KUHN Omnis Series, Omnis 600, Omnis 1200, Omnis 800, Omnis 1000 Operator's Manual
OPERATOR'S MANUAL
GN007AGB C
Mounted field sprayers
OMNIS
GN007AGB C
- English - 06-2010
Mounted field sprayers
OMNIS
$Dear Owner
In buying a Kuhn machine you have chosen wisely. Into it have gone years of thought, research and
improvement. You will find, as have thousands of owners all over the world, that you have the best that
engineering skill and actual field testing can produce. You have purchased a dependable machine, but only
through proper care and operation can you expect to receive the performance and long service built into it.
This manual contains all the necessary information for you to receive full efficiency from your machine. The
performance you get from this machine is largely dependent on how well you read and understand th is manual
and apply this knowledge. Please DO NOT ASSUME YOU KNOW HOW TO OPERATE AND MAINTAIN YOUR
MACHINE before reading this manual carefully. KEEP THIS MANUAL AVAILABLE FOR REFERENCE. Pass
it on to the next owner if you re-sell the machine.
Your KUHN dealer can offer a complete line of genuine KUHN service parts. These parts ar e manufactured and
carefully inspected in the same factory that builds the machine to assure high quality and accurate fitting of any
necessary replacements.
About improvements
We are continually striving to improve our products. It therefore reserves the right to make improvements or
changes when it becomes practical to do so, without incurring any obligations to make changes or additions to
the equipment sold previously.
Designated use of the machine
The OMNIS sprayer must only be used for the work for which it has been designed:
- The spraying of liquid products used in the agricultural field on low cultivations.
Document illustrations
The illustrations in this manual are based on one machine model and in a given configuration.
Dear Owner
1
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OMNIS
$Contents
Dear Owner.....................................................................................................................1
Contents..........................................................................................................................2
Identification of the machine.........................................................................................5
Front view..........................................................................................................................................5
Rear view.. .......................................... ... .... ... ... .......................................... ... ... .... ... ... ........................6
Model identification plate ................................................................................................................7
Optional equipment..........................................................................................................................8
Safety.............................................................................................................................10
Description of symbols used in this document...........................................................................10
Safety instructions.........................................................................................................................11
Location and description of safety decals on the machine .......................................................25
Road safety equipment and recommendations...........................................................................29
Machine specifications................................................................................................30
Description and glossary...............................................................................................................30
Technical specifications................................................................................................................33
Technical specifications per model..............................................................................................35
Water circuit....................................................................................................................................36
Booms .............................................................................................................................................38
Circulation.......................................................................................................................................39
Required equipment.......................................................................................................................43
2
Sound levels ......... ... ... .... ... ... ... .... ............................................. ......................................................56
Contents
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Putting into service ..................................................................................................... 57
Description of control elements ......... ... ... .... ... ... ... .... ... ... ... .... ... ... ... ... .... ... ... ................................57
Description of the section valves.................................................................................................60
Description of the box AE .............................................................................................................62
Description of the box DPS...........................................................................................................64
Description of the box RPB...........................................................................................................66
Description of the box RSB3/REB3 ..............................................................................................68
Description of the box CH10.........................................................................................................70
Description of the valves...............................................................................................................72
Coupling and uncoupling.......... .... ... ... ... ... .... ... ... ... .... ... ... ... .... ... ... ................................................74
Instructions for transport............................................................................................ 91
OMNIS
Putting the machine into transport position................................................................................91
Conformity with the road regulations ... ... .... ... .............................................................................97
Instructions for work...................................................................................................98
Putting the machine into work position............. ..........................................................................98
Adjustments in working position................................................................................................103
Groundspeed................................................................................................................................106
Machine use ...............................................................................................................107
Steps (optional)............................................................................................................................107
The tanks.......................................................................................................................................108
Incorporator (optional)................................................................................................................. 114
Spraying........................................................................................................................................119
Rinsing (optional) . ... ... ... .... ... ............................................. ... .... ... ... ..............................................120
Outer discharge............................................................................................................................124
Emptying the tank................................... ... .... ... ... ... .... ............................................. ....................125
Contents
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Optional equipment....................................................................................................126
Spray offset on boom end...........................................................................................................126
Cleaning the machine on the outside.........................................................................................128
Second tractor equipment...........................................................................................................129
Pipe pressure gauge....................................................................................................................130
Filling hose....................................................................................................................................130
GPS speed sensor........................................................................................................................130
Tank gyrocleaner.. ... ... .... ... .......................................... ... ... .... ... ... ... .... ... .......................................131
Foam marker............... .... ... ... ............................................. ...........................................................137
Flashing light................................................................................................................................137
Control box DPI ............................................................................................................................138
Emptying valve on section end...................................................................................................139
Storage compartment ....... ... ... .... ... ... ... .... ... ... ... ...........................................................................141
Quick coupler................................................................................................................................141
Automatic hitch (EASY HITCH) ...................................................................................................142
Maintenance and storage..........................................................................................152
Frequency chart.............................. ... ... .... ... ... ... ............................................. ..............................152
Lubrication....................................................................................................................................154
Maintenance..................................................................................................................................157
Storage..........................................................................................................................................165
Machine recycling ................................................ .............................................. ..........................166
Trouble shooting guide..............................................................................................167
Description of fuses............. ... .... ... ... ... .... ............................................. ... ... ... .... ..........................171
Appendix.....................................................................................................................176
Calculating the load on an axle...................................................................................................176
Limited warranty.........................................................................................................181
4
Contents
1. Front view
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OMNIS
$Identification of the machine
Identification of the machine
5
2. Rear view
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OMNIS
6
Identification of the machine
3. Model identification plate
Please write below the type and serial number of the
machine. This information is to be indicated to the dealer
for all spare parts orders.
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OMNIS
Type:
Serial no.:
Identification of the machine
7
4. Optional equipment
All equipments listed below are not always
compatible between each other or with your
machine.
See machine corresponding to a specific
configuration.
Check with your authorized KUHN dealer the
equipment compatibility with your machine.
Tick box corresponding to the equipment fitted on your
machine:
Spray offset on boom end
Kit no. 1356177: Manually controlled jet offset on boom end to the left
Kit no. 1356178: Manually controlled jet offset on boom end to the right
Kit no. 1356179: Manually controlled jet offset on double boom end
Kit no. 1356180: Electrically controlled jet offset on boom end to the left
Kit no. 1356181: Electrically controlled jet offset on boom end to the right
Kit no. 1356182: Electrically controlled jet offset on double boom end
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OMNIS
Cleaning the machine on the outside
Kit no. 1356199: 15 m (49’2’’) Automatic reel and spray gun
Kit no. 1346319: 15 m (49’2’’) automatic reel and spot spray gun
Second tractor equipment
Kit no. 1346085: Control box attachment bracket
Kit no. 1346086: Speed sensor
Pipe pressure gauge
For models equipped with boom RHX:
Kit no. 1346293: Pipe pressure gauge
For models equipped with boom RVA:
Kit no. 1346294: Pipe pressure gauge
For models equipped with boom RPL / RJP2:
Kit no. 1346315: Pipe pressure gauge
8
Identification of the machine
Sundry
Kit no. 1346027: Filling hose
Kit no. 1346186: GPS speed sensor
Kit no. 1346089: Tank gyrocleaner
Kit no. 1346314: Foam marker
Kit no. 1346013: Flashing light
Kit no. 1346007: Control box DPI
Kit no. 1346244: Emptying valve on section end
Kit no. 1346318: Storage compartment
Kit no. 1346269: Quick coupler.
Kit no. 1346317: Automatic hitch (EASY HITCH)
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Identification of the machine
9
$Safety
1. Description of symbols used in this document
This symbol indicates a potentially hazardous situation
that if not avoided, could result in serious bodily injury.
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OMNIS
This symbol is used to identify special instructions or
procedures which, if not followed strictly, could result in
machinery damage.
This symbol is used to communicate technical
information of particular interest.
10
Safety
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2. Safety instructions
Introduction
The machine must only be operated, maintained and repaired by competent persons who are familiar with
machines' specifications and operation and aware of safety regulations fo r preventing accidents.
The operator must imperatively respect safety instructions in this manual and in the warnings posted on the
machine. The operator is also obliged to respect current le gislation concerning accident prevention, wo rk safety
and public traffic circulation.
Designated use of the machine also means following operation, maintenance and repair recommendations
given by the manufacturer, and using only genuine spare parts, equipment a nd acce sso ries, as r ecom mended
by the manufacturer.
The manufacturer is not held liable for any damage resulting from machine applications other than those
specified by the manufacturer. Any use other than the designated operation is at the risk and responsibility of
the operator.
The manufacturer is not held liable for any damage or accident re sulting from machine modifications carried out
by the operator himself or by a third party without previous written agreement from the manufacturer.
-
Read and follow the safety instructions
Before using the machine, carefully read all the safety
instructions in this manual and the warnings placed on
the machine.
Before starting work, the operator must be familiar with
all machine controls, handling devices and their
functions. It is too late to learn once work has been
started!
Never let anyone operate the machine who is not traine d
to do so.
Should you have any difficulties in understanding certain
parts in this manual, please contact your KUHN dealer.
Precautions to be taken before carrying out
any operations on the machine
Before leaving the tractor or before adjusting,
maintaining or repairing the machine, disengage the
PTO drive, turn off the engine, remove ignition key and
wait until all moving parts have come to a complete stop
and apply park brake.
Safety
11
Precautions to take before using the
machine
Ensure that all operating controls (ropes, cables, rods,
etc) are placed so as they cannot be operated
unintentionally and cause damage or injury.
Prior to each machine use, ch eck tigh tness o f bolts and
nuts, in particular those securing the tools (booms,
wheels...). Retighten if necessary.
Before operating the machine, ensure that all the safety
guards are firmly in place and in good condition.
Immediately replace any worn or damaged guard.
Precautions when driving
Tractor handling, stability, performance and braking
efficiency are all affected by weight distribution, trailed or
mounted implements, additional ballast and driving
conditions. It is therefore of great importance that the
operator exercises caution in every given situation.
Groundspeed must be adapted to ground conditions as
well as to roads and paths. Always avoid abrupt change s
of direction.
Be particularly cautious when turning corners, paying
attention to machine overhang, length, height and
weight.
When the main tank is full, reduce travel speed to limit
rolling movement in the tank.
Never use a narrow track tractor on very uneven or
steeply sloping ground.
Never leave the tractor seat while the machine is
operating.
Carrying people or animals on the machine when
working or in transport is strictly forbidden.
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Safety
Maximum speed
Always keep to the legal speed limit for driving a tractormachine assembly on public roads.
Precautions when driving on public roads
Always obey current regulations for driving
on roads
Dimensions
Depending on the dimensions of the machine, contact
the relevant authorities to ensure that it can be legally
transported on public roads.
If the machine is over the maximum legal size, follow the
local regulations for special transportation of oversize
equipment.
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Transport position
Before transporting the machine on public roads, place
the machine into its transport position, according to the
instructions in this manual.
Lights and indicators.
Before transporting the machine on public road s, ensure
that all legally required lightings and signallings are in
place.
Ensure that lightings and signallings are clean and in
good working order. Replace any missing or broken
equipment.
Safety
13
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Gross weight and weight per axle
The drawings are not legally binding, their only aim is to illustrate the method to use.
Prior to driving on public roads, check that criteria a re met to be in conformity with th e countrie's
regulations:
- When coupling a tool to the front and rear 3-point lift linkage, the maximum authorized
payload must not be exceeded.
- When coupling tools to the front and rear 3-point lift linkages, the maximum load on each
axle's tires must not be exceeded.
- The load on the tractor front axle must always represent 20 % of the tracto r unladen weight.
For machines with hoppers or tanks:
- If the total unit weight exceeds the tractor Gross Combined Weight Rating in accordance
with the countrie's legislation, empty the hopper to travel on public roads.
- In any case, we recommend to travel on public roads with empty hoppers and tank s.
OMNIS
Description of symbols
Description Units Description
T kg Tractor unladen weight
PTAC kg Gross Combined Weight Rating
T1 kg Unladen load on tractor front axle
T2 kg Empty load on tractor rear axle
t kg Axle loads (Tractor + machine)
t1 kg Load on front axle (Tractor + machine)
t2 kg Load on rear axle (Tractor + machine)
t1 max kg Maximum load authorized on the tractor front axle according to the tires
t2 max kg Maximum load authorized on the tractor rear axle according to the tires
M1 kg Total weight of front tool or front ballast
14
Safety
Stage 1:
To measure:
- Tractor tare (T).
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Stage 2:
- Couple the machine to the tractor.
To measure:
- Load on front axle (t1):
• Tractor + machine (transport position).
To do:
- If the front axle load (t1) is below 20% of the tractor
tare (T), add ballast weights (M1) to exceed the
minimum load on the front axle.
Example:
• (T) = 7500 Kg (16535 lb)
• The front axle load must be of minimum 1500 Kg
(3300 lb).(20% of T)
• (t1) = 700 Kg (1545 lb).
• 700 Kg (1545 lb) < 1500 Kg (3300 lb).
• Add ballast weights until the minimum front axle
load is exceeded.
• Repeat checking procedure.
Safety
15
Stage 3:
To measure:
- Total weight (t):
• Tractor + machine (transport position).
• Ballast weights.
Checking:
- To go to the next stage:
• Check in the tractor's operator's manual that the
value measured is below the tractor's Gross
Combined Weight Rating.
To do:
- If t < PTAC go to the next stage.
- If the total unit weight exceeds the tractor Gross
Combined Weight Rating in accordance with the
countrie's legislation, empty the hopper to travel on
public roads.
Example:
• (t) = 10000 Kg (24250 lb)
• PTAC = 13000 Kg .
• t < PTAC : Go to the next stage.
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Stage 4:
To measure:
- Load on rear axle (t2):
• Tractor + machine (transport position).
• Ballast weights.
Checking:
- Check in the tractor's operator's manual that the value
measured is below the maximum allowed tractor rear
axle load.
- Check that tyre and rim specifiations are in conformity
with the requirements of the tractor manufacturer.
Example:
• Load on rear axle (t2) = 8500 Kg (18740 lb)
• Check in the tractor's operator's manual that the
value measured is below the maximum allowed
tractor rear axle load.
• Check that tyre and rim specifiations are in
conformity with the requirements of the tractor
manufacturer.
16
Safety
Precautions when coupling
Prior to coupling the machine, check that it can't move
unexpectedly (place wedges underneath the wheels or
lock handbrake) and that the parking stand is the the
adequate position.
Never stand between the tractor and the machine when
operating the three point linkage.
Do not stand between the tractor and the machine
without ensuring that the parking brake is applied.
Hydraulic circuit
Caution! The hydraulic circuit is under high pressure.
Maximum pressure at work: 200 bar.
Before connecting hoses to the tractor hydraulics,
ensure that tractor and machine circuits are not under
pressure. Before disconnecting a hose, depressurize the
hydraulic circuit.
To avoid making incorrect connectio ns, mark hydraulic
couplers and corresponding hoses with colors.
WARNING! Functions could be reversed (for example:
lift/lower) and cause accidents.
Regularly check the hydraulic hoses. In case of normal
wear, replace the hydraulic hoses every 5 years.
Damaged or worn hoses must immediately be r eplaced.
When replacing the hydraulic hoses, only use hoses with
the specification recommended by the manufacturer of
the machine.
To locate a leak, use appropriate means. Protect body
and hands from liquid under pressure.
Any liquid under pressure (particularly oil from
hydraulics) can penetrate the skin and cause severe
injury. If injured, see a doctor immediately, there could
be danger of infection. Before any adjustments,
maintenance or repairs are carried out, lower the
machine to the ground, depressurize the hydraulics, turn
off the engine, remove ignition key and wait until all
moving parts have come to a complete stop.
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Safety
17
PTO shaft
Use only PTO shafts supplied with the machine or
recommended by the manufacturer.
The protective shield of the tractor PTO stub, the PTO
shaft guards and the protective covering of the machine
input shaft must always be in place and in good
condition.
Make sure that the PTO shaft guards are secured with
the safety chains provided.
Any worn or damaged guards must be replaced
immediately. A worn guard or an unpro tecte d PTO shaft
can cause a serious or even a lethal accident.
Do not wear loose clothing that could be caught in the
rotating PTO shaft.
Before attaching or removing a PTO shaft, or before
doing any work on the machine, disengage the PTO
drive, turn off the engine, remove ignition key and wait
for all moving parts have come to a complete stop.
If the primary PTO shaft is equipped with a slip clutch or
a free wheel, these must be fitted on the machine side.
Ensure that the PTO shaft is always correctly fitted and
locked into place.
Before connecting the PTO shaft, ensure that the PTO
speed (rotational frequency) and directions of rotation
are in line with manufacturer's recommendat ion s.
Before engaging the PTO drive, make sure all people
and animals are clear from the machine. Never engage
the PTO drive when the tractor engine is stopped.
When uncoupling the machine, rest the PTO shaft on the
support specially provided, and replace protective cover
on the PTO stub of the tractor.
Read and follow the instructions in the operator's manual
provided with the PTO shaft.
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18
Safety
Precautions during manoeuvres
When moving the machine from the transport position to
the working position and vice versa, make sure that
nobody is within the machine pivoting area.
Remote controlled components
Danger of crushing and shearing can exist when
components are operated by hydraulic or pneumatic
controls. Keep away from these danger zones.
Tyres
Regularly check the tyre pressure. Respect
manufacturers' recommendations on pressure.
Assembly, disassembly and repair of wheels and tyres
must only be carried out by competent persons who are
equipped with standardized tools. Before any work is
performed on the wheels, ensure that the machine rests
on the ground and is perfectly stable so that it cannot
move accidentally (put chocks in place).
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Safety decals
Safety warning decals are placed in pictorial form on
various parts of the machine. They are there to warn you
of potential dangers and to tell you how to avoid
accidents.
Always keep the safety decals clean and readable, and
replace them when they are worn, damaged, missing or
illegible.
Waste disposal
Respect the environment! Never spill pollutants (oil,
grease, filters, etc.) on the ground, never pour them
down the drain and never discard them in any other
place where they could pollute the environment. Never
throw away or burn a tyre. Always take waste to
specialized recycling or waste disposal centers.
Safety
19
Hydraulically controlled components
For machines fitted with a solenoid valve block
assembly, maintenance or rep air on the hydraulic blo ck
with emergency controls must be carried out by a KUHN
technician.
Hydro-pneumatic accumulator
A hydro-pneumatic accumulator contains nitrogen under
pressure (risk of suffocation in closed rooms).
Repairs, maintenance or commissioning may only be
carried out by competent persons. Wait for the
accumulator to cool down before hand ling it. Only use
nitrogen to precharge it.
Depressurize the gaz and oil sides of the hydraulic
accumulator before opening it.
It is strictly forbidden to weld, grind or drill onto a hydropneumatic accumulator.
Make sure that the accumulator and its' fittings are in
good condition.
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Precautions to take before using the
control box
Place the control box so that it cannot interfere with other
tractor controls and be activated inadvertently.
Before switching the control box on, check that nobody
is within the machine pivoting area: switching on the
control box can activate functions on the machine.
Precautions to take when using the control
box
Do not operate the control box while a person is carrying
out work on the machine.
Switch off control box before carrying out any
maintenance or repair work on the machine.
20
Safety
Precautions for maintenance and repair
work
Before leaving the tractor or before adjusting,
maintaining or repairing the machine, disengage the
PTO drive, turn off the engine, remove ignition key and
wait until all moving parts have come to a complete stop
and apply park brake.
Make sure that the parts of the machine that need to be
lifted for maintenance or repair work are firmly propped
up.
Before any work is done on the electric circuit or before
any electric welding is carried out on the attached
machine, disconnect the machine from the tractor
electrical circuit. Also disconnect alternator and battery
terminals.
Repairs on elements under pressure or tension (springs,
pressure accumulators, etc.) must only be carried out by
competent persons with regulation equipment.
Wear the appropriate protective clothing for the work in
hand (gloves, shoes, goggles, helmet, ear defenders,
etc.).
Do not solder, weld or use a blow torch near fluids under
pressure or inflammable products.
For your own safety and for correct machine operation,
only use original manufacturer parts.
It is strongly recommended to have your machine
checked by your Kuhn dealer after each season,
especially tools and their attaching hardware.
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Safety
21
Boom handling
Prior to handling the booms, check that overhead power
lines are at a safe distance.
If the machine comes into contact with a power line:
- Immediately stop the tractor, turn off the engine and
apply park brake.
- If possible, jump off the tractor withou t touching the
power lines.
- Immediately ask for the power line to be shut off.
- Never touch the machine until the power lines have
been disconnected from the power source.
- Warn any person not to touch the machine.
Toxic substances
Always have a first-aid kit within reach.
Avoid all skin, eyes and mouth contact with products
such as fuels, oils, solvents, antifreeze and cleaning
products. Most of them contain harmfull substances.
In case of an incident, seek medical advice.
Follow to the letter all instructions given on the safety
decals of toxic substance containers.
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22
Safety
Phytosanitary products
Keep phytosanitary products away from children.
During use of phytosanitary products, do not smoke or
eat.
Keep water taps and machine control components
clean, wash hands prior to handling them in conformity
with rules and regulations. Do not clean inputs, nozzles,
hoses or any other small parts by blowing with your
mouth.
Do not fill tanks with a sinking hose. Never connect
directly to the waterworks system for prepairing
treatments. Never pump water in natural environment
and do not pollute the environment.
Take the necessary precautions to prevent tank or
product spillage, outside the area to treat.
Comply with the product instructions and directions for
use. Beware of their noxiousness to wildlife and insects,
especially pollinating insects. Comply with the
instructions given in the directions of use, sa fety sheets
and advice documents.
Store crop protection products in a place with a leakproof
floor enabling to recover product leaks.
Rinse phytosanitary product containers and incorporate
the rinsing dilution in the sprayer tank, prior to the
treatment. Rinse and pierce packagings to prevent them
from being reused.
Spray at a minimum distance of ditch and river edges, in
conformity with rules and regulations in force.
The quantity of clear water added and/or the number of
tank rinse must be sufficient to divide the tank bottom
concentrate by at least 100.
Drain booms and tank bottoms on the treated cultivation
or on another authorized cultivation, preventing run-off.
Empty far from rivers, temporary pools, ponds, wells,
catch systems and residential areas.
In any case, conform with the current legislation.
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Safety
23
Body protection
Do not wear loose clothing which could become caught
up in moving parts.
Wear waterproof clothing whenever there is a risk of
splashing from or contact with crop protection products,
even in diluted form. Wear specific protective clothing
(suit, gloves, boots, glasses, mask) when handling
phytosanitary products).
Gloves
Wear gloves resisting to the various components
contained in the products (ultranitrile glooves).
Neoprene gloves are required in the presence of ketone
in the formulations.
Strictly avoid certain materials such as latex or PVC. A
watertightness indicator is insufficient.
Replace gloves as soon as they present signs of wear.
Store the gloves in a place well away from the products.
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Protection suits
Use special protection suits resistant to the products.
Use preferably disposable coveralls.
Masks
Anti-dust masks do not protect sufficiently
against phytosanitary products.
Wear a respiratory protection when preparing the spray
mixture or spraying certain products.
Check that the respiratory protections are fitted with
filters.
Change cartridges every 40h during intensive use
periods.
Replace respiratory protection at least once per year.
24
Safety
3. Location and description of safety decals on the machine
Location of safety decals
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Safety
25
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26
Safety
Description of safety decals
Operating instructions (1)
The operators' manual contains all the information
necessary for using the machine safely. It is imperative
to read and comply with all instructions.
Manoeuvring area (2)
Stay a safe distance from the machine.
Crushing hazard.
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Body crushing (3)
Stay a safe distance from the machine.
Crushing hazard.
Safety
27
Electric lines (4)
Before any machine unfolding/folding operation, check
that the electric lines are distant enough. There is a risk
of an electric shock and electrocution.
Passenger transport (5)
Never transport passengers on the machine.
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Manhole (6)
Never enter in the tank.
28
Safety
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