................27
6 Appendix......................................................................................................................................28
6.1 Safety instructions............................................................................................................28
6.2 Disposal ...........................................................................................................................29
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6.3
Trademarks and service marks........................................................................................30
6.4 Technical Data .................................................................................................................31
6.5 Specifications ...................................................................................................................31
6.5.1 Basic Units .....................................................................................................................31
6.5.2 Accessories ....................................................................................................................31
6.6 Index ...........................................................................Fehler! Textmarke nicht definiert.
6.7 Sales & Service................................................................................................................32
6.7.1 Malente Headquarters....................................................................................................32
6.7.2 Customer Service......................................................Fehler! Textmarke nicht definiert.
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1 Introduction
General functionality
The days of simple text displays and multi-functional control buttons are gone. A modern and attractive design is required. But such in­vestments into the future have often been rejected for commercial reasons previously. However, with increasing functionality, the de­mands of the machine users rise in terms of handling, visualization and diagnosis.
With the Ventura Vico KUHNKE Automation now offers a very cost ef­fective way to use a comfortable operation panel which is directly fitted on the machine. Your small machine or automatic system will immedi­ately receive an added value. Other typical applications are a second work station in conjunction with a panel or industrial PC in large or dis­tributed machines and visualization of drive controllers programmed with CODESYS. With its low depth, the Ventura Vico is particularly suitable for control and display tasks in confined spaces.
A truly modern visualization system, consisting of a coordinated hard­ware and software package should not only master the basic function­ality. It should also enable well-designed user interfaces with sophisti­cated ergonomics. Concept creator, operator and service technicians should form a perfect team and work together with a tool that allows them all opportunities. Customers always have good ideas, so change management must be easy.
Such requirements place high demands on process visualization. It must be intuitively usable, easy to learn and clearly structured. For visualization of data from a CODESYS control unit the Ventura Vico is optionally equipped with the software package CODESYS V3 HMI or VisiWinNET. Ventura Vico offers an elegant and cost-effective solution to match all these requirements
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2 Reliability, Safety
2.1 Intended Use
Ventura Vico/Scout is a HMI with for the control of operating and monitoring actions in industrial areas.
For other applications, please consult us. KUHNKE is not liable for any possible damages resulting from use in other than the designated applications. The same applies to utilization in networks the user has insufficiently secured against unauthorized access. Such risk lies en­tirely with the user.
Observance of the operation instructions is considered as part of the units’ designated use.
2.2 Target Group
This instruction manual contains all information necessary for the use of the described product (control device, control terminal, software, etc.) according to instructions. It is written for design, project planning, servicing and commissioning experts. For proper understanding and error-free application of technical descriptions, instructions for use and particularly of notes of danger and warning, extensive knowledge of automation technology is compulsory.
2.3 Reliability
Reliability of Kuhnke products is brought to the highest possible stan­dards by extensive and cost-effective means in their design and manufacture.
These include:
selecting high-quality components,
quality agreements with our suppliers,
actions to avoid static charges when handling MOS circuits,
worst case planning and design of all circuits,
visual inspections at various stages of fabrication,
computer-aided tests of all assemblies and their interaction in
the circuit,
statistical assessment of the quality of fabrication and of all re- turned goods for the immediate taking of appropriate correc­tive actions.
2.4 Symbols
Despite the actions described in section 2.3, the occurrence of faults or errors in electronic control units - even if most highly improbable ­must be taken into consideration.
Please pay particular attention to the additional notices which we have marked by symbols throughout this instruction manual. While some of these notices make you aware of possible dangers, others are in­tended as a means of orientation. They are described further down below in descending order of importance.
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2.4.1 Danger
This symbol warns you of dangers which may cause death or grievous bodily
harm if operators fail to implement the precautions described.
2.4.2 Attention
This symbol draws your attention to information you must take a look at to avoid malfunctions, possible material damage or dangerous states.
2.4.3 Note
This symbol draws your attention to additional information concerning the use of the described product. This may include cross references to informa­tion found elsewhere (e.g. in other manuals).
2.4.4 Under Construction
This symbol tells you that the function described was not or not fully avail­able at the time this document went to press.
2.4.5 Instruction
Wherever you see these symbols in the left margin, you will find a list of steps instructing you to take the appropriate computer or hardware actions.
They are intended as a means of orientation wherever working steps and background information alternate (e.g. in tutorials).
2.5 Safety
Our products normally become part of larger systems or installations. The information below is intended to help you integrate the product into its environment without dangers to humans or material/equipment.
To achieve a high degree of conceptual safety in planning and installing an electronic controller, it is essential to exactly follow the instructions given in the manual because wrong handling could lead to rendering measures against dangers ineffective or to creating additional dangers.
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2.5.1 Project Planning and Installation
24 VDC power supply: generate as electrically safely sepa- rated low voltage. Suitable devices include split-winding trans­formers built in compliance with European Standard EN 60742 (corresponds to VDE 0551).
Power breakdowns or power fades: the program structure is to ensure that a defined state at restart excludes all dangerous states.
Emergency-off installations must comply with EN 60204/IEC 204 (VDE 0113). They must be operative at any time.
Safety and precautions regulations for qualified applications have to be complied with.
Please pay particular attention to the notices of warning which, at relevant places, will make you aware of possible sources of dangerous mistakes or faults.
Relevant standards and VDE regulations are to be complied with in every case.
Control elements are to be installed in such a way as to ex- clude unintended operation.
Lay control cables such that interference (inductive or capaci- tive) is excluded if this interference could influence controller operation or its functionality.
2.5.2 Maintenance and Servicing
Precautions regulation VBG 4.0 to be observed when measur- ing or checking a controller after power-up. This applies to section 8 (Admissible deviations when working on parts) in particular.
Repairs must be carried out by specially trained Kuhnke staff only (usually in the main factory in Malente). Warranty expires in every other case.
Spare parts:
Only use parts approved of by Kuhnke. Only genuine Kuhnke
modules must be used in modular controllers.
Modular systems: always plug or unplug modules in a power- down state. You may otherwise damage the modules or (pos­sibly not immediately recognisably!) inhibit their functionality.
Always dispose of (rechargeable) batteries as hazardous waste.
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2.6 Electromagnetic Compatibility
2.6.1 Definition
Electromagnetic compatibility is the ability of a device to function satis­factorily in its electromagnetic environment without itself causing any electromagnetic interference that would be intolerable to other devices in this environment.
Of all known phenomena of electromagnetic noise, only a certain range occurs at the location of a given device. These kinds of noise are specified in the applicable standards.
Refer to IEC 61131-4, User's Guideline, for general installation instructions to be complied with to ensure that hardware interface factors and the ensu­ing noise voltages are limited to tolerable levels.
2.6.2 Interference Emission
DIN EN 6100-6-4
2.6.3 General Notes on Installation
As component parts of machines, facilities and systems, electronic control systems must comply with valid rules and regulations, depend­ing on their field of application.
General requirements concerning the electrical equipment of ma­chines and aiming at the safety of these machines are contained in Part 1 of European Standard EN 60204 (corresponds to VDE 0113).
For safe installation of our control system please observe the information contained in the next chapters ( 2.6.4 ff).
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2.6.4 Electrical Immission Safeguard
To bleed electromagnetic interference, connect the controller to opera­tive earth and ensure best-practice wiring.
Susceptibility to noise
Electromagnetic Compatibility (EMC) - Part 6-2: Generic standards ­Immunity for industrial environments (IEC 61000-6-2:2005);
2.6.5 Cable Routing and Wiring
Keep power circuits separate from control circuits:
DC voltages 60 V ... 400 V
AC voltages 25 V ... 400 V
Joint laying of control circuits is allowed for:
shielded data signals
shielded analogue signals
unshielded digital I/O lines
unshielded DC voltages < 60 V
unshielded AC voltages < 25 V
2.6.6 Location of Installation
Ensure that temperatures, contaminations, impact, vibration or elec­tromagnetic interference are no impediment to the installation.
2.6.6.1 Temperature
Consider heat sources such as general heating of rooms, sunlight, heat accumulation in assembly rooms or control cabinets.
2.6.6.2 Contamination
Use suitable casings to avoid possible negative influences due to hu­midity, corrosive gas, liquid or conducting dust.
2.6.6.3 Impact and Vibration
Consider possible influences caused by motors, compressors, transfer lines, presses, ramming machines and vehicles.
2.6.6.4 Electromagnetic Interference
Consider electromagnetic interference from various local sources: mo­tors, switching devices, switching thyristors, radio-controlled devices, welding equipment, arcing, switched-mode power supplies, converters / inverters.
2.6.7 Particular Sources of Interference
2.6.7.1 Inductive Actuators
Switching off inductances (such as from relays, contactors, solenoids or switching magnets) produces surge voltages. It is mandatory to throttle these noise voltages to an admissible amount. Throttling elements could be diodes, Z-diodes, varistors or RC ele-
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ments. Their rating should conform to the specifications provided by the manufacturer or supplier of the actuators.
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3 System Description
VENTURA VICO is an Embedded System used as human machine in­terface (HMI) in various applications. Please refer to Appendix for fur­ther information. The system is equipped with a large number of in­dustrial interfaces. A wide variety of options is available as well.
3.1 Design
The following illustration shows the boxed version with 7” display and is meant for your orientation.
MicroSD card slot
Aluminium frame
Front cover
Resistive touch
Back cover
Fixation for internal speaker
2x installation brackets
Ground tags for power/RS485
Fitting
Connectors and interfaces
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3.2 Technical Properties
CPU
Type Freescale ARM926EJ-STM i.MX27
Clock/Frequency 400 MHz
Specifications 32 bit with MMU
Memory
ROM 256 MB NAND-Flash
RAM 128 MB DDR-SDRAM
Storage Card Slot 4 bit MMC/SDIO/SD/SDHC up to 4 GB
Graphics
Controller Programmable LCD controller
Resolution Up to 800 x 600 pixel
Colours 16 bit (65,536 colours)
Supported Orientation Horizontal/vertical
LCD
Display
and Resist
ive Touch
1
Size (inch / mm) 4.3 / 109.3
Width x Height (pixels) 480 x 272
Colours 24 bit (16.7 Mio. colours)
Backlight Unit LED
Luminance 350 cd/m²
Active Area W x H (mm) 95.04 x 53.86
Viewing Direction 6 o’clock
Viewing Angle (Typ.) 125° (V) / 140° (H)
Backlight t.b.d. Lifetime
Touch 1,000,000 (finger) touches
Properties Anti-glare Surface
Hardness 3H
Standard 4 wire resistive analogue Touch Technology
PCT Option Projective capacitive for open frame versions only
Interfaces
Network 1x 10/100 Mbit/s Ethernet (RJ45)
16-bit 48 kHz
External 1x S/PDIF (RCA jack)
1x Line-out (3.5 mm jack) 1x Speaker, 1 Watt RMS (8Ω)
Audio
Internal 1x Micro-In
1x Line-In
1x RS-232 (RX/TX/CTS/RTS)
1x RS-485
Serial Interfaces
RS485 Option 1x RS-485 instead of CAN
CAN Fieldbus CAN Option 1x CAN (ISO/DIS 119898) instead of RS-485
USB 2.0 1x 12 Mbit/s Full-Speed Host (Type A)
1x 480 Mbit/s High-Speed OTG (Type Micro-AB) Max. output 500 mA
Standard
Multiplex mode 1
1x 8x8 1x 5x5 Keypad, 1x SPI
Keypad/SPI/I²C
I²C Option Multiplex mode 2 Multiplex
mode 3
1x 7x7 Keypad, 1x I²C 1x 4x4 Keypad, 1x I²C, 1x SPI
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Digital I/O 1x Digital Out (0.7 A)
Power Supply and Consumption
Supply Nom. 12/42 V DC
t.b.d. t.b.d.
t.b.d. t.b.d.
Consumption
t.b.d. t.b.d.
Type 3 V Li-Ion Type CR1220
Internal Backup Battery (RTC)
Lifetime >10 years, depending on application
1
Display specification may vary due to customization. For further questions, please contact technical
support.
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Mechanical properties
Housing
Metal parts 1.4016 high quality steel
Thickness 0.75 mm
Surface treatment Polished
Front (boxed versions only)
Frame Material 4 mm AlMg3
Surface treatment Natural anodized, E6/EV1
Material Polyester film with antiglare coating
4C silk screen printing from behind Structured front coating
Thickness 180 µ
Chemical Resistance Resistant to alcohols, dilute acids, dilute alkalis,
esters, hy
drocarbons, ketones, household cleaning
agents
Dielectric strength 125 µ: 125 kV/mm (15.6 kV) / 175 µ: 105 kV/mm
(18.4 kV)
Surface resistivity >1013 Ω/sq 500 Vd.c
Switch life >5 million flexes
Pencil hardness 3H
Maximum long term use temperature
@ low humidity (<10% RH): 85° C @ high humidity (10 ~ 95% RH): ≤60° C
Décor cover
Min. use temperature -40° C
Protection Class IP64 (according to supplier’s statement, not yet approved)
Environmental Conditions
Storage Temperature -20 ~ +70° C
Operating Temperature 0° ~ +60° C
Relative Humidity 95% (non condensating)
Dimensions
Width (mm) 130.2
Height (mm) 67.2
Depth (mm) 25.4
Weight (g) 320
For drawings, please refer to chapter  7 Product geometry.
BIOS and operation systems
Software
BIOS RedBoot BIOS
Operating System Windows Embedded CE 6.0
For more software information, please refer to Fehler! Verweis-
quelle konnte nicht gefunden werden. Fehler! Verweisquelle konnte nicht gefunden werden..
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3.3 Internal battery
The internal baseboard is equipped with a Lithium battery (CMOS bat­tery, type CR2032), which has a typical lifetime longer than 10 years.
Danger of explosion when replaced with wrong type of battery. Replace the battery only with a Lithium battery that has the same or equivalent type recommended by KUHNKE Automation.
Do not dispose of used CMOS batteries in domestic waste. Dispose of the battery according to the local regulations dealing with the disposal of these special materials (e. g. to the collecting points for disposal of batteries).
3.3.1 Replacement of the internal battery
The internal battery is placed as per figure below.
For replacement, the SD-card and the back cover have to be
removed.
The device shall be opened by authorized and skilled person- nel only.
Danger of electric hazard! First before opening, please make sure that the unit is completely disconnected from any power supply, di­rect or indirect. In order to remove the back cover all other connec­tors must be removed as well. Please make sure that the SD-card has been removed as it blocks the cover. Furthermore take care about the socket and connectors. Especially the micro-USB connec­tor might be damaged easily.
Position of the battery
2 screws for the back cover
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4 Connectors
Pos. Description
Pos. Description
1 Ethernet (X8) 5 USB - OTG (X14)
2 Power/Digital out (X1) 6 Speaker (X5/X6)
3 RS-232/RS-485 or CAN (X9) 7 Line out (X20)
4 USB - Host (X12) 8 S/PDIF (X7)
4.1 Ethernet/PoE (X8)
Pin Name Description Level
1 Tx+
2 Tx-
3 Rx+
4 SPARE1 Power Supply (PoE)
5 SPARE1 Power Supply (PoE)
6 Rx-
7 SPARE2 Power Supply (PoE)
8 SPARE2 Power Supply (PoE)
Header: RJ45
4.2 Power (X1)
Pin Name Description Level
1 GND Ground
2 GND Ground
3 Vcc_In Input voltage 9-42V
4 DIO_OUT Digital Out Vcc_In
Header: Molex_43045-0400 Micro-Fit 4p Plug: Molex_43025-0400 Micro-Fit 4p, crimp contact Molex 43030-0007
Only attach the unit to a 24 VDC power supply source if the source is guar­anteed to meet safe extra low voltage requirements (SELV).
To make the phase fired controller work properly, pin L-
must have the same
potential as the neutral point of the power supply.
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4.3 RS-232/RS-485 or CAN (X9)
4.3.1 Option: RS-232/RS-485
Pin Name Description Level
1 GND Ground
2 RS232_TXD1 Port#1: Transmit data (Output)
3 RS232_RXD1 Port#1: Receive data (Input)
4 RS232_RTS1 Port#1: Request-to-send (Output)
5 RS232_CTS1 Port#1: Clear-to-send (Input)
6 Vref Vref out 5V
7 GND Ground
8 RS485_Y TX+
9 RS485_Z TX-
10 RS485_A RX+
To enable Half-Duplex: bridge with RS485_Y
11 RS485_B RX-
To enable Half-Duplex: bridge with RS485_Z
12 RS485_TERM To enable RS485-Termination: bridge with
RS485_A
Header: Molex_43045-1200_Micro-Fit_12p Plug: Molex_43025-1200_Micro-Fit_12p, crimp contact Molex 43030-0007
4.3.2 Option: RS-232/CAN
Pin Name Description Level
1-5 RS-232 Identical to RS-485 option (s. 4.3.1.)
6 Vref Vref out 5V
7 GND Ground
8 CAN1_H CAN bus 1 high
9 CAN1_L CAN bus 1 low
10 CAN1_TERM To enable CAN1-Termination, bridge with
CAN1_L
11 n.a.
12 n.a.
4.4 USB - Host (X12)
Pin Name Description Level
1 Vcc Power supply 5 V
2 D- Data minus
3 D+ Data plus
4 GND Ground
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Header: USB Type A
4.5 USB - OTG
This interface can be used either as external OTG port or as second USB ­Host port for internal use.
External USB - OTG (X14)
Pin Name Description Level
1 Vcc Power supply 5 V
2 D- Data minus
3 D+ Data plus
4 ID Device ID
5 GND Ground
Header: Micro-USB Type AB
4.6 Speaker (X9/X10)
Pin Name Description Level
1 VO+ External speaker out +
external (X5)
2 VO- External speaker out -
Header: JST S2B-PH-SM3-TB, side entry, RM = 2.0, 2-pin Plug: JST PHR-2, crimp contact BPH-002T-P0.5S
Pin Name Description Level
1 VO+ Internal speaker out +
internal (X6)
2 VO- Internal speaker out -
Header: JST B2B-ZR-SM4-TF, top entry, RM = 1.5, 2-pin Plug: JST ZHR-2, crimp contact SZH-002T-P0.5
Keypad/SPI (X16)
Standard: Keypad/SPI
Description
Pin Name
Standard mode Multiplexed mode 1
Level
1 GND Ground Ground
2 GND Ground Ground
3 KP_ROW0 Keypad row 0 Keypad row 0
4 KP_COL0 Keypad column 0 Keypad column 0
5 KP_ROW1 Keypad row 1 Keypad row 1
6 KP_COL1 Keypad column 1 Keypad column 1
7 KP_ROW2 Keypad row 2 Keypad row 2
8 KP_COL2 Keypad column 2 Keypad column 2
9 KP_ROW3 Keypad row 3 Keypad row 3
10 KP_COL3 Keypad column 3 Keypad column 3
11 KP_ROW4 Keypad row 4 Keypad row 4
12 KP_COL4 Keypad column 4 Keypad column 4
13 KP_ROW5_DMA Keypad row 5 SPI Interrupt Request
14 KP_COL5_SS1 Keypad column 5 SPI Slave Select 1
15 KP_ROW6_MISO Keypad row 6 SPI Master in Slave out
16 KP_COL6_MOSI Keypad column 6 SPI Master out Slave in
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17 KP_ROW7_SLK Keypad row 7 SPI Serial Clock
18 KP_COL7_SS0 Keypad column 7 SPI Slave Select 0
19 GND Ground Ground
20 GND Ground Ground
Header: JST SM20B-SRDS-G-TF, side entry, RM = 1.00 Plug: JST SHDR-20V-S-B, crimp contact: SSH-003GA-P0.2
Option: Keypad/SPI/I²C
Description
Pin Name
Multiplexed mode 2 Multiplexed mode 3
Level
1-10 Identical to standard (pls. see 4.9.1.)
11 KP_ROW4 I²C SDA I²C SDA
12 KP_COL4 I²C SCL I²C SCL
13 KP_ROW5_DMA Keypad row 5 SPI Interrupt Request
14 KP_COL5_SS1 Keypad column 5 SPI Slave Select 1
15 KP_ROW6_MISO Keypad row 6 SPI Master in Slave out
16 KP_COL6_MOSI Keypad column 6 SPI Master out Slave in
17 KP_ROW7_SLK Keypad row 7 SPI Serial Clock
18 KP_COL7_SS0 Keypad column 7 SPI Slave Select 0
19 GND Ground Ground
20 GND Ground Ground
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4.7 Protective Earth Conductor
The Ventura Vico is designed for installation in a switching cabinet whose IP 20 housing provides sufficient protection against direct contact.
Attach a protective earth conductor to provide for protection against indi­rect contact in case of a fault to frame. Connection is made to the 4 mm bolt on top of the device. Be sure to use a matching eyelet connector with an inside diameter of 4.3 mm to DIN 46234.
The cross-section of the PE conductor not to be less than:
2.5mm² Cu or 16mm² Al if protection against mechanical damage is included,
4mm² Cu or 16mm² Al if protection against mechanical damage is NOT included.
Try to keep the lead to the earthing terminal as short as possible.
Installation to conform to the protective earth connection regulations of EN 50178!
Do not plug, mount, unplug or touch the connectors during operation! You may otherwise provoke destruction or malfunction. Turn off all power
sources before working on the modules. This also applies to any peripherals connected such as encoders, programming devices with external power source, etc.
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5 Services and utilities
The standard OS image includes several useful services for flexible appli­cation handling. Some of them are just run-once services directly after the OS has been started, others are available permanently.
5.1 Services
5.1.1 Autocopy
This service is executed after the OS has booted and when a storage me­dium has been inserted. This service provides a comfortable installation and/or update functionality as well as copy mechanism for specific files that are not included in the OS (e.g. for runtime libraries).
Subfolders and files within a folder named “autocopy” on a USB stick, SD card or in the NAND flash will be copied to the root of the device resp. its equivalent targets. Non-existing folders will be created automatically.
5.1.2 Autostart
This service is executed after the OS has booted and when a storage me­dium has been inserted. It checks the NAND flash partition as well as the USB stick and SD-card for an existing autostart folder. All applications found therein will be executed.
5.1.3 ResolveLNK
The service ResolveLNK in the Startup folder allows the OS to handle links in the Autostart folder. A link is a special type of file that contains a reference to another file or directory of the Vico/Scout.[
If you want to make a WINCE shortcut directly on the device, simply highlight the file in Windows Explorer, select Edit->Copy, then browse the desired target location, select Edit->Paste Shortcut.
5.2 Utilities
5.2.1 DisableSerialConsole.exe
By default, the serial interface is configured as debug console. This en­ables also the RedBoot functionality via terminal console. In this mode, it is not available as serial interface. To switch between both modes, please use the tool that is located in My Device\Windows\DisableSerialconsole.exe
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To disable the serial debug output means to operate the COM1 as serial interface. After changing the mode, a reset is required. After that, the COM1 is ready for use as serial interface. To turn on the debug messages again, repeat the procedure with “No”.
5.2.2 VNC
Virtual Network Computing (VNC) is a graphical desktop sharing system to remotely control another computer. It transmits the keyboard and mouse events from one computer to another, relaying the graphical screen up­dates back in the other direction, over a network.
The EfonVNC server is an open source remote control tools, which is based on RealVNC. It make the GUI based remote controling on Windows CE family become more simple. It is freely available to download and use.
5.2.3 Additional serial ports via USB adapter
RS-232, RS485, RS 422
You can use the USB ports to add further serial interfaces to the unit. FTDI chip set driver used by many USB-to-serial converters is integrated in the unit's operating system.
A USB converter featuring FTDI's chip set FT232R is recognised auto­matically and can afterwards be addressed by the entry added to the regis­try.
To use a new interface in CODESYS
CODESYS provides a library called SysLibCom which allows you to use the new serial interface. Before doing so, you must run the Library Man­ager to add the new library to your project.
SysLibCom library commands (subset)
Open port: SysComOpen Write data: SyysComWrite Read data: SysComRead
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Close port: SysComClose
By default, the system assigns COM 5 to the first serial interface you add.
FTDI Chip has a range of various converters in a variety of designs. Further information at: http://www.ftdichip.com
6 CODESYS
CODESYS is a complete development environment for your PLC. CODESYS puts a simple approach to the powerful IEC language at the
disposal of the PLC programmer. Use of the editors and debugging func­tions is based upon the proven development program environments of ad­vanced programming languages (such as Visual C++).
6.1 Installing CODESYS on the Programming PC
To install the CODESYS software on your pro­gramming PC:
Select CODESYS...exe either from Windows Explorer or via 'Run' from the Windows Start menu.
Run the program.
The CODESYS installer runs to request your preferred settings and in-
stall the application in the target system.
6.1.1 Installing a CODESYS Target
Before you can run CODESYS to create a Ventura project you must first install the Target Support Package (TSP) "Scout.tnf" by running the in­staller called InstallTarget.
A TSP contains all configuration and extension files required to use an ap­plication for operating a certain controller (target system). A configuration includes the code generator, the memory layout, the set of functions provided by the controller and the I/O modules. The libraries, gateway drivers, error and ini files for the PLC browser etc. are also installed.
Run the target installer delivered with your CODESYS package.
Go to the folder containing the TSP called "Scout" and choose
"Scout.tnf".
Click to select "Scout_XXX_01.tnf" and "Install" it.
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Following successful installation, "KUHNKE PC Control Ventura" appears in column "Installed target systems. The programming system can now ac­cess the Ventura controller.
6.2 CODESYS Programming PC Setup
6.2.1 Ethernet Connections of Ventura IPC
To directly connect the IPC with the programming PC, please use a CAT5 crossover cable.
To operate Ventura Scout in a network, please use a CAT5 patch cable.
CODESYS communication should go through Ventura Scout's X2 port.
6.2.1.1 Programming PC's Ethernet Interface Setup
Network connection
No settings should have to be made or changed to program the IPC via a network.
Windows XP, direct connection
Go to Windows Start and choose Start – Settings –
Network Connections: pick "LAN connection" from list,
then "Properties".
Go to tab "General", find the list of elements, choose "Internet protocol (TCP/IP)" and click on Properties.
Still on tab "General" choose "Use this IP address" and enter any IP address as appropriate, e.g.: "172.25.224.10", subnet mask "255.255.255.0"
A direct connection requires the "File and printer release" to be ticked and a firewall, if any, to be disabled at least for the time of this connection.
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6.2.1.2 CODESYS Program Communication Parameter Setup
Use the 'Communication Parameters' dialog you access from the 'Online' menu to select and configure the communication channel.
Pick 'Online' from the menu to display the 'Communication Parameters' dialog.
Press New. A dialog called 'Communication Parameters: New Channel' is displayed.
The box next to "Name" defaults to the name of the channel you entered last. The name in the box can be edited. Channel names are for your in­formation only. Whereas you are not obliged to assign unique names, you are still advised to do so.
Check the table under 'Device' to find the device drivers registered with the gateway computer. The contents of this list depends on your personal con­figuration and the device drivers it includes.
To define an Ethernet link to Ventura Scout, pick "Tcp/Ip (Level 2 Rou-
te)" from the list.
Enter Ventura Touch's IP address as the "Address". The address is shown on the 'IP Config' Service Menu page.
Disable the "Motorola byte order" by setting the option to "No"
Example of Ethernet communication parameter setup
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7 Product geometry
The drawings on the following pages are non-binding and shall provide a first impression of the original size and construction of the products. For all products we provide 3D CAD models.
7.1 Ventura VICO / Scout 401
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8 Appendix
8.1 Safety instructions
Please read this section carefully and observe the instructions for your own safety and correct use of the device. Observe the warnings and instructions on the device and in the manual. Kuhnke Automation GmbH Co. KG embedded system have been built and tested by us and left the company in a perfectly safe condition. In order to maintain this condition and ensure safe operation, the user must observe the instructions and warnings contained in this manual.
General handling
Don’t drop or strike the unit: The PCB, display and/or other parts might be damaged.
Keep away from water and other liquids, the unit is not pro- tected against.
Operate the unit under electrical and environmental conditions according to the technical specification.
The electrical installations in the room must correspond to the requirements of the local(country-specific) regulations.
Take care that there are no cables, particularly power cables, in areas where persons can trip over them.
Do not place the device in direct sunlight, near heat sources or in a damp place.
All plugs on the connection cables must be screwed or locked to the housing.
Repairs may only be carried out by qualified specialist per- sonnel authorized by Kuhnke Automation GmbH Co. KG GmbH or their local distributors.
Maintenance or repair on the open device may only be carried out by qualified personnel authorized by Kuhnke Automation GmbH Co. KG GmbH which is aware of with the associated dangers.
LCD handling
Due to the soft surface of the resistive touch screen, don’t use stencils and/or other devices fortouch operation. There are special pens available in commercial shops.
Protect the LCD/touch against scratches and sharp edges. The warranty does not cover pixel failures resulting from non­compliant handling.
Clean the LCD with a soft cotton cloth with alcohol. Don’t use organic solvents, acid or alkali solutions.
Water drops, finger fat or any similar fouling should be re- moved immediately from the LCD and metal frame to avoid any staining.
Electricity
The embedded systems may only be opened in accordance with the description in this user’s manual for replacing of the Lithium battery and/or configuration of the RS-485 interface
These procedures have to be carried-out only by qualified specialist personnel.
When accessing internal components the device must be switched off and disconnected from the power source.
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When purchased core or basic versions without protecting back cover, don’t touch the PCB directly with your fingers. Es­pecially these products need to be handled with very carefully.
Don’t operate or handle the unit without typical ESD protection measures, such as ground earthing.
Operate the unit according to the technical specification only.
Damage or permanent malfunction
It must be assumed that a safe operation is no longer possi- ble, in case,the device has visible damage or the display is dark or shows strange pattern for longer period the device doesn’t react after a reset
In these cases the device must be shut down and secured against further use
8.2 Disposal
Disassembly
Disposal requires the device to be disassembled and entirely taken apart. All metal components can be given to metal recycling.
Electronic scrap
Electronic components such as circuit boards etc. are kept and dis­posed of separately. For details on proper disposal please check your national laws and regulations making sure that your method of disposal complies with them.
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8.3 Trademarks and service marks
There are a number of proprietary logos, service marks, trademarks, slogans and product designations("Marks") used in this document. By making the Marks available in this document, Kuhnke Automation GmbH Co. KG is not granting you a license to use them in any fash­ion.
Product or service names may be the property of third parties. Marks owned by third parties include those listed below. This list is not com­prehensive; the absence of a Mark from the list does not constitute a waiver of intellectual property rights established by the owner of a Mark.
Freescale and the Freescale logo are trademarks of Freescale Semi­conductor, Inc., Reg. U.S. Pat. & Tm. Off.
ARM is the registered trademark of ARM Limited. ARMWXYZ is the trademark of ARM Limited.
Dolby Digital, Dolby Surround®, Pro Logic® and the double-D symbol are registered trademarks of Dolby Laboratories; Dolby Digital is ma­nufactured under license from Dolby Laboratories.
Java™ and all other Java-based marks are trademarks or registered trademarks of Sun Microsystems, Inc. in the United States and/or other countries.
eCosCentric and eCos are registered trademarks of eCosCentric Ltd.
Microsoft, Windows, Windows Embedded CE, Windows NT, Visual Studio, Visual C++, Visual C#, MFC and Visual C++ are registered tra-
demarks, trademarks or products of Microsoft Corporation in the Uni­ted States and/or other countries.
Sharp is a registered trademark of Sharp Electronics Europe GmbH.
RedBoot is a registered trademark of Red Hat Inc.
Linux is a registered trademark of Linus Torvalds.
Their use is subject to national and international laws and agree­ments. Every use of these names in this documentation occurs sub­ject to the legal regulations. While trademark symbols may be omitted for the purpose of simplification, they are implied when the names of the trademarks are used in the remainder of this document and should be interpreted as present.
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8.4 Technical Data
8.5 Specifications
8.5.1 Basic Units
Ventura
Ventura Vico 401 Visi
677 700 25
Web Terminal, 4,3" TFT Widescreen mit LED Backlight Flash disk 256 MB, Micro SD (HC) up to 2GB Windows CE, VisiWinNET mit 250 Tags
Ventura Vico 401 V3 HMI
677 700 04
Touch Terminal, 4,3" TFT Widescreen mit LED Backlight Flash disk 256 MB, Micro SD (HC) up to 2GB Windows CE, CODESYS V3 HMI
Ventura Scout 401 V2 TV
677 700 01
Panel PLC, 4,3" TFT Widescreen mit LED Backlight Flash disk 256 MB, Micro SD (HC) up to 2GB Windows CE, CODESYS V2 Target Visualisierung
Ventura Scout 401 V2 TV WV
677 700 01
Panel PLC, 4,3" TFT Widescreen mit LED Backlight Flash disk 256 MB, Micro SD (HC) up to 2GB Windows CE, CODESYS V2 Target Visualisierung, Web-Visualisierung
8.5.2 Accessories
Ventura Smart Solution
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8.6 Sales & Service
Please visit our Internet site to find a comprehensive overview of our sales and service network including all the relevant addresses.
www.kuhnke.com
Feel free to also contact us at our headquarters in Malente/Germany:
8.6.1 Malente Headquarters
Kendrion Kuhnke Automation GmbH Lütjenburger Straße 101 D - 23714 Malente
Tel. 04523 / 402 0 Fax 04523 / 402 201
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