KUHN GF 5801 MH, GF 5801 MHO, GF 7501 MH Operators Manual

ASSEMBLY / OPERATOR'S MANUAL
GF 5801 MH / MHO GYROTEDDER
N° 95222 C.GB - 10.2003
DEAR OWNER,
In buying a KUHN machine you have chosen wisely. Into it have gone years of thought, research and improvements. You will find, as have thousands of owners all over the world, that you have the best that engineering skill and actual field testing can produce. You have purchased a dependable machine, but only by proper care and operation can you expect to receive the performance and long service built into it.
This manual contains all the necessary information for you to receive full efficiency from your machine. The performance you get from this machine is largely dependant upon how well you read and understand this manual and apply this knowledge. Please DO NOT ASSUME THAT YOU KNOW HOW TO OPERATE AND MAINTAIN YOUR MACHINE before reading this manual carefully. KEEP THIS MANUAL AVAILABLE FOR REFERENCE.
Your KUHN dealer will instruct you on the general operation of your machine. He is interested that you get the best performance possible and will be glad to answer any special questions that may arise regarding the operation of the KUHN machine.
Your KUHN dealer can offer a complete line of genuine KUHN service parts. These parts are manufactured and carefully inspected in the same factory that builds the machine to assure high quality and accurate fitting of any necessary replacements.
When ordering service parts it is important that you indicate the type of machine concerned and its serial number.
For this reason please complete the model identification plate diagram below with the required information. This will provide you with an easy reference for future service parts orders.
ABOUT IMPROVEMENTS
KUHN is continually striving to improve its products and, therefore, reserves the right to make
improvements or changes when it becomes practical to do so, without incurring any obligations to make changes or additions to the equipment sold previously.
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CONTENTS
Safety __________________________________________ 2
Safety decals - Model identification plate _______________ 8
Technical specifications ____________________________ 10
Assembly instructions ______________________________ 10
Attachment :
- to the tractor____________________________________ 14
- PTO shaft______________________________________ 14
Working position and adjustments ____________________ 16
Transport position_________________________________ 20
Parking the machine ______________________________ 22
Lubrication ______________________________________ 24
Optional equipment _______________________________ 26
Conditions of limited warranty ________________________ 29
Copyright 2003 KUHN S.A.
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SAFETY ADVICE
The above symbol is used throughout this manual every time recommendations are made concerning your safety, the safety of others, or the good operation of the machine. These recommendations must be made known to all machine operators.
DESIGNATED USE OF THE MACHINE
The GF 5801 MH / MHO Gyrotedder must only be used for the work for which it has been designed : spreading and turning pre-mowed fodder and straw. When fitted with a reduction gearbox, the GF 5801 MH / MHO can also be used for forming small night swaths in order to reduce the amount of humidity getting into the crop overnight.
The manufacturer is not held liable for any damage resulting from machine applications other than those specified by the manufacturer.
Any use other than the designated operation is at the risk and responsibility of the operator. Designated use of the machine also means :
- following operation, maintenance and repair recommendations given by the manufacturer ;
- using only genuine spare parts, equipment and accessories as designated by the manufacturer. The GF 5801 MH / MHO Gyrotedder must only be operated, maintained and repaired by competent persons who
are familiar with machine specifications and operation and are aware of any danger involved. The operator must imperatively respect current legislation concerning :
- accident prevention,
- work safety,
- public traffic circulation. All safety advice indicated on the machine must be strictly observed. The manufacturer is not held liable for any damage resulting from machine modifications carried out by the
operator himself or by a third party without previous written agreement from the manufacturer.
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GENERAL SAFETY RECOMMENDATIONS
Before operating the machine, always ensure that tractor and machine are in accordance with work safety and road traffic regulations.
BASIC PRINCIPLES
1. In addition to the recomendations given in this manual, legislation on work safety and accident prevention must also be respected.
2. Advice is indicated on the machine, specifying safety recommendations in order to prevent accidents.
3. When travelling on public roads, the operator must respect all road traffic regulations.
4. Before starting work, the operator must be familiar with all machine controls, handling devices and their functions. Once at work, it is too late to do so!
5. Use a tractor equipped with a safety cab. Keep windows and roof hatch closed for reduced sound level while operating the PTO drive implement.
6. Before starting up the machine and beginning work, check the surrounding area (beware of children!). Make sure there is sufficient visibility. Keep all people and animals away from the danger zone of the machine (risk of projection!).
7. Carrying people or animals on the machine when working or in transport is strictly forbidden.
8. Machine must only be attached to tractor using means provided and in accordance with current safety standards.
9. When attaching or removing the machine, place the parking stand into the corresponding position.
10. Special care should be taken when attaching or removing the machine from the tractor.
11. Before attaching the machine, ensure that the front tractor axle is sufficiently ballasted. Ballast is to be placed on the supports provided in accordance with instructions of the tractor manufacturer.
12. Do not surpass the maximum axle load or the overall transport weight as prescribed by the manufacturer.
13. Do not exceed the maximum transport width authorized by road traffic regulations.
14. Before transporting the machine on public roads, ensure that all legally required guards and indicators (lights, reflectors ...) are in place and in good operation.
15. All operating controls (cords, cables, rods...) must be positioned so that they cannot be set off accidently, risking accident or damage.
16. Before traveling on public roads, put the machine into its transport position as instructed in this operator’s manual.
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17. Never leave the tractor seat while the machine is operating.
18. Drive speed must be adapted to ground conditions as well as to roads and paths. Always avoid abrupt changes of direction.
19. Precision steering, tractor adherence, road holding and efficient braking are influenced by the type of implement, weight, ballast of front axle, ground or road conditions. It is therefore of utmost importance to be cautious in every given situation.
20. Be particularly cautious when turning corners, paying attention to machine overhang, length, height and weight.
21. Keep clear of the machine operating area.
22. WARNING ! Danger of crushing and shearing can exist when components are operated by hydraulic or pneumatic controls.
23. Before leaving the tractor or before adjusting, maintaining or repairing the machine, turn off the engine, remove the ignition key and wait until all moving parts have come to a complete stop.
24. Do not stand between the tractor and the machine unless the hand brake is tight and/or stops have been placed under the wheels.
25. Before any adjustments, maintenance or repairs are carried out, ensure that the machine cannot be started up accidentally.
PRECAUTIONS TO BE TAKEN BEFORE OPERATING THE MACHINE
1. Do not wear loose clothing which could be caught up in moving parts.
2. Wear the individual protection equipment corresponding to the work which is planned (gloves, shoes, eye
protection, helmet, ear protectors...).
3. All operating controls (cords, cables, rods ...) must be positioned so that they cannot be set off accidentally,
causing accident or damage.
4. Before operating the machine, check the tightness of all nuts and bolts, particularly on rotating parts (blades,
tines, knives, spades ...)
5. Before operating the machine, ensure that all safety guards are firmly in place and in good condition. If worn
or damaged, replace immediately.
ATTACHMENT
1. When attaching or removing the machine from the tractor, position hydraulic lift control lever in such a way
that it cannot be set off accidentally.
2. When attaching the machine to the tractor 3-point linkage, ensure that diameter of the link pins corresponds
to the diameter of the ball joints.
3. WARNING ! Danger of crushing and shearing can exist in the lifting zone of the 3-point linkage !
4. Do not stand between the tractor and the machine when operating the outer control lever of the lift mechanism.
5. In transport, the machine lift mechanism should be stabilized by tractor tie rods to avoid floatation and side
shifting.
6. When transporting the machine in the raised position, lock the lift control lever in place.
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POWER TAKE-OFF
1. Use only the PTO shaft supplied with the machine or recommended by the manufacturer.
2. PTO guards must always be in place and in good condition.
3. Check for correct PTO overlap when at work and in transport.
4. Before attaching or removing the PTO shaft, disengage PTO shaft, turn off engine and remove ignition key.
5. If a primary PTO shaft is equipped with a slip clutch or a free wheel, these must be fitted on the machine PTO.
6. Ensure that PTO shaft is always correctly fitted and locked into place.
7. Make sure guards are correctly in place and secured with the safety chains provided.
8. Before engaging PTO, ensure that PTO speed (rotational frequency) and direction of rotation are in accordance with manufacturer's recommendations.
9. Before engaging PTO, keep all people and animals clear from the machine.
10. Never engage PTO shaft when tractor motor is turned off.
11. Never surpass the PTO angle recommended by the manufacturer.
12. WARNING ! Rotating elements can continue turning momentarily after PTO is disengaged. Keep clear until all rotating elements are at a standstill.
13. When removing the machine, place PTO shaft on the supports provided.
14. Fit the safety cap on tractor PTO.
15. Replace any worn or damaged PTO guards immediately.
Rotation speed ... rpm (American Measure) is also expressed in metric measure : Rotational frequency ... min
-1
.
Both units are equivalent, for example : Rotation speed 540 rpm equals Rotational frequency 540 min-1.
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HYDRAULIC SYSTEM
1. Beware ! The hydraulic circuit is under pressure (maximum working pressure : 200 bars/2900 psi).
2. When fitting hydraulic motors or cylinders, ensure that connections have been made correctly, as per manufacturer’s instructions.
3. Before connecting hoses to the tractor hydraulics, ensure that tractor and machine circuits are not under pressure.
4. It is strongly recommended that the operator mark the hydraulic connections between tractor and machine to avoid making a wrong connection. WARNING ! Functions could be reversed (for example : lift/lower).
5. Regularly check the hydraulic hoses ! Replace the hydraulic hoses every 5 years. Damaged or worn hoses must immediately be replaced . When replacing the hydraulic hoses, make sure to use hoses with the specifications and quality recommended by the manufacturer of the machine.
6. Should a leak be found, take all necessary precautions to avoid accidents.
7. Any liquid under pressure (particularly oil from hydraulics) can penetrate the skin and cause severe injury. If injured, see a doctor immediately, there could be danger of infection.
8. Before any adjustments, maintenance or repairs are carried out, lower the machine, depressurize the circuit, turn off the engine and remove ignition key.
TIRES
1. Before any adjustments, maintenance or repairs are carried out, ensure that the machine rests on the ground and is perfectly stable so that it cannot move accidentally (put wedges in place).
2. Assembly, disassembly and repair of wheels and tires must only be carried out by competent persons who are equipped with standardized tools.
3. Check tire pressure regularly ! Respect manufacturer’s recommendations on tire pressure.
MAINTENANCE
1. Before checking for any machine malfunction and before adjusting, maintaining or repairing the machine, disengage PTO, turn off engine and remove ignition key.
2. Check tightness of nuts and bolts regularly. Retighten if necessary.
3. If the machine is raised, prop it up in a stable position before carrying out any maintenance work.
4. When replacing a working part, wear protection gloves and only use standardized tools.
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5. It is forbidden to discard any oil, grease or filters. These must be given to waste disposal organisations to protect the environment.
6. Disconnect power source before any work is done to the electric system.
7. Check safety guards regularly, particularly those that are subject to wear. Replace immediately if damaged.
8. Spare parts used must be in accordance with specifications and standards as defined by the manufacturer. Use only genuine KUHN parts !
9. Before any electric welding is carried out on tractor or attached machine, disconnect generator and battery terminals.
10. Repairs on elements under pressure or tension (springs, accumulators etc...) must only be carried out by competent persons with standardized equipment.
SPECIAL SAFETY RECOMMENDATIONS
When changing the machine over from the work to the transport position or vice versa, danger of crushing and shearing can exist. Be especially careful and keep all persons away from vicinity of the machine when manoeuvring.
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The following safety pictorials have been placed on your machine in the areas indicated. They are intented for your personal safety and for the safety of the people working with you. The text shown on them gives their precise meaning. Keep the pictorials clean. Replace them when they are faded.
SAFETY DECALS
MODEL IDENTIFICATION PLATE
1
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2
4
3
5
7
6
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GF 5801 MH GF 5801 MHO
Attachment for tractors cat. 2 and 3 Number of rotors/tine arms per rotor 6 / 5 6 / 5 Working width (DIN 11220) 5.75 m / 18'10" 5.75 m / 18'10" Width in working position 6.00 m / 19'8" 6.00 m / 19'8" Length in working position 2.10 m / 6’11" 2.10 m / 6’11" Transport width 2.40 m / 7’10" 2.40 m / 7’10" Height in transport position (when machine is resting on the ground) 2.95 m / 9’8" 2.95 m / 9’8" Power requirement (at the PTO) 20 kW / 27 hp 20 kW / 27 hp Weight with PTO shaft 690 kg / 1518 lbs 740 kg / 1628 lbs Tyres 15 x 6.00 - 6 15 x 6.00 - 6 Tyre pressure 2 bars / 29 psi 2 bars / 29 psi Hydraulic outlets required 1 x double acting outlet Electric connection required 1 x 7 pin plug PTO speed (rotational frequency) 540 rpm (min-1) 540 rpm (min-1)
Particularity : The GF 5801 MHO is fitted with a hydraulic double acting cylinder and link rods which means
that the machine can automatically be placed in the oblique position without leaving the trac­tor cab, for work on the edges of pastures, along hedgerows, fences, roads, lanes etc...
ASSEMBLY INSTRUCTIONS
To facilitate shipping of the GF 5801 MH / MHO, certains parts are removed to reduce size (photos 1 and 1A). To improve security when delivering the machine, the stabilizer (S) is locked up by fixing bolt (H) (M 12 x 40)
and a self locking nut (M 12) (photo 2).
It is very important to remove this fixing bolt before using the machine.
1) Assembling the central wheels
a) GF 5801 MH (photo 3):
Fit the preassembled central wheel sets (P) onto the rotor axles (A) so that the handles are pointing backwards. Each wheel set is numbered and must be matched to the rotor axle. Secure using a a flat washer (K) (dia. 30 x 50 x 1), a spacer (E) and a roll pin (J) (dia. 8 x 50).
b) GF 5801 MHO (photo 3 A): Fit the preassembled central wheel sets (P) onto the rotor axles so that the handles are pointing backwards. Each
wheel set is numbered and must be matched to the rotor axle.
Secure using roll pins (U) (dia. 7 x 60 and 12 x 60).
TECHNICAL SPECIFICATIONS
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1
1A
3A3
2
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3) Fitting of the central guard and the wiring harness
The side beams (H) have been fitted in a forward position for shipment to reduce the dimension of the machine. Therefore when assembling, they must be removed and fixed in the proper position on the central rotor housings with 4 hexagonal screws (X) (M 12 x 70) and 4 conical spring washers (D) (M 12) (photo 5). Do not forget to press the 8 plastic plugs (A) in their holes (photo 5). Fit the front crossbar (F) and the front parking stand (G) to the 2 side beams (H) using 4 hexagon screws (I) (M 10 x 55), 4 flat washers (dia. 11 x 22 x 2) (on bolt heads side) of and 4 self-locking nuts (M 10) (torque 8 daNm/ 60 ft.lbs) (photo 6). Fit the rear crossbar (O) and the rear parking stand (N) to the 2 side beams (H) using 4 hexagon screws (I) (M 10 x 55) and 4 self-locking nuts (M 10) (torque : 5 daNm/37 ft.lbs). Do not forget to insert 1 support pad (Q) between the bolt heads and the crossbar (O) on the right side (photo 7). Fit the rear left light (L) marked “L” on the rear left warning board (U) (photo 8). This rear left light is also marked in white. Fit the rear right light (R) marked “R” on the rear right warning board (V) (photo 9). Then attach the wiring harness to the guard frame using 8 clamp collars (C) (length 350 mm) as shown on photos 8 and 9. A clamp collar (C) of the wiring harness connector is also used to fit the PVC cord (K) of the rear parking
stand (N) (photos 7 and 8). Plug the harness connectors to the corresponding pilot and tail lamp terminals. The connector terminals for the tail lights are marked "L" for left and "R" for right. The connector terminal for the left tail light is also marked in white.The locking tab (1) of the female connector (2) must be fully engaged
over the peg (3) of the male connector (4) (fig. A).
Attach the front end of the wiring harness to the hydraulic hoses using 3 clamp collars (S) (length 176 mm) (photo 6). Stick the red reflectors (T) on the rear warning boards (U and V) (photos 8 and 9). Insert the 4 plastic caps (P) in the front crossbar ends (F) (photo 6) and rear crossbar ends (O) (photo 8).
2) Fitting tines
Tines must be fitted on the tine arms in such a way that the longest finger is on the outside and the pressure from the crop closes the spirals.
There are two types of tines : a) Tines for rotors which turn to the left (counter clockwise) : the “KUHN” marking is found on the longest finger
(see figure 4).
b) Tines for rotors which turn to the right (clockwise) : the “KUHN” marking is found on the shortest finger. Attach tines (6) and their deflectors (11) to tine arms (7) with hexagon bolt (8) (M 14 x 50), plain washer (9)
(dia. 14,5 x 35 x 7) and a self locking nut (10) (M 14) as shown in figure 4. Torque to 16 daNm / 120 ft.lbs.
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4
A
8
5
7
6
9
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ATTACHMENT
1. ATTACHMENT TO THE TRACTOR
The GF 5801 MH / MHO Gyrotedder can be fitted to all tractors equipped with a 3-point linkage. The lower link pins have a diameter of 28 mm for tractors with Cat. 2 linkage. With the machine parked and front and rear parking stands (A and C) lowered, attach the tractor lower link pins (P) to the machine’s hitch brackets by sliding them from the outside towards the inside of the 3-point frame. Use the 25 mm diameter link pins to attach tractor top link (Q) to the pendulum arm (D) (photo 10). When adapting the machine to a tractor equipped with a Cat. 3 lift linkage, install bushes (dia. 37 mm) on the lower hitch pins and a smaller bush (dia. 32 mm) on the top link pin.
Use rear parking stand (C) when parking the machine so that it does not tip over when reattaching to the tractor.
The pendulum arm (D) has three attachment positions to suit varying tractor top link lengths. When working, the roller of the pendulum arm (D) should move freely in its horizontal guide rail. If it does not, attach top link to the uppermost hole of the pendulum arm. Connect hydraulic hose (F) and plug (H) of the light and signal system (photo 11). To do this a double acting hydraulic connection and a 7-pin electric socket at the rear of the tractor are required (photo 11). Then lift up front and rear parking stands (A and C) and lock them into place.
Do not forget to raise the front and rear parking stands when the machine is attached to the tractor. Make sure that all pressure is released from the tractor hydraulic valves before connecting hydraulic hoses (F) (photo 11).
2. PTO SHAFT
Connect the PTO shaft to the 540 rpm (min-1) tractor drive (with the safety clutch fitted on the machine side). Make sure PTO length is correct :
1) When the PTO is in its maximum extended position, a minimum tube overlap of 300 mm (12") must be
maintained.
2) When the PTO is in its maximum overlap position (retracted), tubes should not butt against the yokes. As
a safety measure a clearance of at least 2 cm (0.8") must be maintained. If this is not the case, shorten the two transmission tubes and the two guard tubes by the same length (fig. A and B). Bevel and clean the tubes (fig. C) and grease the inside of the outer tube (fig. D).
3) Never operate the PTO at too great an angle (30° maximum)
These recommendations and adjustments must be respected to avoid damage or premature wear of the PTO.
Never connect the PTO to the 750 or 1000 rpm (min-1) tractor drive.
To avoid accidents which could be serious, make sure that the guards are always correctly in place and secured with the safety chains. On machine side attach the safety chain to the eyelet located under the main connecting frame. Worn or damaged guards must be replaced immediately.
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11
10
A
B
CD
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Before carrying out any operation such as maintenance or adjustment on the machine, stop the tractor engine, remove ignition key and wait for the rotors to stop before leaving the tractor.
Never engage the rotor drive while the outer rotors are folded up.
Keep all persons away from the vicinity of the machine before pivoting the outer rotors in work position.
On GF5801MHO the rotors cannot be folded in transport position unless the central wheels are raised off the ground. A built-in selector valve allows oil to be directed to the rotor fold cylinders when the pendulum arm is positioned as shown in photo 16A, page 21.
WORKING POSITION AND ADJUSTMENTS
1) Working position
a) GF 5801 MH :
- Using the tractor's 3-point lift lower the machine to the ground.
- Pressurize hydraulic cylinders (V) (photo 12) to close them.
- Pull control cord (C) to release locks (R) and thereby free the outside rotors (photo 12).
- Lower the outside rotors by putting the hydraulic cylinders under pressure to extend them completely.
b) GF 5801 MHO :
- Using the tractor's hydraulic lift lower the machine making sure that the middle wheels do not touch the ground.
- Pressurize the hydraulic cylinders so that the outside wings close up against their stops.
- Pull control cord (C) to free the outside rotors by releasing locks (photo 12A).
- Lower the outside wings by pressurizing cylinders so that they open completely up.
- Release pendulum arm (B) by lowering the machine to the ground (photo 12A).
When tedding (photo 13), the tractor 3-point linkage should always be in the free floating position and the tractor valve which controls the oblique position setting must be in neutral.
2) Adjustment of rotor angle (photo 14)
The rotor angle is adjustable in 2 differents positions.
- Note : Levers 3 and 4 are to be operated at the same time.
- Raise machine slightly.
- Turn the release lever (3) and put it back in its original position after having raised or lowered the control lever
(4). (See arrows, photo 14).
- Position 1 : maximum rotor angle, should be used for first cut (normal or particularly dense crops).
- Position 2 : minimum rotor angle, should be used for second or third cuts (medium density and light crops).
Fine tune the rotor angle using the tractor top link so that the tines lightly skim the ground at the front (looking in the direction of travel).
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12A
12
14
13
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4) Operating speed
. Many factors govern the choice of the correct forward speed :
a) Moisture content (this factor is most important the first time over). b) Density of the crop. c) Height and type of crop.
. Here are a few examples of correct speed given a crop of average length and density :
- First time over : when the crop has a high moisture content, the speed is approximately 7 - 8 km/h (4.5 ­5 mph).
- Second time over : the speed can reach 10 - 12 km/h (6.5 - 7 mph) according to the moisture content.
- The dryer the hay, the more the tractor engine speed (rotational frequency) should be reduced. When the crop is very long, heavy and wet, the forward speed should be reduced.
. In general, whenever the GF 5801 MH / MHO is working in difficult conditions, it is adviseable to select
a lower gear. It is impossible to give accurate information on speeds which must be decided according to the
crop being treated.
- Raise the machine off the ground when turning sharply and when reversing.
- If in the working position the tractor does not lift the machine high enough to clear the outside rotors from the ground, it is possible to lift the rotors slightly using the tractor hydraulics.
3) Working in the oblique position
The oblique position can be used when working along edges of fields, hedgerows, fences, etc. a) GF 5801 MH (photo 15):
- Slightly raise the machine off the ground.
- Turn release lever (5) and put it back in its original position after having moved control lever (4) to the left or to the right. (See arrows, photo 15).
- Position 6 : projecting crop towards the left.
- Position 7 : hole selected for normal operation.
- Position 8 : projecting crop towards the right.
b) GF 5801 MHO (photo 15A): So that the GF 5801 MHO is automatically placed in the oblique position, activate the tractor hydraulics so that the wheels are pointing towards the left (tedding to the left) or towards the right (tedding to the right). For normal work the wheels (R) must be parallel to the side beams (L) (machine at right angle to the tractor) (photo 15A).
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15A
15
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TRANSPORT POSITION
Keep all persons away from the vicinity of the machine before pivoting the outer rotors in transport position.
a) GF 5801 MH :
- Disengage the PTO drive and wait for all movement to stop.
- Pull control cord (C) (photo16).
- Activate the tractor hydraulics to lift the outer rotors until the locks (R) automatically engage into the transport position (photo 16). The pendulum arm is automatically locked into place.
- Check that plug of the light and signal system is properly connected and ensure that all signal lights are functioning correctly.
b) GF 5801 MHO :
- Disengage the PTO drive and wait for all movement to stop.
- Pull control cord (C) (photo16).- Activate the tractor 3-point lift to raise the central wheels off the ground. The pendulum arm is positioned automatically as shown in photo 16A.
- Pull control cord (C) (photo 16A).
- Activate the tractor hydraulics to retract the cylinders and lift the outer rotors until the locks automatically
engage into the transport position.
- Double check that locks have engaged correctly.
- Raise the machine off the ground.
- Lift up front and rear parking stands and lock them into place.
- Check that electric plug of the light and signal system is properly connected and ensure that all signal lights
are functioning correctly.
For safety reasons, never engage tractor PTO while the machine is in the transport position.
Never shift the tractor valve in the detented free floating position when the machine is folded in transprt position.
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16A16
17
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PARKING THE MACHINE
The GF 5801 MH / MHO is provided with a front parking stand (A) and a rear parking stand (D) (photo 18) to allow this machine to be parked in either the working or the transport position. Proceed as follows :
- Lower front parking stand (A) into the vertical position and lock it in place with handle (P) (photo 18).
- Activate the tractor hydraulics and lower the machine to the ground.
- Lower rear parking stand (D) and lock into place using spring cotter pin (O) (photo 18).
- Detach the machine from the tractor. PTO shaft (T) should be positioned in its support (C) to avoid ground
contact which could result in premature failure due to contamination with dirt and dust (photo 18).
Take extra care when attaching or detaching the machine. Do not disconnect/connect the machine unless the tractor PTO is disengaged, the tractor engine stopped and the ignition key removed.
- Place light and signal plug (F), male coupling (M) of the hydraulic hose and the handle (S) of the control cord
into its holder (photo 19).
Never place all the weight of the GF 5801 MH / MHO on just the front and rear parking stands (A & D) without the wheels of the central rotors resting on the ground (photo
18).
If ever the GF 5801 MH / MHO is to be parked whilst in its transport position, an area must be used where the ground is very level and even. Wedges must always be placed under the two central wheels (photo 18).
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18
19
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Lubrication
(Photos 20, 21, 22, 23)
- The drive gearbox (7) is filled for life with SHELL ALVANIA WRO grease (capacity: 0.600 kg).
- The recommended greasing intervals are based on normal field and work conditions. Severe or unusual
conditions may require more frequent lubrication.
TO ENSURE TROUBLE FREE OPERATION OF YOUR MACHINE,
WE RECOMMEND SHELL LUBRICANTS.
LUBRICA TION AND MAINTENANCE
SHELL Multi-Purpose Grease NLGI grade 2
Greasing
intervals
Grease fittings Lubricant
. PTO yoke bearings and
drive tubes (5)
8 h
50 h or at least once per season
.6 rotor gearboxes (8) .6 rotors (11) .Pendulum arm (3) .Vertical articulating axis
of the 3-point frame (2) .12 axes (9) .6 finger couplings
“DIGIDRIVE” (10) .6 wheel columns (6) . 2 hydraulic cylinder ar-
ticulations (1) .All other pivoting points
of the machine
occasionally
.Stabilizer (4)
.12 wheel position locks
(12)
.3-point frame pendulum
arm lock (3)
. GF5801 MHO : pivot
points of the link rods
SHELL Oil
Oil every 50 hours or at least once per year
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20
21
22
23
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OPTIONAL EQUIPMENT
1) Signalling panel (ref. 112 6220)
For safer road transport. To assemble, proceed as follows : Fit the mounting bracket (1) onto the rear crossbar (2) using 2 hexagonal screws (3) (M 8x55) and 2 self-locking nuts (M8) (photo 24). Then mount the signalling panel (4) on its mounting bracket (1) by means of 4 hexagonal screws (5) (M10x25) and 4 self-locking nuts (M 10), as shown on photo 24 (red corner placed on left top side).
2) "Duplex" reduction gearbox (Kit no. 112 6240)
A “Duplex” reduction gearbox for the GF 5801 MH / MHO can be supplied as an optional extra when using the machine for raking night swaths. With this gearbox, the high rotor speed (rotational frequency) necessary for tedding is maintained and there is also a lower rotor speed (rotational frequency) for raking night swaths. The reduction gearbox can be attached to existing GF 5801 MH / MHO's.
To install the “DUPLEX” reduction gearbox proceed as follows :
- remove the original guard (D) (photo 25),
- install splined extension shaft (R) on input shaft (A) with 1 hexagonal bolt (H) (M 12 x 65), 1 plain washer (P) (dia. 12.5 x 25 x 1.5) and 1 self-locking nut (E) (M 12) (photo 26),
- slide “DUPLEX” gearbox assembly (B) on splined extension (R) and secure in place with 2 conical lock washers (I) (M 12) and 2 hexagonal bolts (L) (M 12 x 30) (photo 27). Tighten to a torque of 8.5 daNm / 65 ft.lbs,
- to complete the job bolt the new guard (F) on “DUPLEX” gearbox assembly (B) using 2 spacers (K) (dia. 9 x 12 x 6), 4 plain washers (M) (dia. 9 x 30 x 1.5) and 2 self-locking nuts (N) (M 8) (photos 27 and 28).
When tedding the PTO shaft must be fitted directly to the splined end of extension shaft (R). When raking night swaths, mount the PTO shaft on the “Duplex” reduction gearbox input shaft (O) (photo 28). In this case the tractor PTO speed (rotational frequency) should be maintained at 400 rpm (min-1) and ground speed between 5 - 7 km/h (3 - 4 mph). Mount the PTO shaft cover (Q) inside the guard (F) using wing nut (G) so that the PTO end not in use is fully guarded (photo 28).
- 27 -
24
27
28
25
26
- 28 -
SOUND LEVELS
Tractor only : 74.0 dB (A) Tractor + machine : 77.7 db (A)
Sound levels given out by : GF 5801 MH / MHO Gyrotedder
Sound levels have been measured in accordance with the measuring methods as defined in:
EN 1553
<< Agricultural machinery - Agricultural self-propelled, mounted, semi-mounted and trailed machines -
Common safety requirements >>
A-weighted emission sound pressure level L (A) eq inside tractor cab (with closed windows) :
LIMITED WARRANTY
KUHN S.A. of 4 Impasse des Fabriques, 67706 SAVERNE CEDEX, France (hereinafter called the
«Company») warrants, in accordance with the provisions below, to each original retail purchaser of KUHN new equipment of its own manufacture, from an authorized KUHN dealer, that such equipment is, at the time of delivery to such purchaser, free from defects in material and workmanship and that such equipment will be warranted for a period of one year starting from the date the goods are delivered to the end user and during this period up to a limit of 500 hours use, providing the machine is used and serviced in accordance with the recommendations in the Operator’s Manual.
THESE CONDITIONS ARE SUBJECT TO THE FOLLOWING EXCEPTIONS :
1. Parts of machines which are not of our manufacture i.e. tyres, belts, P.T.O. shafts, clutches etc., are not
covered by this Limited Warranty but are subject to the warranty of the original manufacturer. Any claim falling into this category will be taken up with the manufacturer concerned.
2. Warranty claims applying to these types of parts must be handled in the same way as if they were parts manufactured by KUHN. However, compensation will be paid in accordance with the warranty agree­ment of the manufacturer concerned in as much as the latter justifies such a claim.
3. This Limited Warranty will be withdrawn if any equipment has been used for purposes other than for which it was intended or if it has been misused, neglected or damaged by accident or let out on hire. Nor can claims be accepted if parts other than those manufactured by us have been incorporated in any of our equipment. Furthermore, the Company shall not be responsible for damage in transit or handling by any common carrier and under no circumstances within or without the warranty period will the Company be liable for damages for loss of use or damages resulting from delay or any consequential damage.
We cannot be held responsible for loss of earnings caused by a breakdown or for injuries either to the owner or to a third party, nor can we be called upon to be responsible for labor charges, other than originally agreed, incurred in the removal or replacements of components.
THE CUSTOMER WILL BE RESPONSIBLE FOR AND BEAR THE COSTS OF:
1. Normal maintenance such as greasing, maintenance of oil levels, minor adjustments, etc.
2. Transportation of any kind of any KUHN product to and from the place the warranty work is performed.
3. Dealer travel time to and from the machine or to deliver and return the machine from the workshop for
repair.
4. Dealer travelling costs.
Parts defined as normal wearing items are listed as follows and are not in any way covered under this Limited Warranty : V belts, discs, knives, wear plates, disc guards, tires, torque limiters, hydraulic hoses, pitman shafts, swath sticks, blades, tines and tine holders.
KUHN Limited Warranty will not apply to any product which is altered or modified without the expressed permission of the Company and/or repaired by anyone other than Authorized Service Distributors or Authorized Service Dealers.
LIMITED WARRANTY IS DEPENDENT UPON THE STRICT OBSERVANCE BY THE PURCHASER OF THE FOLLOWING PROVISIONS :
- That this Limited Warranty shall not be assigned or transferred to anyone unless the Company’s consent in
writing has first been obtained.
- The warranty/product registration form has been correctly completed by dealer and purchaser with their
names and addresses, dated, signed and returned to the appropriate address as given on the warranty/ product registration form.
- The claim form sent to KUHN has been correctly completed stating:
* dealer’s name and address * owner’s name and address * type of machine * machine serial number * delivery date to buyer * date of failure * tractor make and type * description of the failure and its cause * quantity , reference number and name of the damaged part s * reference number, quantity and date of the invoice for the replacement p arts.
- The judgement of the Company in all cases of claims under this Limited Warranty shall be final and conclu-
sive and the purchaser agrees to accept its decisions on all questions as to defect and to the exchange of any part or parts.
- That all safety instructions in the Operator’s Manual shall be followed and all safety guards regularly inspected
and replaced where necessary .
No warranty is given on second-hand products and none is to be implied. Persons dealing in the Company’s products are in no way legal agents of the Company and have no right or authority to assume any obligation on their behalf, express implied, or to bind them in any way .
KUHN S.A. reserves the right to incorporate any change in design in its products without obligation to make such changes on units previously manufactured.
Moreover, because of the constant progress in technology, no guarantee is given to the descriptions of equipment published in any document by the company .
DISCLAIMER OF FURTHER W ARRANTY
There are no warranties, expressed or implied, except as set forth above. There is no warranty of merchantability. There are no warranties which extend beyond the description of the product contained herein. In no event shall the company be liable for indirect, special or consequential damages (such as loss of anticipated profits) in connection with the retail purchaser’s use of the product.
- N O T E S -
This machine complies with the safety requirements of the European machinery directive.
The Operator should respect all Health and Safety regulations as well as the Highway Code. For your own safety, use only genuine KUHN spare parts. The manufacturer disclaims all responsibilities due to incorrect use or non-compliance with the recommendations given in this manual.
Printed in France by KUHN
KUHN S.A. 4 Impasse des Fabriques F - 67706 SAVERNE CEDEX (FRANCE)
Tél. : + 33 (0) 3 88 01 81 00 - Fax : + 33 (0) 3 88 01 81 03
www.kuhnsa.com - E-mail : info@kuhnsa.com
Société Anonyme au Capital de 19 488 000 Euros
For your safety
and to get the best from your machine,
use only genuine KUHN parts
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