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INTEGRA G2
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KUHN Hector 3000, INTEGRA G2, PREMIA Complementary Instructions

Complementary instructions
KC0010GB H

Conventional seed drills

INTEGRA G2 \ PREMIA

HECTOR 3000

KC0010GB H
- English - 01-2010
HECTOR 3000
$Dear Owner
In buying a Kuhn machine you have chosen wisely. Into it have gone years of thought, research and improvement. You will find, as have thousands of owners all over the world, that you have the best that engineering skill and actual field testing can produce. You have purchased a dependable machine, but only through proper care and operation can you expect to receive the performance and long service built into it.
This manual contains all the necessary information for you to receive full efficiency from your machine. The performance you get from this machine is largely dependent on how well you read and understand th is manual and apply this knowledge. Please DO NOT ASSUME YOU KNOW HOW TO OPERATE AND MAINTAIN YOUR MACHINE before reading this manual carefully. KEEP THIS MANUAL AVAILABLE FOR REFERENCE. Pass it on to the next owner if you re-sell the machine.
Your KUHN dealer can offer a complete line of genuine KUHN service parts. These parts ar e manufactured and carefully inspected in the same factory that builds the machine to assure high quality and accurate fitting of any necessary replacements.
About improvements
We are continually striving to improve our products. It therefore reserves the right to make improvements or changes when it becomes practical to do so, without incurring any obligations to make changes or additions to the equipment sold previously.

Dear Owner

1
INTEGRA G2 \ PREMIA
HECTOR 3000
$Contents
Dear Owner.....................................................................................................................1
Contents..........................................................................................................................2
Control box identification..............................................................................................4
Front view..........................................................................................................................................4
Manufacturers' marking.................... ... .... ... ... ... ... .... ... ............................................. ... .... ... ... ...........5
Optional equipment..........................................................................................................................5
Safety...............................................................................................................................6
Description of symbols used in this document.............................................................................6
Safety instructions...........................................................................................................................7
Specifications.................................................................................................................9
Technical specifications............. ... ... ... .... ... ... ... ... .... ............................................. ... ... .... ... ..............9
Description of the box....................................................................................................................10
Meaning of symbols.......................................................................................................................11
Description of the controls............................................................................................................11
Assembly and fitting....................................................................................................14
Description of the connection.......................................................................................................14
Electrical diagrams.........................................................................................................................17
Positioning and parking.................................................................................................................20
2

Contents

HECTOR 3000
Putting into service .....................................................................................................21
Switches on the control box . ........................................................................................................21
Machine use .................................................................................................................22
Adjustments before first use.........................................................................................................22
Preliminary adjustments at work..................................................................................................27
Use during work.............................................................................................................................44
Simple maintenance....................................................................................................47
Error codes.....................................................................................................................................47
Adjusting the sensors....................................................................................................................48
Optional equipment.....................................................................................................49
Additional hopper bottom sensor (INTEGRA G2 from A0001 to C9999)...................................49
Additional hopper bottom sensor (INTEGRA G2 from D0000 to .....) ........................................49
Sensor holder on wheel arm (INTEGRA GII)................................................................................50
Shunt (PREMIA).................................... ... ... .... .......................................... ... ... ... .... ... ... ... ................50
Maintenance and storage............................................................................................ 51
Limited warranty.......................................................................................................... 52
Contents
3
1. Front view
INTEGRA G2 \ PREMIA
HECTOR 3000
$Control box identification
4

Control box identification

2. Manufacturers' marking
Please note the serial number of your equipment. This information is to be indicated to the dealer for all spare parts orders.
Type: Serial no.: KUHN reference: The software version: 2.2
HECTOR 3000
3. Optional equipment
Tick box corresponding to the equipment fitted on your machine:
On: INTEGRA G2 (from A0001 to C9999)
Additional hopper bottom sensor Sensor holder on wheel arm
On: INTEGRA G2 (from D0000 to .....)
Additional hopper bottom sensor Sensor holder on wheel arm
On: PREMIA
Shunt
Control box identification
5
$Safety
1. Description of symbols used in this document
This symbol indicates a potentially hazardous situation that if not avoided, could result in serious bodily injury.
INTEGRA G2 \ PREMIA
HECTOR 3000
This symbol is used to identify special instructions or procedures which, if not followed strictly, could result in machinery damage.
This symbol is used to communicate technical information of particular interest.
6

Safety

HECTOR 3000
2. Safety instructions
Introduction
The operator must follow the safety instructions in this manual and in the machine's operator's manual as well as respect the warnings posted on the machine.
Read and follow the safety instructions
Before using the control box, carefully read all safety instructions in this manual.
The operator must be familiar with all machine controls and their respective functions. It is too late to learn once work has been started!
Never let anyone operate the machine who is not traine d to do so.
Should you have any difficulties in understanding certain parts in this manual, please contact your KUHN dealer.
Precautions to take before using the
control box
Place the control box so that it cannot interfere with other tractor controls and be activated inadvertently.
Before switching the control box on, check that nobody is within the machine pivoting area: switching on the control box can activate functions on the machine.
Precautions to take when using the control
box
Do not operate the control box while a person is carrying out work on the machine.
Switch off control box before carrying out any maintenance or repair work on the machine.
Safety
7
Precautions when driving
Before transporting the machine on public roads, make sure no function of the control box or of the control accessories can be switched on inadvertently. Make sure tractor valves and power take-off are deactivated and not inadvertently engaged.
INTEGRA G2 \ PREMIA
HECTOR 3000
8
Safety
$Specifications
1. Technical specifications
Hector 3000
The HECTOR 3000 electronic control box is used to:
- Control the pre- and post-emergence marker system.
- Count the area sown (daily and total counter).
- Indicate forward speed.
- The minimum grain level.
- Control the metering unit rotation.
- Check marker positions during work.
HECTOR 3000

Specifications

9
2. Description of the box
INTEGRA G2 \ PREMIA
HECTOR 3000
1 : Symbols 2 : Screen 3 : Data modification keys 4 : Function key 5 : Area button 6 : Speed button / Calibration 7 : Marker display 8 : Marker button 9 : Alarm keys / Blower
10
Specifications
3. Meaning of symbols
Symbol (1):
• Metering units.
Symbol (2):
• Side markers.
Symbol (3):
•Drive wheel.
Symbol (4):
• Seed level.
4. Description of the controls
HECTOR 3000
Data modification keys
Keys (1) and (2) enable modifying data displayed on screen (3).
Function key
- Selecting adjustment parameters.
- Memorizing the adjustments.
Specifications
11
Area button
- Working width adjustment.
- Displaying and adjusting the counters:
• Displaying the daily area counter (ha).
• Displaying the total area counter (ha).
• Counter reset.
Speed button
- Displays the speed.
- Memorization and calibration of the forward travel impulses.
INTEGRA G2 \ PREMIA
HECTOR 3000
Marker button
- Tramlining metering unit shut-off indicator light (1).
- Displaying the tramlining rhythm.
- Adjusting the tramlining rhythm.
- Tramlining start and stop.
12
Specifications
Alarm keys
- Alarm activation and deactivation.
HECTOR 3000
Specifications
13
$Assembly and fitting
1. Description of the connection
Electrical power supply
Never connect battery charger or perform welding tasks without having previously disconnected the control box.
The control box is connected to:
- A tractor 3-pin socket.
- A 7-pin plug of the Hector 3000 junction box.
INTEGRA G2 \ PREMIA
HECTOR 3000
For tractors not fitted with a 3-pin socket, a wiring harness can be ordered under (1):
Part no. 83233002.
Do not connect the wiring harness to the starter connections.
Check that the connectors are in a good condition and clean.
Connect the wiring harness directly to the battery terminals respecting the polarities.
The wiring harness is fitted with a 15 Amp ATO type fuse: Kit no. 82333017 (2).
14

Assembly and fitting

3 pin plug
The box is energized by the tractor's 3-pin socket (DIN 9680, ISO 12369) or the battery power cable supplied.
Pin Wire color Function
HECTOR 3000
15 / 30 (1)
31 (2) 82 (3)
Junction box
Brown
Blue Ground
+ 12 Volt
--
(INTEGRA G2 from A0001 to C9999):
The Hector 3000 on the seed drill is composed of:
- 1 junction box (1).
- 2 marker sensors.
- 1 tramlining control electro-magnet.
- 1 seed level sensor (Second sensor as optional equipment on: INTEGRA G2).
- 1 gearbox sensor.
- 2 sensors controlling the metering shaft rotation.
The junction box is connected to the control box with a 7­pin plug (2).
(INTEGRA G2 from D0000 to .):
The Hector 3000 on the seed drill is composed of:
- 1 junction box (1).
- 2 marker sensors.
- 1 electric tramlining control cylinder.
- 1 seed level sensor (Second sensor as optional equipment on: INTEGRA G2).
- 1 gearbox sensor.
- 2 sensors controlling the metering shaft rotation.
The junction box is connected to the control box with a 7­pin plug (2).
Assembly and fitting
15
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