KUHN SW1604 Operation Manual

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SW1604

Operation manual

Issue 02/2011 Date of printing 2.2011 Language EN From machine number (PIN) VGTW000001 -> Reference number ZNA066EN

Original instructions

Identification of the machine

To support you as soon as possible your dealer requires several details of your machine. Please enter the information here.

Designation

Software version

Assembled options

Address of the dealer

SW1604

VGTW..........

Address of the manufacturer

KUHN-GELDROP B.V. Nuenenseweg 165 NL-5667 KP Geldrop The Netherlands

Phone +31 40 2893300

KUHN is continually striving to improve its products and, therefore, reserves the right to make improvements or changes when it becomes practical to do so, without incurring any obligations to make changes or additions to the equipment sold before.

ÀɤȠ ɬȠɜa pɔƸȠɜȠȾcɬɜȠ e ɩoɥyɱɟɧɨ ɧɚ ɟɡɢɤ, ɤɨɣɬɨ ɧɟ ɦɨԓɟ ɞɚ ɛɴɞɟ ɪɚɡɛɪɚɧ ɨɬ ɨɩɟɪɚɬɨɪɚ ɧɚ ɦɚɲɢɧɚɬɚ, ɫɜɴɪԓɟɬɟ ɫɟ ɫ ɜɚɲɢɹ ɞɢɥɴɪ.

Pokud obdr_íte tento návod v jazyce, kterému pracovník obsluhy stroje nerozumí, spojte se s Vašim prodejcem.

Hvis du har modtaget manualen på et sprog, som operatøren af maskinen ikke forstår, skal du kontakte forhandleren.

Sollten Sie diese Betriebsanleitung in einer Sprache erhalten haben, die der Bediener dieser Maschine nicht versteht, kontaktieren Sie bitte Ihren Händler.

EȐv ĮȣĲȩ Ĳo EȖȤİȚȡȓįȚȠ OįȘȖȚȫv XȡȒıȘȢ, İȓvĮȚ ıİ ȖȜȫııĮ ʌȠȣ įİv ȝʌoȡİȓ vĮ

įȚĮȕĮıĲİȓ Įʌȩ

Ĳov ȤİȚȡıĲȒ Ĳoȣ ȝȘȤĮvȒȝĮĲoȢ, ʌĮȡĮțĮȜȠȪȝİ vĮĮʌİȣșȣvșİȚĲİ ıĲov ĲoʌȚțȩ ıĮȢ ĮvĲȚʌȡȩıȦʌo.

If this manual is received in a language which cannot be understood by the operator of the machine, contact your dealer.

ES Si recibe este manual en un idioma que no pueda ser entendido por el usuario de la máquina,

póngase en contacto con su proveedor.

Kui käesolev juhend saadakse keeles, millest masinajuht ei saa aru, siis pöörduge edasimüüja poole

Jos käyttöohjeen kieli on sellainen, jota koneenkäyttäjä ei ymmärrä, on otettava yhteys jälleenmyyjään

Si vous recevez ce manuel dans une langue que l’opérateur de la machine ne comprend pas, veuillez contacter votre concessionnaire.

Má fhaightear an lámhleabhar seo i dteanga nach dtuigeann oibreoir an mheaisín, téigh i dteagmháil le do cheannaí.

Ako je ovaj priruþnik dostavljen na jeziku koji rukovatelj stroja ne razumije, kontaktirajte Vašeg prodavaþa.

Ha ez a gépkönyv olyan nyelven készült, amelyet a gép kezelĘ

je nem ért, vegye fel a kapcsolatot

a forgalmazóval

Ef handbókin er á tungumáli sem notandinn skilur ekki, skal hafa samband við söluaðila.

Se l’utente della macchina riceve il presente manuale in una lingua che non comprende, suggeriamo di contattare il rivenditore.

Jei šƳ vadovą gavote kalba, kurios mašinos operatorius nesupranta, kreipkitơs Ƴ platintoją.

Ja saĖemtâ rokasgrâmata ir maÿînas operatoram nesaprotamâ valodâ, sazinieties ar tirgotâju.

Jekk dan il-manwal jiƥi rƛevut f’lingwa li ma tkunx tista’ tinftiehem mill-operatur tal-magna, ikkuntattja lill-aƥent tiegƫek

Als u deze handleiding heeft ontvangen in een taal die voor de bediener van de machine niet begrijpelijk is, raadpleeg uw dealer.

Kontakt forhandleren hvis denne bruksanvisningen er på et språk som maskinoperatøren ikke forstår.

Se este manual for recebido num idioma que não seja entendido pelo operador da alfaia, contacte o seu concessionário.

PL Ja saĖemtâ rokasgrâmata ir maÿînas operatoram nesaprotamâ valodâ, sazinieties ar tirgotâju.

RO Dacă prezentul manual este primit într-o limbă care nu poate fi înĠeleasă de către operatorul

maúinii, contactaĠi distribuitorul dumneavoastră.

ȿɟɥɢ ɨɩɟɪɚɬɨɪ ɩɨɥɭɱɢɥ ɪɭɤɨɜɨɞɟɫɬɜɨ ɧɚ ɹɡɵɤɟ, ɤɨɬɨɪɵɣ ɨɧ ɧɟ ɩɨɧɢɦɚɟɬ, ɧɟɨɛɯɨɞɢɦɨ ɨɛɪɚɬɢɬɖɫɹ ɤ ɞɢɥɟɪɭ.

Ak dostanete túto príruþku v jazyku, ktorému operátor stroja nerozumie, spojte sa so svojím predajcom.

ýe ta priroþnik prejmete v jeziku, ki ga upravljavec stroja ne razume, se obrnite na svojega trgovca.

Kontakta återförsäljaren om denna manual tagits emot på ett språk, som inte förstås av maskinoperatören.

Table of contents

Preface .............................................................7

Target group of this operation manual 7 Training 7 Symbols used 8

Safety instructions .........................................9

For your safety 9 Safety decals 10 Who is allowed to operate the machine? 13 General 13 Hitching the machine 15 Hydraulics 16 Road transport 17 Operation 19 Unhitching the machine 21 Maintenance 22 Further prescriptions 23 Warranty and responsibility 23

Familiarize yourself with the machine ........ 24

General 24 Product description 24 Main components overview 25 Technical specifications 26 Control systems 29

Delivery and assembly .................................32

Check the scope of delivery 32

Hitching the machine ...................................33

Safety 33 General 33 Checklist 33 Hitching 34 Mechanical connections 35 Electronic connections 36 Hydraulic connections 37

Preparation for use .......................................39

Safety 39 Preparations 39 Support rollers adjustment 41 Pre-stretcher adjustment 42 Film installation 43 Loading arm disc adjustment 44 Loading arm adjustment 44 Checklist 44

Table of contents

Road transport .............................................. 45

Safety 45 General conditions 46 Empty the wrapping table 46 Wrapping table horizontal 47 Wrapping table in transport position 47 Loading arm in transport position 48 Adjustable wheels in transport position 49 Hydraulic adjustable wheels[+] in transport position 50 Checklist 50

Preparations at the field .............................. 51

Safety 51 Change settings 51 Set into operating mode 51 Wrapping table horizontal 52 Wrapping table in operating position 52 Loading arm in operating position 53 Adjustable wheels in operating position 54 Hydraulic adjustable wheels[+] in operating position 54 Checklist 55

Operation ...................................................... 56

Safety 56 Required film wraps 57 Start position 58 Loading a bale 58 Wrapping procedure 60

Wrap and bale counter ................................. 63

General 63 Wrap and bale counter box 63 Parameters 64 Parameter settings 64

Electronic control system ...........................66

General 66 Control panel 66 Parameter settings 69

Cleaning and care ........................................ 79

Safety 79 Caution 79 Cleaning 80

Parking and storage ..................................... 81

Safety 81 Unhitching the machine 81 After the season 81

Table of contents

Maintenance ..................................................82

Safety 82 General 85 Oil and lubricants specifications 85 Maintenance table 86 Complete machine 88 Bolted connections 89 Torques for bolted connections 90 Film wrapper 91 Film cutter 92 Hydraulic components 93 Wrapping table 94 Loading arm 97 Drawbar 98 Axles, wheels and tyres 99 Sensors 102 Sensor overview 103 Diagrams and schemes 104

Optional equipment ....................................105

General 105 Film roll holders 105 Film break set 106 Gear kit pre-stretcher 106 Remote control 106 Wheel chocks 106 Drop mat 107 Counterweights 107

Troubleshooting ........................................108

Safety 108 Error messages 109 Film Cutter 113 Pre-stretcher 114 Loading arm 114 Hydraulics 114 Film Roll 115 Bale 115 Adjustments 116

Disposal of the machine ............................120

Index ............................................................121

EC Declaration of Conformity ................... 123

Preface

Target group of this operation manu al

Trainin g

This operation manual is directed at trained farmers and individuals who are otherwise qualified to perform agricultural activities and who have received instruction to handle the machine.

For your safety

You must familiarize yourself with the contents of this operation manual before assembly or initial operation of the machine. In this way, operating and work safety are optimized. The operation manual is an integral part of the machine and must always be kept to hand. This will allow:

• Accidents to be avoided.

• The warranty conditions to be met.

• A well-functioning machine in good working order.

Your dealer will give you instruction about operation and care of the machine.

Employer information

All personnel has to be regularly instructed how to operate the machine. At least once a year, in accordance with the regulations of the national organization for Health and Safety at Work. Untrained or unauthorized individuals are not allowed to use this machine.

You are personally responsible for the safe operation and maintenance of the machine. Always ensure that all personnel who operate or maintain the machine are familiar with the operation and maintenance instructions and the relevant safety instructions given in this operation manual .

Preface

Symbols used

In this operation manual the following symbols and terms are used:

• A dot accompanies each item in a list.

> A triangle indicates operating functions which have to be

performed.

 An arrow indicates a cross-reference to another section of this manual.

[+] A plus sign indicates an accessory, which is not included in the standard version.

Next to these symbols, pictographs are used to help you locate other sections of this manual.

OTE

The term “Note“ indicates tips and notes on operation.

The warning triangle indicates important safety instructions. Failure to observe these safety instructions can result in:

• Serious faults in the correct operation of the machine.

• Damage to the machine.

• Personal injury or accidents.

The wrench indicates tips during assemby or adjustments.

A star indicates examples that assist comprehension of the instructions.

Safety instructions

For your safety

This chapter contains general safety instructions. Each chapter of the operation manual contains additional specific safety instructions which are not described in this chapter. Observe the safety instructions:

• In the importance of your own safety.

• In the importance of the safety of others.

• To ensure the safety of the machine.

Numerous risks can result from incorrect handling of agricultural machines. Therefore, always work with special care and never under pressure.

Employer information

At regular intervals, inform those who work with the machine about these safety instructions and the statutory regulations.

Safety instructions

TR2021

TR1604

TR2021

TR2055TR2014

TR1604

TR1596

TR1612

TR1604

TR1608

TR1586

TR1608

TR1600

TR1610

TR1602

TR1612

TR2055

TR1614

TR1612

TR1606

TR1614

TR1608

TR 1586

TR 1600

TR1606

TR 1602

Safety decals

The machine has safety decals for indicating attention to dangers. The labels may not be removed. Keep all safety decals clean and legible. In case safety decals are damaged, perished or lost, order new decals as spare parts and affix them on the machine.

TR1608

TR 1596

TR 2055

TR1604

TR2014

TR 2055

Max

TR1612

min

TR1610

Safety instructions

TR1606

TR1614

TR1604

TR2014

TR1608

TR 1596

Meaning of safety decals

Stay clear of the swinging area of the loading arm

Remain a safe distance from the loading arm area. You may get hit by the loading arm when moving. This could otherwise result in serious personal injuries.

Apply safety lock before transport

Use the safety lock to secure the loading arm before transporting the machine on public roads. A lowered loading arm may hit or grab other road users. Fatal injuires may occur.

Never stay behind the machine during bale ejection

Stand at a safe distance from the bale ejection. The ejected bale can roll on under its own weight and the speed of area. A rolling bale may result in damages and serious or fatal injuries

Use wheel chocks before the machine has to be uncoupled or has to be parked/stored.

Always use wheel chocks if the machine has to be uncoupled or is parked/stored, to avoid inadvertently rolling away. A non secured machine can cause serious or deadly injuries and heavy material damages.

Hydraulic oil under pressure.

Even when the tractor hydraulics are switched off, there is still a remaining hydraulic oil pressure. Comply with all safety and maintanance instruction as described in this manual. Escaping oil can cause injuries and burns.

TR 2055

Keep a safe distance from the wrapping table.

Always remain a safe distance from a rotating wrapping table. You may get hit by a runaway bale, with serious or deadly injuries as a result.

Stay clear of the film cutter area

Stay clear of the film cutter area during operating. Cutting danger, serious personal injuries can occur.

Safety instructions

TR1612

TR1610

Max

min

TR 1602

TR 1600

TR 1586

TR2021

Keep a safe distance from the wrapping table area.

Always keep at a safe distance from the wrapping table area. You may get hit or squeezed by the machine. Serious or deadly injuries can occur.

Avoid the pre-stretcher area

Remain a safe distance from the pre-stretcher rollers. Hands and cloths can be grabbed by the rollers. Serious injuries can occur.

Do not exceed the table rotation speed of 30 rpm.

By exceeding the rotation speed of 30 rpm the bale may come off from the wrapping table due to extreme high centrifugal forces. A runaway bale may cause heavy machine damages or fatal personal injuries.

Use the table safety bar

Prior to any maintenance, repairs and adjustmens to a tilted wrapping table, install the safety bar. A non-secured table can cause serious or deadly injuries.

Switch off the tractor engine

Carry out all maintenance, repair and adjusting jobs only when the machine is at a standstill. Switch off electric control systems, hydraulics and the tractor engine and remove the ignition key. Otherwise serious or fatal injuries can occur.

Read the operation manual

The machine may only be commissioned once the operation manual has been read and fully understood. This applies in particular to the safety instructions.

Safety instructions

Who i s a llo w e d to operate the mach in e?

General

Only qualified personnel

Only qualified personnel who have been informed about the dangers associated with handling the machine are permitted to operate, service or repair the machine. This knowledge can be gained by agricultural training, technical training or intensive instruction.

Safety is your responsibility

Ensure you are always in compliance with the safety regulations. Most accidents can be avoided by observing the safety instructions.

Use a suitable tractor

Ensure that the tractor meets the listed minimum requirements of the machine. And ensure that the tractor is capable for safely operating the machine for all your specific conditions.  »Tractor requirements«, see page 28.

Prescribed workwear

Do not wear loose, baggy clothing to avoid being caught by rotating parts. Wear workwear and protective clothing as prescribed by the trade’s mutual indemnity association. Otherwise there is a high risk of serious or fatal injury.

Oils, lubricants and chemicals

Observe all safety instructions and directions for use for oils, lubricants and chemicals (like paint, cleaning agents, solvents etc.), as mentioned on the original packaging or chemical cards.

Fire hazard

Ensure the machine is always clean and remove any remaining crop to avoid fire hazards.

Fire extinguisher

Equip the machine with a multipurpose ABC fire extinguisher with a capacity of at least 10 kg. Always use a fire extinguisher which is approved by the relevant authorities.

Proper operating condition

Ensure that the machine and your tractor are always in a proper operating condition. Always work with a clean machine, remove any dirt before operation. Observe the information and technical data in the operation manual of your tractor.

Running in enclosed space

A machine connected and coupled to the tractor may never be used in enclosed spaces. Combustion engine exhaust fumes are dangerous, and may cause asphyxiation.

Never work on a running machine

Never work on the machine while it is running. Objects or personnel can be caught, drawn in or crushed. Fatal injuries can occur.

Safety instructions

Do not modify the machine

No modifications whatsoever may be made to the machine. Unauthorized modifications can impair safety and effect the life time of the machine. It even renders the manufacturer’s guarantee null and void and frees the manufacturer from all liability.

Avoid the area to the rear

Remain a safe distance from the rear area. The ejected bale can roll under its own weight and the ejected speed. A rolling bale can cause serious or fatal injuries.

Fire hazards when welding

When welding, be careful of any fire or combustion hazards caused by sprayed metal and sparks. Work away from flammable objects or cover them. Seal off gaps and chinks. Ensure there is a suitable fire extinguisher device and check the working premises; check them again at the end of the welding process.

Safety instructions

Hitchi ng th e machine

Increased risk of injury

While hitching the machine to the tractor there is an increased danger of injury. Therefore always:

• Secure the tractor and the machine from rolling away.

• Switch off all hydraulic systems.

• Switch off all electronic systems.

• Switch off the tractor engine.

• Remove the ignition key.

• Never stay between the tractor and the machine during hitching.

Failure to comply may cause damage to the machine and even life threatening injuries.

Safety instructions

Hydraulics

Hydraulic couplings only pressureless

Only connect hydraulic hoses to the tractor if all hydraulic systems are pressureless. A pressurized hydraulic system can trigger unforeseen movements at the machine and may cause serious damage or fatal injuries.

High pressure in the hydraulic system

The hydraulic system is under high pressure. All pipes, hoses, couplings and connecting passageways have to be checked for leaks and other damage on a regular basis. Only use suitable tools when checking for leaks. Repair any damage immediately. Escaping oil can cause injuries and burns. Seek medical care immediately when injuries occur.  »Maintenance«, see page 82.

Searching for hydraulic oil leaks

Never search for leaks by touching hydraulic hoses and hydraulic connections, even when your hands are protected with a protective skin cream or oil-resistant gloves. Always use a piece of paper when looking for leaks. Due to high pressure and very little holes in case of leakages, the hydraulic oil will go through protection devices and your skin! Hydraulic oil may come into your bloodstream, which is lifethreatening!

Safety instructions

Road transport

Ensure road safety

If you intend to transport the machine on public roads, the machine and the combination of tractor and machine have to comply to current Road Traffic Act’s requirements. This to guarantee your own safety and the safety of other road users. For example ensure:

• The license plate, road lighting, warning and protective equipment

is properly installed and functioning. Compliance with the permissible transport dimensions, weights and axle loads.

• Compliance with the speed limits:

- National and local speed limits.

- Speed limits as indicated in the approval of the machine.

- Never exceed the maximum design speed of 25 km/h, in case there are no speed limits indicated in the approval or in case there is no approval.

• Compliance with the brake requirements of the tractor-machine

combination.

Failure to meet the Road Traffic Act’s requirements can result in fatal accidents.

Tyre pressure and tyre condition

Check the tyres at a regular base. Bad tyres and an incorrect tyre pressure will reduce the tyre lifetime and can lead to unpredictable driving charasteristics of the machine.

Block all hydraulic valves

To avoid inadvertently activation of machine components, activate all mechanical and/or hydraulic valve locks at the machine. Also lock the hydraulic valves at the tractor, or disconnect the hydraulic hoses for machine operation from the tractor.

Always switch off the electronic systems.

Disconnect the 12V power supply cable from the tractor.

Carrying people and objects on the machine is prohibited

Neither persons nor objects are allowed to be transported at the machine at any time. Only parts stored in their dedicated storage locations are alllowed to be transported at the machine. Riding on the machine is hazardous and strictly prohibited.

Safety instructions

No bale on the machine

It is not allowed to transport a bale on the machine. Transporting bales will affect steering, braking capability and driving performance of the combination. Traffic accidents with serious damage or fatal injuries can occur.

Altered driving and braking performance

Driving and braking performances will change when the machine is attached to the tractor. Take the width and weight of the machine into account, especially when cornering. A driving style that is not adapted to altered conditions can cause accidents.

Adapted speed

In the event of bad road conditions and excessive speed, very high forces can occur that subject can overload the tractor and machine. Adapt the driving speed according to the road circumstances to avoid accidents with serious or fatal injuries.

Safety instructions

Operation

First use only after instruction

It is not allowed to operate the machine until distribution company employees, company representatives or manufacturer’s employees have given instruction. If initial operation is performed without instruction, damage to the machine can be caused by operating errors and accidents can occur.

Ensure that the machine is in perfect technical condition

Do not operate the machine unless it is in perfect condition. Check all important components and (let) replace any defective component before start operating. Defective parts can cause damage to materials and injuries to persons.

Do not remove protective equipment

The protective equipment should not be removed or by-passed. Check all protective equipment before operation. Unprotected machine parts can cause serious or fatal injuries.

Carrying people and objects on the machine is prohibited

Make sure the “Danger Zone“ of the machine is free from persons and objects

Check the “Danger Zone“ of the machine before starting and continually during operation. The “Danger Zone“ is the aera around the wrapping table, at least 5 metres from the wrapping table and at least 10 metres at the back of the machine. Make sure that the operator has an adequate view at the operating area. Only start operating if the direct surrounding is free from any persons and objects, to avoid serious or fatal injuries. The operator is always responsible to keep persons out of the “Danger Zone“.

In case the machine is used stationary it is strongly recommended to mark out the “Danger Zone“ with pegs and mark-out ribbon. This to avoid persons from entering the “Danger Zone“ by accidence.

Tighten all bolts and nuts

Tighten all bolts and nuts regularly. Bolts and nuts may come loose by using the machine. Loose or missing bolts and nuts can cause damages to the machine or accidents.  »Torques for bolted connections«, see page 90.

Safety instructions

Instructions in case of malfunctions

In case of a malfunction, stop the machine immediately:

• Switch off all hydraulic systems.

• Switch off the electronic systems by disconnecting the 12V power

supply cable.

• Switch off the tractor engine and

• remove the ignition key.

Perhaps the malfunction can be eliminated immediately, otherwise contact your dealer. Using a faulty machine can cause accidents or damages.  »Troubleshooting«, see page 108.

Observe the field conditions

Proceed with the utmost caution on hilly terrain or shifting subsoil. A driving style which is not adapted to conditions can cause accidents with serious or fatal injuries.

Cornering and turning manoeuvres

Centrifugal forces will occur during cornering. The machine’s centre of gravity at the rear end of the tractor will be displaced. Be aware of the turning radius and the moment of inertia.

Bale ejection area

Keep a safe distance to the tailgate area during bale ejection. The ejected bale can roll on under its own weight and the speed of ejection. A rolling bale can result in damage or serious or fatal injuries.

Safety instructions

Unhitching the machine

Increased risk of injury

An increased risk of injuries occurs when unhitching the machine from the tractor. Therefore:

• Prevent the tractor and machine from rolling away.

• Switch off all hydraulic systems.

• Switch off the electronic systems by disconnecting the 12V power

supply cable.

• Switch off the tractor engine and remove the ignition key.

• Never stay between tractor and machine during unhitching.

• Take care of a level and secure surface for the machine.

• Take care of a secured support jack.

• Only detach the hydraulic hoses when all hydraulic systems are

pressureless.

In case of negligence heavy or deadly injuries can be the consequence.

Safety instructions

Maintenance

Observe the care and maintenance instructions

Observe the prescribed intervals for maintenance, checks and inspections specified in this manual. If maintenance, checks and inspections are not complied with, damage to the machine or accidents can occur.  »Maintenance«,see page 82.

Use genuine parts

Only genuine parts are specially designed and thoroughly tested for the use at this machine. Only genuine parts will guarantee the reliability and safety of the machine. Other products can interrupt functioning of the machine or make the machine unsafe. When using non-genuine parts the warranty and liability of the manufacturer reduces to nil and void.

Prevent the machine from inadvertent operating

Before carry out maintenance and repair jobs always:

• Unhitch the machine from the tractor if possible and prevent it from

rolling away.

Otherwise always:

• Switch off all hydraulic systems.

• Switch off the electronic systems by disconnecting the 12V power

supply cable.

• Switch off the tractor engine.

• Remove the ignition key.

• Make sure the tractor and machine are positioned on a firm and

level area, support and prevent them from rolling away.

In case of negligence material damages and serious injuries can occur.

Turn off electricity supply

Prior to carry out jobs at the electronic system, disconnect it from the power supply. Charged equipment can cause damage to other equipment and injuries to persons.

Climbing aids

Use suitable climbing aids only, never use components of the machine as a climbing aid.

Replace hydraulic hoses every six years

Hydraulic hoses can age without any visible indications, therefore replace all hydraulic hoses every six years. Defective hydraulic hoses can cause serious or fatal injuries.

Searching for hydraulic leaks

Never search for leaks by touching hydraulic hoses and hydraulic connections, even when your hands are protected with a protective skin cream or oil-resistant gloves. Always use a piece of paper when searching for leaks. Due to the high pressure and the very little holes in case of leakage, the hydraulic oil will go through protection devices and your skin! This may lead to hydraulic oil in your bloodstream, which is lifethreatening!

Safety instructions

Caution when cleaning with a high-pressure cleaner

Avoid damage to the machine; bearings, seals and pipe unions may not be contacted by the high pressure water jets.

No corrosive washing additives

Do not use any corrosive washing additives for cleaning. Bright metal surfaces can be damaged.

Prior to carry out welding jobs

Unhitch the machine from the tractor if possible and prevent it from rolling way before start welding. Otherwise always:

• Switch off all hydraulic systems.

• Switch off the electronic systems by disconnecting the 12V power

supply cable.

• Switch off the tractor engine and remove ignition key.

• Disconnect all electronic and hydraulic connections from the

tractor to ensure the safety when carrying out welding jobs at the attached machine.

In case of negligence material damages and serious injuries can occur.

Further prescriptions

Warranty and responsibility

Tighten bolt connections

Tighten all bolts and nuts that had to be unscrewed for maintenance and repair jobs. Loose bolts and nuts can cause material damages and serious personal injuries. »Torques for bolted connections«, see page 90.

Observe the prescriptions

In addition to the safety instructions above, please also observe the following:

• Accident prevention regulations.

• Generally recognized safety regulations, occupational health

requirements and road traffic regulations.

• Instructions given in this manual.

• Regulations pertaining to operation, maintenance and repair.

The warranty and manufacturer’s responsibility will no longer be valid if:

• The safety instructions given in this manual are not obeyed.

• Maintenance and repair is carried out inadequate, incorrect, or not

carried out at all.

• Unqualified or untrained people carry out maintenance and repairs.

• If the machine is overloaded.

• If the machine is used for other purposes those for which it is

intended.

• Unauthorized modifications are made to the machine.

Familiarize yourself with the machine

Familiarize yourself w ith the machine

General

Produc t description

Improper use of the machine

This chapter contains the following information:

• Range of applications and properties.

• Technical specifications.

The machine is a bale wrapper, which is solely intended and designed for wrapping square and round bales with film material. Only bales of grass/silage or hay, non-woody or slightly woody plants (particularly stem crop) may be wrapped with this machine.

The loading arm will pick-up the bale, lift it and put it on the table. The table start rotating and the bale is wrapped with film. When the required number of film wraps is reached, the table stops rotating. The table tilts backwards. When the table reaches its end position the film cutter clamps and cuts the film, and the bale will be unloaded.

This machine is only designed for the use of agricultural purposes. Any use whatsoever other than the above mentioned is improper use. Neither the manufacturer nor the dealer is liable for any damage resulting from improper use of the machine.

Familiarize yourself with the machine

Support jack Pre-stretcher

Film cutterSupport roller

Support roller

Table roller

Drawbar

Loading arm

Wrapping table

Loading arm disc

Adjustable wheel

Main components overview

Familiarize yourself with the machine

Technical specifications

Dimensions / mass

Mass (kg) 1490

L Length (m) 4.86

TW Transport Width (m) 2.49

OW Operating Width (m) 4.45

H Height (m) 2.29

Familiarize yourself with the machine

Maximum 150 cm

Maximum 100 cm

Maximum 90 cm

Machine specifications

Number of pre-stretchers (for 750 mm film width) 1

Pre-stretcher ratio 21:37

Number of film cutters 1

Maximum table speed (rpm) 30

Tyres 15.0/55-17 10 PR-AW

Technical maximum transport speed 25 km/h

Hitch eye 40 mm standard

Bale requirements

Square bales

Width (cm) 70-90

Height (cm) 60-100

Maximum length, inclusive bale expansion (cm) 180

Maximum weight (kg) 900

Round bales

Minimum diameter (cm) 100

Maximum diameter (cm) 150

Maximum width (cm) 150

Maximum weight (kg) 900

Familiarize yourself with the machine

Tractor requirements

Minimum hydraulic oil flow (l/min) 26

Hydraulic oil pressure (bar) 150

Standard hydraulics 1 single acting control valve with pressureless return

Electronic power supply 12 V (DC) connector (DIN 9680)

Lighting power supply* 12 V (DC) connector, 7 pin socket (DIN ISO 1724)

* = Depending on the machine version, road lighting is not always factory fitted.

Film requirements

Width (mm) 750

Thickness (μm) minimal 25

Quality 3 layer blown

Optional equipment

Cable Control (M) Electronic Control (C)

Automatic stop at end of film / film break - +

Gear kit pre-stretcher + +

Remote control (flashing light included) - +

Drop mat + +

Wheel chock set + +

Counterweights + +

- = Not available, + = Option, S = Standard

Familiarize yourself with the machine

Lever 1 Lever 2 Lever 3

Backwards

Forwards

Buttons

LCD screen

Control systems

Cable controlled system

Lever Unit

The machine is available with two different control systems:

• Cable controlled (manual) with wrap and bale counter.

• Electronic controlled.

The cable control lever unit enables you to operate the machine from the tractor cabin.

The unit has three levers:

• Lever 1 to operate the table for unloading bales.

• Lever 2 to operate the table for film wrapping.

• Lever 3 to operate the loading arm.

Wrap and bale counter

The cable controlled version has a wrap and bale counter. The wrap and bale counter enables supervision and fine-tuning of the bale wrapping procedure from the tractor cabin.

Actual mode button, to browse and confirm.

Clear button, to (re)set values.

Set button, to select digits or positions.

Familiarize yourself with the machine

Lower toggle switch

Upper toggle switch

Display

Joystick

Buttons

Electronic controlled system

Electronic control panel

The electronic control system consists of a control panel and a machine box.

The electronic control system enables full operating and monitoring the complete bale wrapping process from the tractor cabin.

Select button

To enter the parameter settings menu.

Auto button

To select the operating mode.

Loading arm neutral position button.

To place the loading arm in the loading position.

Start position button

To place the machine into the start position and to reset the revolution counter.

Plus button

To increase a value.

Minus button

To decrease a value.

Table in loading position button

To place the table in the loading position.

Stop button

To stop or interrupt a procedure and to select the manual mode.

Joystick

Moving up and down: To lower and raise the loading arm.

Joystick

Moving left and right: To scroll through the parameter menu, to wrap at low speed and start wrapping at low speed increasing to the normal speed.

Upper toggle switch

To move the table upwards and horizontal position.

Lower toggle switch

To move the table in the unloading position, to start a procedure, to confirm (OK), to reset counters and to interrupt a process.

Familiarize yourself with the machine

Remote control [+]

For the electronic control system a remote control is available as an accessory.

The remote control enables operating the machine from a distance. When a button is pressed, the red LED will light up. In case the LED does not light up, check or replace the 9V battery.

Stop button

To stop or interrupt a procedure and to select the manual mode.

OK button

To confirm (OK) and to interrupt a process.

Manual operation button

Start wrapping at low speed increasing to the normal speed.

Bale unloading button

To move the table upwards to unload a bale.

Table unloading position button

To move the table in the unloading position.

Table horizontal button

To move the table in the horizontal position.

Delivery and assembly

Check the scope of delivery

The machine will arrive fully assembled. Check the machine after delivery for loose or missing parts. In case parts are not assembled please contact your dealer.

OTE

In case parts are missing or the machine got damaged during transport, please submit a complaint immediately at your dealer, importer, or the manufacturer.

Check list for parts Quantity

Operating manual 1

Spare part manual 1

Special accessories see delivery note

Hitching the machine

Safety

General

Wear safety shoes

During all work at the machine never bring your feet under the machine and always wear safety shoes. Wearing safety shoes prevents and decreases the risk of serious injuries.  »Safety instructions«, see page 9.

Before hitching the machine always:

• Prevent the tractor and machine from rolling away.

• Switch off all hydraulic systems.

• Switch off the tractor engine.

• Remove the ignition key.

• Never stand between the tractor and the machine during hitching.

In case of negligence serious or deadly injuries can occur.

The following steps are described in this section:

• Hitching.

• Adjusting the drawbar.

• Adjusting the support jack.

• Hydraulic connections.

• Electronic connections.

• Checking the machine.

Checklist

The following steps are discribed in this section:

• Position the tractor and the machine on a firm, secure level ground.

• Secure the tractor and machine from rolling away.

• Adjust the drawbar.

• Adjust the drawbar height.

• Couple the drawbar to the tractor.

• Establish the connection of the control panel or the wrap and bale

counter to the machine box.

• Connect the hydraulic hoses.

• Connect the electronic lighting.

• Jack up and secure the support jack.

Hitching the machine

BoltsNuts

DrawbarHitch eye Handle

Pin / Spring clip

Handle

Support jack

Hitchi ng

Drawbar settings

Remove the tractor lower links.

Before hitching the machine, remove the tractor lower links to avoid them touching the drawbar. During turning, the lower links can touch the drawbar and the machine can turn over. Personal and machine damages can occur.

Before hitching the machine, the correct height of the hitch eye to the tractor towing hook has to be determined.

> Place the tractor and machine in line on a firm level, with a distance

of between the towing hook and the hitch eye of about 15 cm.

The drawbar can be mounted for high and low attachment.

Hitch eye height cm

High attachment setting 69

Low attachment setting 36

> Loosen the bolts and nuts.

> Place the drawbar in the required position.

> Place 3 bolts and nuts at the left and the right side.

> Tighten the bolts and nuts with 220 Nm.

Connecting to the tractor hook

Support jack adjustment

The drawbar can be placed in 4 different positions:

> Turn the handle counterclockwise to the move the drawbar

upwards (and clockwise to lower the drawbar).

> Check the height of the tractor towing hook.

> Change the drawbar height if required, by placing the drawbar in

low or high attachment.

> Couple the machine to the tractor.

Place the machine in a horizontal position:

> Retract the drawbar support fully, by using the handle.

> Remove the spring clip.

> Remove the pin.

> Slide the support jack in the required position. When attached to

the tractor, this has to be the upper position.

> Place the pin.

> Secure the pin with the spring clip.

Hitching the machine

Lever 1 Lever 2 Lever 3

Backwards

Forwards

Mechanical connections

Installation of the cable control lever unit

Take care of enough free space to avoid cables from getting stretched, twisted or torn. Stretched, twisted and torn cables can lead to unpredictable movements of the machine which may cause serious damages and injuries.

Install the lever unit on a support or holder in the tractor cabin. Take care of the following:

• Ensure that the tractor operator can easily reach the lever unit.

• If possible fit the lever unit at a place in the tractor cabin with a low

vibration level.

• If possible fit the lever unit at a place in the tractor cabin with less

dust.

• Avoid sharp bends in the cables.

> Mount and connect the cable control unit at the tractor.

Hitching the machine

Blue

Red

Power cable

Battery

Electr on ic connections

Electronic lighting

Electronic control systems

Check the cable layout

Take care of enough free space to avoid cables from getting stretched, twisted or torn. Stretched, twisted and torn cables can lead to unpredictable movements of the machine that may cause serious damages and injuries.

Check cables and connections

Before connecting check all electronic cables for damages. After connecting check the electronic cables for tight connection. Damaged or incorrect connected plugs can cause unpredictable movements of the machine which may result in serious damages and injuries.

Connect the 7-pin connector (DIN ISO 1724) to the road lighting socket at the tractor.

Electronic connections of the electronic control systems

The power must always be supplied by the 3-pin 12 V plug (DIN9680). Never connect the power cable to a 12 V cigarette lighter plug. Check the condition of the fuse in the power cable, because of risk of electric power cuts and malfunctioning.

The wrap and bale counter or the electronic control panel should be mounted in an easily accessible position in the tractor cabin.

Installation of electronic control systems

Alternative power cable

IInstall the wrap and bale counter and the electronic control panel at a support or holder in the tractor cabin and please note following:

• That the tractor operator can easily reach the wrap and bale

counter or the electronic control panel and easily can read the LCD-screen.

• If possible, fit the wrap and bale counter and the electronic control

panel at a place in the tractor cabin with a low vibration level.

• If possible, fit the wrap and bale counter and the electronic control

panel at a place in the tractor with less dust.

• Protect the wrap and bale counter and the electronic control panel

from direct sunlight and moisture.

Connect the main power cable to the 3-pin 12 V plug (DIN9680). Connect the machine box to the wrap and bale counter or the electronic control panel with the 4-pin connector.

For owners of a tractor without a 3-pin 12 V connector (DIN9680), an alternative cable is provided for the power supply of the wrap and bale counter or the electronic control panel. The alternative cable is directly connected to the 12 V battery of the tractor.

Color Pole

Red / Brown +

Blue -

OTE

In case your tractor is not provided with a 3-pin 12 V connector (DIN9680), please contact your tractor dealer.

Hitching the machine

Hydraulic connections

Hydraulic connections only pressureless

Only connect hydraulic hoses to the tractor when both tractor and machine hydraulics are pressureless. Hydraulics under pressure can cause accidental movements of the machine with serious damage and injuries as a result.

Searching for hydraulic oil leaks

Never search for leaks by touching hydraulic hoses and hydraulic connections, even when your hands are protected with a protective skin cream or oil-resistant gloves. Always use a piece of paper when searching for leaks. Due to high pressure and very little holes in case of leakages, the hydraulic oil will go through protection devices and your skin! Hydraulic oil may come into your bloodstream, which is lifethreatening!

Avoid oil mixture

If the machine is used at different tractors, improper oil mixtures can occur, which may destroy tractor and machine parts.

Avoid entering of dirt into the hydraulic system

The hydraulic system can get seriously damaged by dirt. Personal injuries or material damage can be caused.

Check hoses and connections

Before connecting, check all hydraulic hoses for damages. After connecting, check all hydraulic hoses for tight connection. Defective hydraulic hoses or incorrect positioned hydraulic connectors can cause unforeseen movements of the machine. Serious damage or fatal injuries can occur.

Secure tractor hydraulic devices

In transport position, secure the tractor hydraulic control devices against unintended actuation and lock if possible. Unintended actuation of the hydraulic device may lead to unexpected movements of the machine. Fatal injuries and serious damage can be caused.

Check correct position and layout of hydraulic hoses

Hydraulic hoses may not be jammed or under tension. Pay attention to sufficient play. Twisted or jammed hydraulic hoses can cause serious injuries and damages to the machine.

Check settings of hydraulic block

Before coupling, check if the hydraulic block is adapted for the hydraulic system of your tractor. If necessary, adapt the hydraulic block for:

• Open centre system (standard factory setting).

• Closed centre system.

• Load sensing system.

Hitching the machine

Blocking plug Main plug

Main plug

Blocking plug

Hydraulic block - open centre

Hydraulic block - closed centre

Cable control

Electronic control

The machine is adapted by the manufacturer for tractors with an open centre hydraulic system. No adjustment of the hydraulic block is necessary.

When the tractor is provided with a closed centre hydraulic system, adjust the hydraulic blockas described below

When the machine is provided with cable control, the hydraulic block has to be adjusted accordingly.

> Switch off the tractor hydraulics.

> Switch off the tractor engine.

> Remove the ignition key.

> Remove the main plug.

> Mount the blocking plug.

> Mount the main plug in the blocking plug.

When the machine is provided with electronic control the hydraulic block has to be adjusted accordingly.

> Switch off the tractor hydraulics.

> Switch off the tractor engine.

> Remove the ignition key.

Hydraulic block - load sensing

Hydraulic hoses

> Remove the main plug.

> Mount the blocking plug.

> Mount the main plug.

The machine is standardly adjusted for tractors with an open centre hydraulic system. No adjustment of the hydraulic block is necessary. The oil flow of the tractor must be set to 26 l/min.

> Make sure the tractor hydraulic device is pressureless, the tractor

engine is switched off and the ignition key is removed.

> Connect the yellow marked hydraulic hose to a single acting

control valve with pressureless return.

> Connect the blue marked hydraulic hose to a single acting control

valve with pressureless return.

Preparation for use

Safety

Obey safety instructions

Obey the safety instructions at the execution of all work. Any disregard for safety instructions can lead to serious or fatal injuries.  »Safety instructions«, see page 9.

Wear safety shoes

During all jobs at the machine never bring your feet under the machine and always wear safety shoes, to decrease the risk of serious injuries.

Switch off the tractor and secure it

Never work at a running machine, make sure that:

> All hydraulic systems are switched off.

> The tractor engine is switched off.

> The ignition key is removed.

> The electronic systems are switched off.

> The tractor is secured from rolling away.

In case of negligence, serious or deadly injuries can occur.

Check all hydraulic connections

Before use, check if all hydraulic connections are fitted correctly to the correct single acting valves with pressureless return at the tractor. Incorrect connected hydraulic hoses can cause unpredictable movements of the machine, which may result in serious or fatal injuries.

Preparations

Following preparations have to be carried out before taking the machine into use:

• Table rollers adjustment.

• Support rollers adjustment.

• Pre-stretcher adjustment.

• Film roll installation and adjustment.

Preparation for use

Chain tensioner

Spring

Bolts and nuts

Main bolt

Nuts

Bolts Spocket

Bolts and nutsTable rollers

Nuts

Table rollers adjustment

To ensure a proper stability of the bale during wrapping, adjust the table rollers according to the bale dimensions.

Recommended position, depending on the bale diameter:

Round bales

diameter (mm)

- 600 Inner position (800 mm)

1000-1300 700-800-900 Middle position (900 mm)

1400-1500 1000 Outer position (1000 mm)

** = the largest size, width or height.

To adjust the position of the table rollers:

> Loosen the nuts at the chain tensioner.

> Loosen the bolts at the chain tensioner.

> Loosen the chain tensioner main bolt.

> Support the table rollers and remove the spring.

> Remove the bolts and nuts behind the sprocket at the bearing

housing.

> Remove the bolts and nuts at the bearing housing at the end of the

axle.

> Move the table rollers in the required position.

> Place back and fasten the bolts and nuts behind the sprocket

wheel at the bearing housing.

> Place back and fasten the bolts and nuts at the bearing housing at

the end of the axle.

> Place back the spring, and adjust the spring tension in such a way

that the table rollers will just not tilt.

> Place the chain tensioner in the required (tooth) position.

> Fasten the main bolt hand tight.

> Set the correct chain tension (max. 1 cm free play), by using the

chain tensioner nuts.

> Tighten the chain tensioner bolts.

> Tighten the main bolt.

Square bales Recommended

largest width (mm)**

position

 »Torques for bolted connections«, see page 90.

Preparation for use

C C

Support rollers

Support roller

Linch pin

Suppo rt rolle rs adjustment

To ensure a proper stability of the bale during wrapping, adjust the support rollers for small or large bales.

The support roller must be adjusted in such a way, that the bale is in the middle of the table. When the bale is on the table, the clearance C on both sides between the bale the support rollers should be maximum 50 mm.

The support rollers can be placed in several positions for large and small bales. The bale always have to lay in the middle at the table:

> Remove the linch pins.

> Place the roller in the required position, to adjust clearance C.

> Place and lock the linch pins.

Preparation for use

Bolts

Centre line of the bale

Pre-stretcher

Pre-s tre tc h er adjustment

Adjust the pre-stretcher, in such a way that the centre line of the film roll matches the centre line of the bale.

> Switch off all hydraulic systems.

> Switch off the electronic systems by disconnecting the 12V power

supply cable.

> Switch off the tractor engine.

> Remove the ignition key.

> Unscrew the bolts one turn.

> Move the entire pre-stretcher up- or downwards, depending on the

bale diameter and the kind of bales to wrap. The film has to match the centre line of the bale.

> Tighten the bolts.

 »Torques for bolted connections«, see page 90.

Preparation for use

Upper lever

Hook

Lower lever

Prestretcher

Spring clip

Film

Film i ns t al la tio n

Loading the film roll

Before installing a film roll:

> Switch off all hydraulic systems.

> Switch off the electronic systems by disconnecting the 12V power

supply cable.

> Switch off the tractor engine.

> Remove the ignition key.

Stay out of the pre-stretcher rollers

Stay out of the pre-stretcher rollers, because hands can be squeezed. Injuries can occur.

> Move the lower lever to turn the film holder and secure with the

hook.

> Remove the spring clip and lift the upper lever.

> Place a film roll and take care of the correct direction of rotation of

the film roll.

> Lower the upper lever.

> Secure the lever by installing the spring clip

> Guide the film between the rollers as shown in the picture.

> Move the lower lever to release the pre-stretcher from the hook.

Preparation for use

BoltSpring clipSliding tube

Loading arm disc adjustment

Loading arm adjustment

Checklist

The loading arm disc has to be placed in such away that a bale has to be placed in the middle of the wrapping table.

To adjust the loading arm disc:

> Remove the spring clip.

> Remove the bolt.

> Set the sliding tube in the such a position that the bale will be

placed in the middle of the wrapping table.

> Place back the bolt and secure the bolt with the spring clip.

 »Loading a bale«, see page 58.

The loading arm cannot be adjusted, only the position of the loading arm down sensor and the loading arm field transport position sensor can be set.

 »Loading arm down sensor«, see page 118.  »Loading arm field transport position sensor«, see page 118.

> Run the tractor hydraulics at idle

• Check that all components are operating correctly.

• Check the oil circulation.

• Check for unusual noises.

> Switch off all hydraulic systems.

• Check that the components are securely tightened.

 »Torques for bolted connections«, see page 90.

During the running-in period, special maintenance has to be carried out.  »Maintenance table«, page 86.

Road transport

Safety

Before road transport will take place, please read the following safety instructions. The compliance is mandatory and helps you to avoid accidents.

Observe safety instructions

Observe the safety instructions for carrying out all kind of jobs. Any disregard for safety instructions may lead to serious or fatal injuries. »Safety instructions«, see page 9.

Switch off all electronic controls and the hydraulic circuit

Always switch off the electronic systems by disconnecting the 12V power supply cable, and switch off all hydraulic systems. Inadvertently operating will be prevented this way, otherwise material damages and fatal injuries can occur.

Make sure the machine is clean before road transportation

Before transportation by road, make sure that the machine is clear and clean from heavy dirt, remaining crop and soil. Crop, dirt or soil that drops on the road, can cause slippery road conditions. Ensure that all lighting equipment is free from remaining crop and dirt. Clean the machine to avoid to traffic accidents.

Block all hydraulic valves

To avoid inadvertently activation of machine components, activate all machanical and/or hydraulic valve locks at the machine. Also lock the hydraulic valves at the tractor, or disconnect the hydraulic hoses for machine operation from the tractor.

Do not transport bales

Never transport a bale at the machine, this affects steering, braking capabilities and driving performances of the tractor and machine combination. Personal or machine damages can occur.

Install and close all protective covers and doors

All protective covers and doors have to be installed, closed and secured during road transportation. Material damages and personal injuries can be caused.

Carrying people and objects on the machine is prohibited

Road transport

Lever 1 Lever 2 Lever 3

Backwards

Forwards

General conditions

Empty the wrapping table

Cable control

You have to put the machine into the transport position before road transport may take place. Next steps are necessary:

• Empty the wrapping table.

• Place the wrapping table into transport position.

• Place the loading arm in transport position and lock.

• Install, close and secure all protective covers.

• Switch off the electronic systems by disconnecting the 12V power

supply cable from the tractor.

• Switch off all hydraulic systems.

• Close all hydraulic valves.

• Place the wheels into the transport position.

• Check wheels and tyres.

Before road transport may take place, the wrapping table has to be empty.

To empty the wrapping table:

> Use lever 2 to move the table in the position that the rollers are

perpendicular to the direction of travel with the film cutter at the front of the machine (tractor side).

> Move lever 1 backwards to unload the bale.

Electronic control

To empty the wrapping table:

> Move the lower toggle switch to the left to move the table in the

unloading position.

> Move the upper toggle switch down to unload the bale.

Road transport

Lever 1 Lever 2 Lever 3

Backwards

Forwards

Lever 1 Lever 2 Lever 3

Backwards

Forwards

Wrapping table horizontal

Cable control

Electronic control

Place the table into horizontal position before road transport may take place.

> Move lever 1 forwards to move the wrapping table into horizontal

position.

> Move the upper toggle switch up to move the wrapping table into

horizontal position.

Wrapping table in transport position

Cable control

Electronic control

Place the table into transport position before road transport may take place.

• Move lever 2 forward to place the wrapping table in a position that

the table rollers are parallel to the direction of travel, with the film cutter at the left side of the machine.

> Press the start button to place the machine in the start or transport

position.

Road transport

Lever 1 Lever 2 Lever 3

Backwards

Forwards

Safety clip Safety pin

Second hole

Locking pin

Loading arm in transport position

Cable control

Place the loading arm in the transport position before road transport may take place.

> Move lever 3 backwards to lift the loading arm.

> Install the locking pin in the second hole as shown in the picture.

> Install the safety pin.

> Secure the safety clip.

Road transport

Safety clip Safety pin

Second hole

Locking pin

Locking pinSpring clip

Special wrench

Bolt

Electronic control

> Move the joystick down to lift the loading arm.

> Install the locking pin in the second hole as shown in the picture.

> Install the safety pin.

> Secure the safety clip.

Adjustable wheels in transport position

To place the wheels into the transport position:

• Remove the spring clip.

• Remove the locking pin.

• Use the special wrench to rotate the wheels to the inside of the

machine.

• Place the locking pin.

• Place and secure the spring clip.

Check your wheels and tyres always before road transport may take place.  »Axles, wheels and tyres«, see page 99.

Road transport

Nut

Bolt

Hydraulic adjustable wheel s[+ ] in transport position

Check the wh eels for correct position

To place the wheels into the transport position:

> Open the hydraulic valve at the front of the machine.

> Use the hydraulic valve at the tractor to operate the hydraulic

cylinders to move the wheels to the inner side of the machine.

> Close the hydraulic valve at the front of the machine to avoid

inadvertent operating of the cylinders during road transport.

Check that the position of the wheels is exactly parallel to the direction of travel. Adjust the position of the wheels if necessary:

> Loosen the nut at the largest bolt.

> Adapt the wheel position by adjusting the largest bolt.

> Thighten the nut.

 »Torques for bolted connections«, see page 90.

Checklist

Prior to transport the machine on public roads, check if all conditions of this checklist are met:

• All protective covers are installed, closed and secured?

• All hydraulic systems are switched off?

• All electronic systems are switched off by disconnecting the 12V

power supply cable?

• Hydraulic valves are closed?

• Remaining crop and dirt is removed?

• Lighting equipment is clean, connected and functioning?

• License plate, warning and protective equipment is present and

clean?

• Wrapping table is empty, is horizontal and in transport position?

• Wheels are in transport position and locked?

• The wheels and tyres are in a proper condition?

• Cables, hoses and tubes are routed in such a way, that they cannot

get stuck, not get tensioned or interfere with the tractor wheels during cornering.

Preparations at the field

Preparations at the fi eld

Safety

Obey the safety instructions

Obey the safety instructions at the execution of all work. Any disregard for safety instructions can lead to serious or fatal injuries  »Safety instructions«, see page 9.

Wear safety shoes

During all jobs at or with the machine never bring your feet under the machine and always wear safety shoes, to decrease the risk of serious injuries.

Never work at a running machine.

Always make sure that:

> All hydraulic systems are switched off.

> The tractor engine is switched off.

> Ignition key is removed.

> The electronic systems are switched off by disconnecting the 12V

power supply cable from the tractor.

> The tractor is secured from rolling away.

In case of negligence, serious or deadly injuries can occur.

Secure the machine

Secure the machine from inadvertent moving and rolling away, the use of wheel chocks [+] is recommended. The machine must have a level, secure position. Unsecured or unsupported machines can lead to serious or fatal accidents.

Change settings

Set into operating mode

Electronic control

Only adapt the machine settings in the operating mode as described in the sections:

• Set the machine into operating mode.

• Checklist prior to wrapping.

To set the machine in the operating mode:

• Switch on the electronic control system or the bale and wrap

counter by connecting the 12V power supply cable.

• Swtich on the hydraulic systems.

• Set the table fully horizontal.

• Place the wrapping table into the bale loading position.

• Place the loading arm in the operating mode.

• Place the wheels in the operating mode.

• Load a film in the pre-stretcher.

The machine has to be set into start position, by placing several components in start position one by one. Only the electronic controlled version can be set into start position by one button;

> Press the start button to position the machine in the start position.

Preparations at the field

Lever 1 Lever 2 Lever 3

Backwards

Forwards

Lever 1 Lever 2 Lever 3

Backwards

Forwards

Wrapping table horizontal

Cable control

Electronic control

Place the table into horizontal position before operation may take place.

> Move lever 1 forwards to move the wrapping table into horizontal

position.

> Move the upper toggle switch up to move the wrapping table into

horizontal position.

Wrapping table in operating position

Cable control

Electronic control

Place the table into operating position.

> Move lever 2 forward to place the wrapping table in such a way that

the table rollers are paralell to the direction of travel, with the film cutter at the left side of the machine.

> Press the start button to place the machine in the start position.

Preparations at the field

Safety clip Safety pin

First hole

Locking pin

Lever 1 Lever 2 Lever 3

Backwards

Forwards

Loading arm in operating position

Place the loading arm in the start position.

> Install the locking pin in the first hole as shown in the picture.

> Install the safety pin.

> Secure the safety clip.

Cable control

Electronic control

> Move lever 3 forwards to lower the loading arm in the start position.

> Press the loading arm neutral position button to place the loading

arm in the start position or

> Move the joystick up, to lower the loading arm in the start position.

Preparations at the field

BoltSpring clipLocking pin

Special wrench

Smallest Bolt Nut

Adjustable wheels in operating position

Hydraulic adjustable wheel s[+ ] in operating position

To place the wheels into the operating position:

• Remove the spring clip.

• Remove the locking pin.

• Use the special wrench to rotate the wheels to the outer side of the

machine.

• Place the locking pin.

• Place and secure the spring clip.

To place the wheels into the operating position:

> Open the hydraulic valve at the front of the machine.

> Use the hydraulic valve at the tractor to operate the hydraulic

cylinders to move the wheels to the outer side of the machine.

> Close the hydraulic valve at the front of the machine to avoid

inadvertent operating of the cylinders during operation.

Check the wh eels for correct position

Check that the position of the wheels is exactly parallel to the direction of travel. Adjust the position of the wheels if necessary:

> Loosen the nut at the smallest bolt.

> Adapt the wheel position by adjusting the smallest bolt.

> Thighten the nut.

 »Torques for bolted connections«, see page 90.

Preparations at the field

Checklist

Before start wrapping, check if:

• All prescibed maintenance is carried out.

 »Maintenance«, see page 82.

• The electronic systems are switched on by connecting the 12V

power supply.

• The hydraulic systems are switched on.

• The wrapping table is in the operating position?

• The loading arm is in the operating position?

• The wheels are in operating position?

Ensure that the machine is set for the size of the bales to wrap, also check:

 »Table rollers adjustment«, see page 40.  »Support rollers adjustment«, see page 41.  »Loading arm disc adjustment«, see page 44.  »Pre-stretcher adjustment«, see page 42.

Operation

Operat ion

Safety

Obey the safety instructions

Obey the safety instructions at the execution of all work. Any disregard for safety instructions can lead to serious or fatal injuries.  »Safety instructions«, see page 9.

Carrying people and objects on the machine is prohibited

Take care of a clear view at the machine especially when using the remote control [+].

Always take care of a clear view at the machine and monitor the machine during wrapping, especially when the remote control is used. So the machine can be stopped immediately in case of emergency or troubles. Otherwise fatal injuries and material damages can occur.

Never leave the receiving area of the remote control with the remote controller [+].

In case the receiving area is left with the remote controller [+], the machine can never be stopped in time in case of emergency or troubles. Fatal injuries and material damages can occur.

Make sure the “Danger Zone“ of the machine is free from persons and objects

Check the “Danger Zone“ of the machine before starting and continually during operation. The “Danger Zone“ is the aera around the wrapping table, at least 5 metres from the wrapping table and at least 10 metres at the back of the machine. Make sure that the operator has an adequate view of the operating area. Only start operating if the direct surrounding is free from any persons and objects to avoid serious or fatal injuries. The operator is always responsible to keep persons out of the “Danger Zone“.

In case the machin is used stationary it is strongly recommended to mark out the “Danger Zone“ with pegs and mark-out ribbon. This to avoid persons from entering the “Danger Zone“ by accidence.

Note the contour of the terrain

Pay even more attention when working on a slope. Avoid slopes on which the combination (tractor and machine) could slip away or overturn. Unload the bale in such a way that it can never roll away. Serious or fatal injuries can occur.

Do not unload bales while the wheels are in transport position.

Place the wheels always in the operating postion before start operating. Unloading bales on the wheels, while driving may cause heavy machine damages.

Operation

Circumference

Required film wraps

Determination of table revolutions

Calculation of table revolutions

The number of bale revolutions in relation to the number of table revolutions determines the amount of film layers the bale is wrapped in. For grass a minimum of 6 layers is recommended, 4 layers may be sufficient for short term storage at low temperature. It is recommended to increase the number of layers if the bale consists of hard and stem material. You can choose a recommended number of film wraps, or you can determine the number of film wraps yourself. The settings in the table below are recommendations which will allow a correct coverage under most circumstances. The operator is always responsible for the correct coverage of the bale. Therefore regularly:

• Check the coverage of the bale

• Adjust the settings or parameters if necessary.

> Count the number of the table revolutions to cover the bale just

completely with film.

> Add 1 to this number.

> Multiply this with 2, for 4 layers, with 3 for 6 layers, or 4 for 8 layers

etcetera.

The table drive is set to give 2+2+2... layers overlap, using 750 mm film.

> Determine the circumference of the bale (cm) as shown in the

picture at the left.

> Divide this value by 66.

> Round off to the nearest integer above.

> Add 2 to this value.

> Multiply this with 2, for 4 layers, with 3 for 6 layers, or 4 for 8 layers

etcetera.

Recomme nded film wraps for round b ales

The recommended number of table revolutions in relation to the bale diameter and the required number of film layers..

Bale diameter (cm) 4 layers 6 layers

120 16 24

150 20 30

Operation

OK OK

Start position

Loading a bale

The start position is reached when:

• The loading arm is completely lowered.

• The wrapping table is horizontal

• The table rollers are parallel to the direction of travel, with the film

cutter at the left side of the machine.

Before loading a bale at the wrapping table, check if the table rollers and the loading arm disc are set for the correct bale dimensions.

• »Table rollers adjustment«, see page 40.

• »Loading arm disc adjustment«, see page 44.

Always place a bale on the table rollers, as described below. Incorrect loaded bales may come off during wrapping. Deadly injuries and heavy machine damages can occur.

Grab the bale at the right manner according to the pictures at the left. Distance X should be approximately 10 cm.

Always load a bale in the middle of the wrapping table.

A bale may never touch the support rollers. Place the bale in the correct position before start wrapping. If the bale is not loaded by the loading arm in the middle of the wrapping table, check and adjust the support rollers and the loading arm disc.

 »Support rollers adjustment«, see page 41.  »Loading arm disc adjustment«, see page 44.

Place the bale in such a way at the table rollers that they tilt to the middle, as shown in the pictures at the left.

Operation

If one of the table rollers does not tilt to the middle, check and adjust the spring tension.  »Table rollers adjustment«, see page 40.

If both table rollers do not tilt to the middle, check and adjust the spring tension of both rollers.  »Table rollers adjustment«, see page 40.

Operation

Lever 1 Lever 2 Lever 3

Backwards

Forwards

Wrapping procedure

Cable control

The wrapping procedure depends on the kind of control of the machine:

• cable control

• electronic control

Start position: Machine in the start position.

Set the required number of film wraps:  »Parameter settings«, see page 64.

> Drive to the bale.

> Place the loading arm around the bale.

> Move lever 3 backwards, the loading arm clamps the bale and lifts

it.

> Move lever 3 forwards, to load the bale at the table and lower the

loading arm in the start position.

> Move lever 2 (slowly) forwards to start wrapping at low speed.

> Move lever 2 further forwards to increase the wrapping speed, do

not exceed the maximum speed of 30 rpm.

OTE

After the first lap, the magnetic valve will be actived and lever 2 will be kept in forward position. When the machine stops, the lever moves to its neutral position.

After the last but one number of film wraps, the buzzer sounds. The wrapping table stops in the last lap itself. The stop position can be set by parameter F.  »Parameter settings«, see page 64.

> Use lever 2 to move the table in the position that the rollers are

perpendicular to the direction of travel with the film cutter at the front of the machine (tractor side).

> Move lever 1 backwards to unload the bale.

> Move lever 1 forwards to move the table into horizontal position.

> Move lever 2 forwards to move the table in the loading position.

> Drive to the next bale and repeat this procedure.

OTE

You may also move the table just beyond the position in which the rollers are perpendicular to the direction of travel with the film cutter at the front of the machine (tractor side).

> Move lever 2 backwards to rotate the table against the lock.

> Move lever 1 backwards to unload the bale.

> Move lever 1 forwards to move the table into horizontal position.

> Move lever 2 forwards to move the table in the loading position.

> Drive to the next bale and repeat this procedure.

Operation

Electronic control

Manual mode

The electronic control system can be used in the following operating modes:

• manual mode

• automatic mode

Start position: Machine in the start position.

Set the required number of film wraps.  »Parameter settings«, see page 69.

In the manual mode each process step has to be executed manually.

> Drive to the bale.

> Place the loading arm around the bale.

> Press the stop button to select the manual mode

> Move the joystick down, the loading arm clamps the bale and lifts it.

> Move the joystick upward to load the bale on the table and to lower

the loading arm.

> Move the joystick to the right to start wrapping at low speed. As

long as the joystick is kept to the right, wrapping continues at low speed. Release the joystick to stop wrapping.

> Move the joystick to the left to start wrapping at low speed. After a

few seconds, the wrapping speed will increase to its normal speed. As long as the joystick is kept to the leftt, wrapping continues at normal speed. Release the joystick to stop wrapping.

OTE

The time the table rotates at low speed can be set by parameter T5.  »Parameter settings«, see page 69.

> Move the lower toggle switch to the left to place the wrapping table

in the unload position.

> Move the upper toggle switch down to unload the bale.

> Move the upper toggle switch up to move the table in horizontal

position.

OTE

• In case the procedure is stopped or interrupted you can always

switch to the automatic mode by pressing the auto button.

• In the manual mode, the machine will not stop when the required

number of film wraps is reached when you keep the joystick to the right (wrapping). After the last but one number of film wraps, the buzzer sounds. Release the joystick to stop wrapping.

Operation

Automatic mode

In the automatic mode bale loading, the complete wrapping process and bale unloading can be executed automatically. Depending on the parameter settings, some steps have to be confirmed by using the lower toggle switch, before wrapping will continue.

> Drive to the bale.

> Place the loading arm around the bale.

> Move the lower toggle switch to the right (OK) to start the wrapping

procedure. The bale will be loaded, wrapped and unloaded automatically.

> Move the lower toggle switch to the right (OK) to confirm each step,

depending on the parameter settings.

In case the procedure has to be stopped:

> Press the stop button.

To continue an interrupted process:

> Move the lower toggle switch to the right (OK). The process will

start from the position the machine was stopped.

OTE

• During wrapping you can drive slowly to the next bale, place the

loading arm around the bale and tip the joystick down. The loading arm clamps the bale and lifts the bale to the field transport position. Move the joystick up to lower the loading arm a little if needed.

• In case the procedure is stopped or interrupted the machine

always switches to the manual mode.

Wrap and bale counter

Buttons

LCD screen

Wrap and bale counter

General

Wrap and bale counter box

Control box front

The cable controlled machine is equipped with a wrap and bale counter. This counter monitors the wrapping process of the bale. Furthermore the buzzer sounds when the pre-set number of film wraps has been reached and the machine stops (Auto-stop function).

The wrap and bale counter contol panel enables supervision of the bale wrapping procedure from the tractor cabin. Especially the following functions can be monitored:

• Number of film wraps laps.

• Day bale counter.

• Total bale counter.

• Final lap cycle.

Buttons

Actual mode button

• Browse through parameters.

• Confirm a choice.

Clear button

• Change a value.

• Reset a value.

Set button

• Select a digit or position.

Wrap and bale counter

Parameters

Parameter settings

Cyc

The parameters can be changed if required.

> Press the actual mode button to select a parameter.

> Press the set button to select a digit.

> Press the clear button to set or reset the digit. Press the button

shortly to raise the value with 1, keep the button pressed to reset.

> Press the actual mode button to confirm.

By setting or changing parameters you can fine-tune the wrapping process.

In the “Cycle” mode the number of film wraps can be read out or set.

Value Recommended value

2 - 99  »Required film wraps«, see page 57

> Select the Cycle mode by pressing the actual mode button until the

indicator appears behind “Cyc”.

> Keep the set button pressed until the first digit flashes.

Bal

> Press the clear button to set the digit. Every time this button is

pressed the value raises with 1.

> Press the set button for the next digit.

> Press the clear button to set the digit.

> Press the actual mode button twice to confirm.

The bale day counter displays the number of wrapped bales since last reset. To (re)set this counter.

Value

0 - 99999

> Select the day-counter by pressing the actual mode button until the

indicator appears behind “Bal”.

> Keep the set button pressed until the first digit flashes.

> Press the clear button to set the counter. Every time this button is

pressed the value raises with 1.

> Press the set button for the next digit.

> PPress the clear button to set the digit.

> Press the actual mode button to confirm.

Wrap and bale counter

Bal+

The total bale counter displays the number of bales wrapped since the machine is in use. This counter can not be (re)set.

Value

0 - 99999

> Select the total bale counter mode by pressing the actual mode

button until the indicator appears behind “Bal+”.

Final lap “number of wraps“. In the final lap of the set number of film wraps, you can set the time in which the table keeps rotating at operating speed before it stops.

Value (sec)

0.00 - 1.99

In case 0.00 is set: the table stops rotating immediately before the last but one table lap. In case 1.10 is set: the table rotates for 1.10 second at operating speed in its final lap before it stops.

> Select the Cycle mode by pressing the actual mode button until the

indicator appears behind “Cyc”.

> Keep the set button pressed until the first digit flashes.

> Press the actual mode button to select the F. mode.

> Keep the set button pressed until the second digit flashes.

> Press the clear button to set the second digit. Every time this button

is pressed the value raises with 1.

> Keep the set button pressed until the next digit flashes.

> Repeat this procedure for the other digits.

Electronic control system

Lower toggle switch

Upper toggle switch

Display

Joystick

Buttons

Electronic control system

General

Control panel

The electronic control system offers the possibility to fine-tune the wrapping process. The system also provides error indicating functions. The electronic control system excists of a control panel and a machine box. An optional remote control [+] is availabe

The control panel enables supervision of the total bale wrapping procedure from the tractor cabin. The main functions are:

• Automatic or manual control of the film wrapping process.

• Fine-tune the film wrapping process by (pre-)settings of

parameters.

• Wrap and bale counting.

Buttons

Select button

• To enter the parameter settings menu.

• To reset the counters.

Auto button

• To select the automatic mode.

Loading arm neuetral position button

• To move the loading arm in the start position.

Start position button

• To place the machine in the start position.

• To reset the revolution counter

Plus button

• To increase a value.

Minus button

• To decrease a value.

Electronic control system

Table in loading posistion button

• To place the table in the loading position.

Stop button

• To stop or interrupt a procedure.

• To select the manual mode.

Joystick

Moving up:

> To lower the loading arm.

Moving down:

> To lift the loading arm.

Moving to the left:

• Hold to start wrapping at low speed increasing to normal speed.

• Move to scroll through menus.

Moving to the right:

• Hold to wrap at low speed.

• Move to scroll through menus.

Upper toggle switch

Moving up:

• Hold to move the table into horizontal position.

Moving down:

• To unload a bale.

Lower toggle switch

Left:

• Move to place the table in the unloading position.

Right:

• Move to start a procedure.

• Move to confirm (OK)

• Move to interrupt a procedure.

• Move to reset the revolution counter.

Film cutter open

> Keep the plus button pressed and move the upper toggle switch

upwards to open the film cutter.

Wrapping table backwards

> Keep the minus button pressed and move the joystick to the right,

the wrapping table rotates backwards. (Clockwise).

Electronic control system

Remote Control

For the electtronic control system a remote control is available as an accessory. The remote control enables operating the machine from a distance. When a button is pressed, the red LED will light up. In case the LED does not light up, check or replace the 9V battery.

Stop button

• To stop or interrupt a procedure.

• To select the manual mode.

The function of this button is the same as the stop button on the control panel.

OK button

• To confirm (OK)

• To interrupt a process.

The function of this button is the same as when the lower toggle switch on the control panel is moved to the right.

Manual operation button

• To start wrapping at low speed increasing to normal speed.

As long as this button is pressed, the machine will keep on operating. Release this button to stop the machine.

The function of this button is the same as when the joystick on the control panel is moved to the left.

Bale unloading button

• To unload a bale.

The function of this button is the same as when the upper toggle switch on the control panel is moved to the right.

Table unloading position button

• To move the table in the unloading position.

The function of this button is the same as when the lower toggle switch on the control panel is moved to the left.

Table horizontal button

• To move the table in the horizontal position.

The function of this button is the same as when the upper toggle switch on the control panel is moved to the left.

OTE

In this manual the machine is described as operated with the control panel, instead of the remote control.

Electronic control system

Parameter settings

CYC

By changing parameters, the wrapping process can be fine-tuned or adapted to the users’ preferences.

> Press the select button to enter the parameter settings menu.

> Move the joystick to the left to go to the previous parameter or to

the right to go to next parameter.

> Use the minus or plus button to change the value.

> Move the joystick to the left to go to the previous parameter or to

the right to go to next parameter or

> Press the auto button to store the settings and to leave the

parameter settings menu.

In the cycle menu the number of film wraps laps can be set.

Value Recommended value

1 - 100  »Required film wraps«, see page 57

> Press the select button to enter the parameter settings menu. The

value starts flashing.

> Use the minus or plus button to change the value.

BAL

> Move the joystick to the left to go to the previous parameter or to

the right to go to next parameter or

> Press the auto button to leave the parameter settings menu.

The day bale counter displays the number of wrapped bales since last rese. To reset this value:

> Press the select button to enter the parameter settings menu.

> Use the joystick to go to the day bale counter menu, the value

starts flashing.

> Move the lower toggle switch to the right (OK) to reset the counter.

The job counter will increment with 1.

 »JOBS«, see page 70.

> Move the joystick to the left to go to the previous parameter or to

the right to go to next parameter or

> Press the auto button to leave the parameter settings menu.

Electronic control system

BAL+

JOBS

The total bale counter displays the total number of bales wrapped since the machine is in use. This value can not be reset.

> Press the select button to enter the parameter settings menu.

> Use the joystick to go to the total bale counter.

> Move the joystick to the left to go to the previous parameter or to

the right to go to next parameter or

> Press the auto button to leave the parameter settings menu.

The job counter displays the number of jobs done.

> Press the select button to enter the parameter settings menu.

> Use the joystick to go to the job counter menu.

> Move the lower toggle switch to the right (OK) to reset the job

counter.

> Move the joystick to the left to go to the previous parameter or to

the right to go to next parameter or

> Press the auto button to leave the parameter settings menu.

Buzzer (A.)

In the buzzer menu the buzzer can be activated or de-activated.

> Press the select button to enter the parameter settings menu.

> Use the joystick to go to the buzzer counter menu, the value starts

flashing.

> Use the minus or plus button to change the setting.

Value Function

On Buzzer activated

Off Buzzer de-activated

> Move the joystick to the left to go to the previous parameter or to

the right to go to next parameter or

> Press the auto button to leave the parameter settings menu.

Electronic control system

Bale loading (A1)

Automatic wrapping (A2)

Bale loading can be included or excluded from the total procedure.

Value Function

0 Bale loading disabled

1 Bale loading enabled.

n case bale loading is disabled, bales have to be loaded on the table with another tractor.

> Press the select button to enter the parameter settings menu.

> Use the joystick to go to the bale loading menu, the value starts

flashing.

> Use the minus or plus button to change the value.

> Move the joystick to the left to go to the previous parameter or to

the right to go to next parameter or

> Press the auto button to leave the parameter settings menu.

Automatic wrapping can be activated in the wrapping procedure; when bale loading is finished the machine will start wrapping automatically. This function is only applicable if “Bale loading (A1)“ is switched on (1).

Value Function

0 Automatic wrapping de-activated

1 Automatic wrapping activated

In case automatic wrapping is de-activated in the wrapping procedure, wrapping has to be activated by moving the lower toggle switch to the right (OK).

> Press the select button to enter the parameter settings menu.

> Use the joystick to go to the automatic wrapping menu, the value

starts flashing.

> Use the minus or plus button to change the value.

> Move the joystick to the left to go to the previous parameter or to

the right to go to next parameter or

> Press the auto button to leave the parameter settings menu.

Electronic control system

Bale unloading (A 3)

Automatic bale unloading (A4)

Bale unloading can be switched off.

Value Function

0 Bale unloading switched off.

1 Bale unloading switched on.

n case bale unloading is switched off, the machine will not unload any bale. Bales have to be unloaded with another tractor.

> Press the select button to enter the parameter settings menu.

> Use the joystick to go to the bale unloading menu, the value starts

flashing.

> Use the minus or plus button to change the value.

> Move the joystick to the left to go to the previous parameter or to

the right to go to next parameter or

> Press the auto button to leave the parameter settings menu.

Automatic bale unloading can be activated in the wrapping procedure; when wrapping is finished the bale will be unloaded automatically. This function is only applicable if “Bale unloading (A3)“ is switched on (1).

Value Function

0 Automatic bale unloading de-activated.

1 Automatic bale unloading activated.

n case automatic bale unloading is de-activated during wrapping, bale unloading has to be activated by moving the lower toggle switch to the right (OK).

> Press the select button to enter the parameter settings menu.

> Use the joystick to go to the automatic bale unloading menu, the

value starts flashing.

> Use the minus or plus button to change the value.

> Move the joystick to the left to go to the previous parameter or to

the right to go to next parameter or

> Press the auto button to leave the parameter settings menu.

Electronic control system

Table in loading position(A6)

Film break sensor [+] (A7)

The wrapping table can be set to move to the loading position after bale unloading automatically.

Value Function

0 Table not automatically to the loading position

1 Table automatically to the loading position.

> Press the select button to enter the parameter settings menu.

> Use the joystick to go to the table in loading position menu, the

value starts flashing.

> Use the minus or plus button to change the value.

> Move the joystick to the left to go to the previous parameter or to

the right to go to next parameter or

> Press the auto button to leave the parameter settings menu.

In this menu you can change the settings for the film break sensor.

Value Function

0 The machine is not equipped with a film break sensor

1 The machine is equipped with a film break sensor

> Press the select button to enter the parameter settings menu.

> Use the joystick to go to the film break sensor menu, the value

starts flashing.

> Use the minus or plus button to change the value.

> Move the joystick to the left to go to the previous parameter or to

the right to go to next parameter or

> Press the auto button to leave the parameter settings menu.

Electronic control system

Flashing light (t1)

Sensor time out (t2)

In case the machine is equipped with an optional remote control, you can set the time the flashing light starts, before wrapping starts (in automatic mode).

> Press the select button to enter the parameter settings menu.

> Use the joystick to go to the flashing light menu, the value starts

flashing.

> Use the minus or plus button to change the value, each step is 0,1

sec.

> Move the joystick to the left to go to the previous parameter or to

the right to go to next parameter or

> Press the auto button to leave the parameter settings menu.

OTE

In case the machine has no flashing light, set this value to 0.0. Otherwise the machine waits for the set time before it starts wrapping.

Due to a sensor or cable failure, some signals from the sensors may never reach the electronic control system. To prevent the system from waiting for a signal which never comes, a time-out period can be set. In case of a time-out an error code appears in the display and you will hear the buzzer.  »Error messages«, see page 109.

Loading arm upwards (t3)

> Press the select button to enter the parameter settings menu.

> Use the joystick to go to the sensor time out menu, the value starts

flashing.

> Use the minus or plus button to change the value, each step is 1

sec.

> Move the joystick to the left to go to the previous parameter or to

the right to go to next parameter or

> Press the auto button to leave the parameter settings menu.

In this menu you can set the time in which the loading arm clamps and lifts to its top position.

> Press the select button to enter the parameter settings menu.

> Use the joystick to go to the loading arm upwards menu, the value

starts flashing.

> Use the minus or plus button to change the value, each step is 1

sec.

> Move the joystick to the left to go to the previous parameter or to

the right to go to next parameter or

> Press the auto button to leave the parameter settings menu.

Electronic control system

Loading arm time delay (t4)

Slow motion start (t5)

The time the loading arm continues moving down, after it passes the loading arm down sensor, can be set in this menu.

> Press the select button to enter the parameter settings menu.

> Use the joystick to go to the loading arm time delay menu, the

value starts flashing.

> Use the minus or plus button to change the value, each step is 0,1

sec.

> Move the joystick to the left to go to the previous parameter or to

the right to go to next parameter or

> Press the auto button to leave the parameter settings menu.

In this menu you can set the time that the table rotates at low speed before it increases to normal speed after starting a wrapping procedure.

> Press the select button to enter the parameter settings menu.

> Use the joystick to go to the slow motion start menu, the value

starts flashing.

> Use the minus or plus button to change the value, each step is 0,1

sec.

> Move the joystick to the left to go to the previous parameter or to

the right to go to next parameter or

> Press the auto button to leave the parameter settings menu.

Table slow down (t6)

The moment the table slows down, to half speed in the last lap, can be set. This time is the time after passing the table sensor.

> Press the select button to enter the parameter settings menu.

> Use the joystick to go to the table slow down menu, the value starts

flashing.

> Use the minus or plus button to change the value, each step is 0,1

sec.

> Move the joystick to the left to go to the previous parameter or to

the right to go to next parameter or

> Press the auto button to leave the parameter settings menu.

Electronic control system

Table half speed (t7)

Table braking (t8)

The time the table rotates at half speed in the last lap can be set. After rotating at half speed the table will be brought to a standstill.

> Press the select button to enter the parameter settings menu.

> Use the joystick to go to the table half speed menu, the value starts

flashing.

> Use the minus or plus button to change the value, each step is 0,1

sec.

> Move the joystick to the left to go to the previous parameter or to

the right to go to next parameter or

> Press the auto button to leave the parameter settings menu.

In this menu you can set the time in which the table brakes, before it rotates to the bale unloading position.

> Press the select button to enter the parameter settings menu.

> Use the joystick to go to the table braking menu, the value starts

flashing.

> Use the minus or plus button to change the value, each step is 0,1

sec.

> Move the joystick to the left to go to the previous parameter or to

the right to go to next parameter or

> Press the auto button to leave the parameter settings menu.

Table tilting backwards (t9)

The time in which the table tilts backwards for bale unloading can be set in this menu.

> Press the select button to enter the parameter settings menu.

> Use the joystick to go to the table tilting backwards menu, the value

starts flashing.

> Use the minus or plus button to change the value, each step is 1

sec.

> Move the joystick to the left to go to the previous parameter or to

the right to go to next parameter or

> Press the auto button to leave the parameter settings menu.

Electronic control system

Table in unloading position (t10)

Table horizontal time delay (t11)

In this menu you can set the time which the table stays in the unloading position.

> Press the select button to enter the parameter settings menu.

> Use the joystick to go to the table in unloading position menu, the

value starts flashing.

> Use the minus or plus button to change the value, each step is 0,1

sec.

> Move the joystick to the left to go to the previous parameter or to

the right to go to next parameter or

> Press the auto button to leave the parameter settings menu.

In this menu you can set the time stays horizontal after bale unloading, before a new process can be started.

> Press the select button to enter the parameter settings menu.

> Use the joystick to go to the slow motion start menu, the value

starts flashing.

> Use the minus or plus button to change the value, each step is 0,1

sec.

> Move the joystick to the left to go to the previous parameter or to

the right to go to next parameter or

> Press the auto button to leave the parameter settings menu.

No function (t12)

Pulse interval film break sensor (t14)

No function.

In this menu the maximum time between to pulses of the film break sensor can be set. In case this time is exceeded, a film break will be detected. This function is only applicable in case a film break sensor is installed.

> Press the select button to enter the parameter settings menu.

> Use the joystick to go to the pulse interval film break sensor menu,

the value starts flashing.

> Use the minus or plus button to change the value, each step is 0,1

sec.

> Move the joystick to the left to go to the previous parameter or to

the right to go to next parameter or

> Press the auto button to leave the parameter settings menu.

Electronic control system

Table rotating clockwise (t21)

Film cutter closed (n1)

When the table stops before bale unloading it rotates clockwise (reverse to the operating direction) for a while against the locking plate, just before the bale will be unloaded. In this menu you can set the time the table rotates clockwise.

> Press the select button to enter the parameter settings menu.

> Use the joystick to go to the table rotating clokcwise menu, the

value starts flashing.

> Use the minus or plus button to change the value, each step is 1

sec.

> Move the joystick to the left to go to the previous parameter or to

the right to go to next parameter or

> Press the auto button to leave the parameter settings menu.

When the wrapping procedure is started, the film cutter keeps closed for some rotations to retain the film. In this menu you can set this number of rotations.

> Press the select button to enter the parameter settings menu.

> Use the joystick to go to the film cutter closed menu, the value

starts flashing.

> Use the minus or plus button to change the value, each step is 1

sec.

> Move the joystick to the left to go to the previous parameter or to

the right to go to next parameter or

> Press the auto button to leave the parameter settings menu.

Cleaning and care

Safety barPin

Cleaning and care

Safety

Observe the safety instructions

Definitely observe all safety instructions during all maintenance and repair jobs. In case of negligence of the safety instructions serious or deadly accidents can occur.  »Safety instructions«, see page 9.

Prevent the machine from inadvertent operating.

Before carrying out maintenance and repair jobs always:

• Unhitch the machine from the tractor if possible and prevent it from

rolling away.

• Disconnect all hydraulic hoses.

• Disconnect all eletronic cables.

 »Unhitching the machine«, see page 81. Otherwise always:

• Switch off all hydraulic systems.

• Switch off the electronic systems by disconnecting the 12V power

supply cable.

• Switch off the tractor engine and remove the ignition key.

• Make sure the tractor and machine are positioned on a firm and

level surface, support and prevent them from rolling away.

In case of negligence material damages and serious injuries can occur.

Caution

Always lock a tilted wrapping table with the safety bar

If it is needed to raise the wrapping table to get acces to components for cleaning, repair or maintenance, it is obliged to use the safety bar to lock the wrapping table. Otherwise serious or deadly accidents can occur.

Place the top of the safety bar behind the pin as shown at the picture at the left.

Do not clean bearings and hydraulic parts with high pressure

Be careful when cleaning with a high-pressure cleaner. Bearings, seals, hydraulic parts and bolted joints are not waterproof. To avoid machine damages, prevent bearings, seals, hydraulic parts and bolted joints from water permeation. Bright metal parts will get degreased and may start rusting. After every cleaning, lubricate the bearings and grease bright metal parts.

No corrosive washing additives

Do not use any corrosive washing additives for cleaning. Bright metal surfaces can be damaged.

Cleaning and care

Cleaning

Pre-stretcher roller(s)

After cleaning

After every use of the machine:

> Empty and clean the machine of all accumulated crop and dirt.

> Clean all lighting equipment, and the license plate from dirt.

Cleaning can be done with a high-pressure cleaner. Avoid bearings, seals, hydraulic parts and bolted joins from water permeation.

Keep the pre-stretcher roller(s) clean; remove dust, crop and dirt.

> Use methylated spirit or similar to clean the rollers

After cleaning with the high-pressure cleaner

> Grease all bearings according to the maintenance instructions.

 »Maintenance table«, see page 86.

> Cover the film cutter knives with an oil film. Only use approved

biodegradable oil, like rape oil.

Parking and storage

Pin / Spring clip

Handle

support jack

Parking and storage

Safety

Unhitching the machine

Obey the safety instructions

Obey the safety instructions at the execution of all work. Ignoring the safety information can lead to serious or deadly injuries.  »Safety instructions«, see page 9.

The machine is not a toy

Store the machine in an area away from human activity. Never allow children to play on or around the parked machine. Metal edges and parts of the machine can lead to serious injuries.

> Place the machine on a dry, firm and level ground

> Secure the tractor from rolling away

> Disconnect the hydraulic connections and store them in the holder.

> Disconnect the road lighting plug and store it in the holder.

> Disconnect the 12 V power supply of the wrap and bale turner and

the electronic control panel from the tractor.

> If required remove the wrap and bale counter of the electronic

control panel from the tractor.

> Remove the spring clip and the pin.

> Lower the support jack fully.

> Install the pin and the spring clip.

> Correct the drawbar height by turning the handle.

> Unhitch the machine from the tractor hook.

After the season

Recommendation

• Store the wrap and bale counter and the electronic control panel in

a dry and dust free room, free from rodents, insects and martens.

At the end of the season or when the machine will be stored for a longer period, carry out next jobs:

• Remove the film roll.

• Thoroughly clean the machine.

 »Cleaning and care«, page 79.

• Carry out the prescribed maintenance jobs.

 »Maintenance table«, see page 86.

• Repair or replace all damaged parts.

• Repaint any paint damages.

> Cover all bright metal parts with an oil film. Only use approved

biodegradable oil, like rape oil.

• Prevent the machine from rolling away.

Maintenance

Safety

For all maintenance jobs:

Observe the safety instructions

Searching for hydraulic oil leaks.

Never search for leaks by touching hydraulic hoses and hydraulic connections, even when your hands are protected with a protective skin cream or oil-resistant gloves. Always use a piece of paper when looking for leaks. Due to high pressure and very little holes in case of leakage, the hydraulic oil will go through protection devices and your skin! Hydraulic oil may come into your bloodstream, which is lifethreatening!

Wear safety shoes

During all jobs at the machine, never bring your feet under the machine and always wear safety shoes, to decrease the risk of serious injuries.

Conditions for maintenance jobs

Only carry out maintenance jobs if you have the required expertise and suitable tools. The absence of technical knowledge or unsuitable tools can cause accidents or damages.

Genuine parts

Only genuine parts are specially designed and thoroughly tested for use at this machine. The use of genuine parts will guarantee the reliability and safety of the machine. Other products can interrupt functioning of the machine or will make the machine unsafe. When using non-genuine parts the warranty and liability of the manufacturer reduces to nil and void.

Prevent the machine from inadvertent operating.

Before carrying out maintenance and repair jobs always:

• Unhitch the machine from the tractor if possible and prevent it from

rolling away.

• Disconnect all hydraulic hoses.

• Disconnect all eletronic cables.

 »Unhitching the machine«, see page 81. Otherwise always:

• Switch off all hydraulic systems.

• Switch off the electronic systems by disconnecting the 12V power

supply cable from the tractor.

• Switch off the tractor engine and remove the ignition key.

• Make sure the tractor and machine are positioned on a firm and

level surface, support and prevent them from rolling away.

In case of negligence material damages and serious injuries can occur.

Maintenance

Safety barPin

For some maintenance jobs it is necessary to switch on hydraulic and/ or electronic power, in this case this is mentioned separately. Always apply the rules below to prevent the machine from inadvertently operating:

• Stop the electronic control systems from operating in the automatic

mode.

• Switch off the hydraulic power, if electronic power is needed.

• Switch off the electronic power by disconnecting the 12V power

supply cable from the tractor, if hydraulic power is needed.

Always lock a tilted wrapping table with the safety bar

> Place the top of the safety bar behind the pin as shown at the

picture at the left.

Prior to carry out welding jobs

Unhitch the machine from the tractor if possible and prevent it from rolling way before start welding. Otherwise always:

• Switch off all hydraulic systems.

• Switch off the electronic control system by disconnecting the 12V

power supply cable.

• Switch off the tractor engine and remove the ignition key.

• Disconnect all electronic and hydraulic connections from the

tractor to ensure the safety when carrying out welding jobs at the attached machine.

In case of negligence material damages and serious injuries can occur.

Climbing aids

Use suitable climbing aids only, never use components of the machine as a climbing aid.

Maintenance

Protection measures

Additives in oil and lubricants may have harmful effects to health. Be always aware of the safety instructions, warnings and cautions mentioned at the original package of the oil and lubricants.

Additives in oil and lubricants can have, under circumstances, harmful effects to health. Because an indication according to the danger order is not necessary, therefore pay attention to:

Avoid skin contact

Avoid skin contact with oil and lubricants. Always use a protective skin cream or oil-resistant gloves. Skin contact can lead to skin diseases.

Discard contaminated cleaning cloths

Discard all oil contaminated cleaning cloths immediately. Oils may cause damages to your health.

OTE

• Collect wasted oil, lubricants and oil contaminated cloths, and

dispose them according to local and national environmental regulations.

• In case skin damages occur caused by oil or lubricants, contact a

doctor immediately.

Maintenance

General

Directions

Direction Description

Left Counterclockwise

Right Clockwise

Rotation around a horizontal axis As seen at right angles to the direction of travel from left to right

Rotation around a vertical axis As seen from top to bottom

Maintenance term s

Task Explanation

Grease Apply grease to the sliding surface by using a brush

At all maintenance tasks, secure the machine in the operating position. In case the transport position is required, this is mentioned separately.

Direction specifications (left, right, front, rear) are always meant in relation to direction of travel.

In the table below you will find some short explanations of the most common maintenance tasks.

Lubricate One or two presses with a grease gun, unless stated otherwise.

Oil Apply an oil film to the sliding face

Replenish Fill up fluids, oil or lubricants to the indicated maximum level.

Replace Remove a part and install a new part. Drain fluids, oils or lubricants

and replenish to the indicated maximum level.

Check Check the condition of parts and components, and replace if

necessary. Check the levels of all fluids, oils and lubricants, replenish to the indicated maximum level if necessary.

Oil and lubricants specifications

Lubricant Specifications

Oil Class NLGI2, K2k in accordance with DIN51825

Grease Multipurpose

Maintenance

Maintenance table

»Complete machine«

»Complete machine« »Safety decals« »Flashing light[+]« »Road lighting« »Road lighting«

»Bolted connections«

»Bolts and nuts« »Drawbar bolts and nuts« »Wheel nuts«

»Film wrapper«

»Pre-stretcher rollers« »Pre-stretcher rollers« »Pre-stretcher gears«

»Film cutter«

»Film cutter cylinder« »Film cutter knive« »Film cutter knive« »Sliding tube«

»Hydraulic components«

»Hydraulic hoses« »Hydraulic hoses« »Hydraulic block - oil filter«

Before carry out maintenance or repairs always:

• Empty the wrapping table.

• Clean the machine.

 »Cleaning and care«, see page 79.

• Obey all safety instructions.

 »Safety instructions«, see page 9.  »Safety«, see page 82.

• Obey all protection measures.

• »Protection measures«, see page 84

Oil

Check

Tighten

Replace / Change

After the first 5 hour

Every 10 hours

After the first 10 hours

Every 50 hours

road transport

Every 150 hours

Before operation and/or

Grease

Every 2 years

After operation

At the start of each seson

At the end of each season

Every 6 years

Lubricate

• • • •

••• •

• • •

•• •

• • • • •

• • • •

•• •

• • • •

•• •• •

• • • •

•• •

• • •

•• • •

• • •

••

• •

Clean

Page

88 88 88 88 88

89 89 89

91 91 91

92 92 92 92

93 93 93

Maintenance

»Wrapping table«

»Drive chains« »Drive chains« »Table roller drive chains« »Table roller drive chains« »Table roller bearings« »Table gears« »Table hinges« »Table cylinder« »Spring tensioner«

»Loading arm«

»Loading arm hinges« »Loading arm cylinders« »Loading arm disc«

»Drawbar«

»Hitch eye« »Drawbar support«

»Axles, wheels and tyres«

»Axles« »Wheel hub bearing« »Rims« »Tyres«

»Sensors«

»Table rotation/unload position sensor«

»Loading arm down sensor« »Loading arm field transport posi-

tion sensor« »Table horizontal sensor« »Film break sensor [+]« »Infra red receiver [+]«

Oil

Grease

Lubricate

After the first 5 hour

After the first 10 hours

Every 10 hours

Every 50 hours

Every 2 years

road transport

Before operation and/or

After operation

At the start of each seson

At the end of each season

Every 150 hours

Every 6 years

• • • •

•• • •

• • • •

•• • •

• • • •

•• • •

• • • •

•• • •

• • •

• • • • •

•• • ••

• • •

• •

•••

• • •

••

• •

••• •

• • •

•• •

• • •

•• •

• • •

•• •

Page

Check

Tighten

Clean

Replace / Change

94 94 94 94 95 95 95 96 96

97 97 97

98 98

99 100 100 101

102

102 102

102 102 102

Maintenance

Comp le te machine

Safety decals

Flashing light[+]

Clean the machine always:

• After operation.

• At the start of each season.

• At the end of each season.

• Before storage.

 »Cleaning and care«, see page 79.  »Parking and storage«, see page 81.

Keep all safety decals clean and legible. In case safety decals are damaged, perished or lost, order new decals as spare parts and affix them to the machine.  »Safety decals«, see page 10.

Always clean the machine before checking the safety decals.  »Cleaning and care«, see page 79.

Check the safety decals:

• After operation.

• At the start of each season.

• At the end of each season.

Check the flashing light for proper working:

• Before operation.

• At the start of each season.

Repair a defect flashing light immediately.

Road lighting

Check road lighting for proper working:

• Before operation.

• At the start of each season.

Repair defect road lighting immediately.

Clean all lighting equipment and the license plate:

• Before operation.

• After operation.

• At the start of each season.

• At the end of each season.

Maintenance

BoltsNuts

Bolted connections

Bolts and nuts

Drawbar bolts and nuts

Replace a missing or broken bolt or nut, always by a genuine part. Standard bolts and nuts may look the same, but can have different qualities and properties. Non-genuine parts may change the properties of the machine, and may make the machine unsafe. Material damages or serious injuries can occur.

Always use a suitable torque wrench to tighten bolts and nuts. Always check for missing bolts and nuts, install new bolts and nuts if necessary.

Tighten all bolts and nuts:

• After the first 5 operating hours.

• After the first 10 operating hours.

• Every 150 operating hours.

• At the start of each new season.

• After a bolt or nut has been unscrewed.

 »Torques for bolted connections«, see page 90.

Tighten the drawbar bolts and nuts:

• After the first 5 operating hours.

• After the first 10 operating hours.

• Every 10 operating hours.

• At the start of each new season.

• After a bolt or nut has been unscrewed and has been placed back/

replaced.

• Thighten the bolts and nuts to 220 Nm.

Wheel nuts

Thighten all wheel nuts:

• After the first 10 operating hours.

• Every 150 operating hours.

• At the start of each new season.

• After a wheel has been removed and placed back.

Thighten the wheel nuts to 220 Nm.

Maintenance

Torques for bolted connections

All bolted connections have to be tightened according to this table, unless stated otherwise. All bolts used at this machine have a minimum quality of 8.8 (mentioned at the bolt head).

Thread Torque value Size of

jaw*

8.8 10.9 12.9

Nm mm

M3 1.3 1.8 2.1 6

M4 2.9 4.1 1.9 7

M5 5.7 8.1 9.7 8

M6 9.9 14 17 10

M8 24 34 41 13

M10 48 68 81 17 (15)

M12 85 120 145 19 (17)

M14 135 190 225 22 (19)

M16 210 290 350 24 (22)

M18 290 400 480 27

M20 400 570 680 30

M20 x 1.5 - 640 - 30

M22 550 770 920 32

M24 700 980 1180 36

M27 1040 1460 1750 41

M30 1410 1980 2350 46

M33 1910 2700 3200 50

M36 2450 2550 3060 55

M39 3200 4500 5400 60

* Values in brackets: spanner size for locking bolts and nuts with toothed flange.

OTE

• The values listed apply to dry or slightly lubricated connections.

• Do not use galvanized (plated) bolts and nuts without grease.

• When using a stiff grease, reduce the value in the table with 10%.

• When using (self-)locking bolts and nuts increase the value in the

table with 10%.

Film wrapper

Rollers

Cover

Knobs

Maintenance

Pre-stretcher rollers

Pre-stretcher gears

Check the pre-stretcher rollers for rotating smoothly (check by hand):

• After the first 10 operating hours.

• Every 50 operating hours.

• At the start of the season.

Clean the pre-stretcher rollers:

• After the first 10 operating hours.

• Every 50 operating hours.

• At the start of each season.

• After operation.

»Cleaning and care«, see page 79.

Grease the pre-stretcher gears:

• After the first 10 operating hours.

• Every 50 operating hours.

• At the start of each season.

The pre-stretcher gears are protected by a cover.

> Unscrew the knobs.

> Remove the cover.

> Grease the pre-stretcher gears with use of a brush.

> Place back the cover.

> Place back and tighten the knobs.

Maintenance

Film cutter cylinder

Film cutter knive

Sliding tube

Film c u tt er

Film cutter cylinder

Film cutter knive

Check the flim cutter cylinder for wear, play and leakage:

• After the first 10 operating hours (leakage only).

• Every 50 operating hours.

• At the start of each season.

Clear the film cutter knive from dirt and remaining crop:

• After operation.

• At the start of each season.

Check the condition of the film cutter knive:

> Before operation

> At the start of eacht season.

Replace a dull of damaged knife  »Replace the knife«, see page 118.

Sliding tube

Grease the sliding tube:

• After the first 10 operating hours.

• Every 10 operating hours.

• At the start of each season.

• After cleaning with a high pressure cleaner.

Maintenance

Hydraulic components

Hydraulic hoses

Hydraulic oil under pressure

Before carry out any maintenance, always make the hydraulic system pressureless. Oil under pressure may cause serious or deadly accidents.

Always comply with all safety warnings and safety instructions

 »Safety instructions«, see page 9.  »Safety«,see page 82.

Protection measures.

Always use a protective skin cream or oil-resistant gloves when working with hydraulics.  »Protection measures«,see page 84.

Always check all hydraulic hoses and hydraulic connections for damages and leakages:

• Before operating the machine.

• At the start of each season.

• After replacing a hydraulic component.

 »Searching for hydraulic oil leaks.«,see page 82.

Hydraulic hoses age without any visible indication, therefore replace all hydraulic hoses:

• Every six years.

Hydraulic block - o il filter

Only the electronic controlled version is equipped with an hydraulic oil filter. This filter is situated near the hydraulic valve block.

Replace the filter element:

• Every 2 years.

Maintenance

Chain tensioner

Nuts

Bolts

Bolt Locking plate

Wrapping table

Drive chains

Both drive chains should have a little play (approximately 1 cm), check the chain tension:

• After the first 10 operating hours.

• Every 50 operating hours.

• At the start of each season.

Correct the chain tension if necessary:

• Loosen both nuts and set the chain tension.

• Tighten the nuts.

 »Torques for bolted connections«, see page 90.

In case the chain tensioner is at the end of its range:

• Loosen the bolts of the chain tensioner.

• Place the tensioner in an other (tooth) position.

• Thighten the chain tensioner bolts.

• Loosen both nuts and set the chain tension.

• Tighten the nuts.

 »Torques for bolted connections«, see page 90.

Oil both drive chains:

• After the first 10 operating hours.

• Every 50 operating hours.

• At the start of each season.

• After cleaning with a high pressure cleaner.

Table roller drive chains

Both table roller drive chains should have approximately 1 cm free play, check the chain tension:

• After the first 10 operating hours.

• Every 50 operating hours.

• At the start of each season.

Correct the chain tension if necessary:

• Loosen the bolt.

• Pull the locking plate a little.

• Move the sprocket up or down to adjust the chain tension.

• Place the locking plate.

• Tighten the bolt.

 »Torques for bolted connections«, see page 90.

Oil both roller drive chains:

• After the first 10 operating hours.

• Every 50 operating hours.

• At the start of each season.

• After cleaning with a high pressure cleaner.

Maintenance

Lubrication points

Table gears

Lubrication point

Table roller bearings

Table gears

Use a grease gun to press grease into the lubrication points:

> After the first 10 operating hours.

> Every 50 working hours.

> At the start of each season.

> After cleaning with a high pressure cleaner.

Use a grease gun to press grease into the lubrication points:

> After the first 10 operating hours.

> Every 50 working hours.

> At the start of each season.

> After cleaning with a high pressure cleaner.

Table hinges

Use a grease gun to press grease into the lubrication points at both sides of the machine:

> After the first 10 operating hours.

> Every 50 working hours.

> At the start of each season.

> After cleaning with a high pressure cleaner.

Maintenance

Table cylinder

Lubrication point

Table cylinder

Spring tensioner

Check the table cylinder for wear, play and leakage:

• After the first 10 operating hours (leakage only).

• Every 50 operating hours.

• At the start of each season.

• After cleaning with a high pressure cleaner (leakage only).

Use a grease gun to press grease into the lubrication point:

> Every 150 working hours.

> At the start of each season.

> After cleaning with a high pressure cleaner.

Loading arm

Lubrication points

Sliding tube

Maintenance

Loading arm hinges

Loading arm cylinders

Use a grease gun to press grease into the lubrication points:

• After the first 10 operating hours.

• Every 50 operating hours.

• At the start of each season.

• After cleaning with a high pressure cleaner.

Check the hinges on wear and play:

• Every 50 operating hours.

• At the start of each season.

Check the loading arm cylinders for wear, play and leakage:

• After the first 10 operating hours (leakage only).

• Every 50 operating hours.

• At the start of each season.

• After cleaning with a high pressure cleaner (leakage only).

Loading arm disc

Use a brush to lubricate the sliding tube:

• At the start of each season.

• At the end of each season.

• After cleaning with a high pressure cleaner.

Maintenance

Sliding face

Drawbar

Hitch eye

Drawbar support

Check the hitch eye for damages and wear:

• Every 50 operating hours.

• At the start of each season.

Use a grease gun to press grease into the lubrication points:

• Every 150 operating hours.

• At the start of each season.

• After cleaning with a high pressure cleaner.

Grease the support contact face with use of a brush:

• Every 150 operating hours.

• At the start of each season.

• After cleaning with a high pressure cleaner.

Maintenance

Lubrication point

Lubrication points

Lubrication point

Axles, wheels and tyres

Axles

Adjustable wheels

Repairs only by professionals

Mounting and replacing wheels and tyres requires sufficient knowledges and the availability of special tools and equipment. Serious personal injuries or machine damages can occur.

Tyre dimensions

Do not fit tyres with dimensions other than prescribed. Personal injuires or machine damages can occur.

Secure the machine

When carrying out maintenance jobs at the axles, wheels and tyres make sure that the machine:

• Is safely placed at a firm level ground, use the drawbar support.

• Is secured from rolling away. It is recommended to use wheel

chocks[+].

Check the axles for damages and cracks:

• Before operation and road transport.

• At the start of each season.

Use a grease gun to press grease into the lubrication points:

• After the first 10 operating hours.

• Every 50 operating hours.

• At the start of each season.

• After cleaning with a high pressure cleaner.

Hydraulic adjustable wheels[+]

Use a grease gun to press grease into the lubrication points:

• After the first 10 operating hours.

• Every 50 operating hours.

• At the start of each season.

• After cleaning with a high pressure cleaner.

Maintenance

Wheel hub bearing

Wheels

Rims

Wheel nuts

Let your dealer change the grease in the wheel hub bearings:

• At the start of each season

• At least once a year.

Let your dealer check for play of the wheel hub bearings:

• At the start of each season

• at least once a year.

Check the rims for damages and cracks:

• Before operation and road transport.

• At the start of each season.

In case of damages and cracks, let your dealer replace the rim.

Thigthen the wheel nuts regularly.  »Wheel nuts«, see page 89.

100

KUHN SW1604 Operation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual