KUHN EL32, EL23, EL53 Operator's Manual

OPERATOR'S MANUAL
Rotary cultivators
EL32
KN100CGB B
- English - 11-2005
Dear Owner
EL32
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$DEAR OWNER
In buying a Kuhn machine you have chosen wisely. Into it have gone years of thought, research and improvements. You will find, as have thousands of owners all over the world, that you have the best that engineering skill and actual field testing can produce. You have purchased a dependable machine, but only by proper care and operation can you expect to receive the performance and long service built into it.
This manual contains all the necessary information for you to receive full efficiency from your machine. The performance you get from this machine is largely dependent on how well you read and understand this manual and apply this knowledge. Please DO NOT ASSUME YOU KNOW HOW TO OPERATE AND MAINTAIN YOUR MACHINE before reading this manual carefully. KEEP THIS MANUAL AVAILABLE FOR REFERENCE. Pass it on to the next owner if you re-sell the machine.
Your KUHN dealer can offer a complete line of genuine KUHN service parts. These parts are manufactured and carefully inspected in the same factory that builds the machine to assure high quality and accurate fitting of any necessary replacements.
About improvements
We are continually striving to improve our products. It therefore reserves the right to make improvements or changes when it becomes practical to do so, without incurring any obligations to make changes or additions to the equipment sold previously.
Designated use of the machine
The EL32 power tillers must only be used for the work for which they have been designed::
- Lawn seedbed preparation.
- Gardening work.
- Maintenance of private properties.
- Greenhouse work.
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Contents
$CONTENTS
Dear Owner..................................................................................................................... 1
Contents..........................................................................................................................2
Identification of the machine ........................................................................................4
Front view ......................................................................................................................................... 4
Rear view .......................................................................................................................................... 4
Model identification plate................................................................................................................ 5
Optional equipment ......................................................................................................................... 5
Safety ..............................................................................................................................6
Description of symbols used in this document ............................................................................ 6
Safety instructions........................................................................................................................... 7
Location and description of safety decals on the machine....................................................... 14
Road safety equipment and recommendations .......................................................................... 17
Machine specifications................................................................................................ 18
Description and glossary .............................................................................................................. 18
Technical specifications................................................................................................................ 19
Sound levels................................................................................................................................... 19
Putting into service...................................................................................................... 20
Coupling and uncoupling.............................................................................................................. 20
Instructions for transport............................................................................................ 27
Putting the machine into transport position ............................................................................... 27
Conformity with the road regulations .......................................................................................... 27
Contents
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Instructions for work....................................................................................................28
Putting the machine into work position ...................................................................................... 28
Adjustments in working position .................................................................................................29
Machine use ................................................................................................................................... 32
Optional equipment......................................................................................................33
Wheels ............................................................................................................................................ 33
Category 1 ASAE 5279 Quick Hitch Compatible......................................................................... 33
Maintenance and storage ............................................................................................34
Frequency chart............................................................................................................................. 34
Cleaning the machine.................................................................................................................... 35
Lubrication ..................................................................................................................................... 35
Maintenance................................................................................................................................... 38
Storage ........................................................................................................................................... 41
Trouble shooting guide................................................................................................42
Limited warranty...........................................................................................................43
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EL32
Identification of the machine
$IDENTIFICATION OF THE MACHINE
1. Front view
2. Rear view
Identification of the machine
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3. Model identification plate
Please write below the type and serial number of the machine. This information is to be indicated to the dealer for all spare parts orders.
Type: EL32
No:
4. Optional equipment
Tick box corresponding to the equipment fitted on your machine:
Kit no. 1206610: Wheels.
Kit no. 1209270: Category 1 ASAE 5279 Quick Hitch Compatible.
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Safety
$SAFETY
1. Description of symbols used in this document
This symbol indicates a potentially hazardous situation that if not avoided, could result in serious bodily injury.
This symbol is used to identify special instructions or procedures which, if not followed strictly, could result in machinery damage.
This symbol is used to communicate technical information of particular interest.
Safety
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2. Safety instructions
-
Read and follow the safety instructions
Before using the machine, carefully read all the safety instructions in this manual and the warnings placed on the machine.
Before starting work, the operator must be familiar with all machine controls, handling devices and their functions. It is too late to learn once work has been started!
Never let anyone operate the machine who is not trained to do so.
Should you have any difficulties in understanding certain parts in this manual, please contact your KUHN dealer.
Precautions to be taken before carrying out
any operations on the machine
Before leaving the tractor or before adjusting, maintaining or repairing the machine, disengage the PTO drive, turn off the engine, remove ignition key and wait until all moving parts have come to a complete stop.
Introduction
The machine must only be operated, maintained and repaired by competent persons who are familiar with machine specifications and operation and aware of safety regulations for preventing accidents.
The operator must imperatively respect safety instructions in this manual and in the warnings posted on the machine. The operator is also obliged to respect current legislation concerning accident prevention, work safety and public traffic circulation.
Designated use of the machine also means following operation, maintenance and repair recommendations given by the manufacturer, and using only genuine spare parts, equipment and accessories, as recommended by the manufacturer.
The manufacturer is not held liable for any damage resulting from machine applications other than those specified by the manufacturer. Any use other than the designated operation is at the risk and responsibility of the operator.
The manufacturer is not held liable for any damage or accidents resulting from machine modifications carried out by the operator himself or by a third party without previous written agreement from the manufacturer.
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EL32
Safety
Precautions to take before using the
machine
Do not wear loose clothing which could become caught up in moving parts.
Wear the appropriate protective clothing for the work in hand (gloves, shoes, goggles, helmet, ear-protectors, etc.).
Make sure that all operating controls (ropes, cables, rods, etc) are placed so that they cannot be set off accidentally, risking accident or damage.
Before operating the machine, check tightness of nuts and bolts, particularly on fixing elements (tines, forks, blades, knives, etc). Retighten if necessary.
Before operating the machine, ensure that all the safety guards are firmly in place and in good condition. Immediately replace any worn or damaged guard.
Precautions when driving
Precision steering, tractor adherence, road holding and efficient braking are influenced by the type of implement, weight, ballast of front axle, ground or road conditions. It is therefore of the utmost importance to be cautious in every given situation.
Groundspeed must be adapted to ground conditions as well as to roads and paths. Always avoid abrupt changes of direction.
Be particularly cautious when turning corners, paying attention to machine overhang, length, height and weight.
Never use a narrow track tractor on very uneven or steeply sloping ground.
Never leave the tractor seat while the machine is operating.
Carrying people or animals on the machine when working or in transport is strictly forbidden.
Safety
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Precautions when driving on public roads
Dimensions
Depending on the dimensions of the machine, contact the relevant authorities to ensure that it can be legally transported on public roads.
If the machine is over the maximum legal size, follow the local regulations for special transports of oversize equipment.
Gross weight and weight per axle
Check that the tractor's authorized gross weight as well as its lift capacity and maximum weight per axle are not surpassed.
The front axle load (1) must never, under any circumstances, be less than 20% of the tractor's unladen weight. If necessary, add ballast weights to the front or to the rear to preserve the steering and braking efficiency.
Transport position
Before transporting the machine on public roads, place the machine into its transport position, according to the instructions in this manual.
Lightings and signallings.
Before transporting the machine on public roads, ensure that all legally required lightings and signallings are in place.
Ensure that lightings and signallings are clean and in good working order. Replace any missing or broken equipment.
Maximum speed
Always keep to the legal speed limit for driving a tractor­machine assembly on public roads.
Always obey current regulations for driving on roads
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Safety
Precautions when coupling
Before attaching the machine, make sure that it cannot accidentally start moving (chock the wheels) and that the parking stand is in the right position.
Never stand between the tractor and the machine when operating the rear remote control lever of the three point linkage.
Do not stand between the tractor and the machine without ensuring that the parking brake is applied.
PTO shaft
Use only PTO shafts supplied with the machine or recommended by the manufacturer.
The protective shield of the tractor PTO stub, the PTO shaft guards and the protective covering of the machine input shaft must always be in place and in good condition.
Make sure that the PTO shaft guards are secured with the safety chains provided.
Any worn or damaged protection must be replaced immediately. A worn guard or an unprotected PTO shaft can cause a serious or even a lethal accident.
Do not wear loose clothing that could be caught in the rotating PTO shaft.
Before attaching or removing a PTO shaft, or before doing any work on the machine, disengage the PTO drive, turn off the engine, remove ignition key and wait for all moving parts have come to a complete stop.
If the primary PTO shaft is equipped with a slip clutch or a free wheel, these must be fitted on the machine side.
Ensure that the PTO shaft is always correctly fitted and locked into place.
Before connecting the PTO shaft, ensure that the PTO speed (rotational frequency) and directions of rotation are in line with manufacturer's recommendations.
Before engaging the PTO drive, make sure all people and animals are clear from the machine. Never engage the PTO drive when the tractor engine is stopped.
Safety
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When uncoupling the machine, rest the PTO shaft on the support specially provided, and replace protective cover on the PTO stub of the tractor.
Read and follow the instructions in the operator's manual provided with the PTO shaft.
Precautions during manoeuvres
When moving the machine from the transport position to the working position and vice versa, make sure that nobody is within the machine pivoting area.
Remote controlled components
Danger of crushing and shearing can exist when components are operated by hydraulic or pneumatic controls. Keep away from these danger zones.
Safety decals
Safety warning decals to respect, are placed in pictorial form on various parts of the machine. They are there to warn you of potential dangers and to tell you how to avoid accidents.
Always keep the safety decals clean and readable, and replace them when they are worn, damaged, missing or illegible.
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Safety
Waste disposal
Respect the environment! Never spill pollutants (oil, grease, filters etc.) on the ground neither pour them down the drain or discard them in any other place where they could pollute the environment. Never throw away or burn a tire. Always take waste to specialized recycling or waste disposal centers.
Precautions for maintenance and repair
work
Before leaving the tractor or before adjusting, maintaining or repairing the machine, disengage the PTO drive, turn off the engine, remove ignition key and wait until all moving parts have come to a complete stop.
Rest the machine on the ground, release the pressure from the hydraulic circuit and leave the machine to cool down.
Make sure that the parts of the machine that need to be lifted for maintenance or repair work are firmly propped up.
Before any work is done on the electric circuit or before any electric welding is carried out on the attached machine, disconnect the machine from the tractor electrical circuit. Also disconnect alternator and battery terminals.
Repairs on elements under pressure or tension (springs, pressure accumulators, etc.) must only be carried out by competent persons with regulation equipment.
Wear the appropriate protective clothing for the work in hand (gloves, shoes, goggles, helmet, ear-protectors, etc.).
Do not solder, weld or use a blow torch near fluids under pressure or inflammable products.
For your own safety and for correct machine operation, only use original manufacturer parts.
It is strongly recommended to have your machine checked by your Kuhn dealer after each season, especially tools and their attaching hardware.
Safety
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Precautions for machine use
Before each use, check the soil preparation implements and their attachment hardware in accordance with the instructions given in this manual. Replace any worn, damaged or missing soil preparation implement or fastener immediately. For your safety, only use genuine parts !
Check the guards regularly. Immediately replace any damaged or missing element.
Before engaging the PTO drive, lower the machine on the ground. Make sure all the guards are in place. Keep all persons and animals away from the danger zone.
Stay a safe distance from the machine when the cutting tools are in movement.
Never work in reverse.
After disengaging the PTO drive, the rotor can continue rotating for some time. Stay away from the machine until all moving parts have come to a complete standstill.
If an obstacle is hit, disengage the PTO drive, stop the tractor engine, remove the ignition key and wait for all moving parts to come to a complete standstill. Check the entire machine for any damage before resuming work.
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