Kuhnke Ventura Vico, Scout 401 Instruction Manual
Kuhnke Electronics
Instruction Manual
Ventura Vico / Scout 401
Toucht Terminal / Panel PLC
E 802 GB 10 December 2013
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This technical information is directed primarily to specialists involved in the conception, design and construction of machines. It does
not indicate any information about availability of products. The technical specifications stated herein are only of descriptive nature and
do not represent a guarantee as to the ability or usability of a product in a legal sense. Such specific assurances are subject to individual contractual agreements. We do not accept any claims for compensation of damages for whatever reason, unless substantial proof
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Reproduction even of extracts only with the editor's express and written prior consent.
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Table of Contents
1 Introduction ....................................................................................................................................5
2 Reliability, Safety ...........................................................................................................................6
2.1 Intended Use......................................................................................................................6
2.2 Target Group......................................................................................................................6
2.3 Reliability............................................................................................................................6
2.4 Symbols .............................................................................................................................6
2.4.1 Danger..............................................................................................................................7
2.4.2 Attention ...........................................................................................................................7
2.4.3 Note..................................................................................................................................7
2.4.4 Under Construction ..........................................................................................................7
2.4.5 Instruction.........................................................................................................................7
2.5 Safety .................................................................................................................................7
2.5.1 Project Planning and Installation......................................................................................8
2.5.2 Maintenance and Servicing ..............................................................................................8
2.6 Electromagnetic Compatibility............................................................................................9
2.6.1 Definition ..........................................................................................................................9
2.6.2 Interference Emission ......................................................................................................9
2.6.3 General Notes on Installation ...........................................................................................9
2.6.4 Electrical Immission Safeguard ......................................................................................10
2.6.5 Cable Routing and Wiring ..............................................................................................10
2.6.6 Location of Installation ...................................................................................................10
2.6.7 Particular Sources of Interference..................................................................................10
3 System Description......................................................................................................................12
3.1 Design ..............................................................................................................................12
3.2 Technical Properties ........................................................................................................13
Mechanical properties.................................................................................................................15
BIOS and operation systems ......................................................................................................15
3.3 Internal battery .................................................................................................................16
3.3.1 Replacement of the internal battery ...............................................................................16
4 Connectors ..................................................................................................................................17
4.1 Ethernet/PoE (X24) ..........................................................................................................17
4.2 Power (X1) .......................................................................................................................17
4.3 RS-232/RS-485 or CAN (X9) ...........................................................................................18
4.3.1 Option: RS-232/RS-485 .................................................................................................18
4.3.2 Option: RS-232/CAN ......................................................................................................18
4.4 USB - Host (X12) .............................................................................................................18
4.5 USB - OTG.......................................................................................................................19
External USB - OTG (X14) ......................................................................................................19
4.6 Speaker (X9/X10).............................................................................................................19
Keypad/SPI (X16) .......................................................................................................................19
Standard: Keypad/SPI.............................................................................................................19
Option: Keypad/SPI/I²C ...........................................................................................................20
4.7 Protective Earth Conductor ..............................................................................................21
5 Product geometry ........................................................................................................................27
5.1 Ventura VICO / Scout 401 ...............................................................................................27
6 Appendix......................................................................................................................................28
6.1 Safety instructions............................................................................................................28
6.2 Disposal ...........................................................................................................................29
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6.3
Trademarks and service marks........................................................................................30
6.4 Technical Data .................................................................................................................31
6.5 Specifications ...................................................................................................................31
6.5.1 Basic Units .....................................................................................................................31
6.5.2 Accessories ....................................................................................................................31
6.6 Index ...........................................................................Fehler! Textmarke nicht definiert.
6.7 Sales & Service................................................................................................................32
6.7.1 Malente Headquarters....................................................................................................32
6.7.2 Customer Service......................................................Fehler! Textmarke nicht definiert.
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1 Introduction
General functionality
The days of simple text displays and multi-functional control buttons
are gone. A modern and attractive design is required. But such investments into the future have often been rejected for commercial
reasons previously. However, with increasing functionality, the demands of the machine users rise in terms of handling, visualization
and diagnosis.
With the Ventura Vico KUHNKE Automation now offers a very cost effective way to use a comfortable operation panel which is directly fitted
on the machine. Your small machine or automatic system will immediately receive an added value. Other typical applications are a second
work station in conjunction with a panel or industrial PC in large or distributed machines and visualization of drive controllers programmed
with CODESYS. With its low depth, the Ventura Vico is particularly
suitable for control and display tasks in confined spaces.
A truly modern visualization system, consisting of a coordinated hardware and software package should not only master the basic functionality. It should also enable well-designed user interfaces with sophisticated ergonomics. Concept creator, operator and service technicians
should form a perfect team and work together with a tool that allows
them all opportunities. Customers always have good ideas, so change
management must be easy.
Such requirements place high demands on process visualization. It
must be intuitively usable, easy to learn and clearly structured. For
visualization of data from a CODESYS control unit the Ventura Vico is
optionally equipped with the software package CODESYS V3 HMI or
VisiWinNET. Ventura Vico offers an elegant and cost-effective solution
to match all these requirements
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2 Reliability, Safety
2.1 Intended Use
Ventura Vico/Scout is a HMI with for the control of operating and
monitoring actions in industrial areas.
For other applications, please consult us. KUHNKE is not liable for
any possible damages resulting from use in other than the designated
applications. The same applies to utilization in networks the user has
insufficiently secured against unauthorized access. Such risk lies entirely with the user.
Observance of the operation instructions is considered as part of the
units’ designated use.
2.2 Target Group
This instruction manual contains all information necessary for the use
of the described product (control device, control terminal, software,
etc.) according to instructions. It is written for design, project planning,
servicing and commissioning experts. For proper understanding and
error-free application of technical descriptions, instructions for use and
particularly of notes of danger and warning, extensive knowledge of
automation technology is compulsory.
2.3 Reliability
Reliability of Kuhnke products is brought to the highest possible standards by extensive and cost-effective means in their design and
manufacture.
These include:
• selecting high-quality components,
• quality agreements with our suppliers,
• actions to avoid static charges when handling MOS circuits,
• worst case planning and design of all circuits,
• visual inspections at various stages of fabrication,
• computer-aided tests of all assemblies and their interaction in
the circuit,
• statistical assessment of the quality of fabrication and of all re-
turned goods for the immediate taking of appropriate corrective actions.
2.4 Symbols
Despite the actions described in section 2.3, the occurrence of faults
or errors in electronic control units - even if most highly improbable must be taken into consideration.
Please pay particular attention to the additional notices which we have
marked by symbols throughout this instruction manual. While some of
these notices make you aware of possible dangers, others are intended as a means of orientation. They are described further down
below in descending order of importance.
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2.4.1 Danger
This symbol warns you of dangers which may cause death or grievous bodily
harm if operators fail to implement the precautions described.
2.4.2 Attention
This symbol draws your attention to information you must take a look at to
avoid malfunctions, possible material damage or dangerous states.
2.4.3 Note
This symbol draws your attention to additional information concerning the
use of the described product. This may include cross references to information found elsewhere (e.g. in other manuals).
2.4.4 Under Construction
This symbol tells you that the function described was not or not fully available at the time this document went to press.
2.4.5 Instruction
Wherever you see these symbols in the left margin, you will find a list of
steps instructing you to take the appropriate computer or hardware actions.
They are intended as a means of orientation wherever working steps and
background information alternate (e.g. in tutorials).
2.5 Safety
Our products normally become part of larger systems or installations.
The information below is intended to help you integrate the product
into its environment without dangers to humans or material/equipment.
To achieve a high degree of conceptual safety in planning and installing an
electronic controller, it is essential to exactly follow the instructions given in
the manual because wrong handling could lead to rendering measures
against dangers ineffective or to creating additional dangers.
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2.5.1 Project Planning and Installation
• 24 VDC power supply: generate as electrically safely sepa-
rated low voltage. Suitable devices include split-winding transformers built in compliance with European Standard EN 60742
(corresponds to VDE 0551).
• Power breakdowns or power fades: the program structure is to
ensure that a defined state at restart excludes all dangerous
states.
• Emergency-off installations must comply with EN 60204/IEC
204 (VDE 0113). They must be operative at any time.
• Safety and precautions regulations for qualified applications
have to be complied with.
• Please pay particular attention to the notices of warning
which, at relevant places, will make you aware of possible
sources of dangerous mistakes or faults.
• Relevant standards and VDE regulations are to be complied
with in every case.
• Control elements are to be installed in such a way as to ex-
clude unintended operation.
• Lay control cables such that interference (inductive or capaci-
tive) is excluded if this interference could influence controller
operation or its functionality.
2.5.2 Maintenance and Servicing
• Precautions regulation VBG 4.0 to be observed when measur-
ing or checking a controller after power-up. This applies to
section 8 (Admissible deviations when working on parts) in
particular.
• Repairs must be carried out by specially trained Kuhnke staff
only (usually in the main factory in Malente). Warranty expires
in every other case.
• Spare parts:
• Only use parts approved of by Kuhnke. Only genuine Kuhnke
modules must be used in modular controllers.
• Modular systems: always plug or unplug modules in a power-
down state. You may otherwise damage the modules or (possibly not immediately recognisably!) inhibit their functionality.
• Always dispose of (rechargeable) batteries as hazardous
waste.
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2.6 Electromagnetic Compatibility
2.6.1 Definition
Electromagnetic compatibility is the ability of a device to function satisfactorily in its electromagnetic environment without itself causing any
electromagnetic interference that would be intolerable to other devices
in this environment.
Of all known phenomena of electromagnetic noise, only a certain
range occurs at the location of a given device. These kinds of noise
are specified in the applicable standards.
Refer to IEC 61131-4, User's Guideline, for general installation instructions
to be complied with to ensure that hardware interface factors and the ensuing noise voltages are limited to tolerable levels.
2.6.2 Interference Emission
DIN EN 6100-6-4
2.6.3 General Notes on Installation
As component parts of machines, facilities and systems, electronic
control systems must comply with valid rules and regulations, depending on their field of application.
General requirements concerning the electrical equipment of machines and aiming at the safety of these machines are contained in
Part 1 of European Standard EN 60204 (corresponds to VDE 0113).
For safe installation of our control system please observe the information
contained in the next chapters ( 2.6.4 ff).
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2.6.4 Electrical Immission Safeguard
To bleed electromagnetic interference, connect the controller to operative earth and ensure best-practice wiring.
Susceptibility to noise
Electromagnetic Compatibility (EMC) - Part 6-2: Generic standards Immunity for industrial environments (IEC 61000-6-2:2005);
2.6.5 Cable Routing and Wiring
Keep power circuits separate from control circuits:
• DC voltages 60 V ... 400 V
• AC voltages 25 V ... 400 V
Joint laying of control circuits is allowed for:
• shielded data signals
• shielded analogue signals
• unshielded digital I/O lines
• unshielded DC voltages < 60 V
• unshielded AC voltages < 25 V
2.6.6 Location of Installation
Ensure that temperatures, contaminations, impact, vibration or electromagnetic interference are no impediment to the installation.
2.6.6.1 Temperature
Consider heat sources such as general heating of rooms, sunlight,
heat accumulation in assembly rooms or control cabinets.
2.6.6.2 Contamination
Use suitable casings to avoid possible negative influences due to humidity, corrosive gas, liquid or conducting dust.
2.6.6.3 Impact and Vibration
Consider possible influences caused by motors, compressors, transfer
lines, presses, ramming machines and vehicles.
2.6.6.4 Electromagnetic Interference
Consider electromagnetic interference from various local sources: motors, switching devices, switching thyristors, radio-controlled devices,
welding equipment, arcing, switched-mode power supplies, converters
/ inverters.
2.6.7 Particular Sources of Interference
2.6.7.1 Inductive Actuators
Switching off inductances (such as from relays, contactors, solenoids
or switching magnets) produces surge voltages. It is mandatory to
throttle these noise voltages to an admissible amount.
Throttling elements could be diodes, Z-diodes, varistors or RC ele-
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