KUHN Hector 3000 Complementary Instructions

Complementary instructions
KC0012GB F

Pneumatic seed drills

VENTA \ MEGANT \ HR6003CSR \ HR6004CSR

HECTOR 3000

KC0012GB F
- English - 10-2008
VENTA \ MEGANT \ HR6003CSR \ HR6004CSR
$Dear Owner
In buying a Kuhn machine you have chosen wisely. Into it have gone years of thought, research and improvement. You will find, as have thousands of owners all over the world, that you have the best that engineering skill and actual field testing can produce. You have purchased a dependable machine, but only through proper care and operation can you expect to receive the performance and long service built into it.
This manual contains all the necessary information for you to receive full efficiency from your machine. The performance you get from this machine is largely dependent on how well you read and understa nd this manual and apply this knowledge. Please DO NOT ASSUME YOU KNOW HOW TO OPERATE AND MAINTAIN YOUR MACHINE before reading this manual carefully. KEEP THIS MANUAL AVAILABLE FOR REFERENCE. Pass it on to the next owner if you re-sell the machine.
Your KUHN dealer can offer a complete line of genuine KUHN service parts. These parts are manufactured and carefully inspected in the same factory that builds the machine to assure high quality and accurate fitting of any necessary replacements.
About improvements
We are continually striving to improve our products. It therefore reserves the right to make improvements or changes when it becomes practical to do so, without incurr ing any obligations to make changes or additions to the equipment sold previously.

Dear Owner

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VENTA \ MEGANT \ HR6003CSR \ HR6004CSR
HECTOR 3000
$Contents
Dear Owner.....................................................................................................................1
Contents .........................................................................................................................2
Control box identification .............................................................................................4
Front view......... ... ... .......................................... ... .... .......................................... ... ... ......................... 4
Manufacturer's marking .................................................................................................................. 5
Optional equipment...................................... ... ................................................................................ 5
Safety..............................................................................................................................6
Description of symbols used in this document............................................................................ 6
Safety instructions........................................................................................................................... 7
Specifications.................................................................................................................9
Technical specifications ................................................................................................................. 9
Description of the box................................................................................................................... 10
Meaning of symbols ............................................... ... .......................................... ... ... .... ... ............. 11
Description of the controls........................................................................................................... 11
Assembly and fitting....................................................................................................14
Description of the connection...................................................................................................... 14
Electrical diagrams........................................................................................................................ 18
Positioning and parking................................................................................................................ 21
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Contents

VENTA \ MEGANT \ HR6003CSR \ HR6004CSR
Putting into service......................................................................................................22
Switches on the control box......................................................................................................... 22
Machine use..................................................................................................................23
Adjustments before first use............. ... ....... ................................................................................. 23
Preliminary adjustments at work .................................................................................................28
Use during work............................................................................................................................. 51
Simple maintenance .....................................................................................................55
Error codes....................................... ... ... .......................................... ... .... ... ... ................................. 55
Adjusting the sensors..... ... ... ... .......................................... .... ... ... ... ... .... ... ... ................................. 57
Optional equipment......................................................................................................58
Pre-emergence marker.................................................................................................................. 58
Maintenance and storage ............................................................................................59
Limited warranty...........................................................................................................60
Contents
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1. Front view
VENTA \ MEGANT \ HR6003CSR \ HR6004CSR
HECTOR 3000
$Control box identification
4

Control box identification

VENTA \ MEGANT \ HR6003CSR \ HR6004CSR
2. Manufacturer's marking
Please note the serial number of your equipment. This information is to be indicated to the dealer for all spare parts orders.
Type: Serial no.: KUHN reference: The software version: 2.2
3. Optional equipment
Tick box corresponding to the equ ipment fitted on your machine:
Pre-emergence marker
Control box identification
5
VENTA \ MEGANT \ HR6003CSR \ HR6004CSR
$Safety
1. Description of symbols used in this document
This symbol indicates a potentially hazardous situation that if not avoided, could result in serious bodily injury.
HECTOR 3000
This symbol is used to identify special instructions or procedures which, if not followed strictly, could result in machinery damage.
This symbol is used to communicate technical information of particular interest.
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Safety

VENTA \ MEGANT \ HR6003CSR \ HR6004CSR
2. Safety instructions
Introduction
The operator must follow the safety instructions in this manual and in the machine's operator's manual as well as respect the warnings posted on the machine.
Read and follow the safety instructions
Before using the control box, carefully read all safety instructions in this manual.
The operator must be familiar with all machine controls and their respective functions. It is too late to learn once work has been started!
Never let anyone operate the machine who is not trained to do so.
Should you have any difficulties in understanding certain parts in this manual, please contact your KUHN dealer.
Precautions to take before using the
control box
Place the control box so that it cannot interfere with other tractor controls and be activated inadvertently.
Before switching the control box on, check that nobody is within the machine pivoting area: switching on the control box can activate functions on the machine.
Precautions to take when using the control
box
Do not operate the control box while a person is carrying out work on the machine.
Switch off control box before carrying out any maintenance or repair work on the machine.
Safety
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VENTA \ MEGANT \ HR6003CSR \ HR6004CSR
Precautions when driving
Before transporting the machine on public roads, make sure no function of the control box or of the control accessories can be switched on inadvertently. Make sure tractor valves and power take-off are deactivated and not inadvertently engaged.
HECTOR 3000
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Safety
VENTA \ MEGANT \ HR6003CSR \ HR6004CSR
$Specifications
1. Technical specifications
Hector 3000
The HECTOR 3000 electronic control box is used to:
- Control the pre- and post-emergence marker system.
- Count the area sown (daily and total counter).
- Check metering unit rotation.
- Indicate forward speed.
- The minimum grain level.
- Checking the rotational speed of the blower.
- Check marker positions during work.

Specifications

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2. Description of the box
VENTA \ MEGANT \ HR6003CSR \ HR6004CSR
HECTOR 3000
1 : Symbols 2 : Screen 3 : Data modification keys 4 : Function key 5 : Area button 6 : Speed button / Calibration 7 : Marker display 8 : Marker button 9 : Alarm keys / Blower
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Specifications
3. Meaning of symbols
Symbol (1):
• Blower.
Symbol (2):
• Side markers.
Symbol (3):
• Metering unit.
Symbol (4):
• Seed level.
VENTA \ MEGANT \ HR6003CSR \ HR6004CSR
4. Description of the controls
Data modification keys
Keys (1) and (2) enable modifying data displayed on screen (3).
Function key
- Selecting adjustment parameters.
- Memorizing the adjustments.
Specifications
11
VENTA \ MEGANT \ HR6003CSR \ HR6004CSR
Area button
- Working width adjustment.
- Displaying and adjusting the counters:
• Displaying the daily area counter (ha).
• Displaying the total area counter (ha).
• Counter reset.
Speed button
- Displays the speed.
- Memorization and calibration of the forward travel impulses.
HECTOR 3000
Marker button
- Tramlining shutters closing indicator light (1).
- Displaying the tramlining rhythm.
- Adjusting the tramlining rhythm.
- Tramlining start and stop.
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Specifications
Alarm keys / Blower
- Alarm activation and deactivation.
- Blower rotational speed is on display.
VENTA \ MEGANT \ HR6003CSR \ HR6004CSR
Specifications
13
VENTA \ MEGANT \ HR6003CSR \ HR6004CSR
$Assembly and fitting
1. Description of the connection
Electrical power supply
Never connect battery charger or perform welding tasks without having previously disconnected the control box.
HECTOR 3000
The control box is connected to:
- A tractor 3-pin socket.
- A 7-pin plug of the Hector 3000 junction box.
For tractors not fitted with a 3-pin socket, a wiring harness can be ordered under (1):
Part no. 83233002.
Do not connect the wiring harness to the starter connections.
Check that the connectors are in a good condition and clean.
Connect the wiring harness directly to the battery terminals respecting the polarities.
The wiring harness is fitted with a 15 Amp ATO type fuse: Kit no. 82333017 (2)
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Assembly and fitting

VENTA \ MEGANT \ HR6003CSR \ HR6004CSR
3 pin plug
The box is energized by the tractor's 3-pin socket (DIN 9680, ISO 12369) or the battery power cable supplied.
Pin Wire color Function
15 / 30 (1)
31 (2) 82 (3)
Brown
Blue Earth
+ 12 Volt
--
Assembly and fitting
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VENTA \ MEGANT \ HR6003CSR \ HR6004CSR
Junction box
VENTA EC LC AL and MEGANT
The Hector 3000 on the seed drill is composed of:
- 1 junction box (1).
- 2 marker sensors.
- 1 blower sensor.
- 1 metering unit sensor.
- 1 electric tramlining control cylinder.
- 1 seed level sensor.
The junction box is connected to the control box with a 7-pin plug (2).
HECTOR 3000
VENTA TF702 BTF and BTFR from 3.00 to 5.00 m
(9’10’’ - 16’5’’)
The Hector 3000 on the seed drill is composed of:
- 1 front junction box (1).
- 1 rear junction box (2).
- 2 marker sensors.
- 1 blower sensor.
- 1 metering unit sensor.
- 1 skeleton wheel sensor.
- 1 or 2 control cylinders.
- 1 electric tramlining control cylinder.
The junction boxes (1) and (2) are connected to the control box by means of a
- The markings on the
• Yellow / green: Front junction box (1).
• Red: Rear junction box (2).
When the TF702 hopper is used in solo, the front junction box is connected to the control box by means of an extension cord.
Y (3) connector.
Y connector correspond to:
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Assembly and fitting
VENTA \ MEGANT \ HR6003CSR \ HR6004CSR
VENTA TF702 and CS6003R/CS6004R 6 m
(19’8’’)
The Hector 3000 on the seed drill is composed of:
- 1 front junction box (1).
- 1 rear junction box (2).
- 1 electromagnet connecting box for tramlining control (3)
- 2 marker sensors.
- 1 blower sensor.
- 1 metering unit sensor.
- 1 skeleton wheel sensor.
- 1 or 2 control cylinders.
- 4 tramlining control electromagnets.
The junction boxes (1) and (2) are connected to the control box by means of a
- The markings on the
• Yellow / green: Front junction box (1).
• Red: Rear junction box (2).
Y (4) connector.
Y connector correspond to:
Assembly and fitting
17
2. Electrical diagrams
VENTA EC LC AL and MEGANT
VENTA \ MEGANT \ HR6003CSR \ HR6004CSR
HECTOR 3000
18
Assembly and fitting
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