In buying a Kuhn machine you have chosen wisely. Into it have gone years of thought, research and
improvement. You will find, as have thousands of owners all over the world, that you have the best that
engineering skill and actual field testing can produce. You have purchased a dependable machine, but only
through proper care and operation can you expect to receive the performance and long service built into it.
This manual contains all the necessary information for you to receive full efficiency from your machine. The
performance you get from this machine is largely dependent on how well you read and understand th is manual
and apply this knowledge. Please DO NOT ASSUME YOU KNOW HOW TO OPERATE AND MAINTAIN YOUR
MACHINE before reading this manual carefully. KEEP THIS MANUAL AVAILABLE FOR REFERENCE. Pass
it on to the next owner if you re-sell the machine.
Your KUHN dealer can offer a complete line of genuine KUHN service parts. These parts ar e manufactured and
carefully inspected in the same factory that builds the machine to assure high quality and accurate fitting of any
necessary replacements.
About improvements
We are continually striving to improve our products. It therefore reserves the right to make improvements or
changes when it becomes practical to do so, without incurring any obligations to make changes or additions to
the equipment sold previously.
Designated use of the machine
EL 22 power tillers must only be used for small scale farming such as:
- Lawn seedbed preparation.
- Gardening work.
- Maintenance of private properties.
- Greenhouse work.
Document illustrations
The illustrations in this manual may be based on one typ e of machine only. However, all instructions apply to all
machines covered in this manual.
This symbol indicates a potentially hazardous situation
that if not avoided, could result in serious bodily injury.
Rotary cultivators
EL22
This symbol is used to identify special instructions or
procedures which, if not followed strictly, could result in
machinery damage.
This symbol is used to communicate technical
information of particular interest.
6
Safety
Rotary cultivators
2.Safety instructions
Introduction
The machine must only be operated, maintained and repaired by competent persons who are familiar with
machines' specifications and operation and aware of safety regulations fo r preventing accidents.
The operator must imperatively respect safety instructions in this manual and in the warnings posted on the
machine. The operator is also obliged to respect current le gislation concerning accident prevention, wo rk safety
and public traffic circulation.
Designated use of the machine also means following operation, maintenance and repair recommendations
given by the manufacturer, and using only genuine spare parts, equipment a nd acce sso ries, as r ecom mended
by the manufacturer.
The manufacturer is not held liable for any damage resulting from machine applications other than those
specified by the manufacturer. Any use other than the designated operation is at the risk and responsibility of
the operator.
The manufacturer is not held liable for any damage or accident re sulting from machine modifications carried out
by the operator himself or by a third party without previous written agreement from the manufacturer.
EL22
-
Read and follow the safety instructions
Before using the machine, carefully read all the safety
instructions in this manual and the warnings placed on
the machine.
Before starting work, the operator must be familiar with
all machine controls, handling devices and their
functions. It is too late to learn once work has been
started!
Never let anyone operate the machine who is not traine d
to do so.
Should you have any difficulties in understanding certain
parts in this manual, please contact your KUHN dealer.
Precautions to be taken before carrying out
any operations on the machine
Before leaving the tractor or before adjusting,
maintaining or repairing the machine, disengage the
PTO drive, turn off the engine, remove ignition key and
wait until all moving parts have come to a complete stop
and apply park brake.
Safety
7
Precautions to take before using the
machine
Do not wear loose clothing which could become caught
up in moving parts.
Wear the appropriate protective clothing for the work in
hand (gloves, shoes, goggles, helmet, ear defenders,
etc.).
Ensure that all operating controls (ropes, cables, rods,
etc) are placed so as they cannot be operated
unintentionally and cause damage or injury.
Before operating the machine, check tightness of nuts
and bolts, particularly on fixing elements (tines, forks,
blades, knives, etc). Retighten if necessary.
Before operating the machine, ensure that all the safety
guards are firmly in place and in good condition.
Immediately replace any worn or damaged guard.
Rotary cultivators
EL22
Precautions when driving
Tractor handling, stability, performance and braking
efficiency are all affected by weight distribution, trailed or
mounted implements, additional ballast and driving
conditions. It is therefore of great importance that the
operator exercises caution in every given situation.
Groundspeed must be adapted to ground conditions as
well as to roads and paths. Always avoid abrupt change s
of direction.
Be particularly cautious when turning corners, paying
attention to machine overhang, length, height and
weight.
Never use a narrow track tractor on very uneven or
steeply sloping ground.
Never leave the tractor seat while the machine is
operating.
Carrying people or animals on the machine when
working or in transport is strictly forbidden.
8
Safety
Precautions when driving on public roads
Dimensions
Depending on the dimensions of the machine, contact
the relevant authorities to ensure that it can be legally
transported on public roads.
If the machine is over the maximum legal size, follow the
local regulations for special transportation of oversize
equipment.
Gross weight and weight per axle
Check that the tractor's authorized gross weigh t as well
as its lift capacity and maximum weight per axle are not
exceeded.
The front axle load (1) must never, under any
circumstances, be less than 20% of the tractor's unladen
weight. If necessary, add ballast weights to the front or
to the rear to preserve the steering and braking
efficiency.
Rotary cultivators
EL22
Transport position
Before transporting the machine on public roads, place
the machine into its transport position, according to the
instructions in this manual.
Lights and indicators.
Before transporting the machine on public road s, ensure
that all legally required lightings and signallings are in
place.
Ensure that lightings and signallings are clean and in
good working order. Replace any missing or broken
equipment.
Always obey current regulations for driving
on roads
Maximum speed
Always keep to the legal speed limit for driving a tractormachine assembly on public roads.
Safety
9
Precautions when coupling
Before attaching the machine, make sure that it cannot
accidentally start moving (chock the wheels) and that the
parking stand is in the right position.
Never stand between the tractor and the machine when
operating the three point linkage.
Do not stand between the tractor and the machine
without ensuring that the parking brake is applied.
PTO shaft
Rotary cultivators
EL22
Use only PTO shafts supplied with the machine or
recommended by the manufacturer.
The protective shield of the tractor PTO stub, the PTO
shaft guards and the protective covering of the machine
input shaft must always be in place and in good
condition.
Make sure that the PTO shaft guards are secured with
the safety chains provided.
Any worn or damaged guards must be replaced
immediately. A worn guard or an unpro tecte d PTO shaft
can cause a serious or even a lethal accident.
Do not wear loose clothing that could be caught in the
rotating PTO shaft.
Before attaching or removing a PTO shaft, or before
doing any work on the machine, disengage the PTO
drive, turn off the engine, remove ignition key and wait
for all moving parts have come to a complete stop.
If the primary PTO shaft is equipped with a slip clutch or
a free wheel, these must be fitted on the machine side.
Ensure that the PTO shaft is always correctly fitted and
locked into place.
10
Safety
Before connecting the PTO shaft, ensure that the PTO
speed (rotational frequency) and directions of rotation
are in line with manufacturer's recommendations.
Before engaging the PTO drive, make sure all people
and animals are clear from the machine. Never engage
the PTO drive when the tractor engine is stopped.
When uncoupling the machine, rest the PTO shaft on the
support specially provided, and replace protective cover
on the PTO stub of the tractor.
Read and follow the instructions in the operator's ma nual
provided with the PTO shaft.
Precautions during manoeuvres
When moving the machine from the transport position to
the working position and vice versa, make sure that
nobody is within the machine pivoting area.
Rotary cultivators
EL22
Remote controlled components
Danger of crushing and shearing can exist when
components are operated by hydraulic or pneumatic
controls. Keep away from these danger zones.
Safety decals
Safety warning decals are placed in pictorial form on
various parts of the machine. They are there to warn you
of potential dangers and to tell you how to avoid
accidents.
Always keep the safety decals clean and readable, and
replace them when they are worn, damaged, missing or
illegible.
Safety
11
Waste disposal
Respect the environment! Never spill pollutants (oil,
grease, filters, etc.) on the ground, never pour them
down the drain and never discard them in any other
place where they could pollute the environment. Never
throw away or burn a tyre. Always take waste to
specialized recycling or waste disposal centers.
Precautions for maintenance and repair
work
Before leaving the tractor or before adjusting,
maintaining or repairing the machine, disengage the
PTO drive, turn off the engine, remove ignition key and
wait until all moving parts have come to a complete stop
and apply park brake.
Rest the machine on the gr ound, release the pressure
from the hydraulic circuit and leave the machine to cool
down.
Make sure that the parts of the machine that need to be
lifted for maintenance or repair work are firmly propped
up.
Before any work is done on the electric circuit or before
any electric welding is carried out on the attached
machine, disconnect the machine from the tractor
electrical circuit. Also disconnect alternator and battery
terminals.
Repairs on elements under pressure or tension (springs,
pressure accumulators, etc.) must only be carried out by
competent persons with regulation equipment.
Wear the appropriate protective clothing for the work in
hand (gloves, shoes, goggles, helmet, ear defenders,
etc.).
Do not solder, weld or use a blow torch near fluids under
pressure or inflammable products.
For your own safety and for correct machine operation,
only use original manufacturer parts.
It is strongly recommended to have your machine
checked by your Kuhn dealer after each season,
especially tools and their attaching hardware.
Rotary cultivators
EL22
12
Safety
Precautions for machine use
Before each use, check the soil preparation implements
and their attachment hardware in accordance with the
instructions given in this manual. Replace any worn,
damaged or missing soil preparation implement or
fastener immediately. For your safety, only use genuine
parts !
Check the guards regularly. Immediately replace any
damaged or missing elements.
Before engaging the PTO drive, lower the machine on
the ground. Make sure all the guards are in place. Keep
all persons and animals away from the danger zone.
Stay a safe distance from the machine when the cutting
tools are in movement.
Never work in reverse.
After disengaging the PTO drive, the rotor can continue
rotating for some time. Stay away from the machine until
all moving parts have come to a complete standstill.
If an obstacle is hit, disengage the PTO drive, stop the
tractor engine, remove the ignition key and wait for all
moving parts to come to a complete standstill. Check the
entire machine for any damage before resuming work.
Rotary cultivators
EL22
Safety
13
3.Location and description of safety
decals on the machine
Location of safety decals
Rotary cultivators
EL22
14
Safety
Description of safety decals
Operating instructions (1)
The operators' manual contains all the information
necessary for using the machine safely. It is imperative
to read and comply with all instructions.
Working on the machine (2)
Before leaving the tractor or before adjusting,
maintaining or repairing the machine, disengage the
PTO drive, turn off the engine, remove ignition key and
wait until all moving parts have come to a complete stop
and apply park brake.
Rotary cultivators
EL22
Projections (3)
Stones and other debris projected by the moving parts
can travel a long distance. Always stay at a safe distance
from the machine.
Safety
15
Do not step on the machine (4)
Do not step on the machine : Risk of falling or damaging
the protection device.
Rotary tools (5)
Keep away from rotating elements and from the machine
all the time the engine is running, the PTO drive is
engaged and the rotors are turning.
Rotary cultivators
EL22
16
Safety
4.Road safety equipment and
recommendations
The road safety equipment is mounted in the factory or
by your authorized Kuhn dealer according to current
safety regulations. Always keep to the legal speed limit
for driving a tractor-machine assembly on public roads.
Coupling device3 point linkage category 0 - 1 Quick Hitch and 1
PTO speed540 min
Working width1.26 m (4’16’’)1.47 m (5’)
Working depthfrom 50 to 120 mm (1.96’’ - 4.7’’)
Width in working position:1.64 m (5’45’’)1.85 m (6’10’’)
Power requirement7kW (10 hp)9kW (12 hp)
Maximum allowable DIN engine power18.4 kW (25 hp)
Weight
Rotor speed241 min
Number of blades per rotor2428
153 kg
(337 lb)
-1
-1
EL22
150
167 kg
(368 lb)
3.Sound levels
Sound levels have been measured in accordance with th e me as ur ing meth od s as de fin ed in:
NF EN 1553 "Agricultural machinery - Self-propelled, mounted, semi-mounted and trailed - Common
safety recommendations"
Weighted equivalent continuous acoustic pressure level at the driver's seat (closed cabin) L (A) eq:
The machine adapts to tractors fitted with a 3 point
linkage category 1.
The tractor nominal PTO speed must be 540 min
-1
.
Hitch pin parallelism
Adjust tractor lift rods so that hitch pins are parallel to the
ground.
20
Putting into service
Preparing the machine
Axial or offset working position
EL 22-120
Lateral offset: L = 100 mm (3.94’’).
EL 22-150
Slight offset is possible.
Axial working position:
Rotary cultivators
EL22
Offset working position:
Offset adjustment
Park the machine on an even fairly level
ground.
lower links
- Loosen screw (1).
- Unscrew the 4 nuts (3).
- Slide lower coupling yoke (4) to the required position.
- Tighten the 4 nuts (3).
• Torque: 8.5 daN m (63 lbf ft).
- Adjust sliding guard (2) position to fully cove r machine
front part between lower coupling yokes and machine
ends:
- Distance D between sliding guard and lower coupling
yokes must not exceed 60 mm (2.4’’).
- Tighten screw (1).
• Torque: 8.5 daN m (63 lbf ft).
- Proceed the same way on the other side.
Putting into service
21
Categories of linkage
The machine is fitted with 2 attachment yokes that can
be turned over in order to o ffe r t he f ollo win g a ttachment
possibilities:
- Category 0 linkage:
• X: 305 mm (10’’).
• Y: 500 mm (17.68’’).
Rotary cultivators
EL22
- Remove the 4 nuts (1).
- Turn over yoke (2).
- Fit yoke (2) on frame (3) using clamps (4).
- Reinstall the 4 nuts (1).
• Torque: 8.5 daN m (63 lbf ft).
22
Putting into service
- Category 1 Quick Hitch linkage:
• X: 382 mm (13’’).
• Y: 683 mm (22.90’’).
Rotary cultivators
EL22
- Remove the 4 nuts (1).
- Turn over yoke (2).
- Fit yoke (2) on frame (3) using clamps (4).
- Reinstall the 4 nuts (1).
• Torque: 8.5 daN m (63 lbf ft).
Putting into service
23
- Category 1 linkage:
• X: 440 mm (15.32’’).
• Y: 683 mm (22.90’’).
Rotary cultivators
EL22
- Remove the 4 nuts (1).
- Turn over yoke (2).
- Fit yoke (2) on frame (3) using clamps (4).
- Reinstall the 4 nuts (1).
• Torque: 8.5 daN m (63 lbf ft).
24
Putting into service
Coupling the machine
- Lower the tractor three-point linkage.
- Secure each hitch pin with lynch pin.
This procedure provides maximum machine
clearance in transport position.
Rotary cultivators
EL22
- Attach the top link to the hitch pin.
- Secure hitch pin with lynch pin.
- Raise tractor lift linkage to free parking stand.
- Remove lynch pin (1).
- Raise and lock parking stand.
Putting into service
25
Primary PTO shaft
Make sure that the PTO shaft is correctly
adjusted, to avoid premature wear and tear.
The tractor PTO stub must rotate at a speed of 540 min-1.
Separate the two half PTO shafts and connect them to
the machine's input shaft and to the tractor PTO stub.
Check the length of the PTO shaft:
- When the PTO shaft is in its maximum overlap
position (retracted), tubes should not butt against the
yokes. As a safety measure, a clearance (L) of at least
25 mm (1’’) must be maintained.
- When the PTO shaft is in its maximum extended
position, the tube overlap must be more than
250 mm (10’’).
Rotary cultivators
EL22
If this is not the case:
• Mark length (H) to cut when the transmission is the
maximum overlap position.
• Shorten the guard tubes and the tr ansmission tubes
by the same length.
• Bevel and clean the tubes.
• Grease the inside of the outer tube.
Never operate the PTO shaft at an angle X exceeding
30°.
26
Putting into service
To avoid serious accidents, the PTO drive
shaft guards must be properly in place and
fixed with the chains provided.
On the machine side, attach PTO shaft guard chain (1)
around the frame tube.
Immediately replace any worn or damaged
guard.
Rotary cultivators
EL22
Shear bolt torque limiter
The PTO shaft is fitted with a shear bolt torque limiter on
machine side.
Under difficult working conditions (stony), which may
stop the machine, the shear bolt will shear.
Before adjusting, maintaining or repairing
the machine, turn off ignition key and wait
until all moving parts have come to a
complete stop.
Shear bolt replacement:
- Remove guard (1).
- Remove the fragments of the bolt from the jaws.
- Match the holes in the jaws.
- Fit a new bolt (2) inside yoke.
Part no. 80060850
- Screw up and tighten the self-locking nut moderately.
Part no. 80200830
To ensure that the torque limiter works
properly, use only KUHN shear bolts.
Putting into service
27
Uncoupling the machine
- Lower and lock parking stand.
- Lower the tractor three-point linkage to rest the
machine on the ground.
- Disconnect the PTO shaft from the tractor.
- Detach the top link from the machine end.
- Secure primary PTO shaft using chain (1).
- Release the lower links.
The machine is uncoupled.
Handling
Rotary cultivators
EL22
When lifting this equipment, use appropriate
lift straps, chains or any other equipment, in
perfect working order, complying with safety
standards in force for this type of equipment,
and with capacities that exceed the total
weight of the unit, as listed in this manual.
Use lifting point (1).
28
Putting into service
$Instructions for transport
Before placing the machine into transport
position:
Wait until the rotating parts have come to a
complete stop.
1.Putting the machine into transport
position
The transport position is obtained by raising the tractor's
three-point linkage.
Rotary cultivators
EL22
Never engage the tractor PTO drive when t he
machine is in transport position.
2.Conformity with the road regulations
Check that reflectors are clean.
Before driving the machine on public roads,
ensure that the machine complies with
current highway code regulations.
Instructions for transport
29
$Instructions for work
1.Putting the machine into work
position
From the transport position:
- Lower the tractor lift linkage until the rear roller
touches the ground.
Check overlap of PTO shaft after a change in
hitch frame position.
Rotary cultivators
EL22
2.Adjustments in working position
Working depth
Adjusting the working depth with skids and parking
stand:
The working depth is set by the skid height:
- Lift the machine slightly off the ground.
- Check that parking stand is in upper posit ion (1).
- Loosen screw (2).
- Remove screw (3 ).
- Position skid in hole corresponding to the required
adjustment.
- Reinstall screw (3).
• Torque: 4.9 daN m (3.6 lbf ft).
- Tighten screw (2).
• Torque: 4.9 daN m (3.6 lbf ft).
Relations between the working depth and the
skid position:
Position (1) = 50 mm (2’’).
Position (2) = 120 mm (4.7’’).
30
Instructions for work
Rear hood adjustment
The rear hood adjustment is one of the factors governing
the tilth degree.
To obtain a coarser tilth, the hood can be raised.
To obtain a finer tilth, the hood can be lowered.
- Adjust hood height using chain (1).
Rotary cultivators
EL22
Instructions for work
31
3.Machine use
Before engaging the machine in the ground:
- Check that nobody is within the machine pivoting area.
- If there is someone, make sure the person moves away.
Pay particular attention if working on very uneven grounds.
If using a tractor with a cab that is not sound-proofed or pressurized, the operator must use
individual protection equipment:
Ear protections, if the noise exceeds normal exposure limits.
Anti-dust mask if working in very dry conditions or when large quantities of dust are lifted.
Rotary cultivators
EL22
Before engaging the machine in the ground.
- Engage the tractor PTO and slowly increase the
speed up to 540 min
- Wait until this rotation speed is reached.
Work only in straight lines, raise the machine from the
ground before changing direction.
Check blade condition before each use or
immediately after hitting an obstacle.
Groundspeed
Groundspeed must be adapted to the encountered
working conditions.
-1
.
32
Instructions for work
$Optional equipment
1.Transmission with friction slip clutch
Part no. 4700053.
Check the condition of the friction slip clutch:
- Loosen nuts to release friction discs (a).
- Let the friction discs slip for a few seconds (b).
Rotary cultivators
EL22
- Tighten nuts until distance (L) is 28.5 mm (1.13’’).
Do not fully tighten springs to prevent
damage on drive elements.
Loosen at least by 1/2 turn.
The friction slip clutch is ready to function.
Optional equipment
33
2.Category 1 ASAE 5279 Quick Hitch
Compatible
Kit no. 1209270.
Rotary cultivators
EL22
34
Optional equipment
$Maintenance and storage
Before leaving the tractor or before
adjusting, maintaining or repairing the
machine, disengage the PTO drive, turn off
the engine, remove ignition key and wait until
all moving parts have come to a complete
stop and apply park brake.
1.Cleaning the machine
Rotary cultivators
EL22
Regularly clean the rotor and the machine inner panels.
2.Lubrication
Clean grease nipples before greasing.
Lubricate with SHELL multi-purpose grease
grade NLGI 2.
PTO shaft
- Every 8 hours:
• universal joints (1).
• transmission tube (2).
- Every 40 hours:
• guide rings (3).
• locking pins (4).
Lubricate with SHELL multi-purpose grease
grade NLGI 2.
Maintenance and storage
35
3.Maintenance
Central gearbox
The main gearbox is lubricated for life and does not
require regular maintenance.
The central gearbox is lubricated for life with 0.45
kg(1 lb) grade NLGI 0 SHELL ALVANIA WR0
semi-fluide grease (extreme pres su re ).
Side gearbox
The side gearbox is lubricated for life and does not
require regular maintenance.
Rotary cultivators
EL22
The angle gearbox is lubricated with 0.75 L (0.20
US gal) of SHELL SPIRAX A extreme-pressure
oil for mechanical transmissions with viscosity
grade 80W90 and API grade GL5.
Tool replacement
Immediately replace worn or damaged parts
with genuine KUHN parts.
- Right blades: Part no. 51503300.
- Left blades: Part no. 51503200.
Tool replacement
- Lower the machine.
- Uncouple PTO shaft on machine side.
- The machine rotor is factory set with C-blades.
- Fitting of 2 pairs of blades per flange:
• 2 right blades and 2 left blades.
- Partial replacement:
• Replace concerned tools.
• Tightening torque: 11 daN m (81 lbf ft)
To distinguish right blades from left blades, note
that the sharp edge faces the rotor direction of
rotation (1).
36
Maintenance and storage
Blade mounting chart.
Rotary cultivators
EL22
Number of rotor flanges67
Type of fittingType of bladesNumber of blades
1 pairs of blades
per flange
Drive chain tension
The automatic tensioning device ensures correct tension
throughout the chain's service life.
Right blades1214
Left blades1214
4.Storage
EL 22
120
EL 22
150
At the end of each season
- Clean the machine thoroughly:
• The rotor.
• The inner panels.
- Touch up any areas of damaged paintwork.
- Put the machine under cover in a dry place.
- Remove and service the PTO shaft. Follow the
instructions in the PTO shaft operating manual.
- Check all tools and their fasteners.
At the start of each season
- Re-read the operators' manual.
- Check the condition of the friction slip clutch.
- Check that all nuts and bolts are sufficiently tightened.
- Make sure all the guards are in place.
- Replace any lost or damaged cover.
Maintenance and storage
37
Rotary cultivators
$Trouble shooting guide
Problem Cause Remedy
Noisy drive when lifting
the machine.
Noisy drive during
work.
Excessive power
requirement. (Very wet
working conditions).
Important ground
projections to the rear.
Excessive power
requirement. (Dry
working conditions).
Tilth is too coarse.
Irregular mix of plant
residues.
Ridging accross the
path width.
Top link of 3-point hitch badly
positioned/adjusted.
Excessive lifting height.Limit the lift linkage stroke.
Machine tilted to the front or
rear (excessive pitch angle).
Insufficient machine side to
side stabilization.
Working depth too deep.
Excessively worn tools.
Incorrect hood positioning.Adjust hood position.
Working depth too deep.
Incorrect hood positioning.Adjust hood position.
Excessive ground speed.Reduce ground speed.
Incorrect hood positioning.Adjust hood position.
Working depth insufficient.
tractor-machine unit swaying.
Position top link parallel to the
lower links.
Lengthen or shorten top link to
set the machine horizontally
during work.
Adjust stabilizers of lower links
to prevent machine side to side
or up and down movements.
Set and control the working
depth.
Replace the whole set of tools
to ensure rotor balance.
Set and control the working
depth.
Set and control the working
depth.
Modify one or several
adjustment parameters:
- Reduce ground speed.
- Increase working
depth.
- Adjust hood position.
EL22
38
Trouble shooting guide
$Limited warranty
Rotary cultivators
EL22
Limited warranty
39
Rotary cultivators
EL22
40
Limited warranty
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