Issue4/2010
Date of printing4.2010
LanguageEN
From machine number (PIN)VGPP000001
Serial Number (PSN)01PP01
Reference numberZNA048EN
Identification ofthe machine
To support you as soon as possible your dealer requires several details of your machine.
Please enter the information here.
Designation
PIN
Mounted options
Dealer's address
PZ320
VGPP ...............................
Manufacturer’s
address
KUHN-GELDROP BV
Nuenenseweg 165
5667 KP Geldrop
The Netherlands
Phone +31 40 2893300
KUHN is continually striving to improve its products and, therefore, reserves the right to make improvements or changes when it becomes practical
to do so, without incurring any obligations to make changes or additions to the equipment sold before.
Pokud obdr_íte tento návod v jazyce, kterému pracovník obsluhy stroje nerozumí, spojte se s
Vašim prodejcem.
DA
Hvis du har modtaget manualen på et sprog, som operatøren af maskinen ikke forstår, skal du
kontakte forhandleren.
DE
Sollten Sie diese Betriebsanleitung in einer Sprache erhalten haben, die der Bediener dieser
Maschine nicht versteht, kontaktieren Sie bitte Ihren Händler.
For your safety 8
Safety decals 9
Who is allowed to operate the machine? 12
General 12
Hitching the machine 14
PTO drive shaft 14
Tractor loads 15
Hydraulics 18
Road transport 19
Operation 20
Unhitching the machine 22
Maintenance 23
Further prescriptions 24
Warranty and responsibility 24
Familiarize yourself with the machine ........ 25
General 25
Product description 25
Main components overview 25
Technical specifications 26
Delivery and preparation .............................28
Check the scope of delivery 28
Hitching the machine ...................................29
Safety 29
Hydraulic connections 29
Hitching to the 3-point hitch 30
Hitching 31
Coupling the pto drive shaft 33
Pto drive shaft 33
Electronic connections[+] 34
Disposal of the machine .............................. 71
EC Declaration of conformity ...................... 72
Index .............................................................. 73
Preparation for use .......................................35
Safety 35
Top link adjustment 35
Hitch frame adjustment 35
Checklist 36
Road transport ..............................................37
Safety 37
General conditions 38
Place the machine into transport
position 38
Checklist 40
Preparation at the field .................................41
Safety 41
Change settings 41
Set the machine into operating mode 41
Mowing unit 42
5
Preface
Preface
Target group of this operation manual
Training
This operation manual is directed at trained farmers and individuals
who are otherwise qualified to perform agricultural activities and who
have received instruction to handle the machine.
For your safety
You have to familiarize yourself with the contents of this operation
manual before assembly or initial operation of the machine. In this
way, operating and work safety are optimized. The operation manual
is an integral part of the machine and must always be kept to hand.
This will allow:
• Accidents to be avoided.
• The warranty conditions to be met.
• A well-functioning machine in good working order.
N
OTE
If anything in this manual is unclear or is incomprehensible, contact
your dealer.
Your dealer will give you instruction about operation and care of the
machine.
Employer information
All personnel has to be regularly instructed how to operate the
machine. At least once a year, in accordance with the regulations of
the national organization for Health and Safety at Work. Untrained or
unauthorized individuals are not allowed to use this machine.
You are personally responsible for the safe operation and
maintenance of the machine. Always ensure all personnel that
operate or maintain the machine are familiar with the operation and
maintenance instructions and the relevant safety instructions from this
operation manual.
6
Preface
Symbols used
In this operation manual the following symbols and terms are used:
• A dot accompanies each item in a list.
> A triangle indicates operating functions which have to be executed.
→ An arrow indicates a cross-reference to another section of this
manual.
[+] A plus sign indicates an accessory, which is not included in the
basic version.
(X) A number between brackets within the text refers to the number in
the drawing(s) belonging to the paragraph.
Next to these symbols, pictographs are used to help you locate other
sections of this manual.
N
OTE
The term “Note“ indicates tips and notes on operation.
The warning triangle indicates important safety instructions. Failure to
observe these safety instructions can result in:
• Serious faults in the correct operation of the machine.
• Damage to the machine.
• Personal injuries or accidents.
0
The wrench indicates tips during assemby or adjustments.
A star indicates examples that assist comprehension of the
instructions.
7
Safety instructions
Safety instructions
For yoursafety
This chapter contains general safety instructions. Each chapter of the
operation manual contains additional specific safety instructions
which are not described in this chapter. Observe the safety
instructions:
• In the importance of your own safety.
• In the importance of the safety of others.
• To ensure the safety of the machine.
Numerous risks can result from incorrect handling of agricultural
machines. Therefore, always work with special care and never under
pressure.
For the employer
At regular intervals, inform those who work with the machine about
these safety instructions and the statutory regulations.
8
Safety instructions
Safety decals
Safety decals overview
TR2025
TR 2025
TR2011
The machine has safety decals for indicating attention to dangers. The
labels may not be removed. Keep all safety decals clean and legible.
In case safety decals are damaged, perished or lost, order new decals
as spare parts and affix them on the machine.
TR2095TR2097TR2097
TR 2011
TR2097TR2097
TR2095
TR1009
TR1009
TR3183
TR 3183
TR2055
TR2023
TR 2023
TR2007
TR 2007
TR1009
TR1009
TR 2055
9
Safety instructions
Meaning of the safety decals
Keep sufficient distance from electrical power lines
Keep sufficient distance from electrical powerlines, especially when
driving with the machine in transport position.
TR 2025
Do not stand between the tractor and machine
During attachment/detachment of the machine, it is not allowed to stay
between the machine and the tractor. Danger of crushing.
TR 2011
Close shields and guards prior to operate the machine
Keep al shields and covers closed while the machine is running.
Do not open or remove any shield or guard untill the machine has come
to a complete standstill. Danger of serious injuries
TR2097
Never bring your feet under the machine
Never bring your feet under the machine while parts are running.
Feet can be cut off. Danger of serious injuries.
TR2095
Stay clear of a running machine
Keep at a safe distance of the machine; objects like stones and other
debris, may fly away at very high speed (250 - 300 km/h).
Danger of serious injuries
TR1009
Read the operation manual
The machine may only be commissioned once the operation manual
has been read and fully understood. This applies in particular to the
safety instructions.
10
TR 2085
Safety instructions
Switch off the tractor engine
Carry out all maintenance, repair and adjusting jobs only when the
machine is at a complete standstill. Switch off electric systems,
hydraulic systems and the engine and remove the ignition key.
Otherwise serious or fatal injuries can occur.
TR 2005
Stay clear of a rotating drive line
Stay clear of the drive line, you may get grabbed by rotating machine
parts. Danger of serious or fatal injuries.
TR 2029
Stay clear of a raised machine
Keep distance from a raised machine, you may get hit when the
machine will be lowered. Danger of serious or fatal injuries.
TR 2015
Do not search for hydraulic leaks by hand
Never search for leaks by touching hydraulic hoses and hydraulic
connections, even when your hands are protected with a protective
skin cream or oil-resistant gloves.
Due to high pressure and very little holes in case of leakages, the
hydraulic oil will go through protection devices and your skin!
Hydraulic oil may come into your bloodstream, which is
TR 2055
lifethreatening!
Mass inertia of the machine
Due to mass inertia of the machine, the machine keeps running for a
while after switching off the PTO.
Stay clear of the machine until the machine has come to a complete
standstill. Danger of serious injuries.
TR 2023
Stay clear of the swinging area of the machine
Stay clear of the swinging area of the machine. Danger of crushing.
TR 2007
11
Safety instructions
Who is allowedtooperate the machine?
General
Only qualified personnel
Only qualified personnel who have been informed about the dangers
associated with handling the machine are permitted to operate,
service or repair the machine. This knowledge can be gained by
agricultural training, technical training or intensive instruction.
Safety is your responsibility
Follow the safety regulations. Ensure you are always in compliance
with the safety regulations. Most accidents can be avoided by
observing the safety instructions.
Use a suitable tractor
Ensure that the tractor meets the listed minimum requirements of the
machine. Ensure that the tractor for safely operating the machine for
all your specific conditions.
→ »Tractor requirements«, see page 27.
Prescribed workwear
Do not wear loose, baggy clothing to avoid being caught by the
rotating parts. Wear workwear and protective clothing as prescribed
by the trade’s mutual indemnity association. Otherwise there is a high
risk of serious or fatal injury.
Oils, lubricants and chemicals
Observe all safety instructions and directions for use for oils,
lubricants and chemicals (like paint, cleaning agents, solvents etc.), as
mentioned on the original packaging or chemical cards.
Fire hazard
Ensure the machine is always clean and remove any remaining crop
to avoid fire hazards.
Fire extinguisher
Equip the machine with a multipurpose ABC fire extinguisher with a
capacity of at least 10 kg. Always use a fire extinguisher which is
approved by the relevant authorities.
Proper operating condition
Ensure that the machine and your tractor are always in a proper
operating condition. Always work with a clean machine, remove any
dirt before operation. Observe the information and technical data in
the operation manual of your tractor.
Running in enclosed space
A machine connected and coupled to the tractor may never be used
in enclosed spaces. Combustion engine exhaust fumes are
dangerous, and may cause asphyxiation.
Never work on a running machine
Never work on the machine while it is running. Objects or personnel
can be caught, drawn in or crushed. Fatal injuries can occur.
12
Safety instructions
Do not modify the machine
No modifications whatsoever may be made to the machine.
Unauthorized modifications can impair safety and effect the life time of
the machine. It even renders the manufacturer’s guarantee null and
void and frees the manufacturer from all liability.
Fire hazards when welding
When welding, be careful of any fire or combustion hazards caused by
sprayed metal and sparks. Work away from flammable objects or cover
them. Seal off any gaps or chinks. Ensure there is a suitable fire
extinguisher device and check the working premises; check them again
at the end of the welding process.
13
Safety instructions
Hitching the machine
PTO drive shaft
Increased risk of injury
While hitching the machine to the tractor there is an increased danger
of injury. Therefore always:
• Secure the tractor and the machine from rolling and sliding away.
• Switch off all hydraulic systems.
• Switch off all electronic systems.
• Switch off the engine.
• Remove the ignition key.
• Never stay between the tractor and the machine during hitching.
Failure to comply may cause damage to the machine and even life
threatening injuries.
PTO drive shaft
Only use the PTO drive shaft complying with the manufacturer’s
specification. Other PTO drive shafts with overload clutches can
permit higher torques, which can damage the machine.
PTO drive shaft operation manual
Regard to the manufacturer’s operation manual of the PTO drive shaft
for correct use. Obey all instructions, particularly the safety and
maintenance instructions mentioned in the PTO drive shaft manual.
Negligence can lead to damages at the PTO drive shaft and to the
machine.
Fix and check PTO drive shaft protection
The rotating PTO drive shaft is secured by a PTO drive shaft
protection. Take care that the PTO drive shaft protection is not
damaged. Fix the PTO drive shaft protection both to the tractor and the
machine, to prevent the protection cover from rotating. Unprotected
PTO drive shafts can cause serious personal injuries.
PTO speed 540 rpm
The prescribed PTO speed of maximum 540 rpm may not be
exceeded. Higher PTO speeds can damage the machine.
Do not compress the PTO drive shaft
During operation or transport the PTO drive shaft may not be
compressed. Compressed PTO drive shafts can cause damages to the
tractor and machine.
14
Safety instructions
Tractor loads
Check all maximumand minimum loads
BCA
DE
*
*
*
*
Obey the maximum permissible mass, permissible axle loads
and permissible tyre loads.
Attaching machines to the front or to the rear 3-point linkage may
never result in:
• Exceeding the maximum permissible mass.
• Exceeding the maximum permissible axle load.
• Exceeding the maximum permissible tractor tyre load.
• Not complying with the minimum front axle load.
• Not complying with the minimum rear axle load.
Before using the machine always check if the requirements as
mentioned above are met.
Most of the dimensions and masses in the figure at the left can be
found in the tractor manual or in the corresponding machine manual.
In case this data can not be found, contact the corresponding dealer
or measure or calculate this value.
Legend:
*
DimensionDescriptionUnit
AUnladen tractor masskg
FG
Actual total mass
IHJ
BUnladen front axle loadkg
CUnladen rear axle loadkg
DTotal mass front attachment kg
ETotal mass rear attachment kg
FDistance from the lower link ball point centre
to the front attachment’s centre of gravity
GDistance from the front axle centre to the
lower link ball point centre
HTractor wheel basemm
IDistance from the rear axle centre to the
lower link ball point centre
JDistance from the lower link ball point centre
to the rear attachment’s centre of gravity
→ »Technical specifications«, see page 26
The actual total mass can be determined by:
• weighing.
• calculation:
This value may never exceed the maximum permissible mass.
mm
mm
mm
mm
A + D + E = ........... kg
15
Safety instructions
Actual front axle load
The actual front axle load can be determined by:
• weighing.
• calculation:
D x (F + G + H)
B +
H
The actual front axle load may never exceed the maximum
permissible front axle load.
The actual front axle load may never be less than the minimum front
axle load (M). In case the minimum front axle load (M) is not
mentioned in the tractor manual, the minimum front axle load (M) has
to be at least 20% of the unladen tractor mass (A).
In case the minimum front axle load is not met, you have to add front
ballast.
To calculate the minimum required front ballast:
E x (I + J) - (B x H) + (M x H)
F + G + H
N
OTE
In case front ballast is mounted directly at the tractor, replace “F + G”
in the formula by the “Distance from the centre point of the front axle
to the gravity point of the ballast”.
D x (F + G +H)
H
= .......... kg
= .......... kg
Actual rear axle load
Always check the maximum permissible mass, permissible axle load
and permissible tractor tyre load after mounting front ballast.
The actual rear axle load can be determined by:
• weighing.
• calculation:
E x (H + I + J)
C +
H
The actual rear axle load may never exceed the maximum permissible
rear axle load.
The actual rear axle load may never be less than the minimum rear
axle load (N). In case the minimum rear axle load (N) is not mentioned
in the tractor manual, the minimum rear axle load (N) has to be at least
45% of the unladen tractor mass (A).
In case the minimum rear axle load is not met, you have to add rear
ballast.
To calculate the minimum required rear ballast:
D x (F + G) - (C x H) + (N x H)
H + I + J
D x (F + G)
H
= .......... kg
= .......... kg
16
N
OTE
In case the front ballast is mounted directly at the tractor, replace “F +
G” in the formula by the “Distance from the centre point of the front
axle to the gravity point of the front ballast”.
Always check the maximum permissible mass, permissible axle load
and permissible tractor tyre load after mounting rear ballast.
Safety instructions
Actual tyre load
The actual tyre load can be found by dividing the corresponding actual
axle load by 2.
The actual tyre load may never exceed the maximum permissible tyre
load.
N
OTE
The maximum permissible tyre load is depending on the tyre pressure
and the driving speed.
17
Safety instructions
Hydraulics
Hydraulic couplings only pressureless
Only connect hydraulic hoses to the tractor hydraulic system if the
tractor and machine’s hydraulic system is pressureless. A pressurized
hydraulic system can trigger unforeseen movements at the machine
and may cause serious damage or fatal injury.
High pressure in the hydraulic system
The hydraulic system is under high pressure. All pipes, hoses,
couplings and connecting passageways have to be checked for leaks
and other damage on a regular basis. Only use suitable tools when
checking for leaks. Repair any damage immediately. Escaping oil can
cause injuries and burns. Seek medical care immediately when
injuries occur.
→ »Maintenance«, see page 51.
Searching for hydraulic oil leaks
Never search for leaks by touching hydraulic hoses and hydraulic
connections, even when your hands are protected with a protective
skin cream or oil-resistant gloves.
Due to high pressure and very little holes in case of leakages, the
hydraulic oil will go through protection devices and your skin!
Hydraulic oil may come into your bloodstream, which is
lifethreatening!
18
Safety instructions
Road transport
Ensure road safety
If you intend to transport the machine on public roads, the machine
and the combination of tractor and machine have to comply to current
Road Traffic Act’s requirements. This to guarantee your own safety
and the safety of other road users.
For example ensure:
• The license plate, road lighting, warning and protective equipment
is properly installed, clean and functioning.
• Compliance with the permissible transport dimensions and weights
and axle loads.
• Compliance with the brake requirements of the tractor-machine
combination.
Failure to meet the Road Traffic Act’s requirements can result in fatal
accidents.
Block all hydraulic valves
To avoid inadvertently activation of machine components, activate all
machanical and/or hydraulic valve locks at the machine. Also lock the
hydraulic valves at the tractor, or disconnect the hydraulic hoses.
Carrying people and objects on the machine is prohibited
Neither persons nor objects are allowed to be transported at the
machine at any time. Only parts stored in their dedicated storage
locations are alllowed to be transported at the machine. Riding on the
machine is hazardous and strictly prohibited.
Altered driving and braking performance
Driving and braking performances will change when the machine is
attached to the tractor. Take the width and balance weight of the
machine into account, especially when cornering. A driving style that
is not adapted to altered conditions can cause accidents.
Adapted speed
In the event of bad road conditions and excessive speed, very high
forces can occur that subject can overload the tractor and machine.
Adapt the driving speed according to the road circumstances to avoid
accidents with serious or fatal injuries.
19
Safety instructions
Operation
First use only after instruction
It is not allowed to operate the machine until distribution company
employees, company representatives or manufacturer’s employees
have given instruction. If initial operation is performed without
instruction, damage to the machine can be caused by operating errors
and accidents can occur.
Ensure that the machine is in perfect technical condition
Do not operate the machine unless it is in perfect condition. Check all
important components and (let) replace any defective component
before start operating. Defective parts can cause damage to materials
and injuries to persons.
Do not remove protective equipment
The protective equipment should not be removed or by-passed.
Check all protective equipment before operation. Unprotected
machine parts can cause serious or fatal injuries.
Carrying people and objects on the machine is prohibited
Neither persons nor objects are allowed to be transported at the
machine at any time. Only parts stored in their dedicated storage
locations are alllowed to be transported at the machine. Riding on the
machine is hazardous and strictly prohibited.
Make sure the direct surrounding is clear
Check the surrounding of the machine before starting and continually
during operation. Make sure that the operator has an adequate view
of the work area. Only start working if the direct surrounding is cleared
from any persons and objects to avoid serious or fatal injuries.
Tighten all bolts and nuts
Tighten all bolts and nuts regularly. Bolts and nuts may come loose by
using the machine. Loose or missing bolts and nuts can cause
damages to the machine or accidents.
Instructions in case of malfunctions
In case of a malfunction, stop the machine immediately:
• Switch off tractor hydraulics.
• Switch off electrical systems.
• Turn off tractor engine and.
• Remove the ignition key.
Perhaps the malfunction can be eliminated immediately, otherwise
contact your dealer. Using a faulty machine can cause accidents or
damage.
Observe the field conditions
Proceed with the utmost caution on hilly terrain or shifting subsoil.
Keep to both the maximum permissible engine load and the gross
working weight limit. A driving style which is not adapted to conditions
can cause accidents with serious or fatal injuries.
20
Safety instructions
Cornering and turning manoeuvres
Centrifugal forces will occur during cornering. The machine’s centre of
gravity at the rear end of the tractor will be displaced. Be aware of the
turning radius and the moment of inertia.
PTO rotates after disengaging
After disengaging or switching off the PTO, the machine will continue
running because of inertia. Keep a safe distance to the machine until
all moving and rotating parts are at a complete stand still.
Blockage of a security device
In case of a blockage of a security device, never work on the machine
without
• Disengaging the PTO first.
• Switching off the tractor hydraulics.
• Switching off electronic systems.
• Switching off the tractor engine.
• Removing the ignition key.
Never try to repair a blockage or malfunction on a running machine.
Serious or fatal injuries can occur.
21
Safety instructions
Unhitching the machine
Increased risk of injury
An increased risk of injuries occurs when unhitching the machine from
the tractor. Therefore:
• Prevent the tractor and machine from rolling away.
• Switch off tractor hydraulics.
• Switch off electronic systems.
• Turn off tractor engine and remove the ignition key.
• Never stay between tractor and machine during unhitching.
• Take care of a level and secure surface for the machine.
• Take care of a secured support jack.
• Place the PTO drive shaft at the support or place it in the chain.
• Only detach the hydraulic hoses when the hydraulic system at the
tractor and the machine are pressureless.
In case of negligence heavy or deadly injuries can be the
consequence.
22
Safety instructions
Maintenance
Observe the care and maintenance instructions
Observe the prescribed intervals for maintenance, checks and
inspections specified in this manual. If maintenance, checks and
inspections are not complied with, damage to the machine or
accidents can occur.
→ »Maintenance«,see page 51.
Use genuine parts
Only genuine parts are specially designed and thoroughly tested for
the use at this machine. Only genuine parts will guarantee the
reliability and safety of the machine. Other products can interrupt
functioning of the machine or make the machine unsafe. When using
non-genuine parts the warranty and liability of the manufacturer
reduces to nil and void.
Prevent the machine from inadvertent operating
Before carrying out maintenance and repair jobs always:
• Unhitch the machine from the tractor if possible and prevent it from
sliding away.
Otherwise always:
• Switch off the PTO.
• Switch off the tractor hydraulics.
• Switch off the electronic systems.
• Switch off the tractor engine.
• Remove the ignition key.
• Make sure the tractor and machine are positioned on a firm and
level area, support and prevent them from rolling or sliding away.
In case of negligence material damages and serious injuries can
occur.
Switch off electrical supply
Prior to carry out jobs at electrical equipment, disconnect it from the
power supply. Equipment under electrical power can cause damage
to equipment and injury to persons.
Climbing aids
Use suitable climbing aids only, never use components of the machine
as a climbing aid.
Replace hydraulic hoses every six years
Hydraulic hoses can age without any visible indications, therefore
replace all hydraulic hoses every six years. Defective hydraulic hoses
can cause serious or fatal injuries.
Searching for hydraulic oil leaks
Never search for leaks by touching hydraulic hoses and hydraulic
connections, even when your hands are protected with a protective
skin cream or oil-resistant gloves.
Due to high pressure and very little holes in case of leakages, the
hydraulic oil will go through protection devices and your skin!
Hydraulic oil may come into your bloodstream, which is
lifethreatening!
23
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