KUHN ALTOR 6070, ALTOR 4560, ATHENOR 6070, ALTOR 7560 Operator's Manual

OPERATOR'S MANUAL
AN055AGB C
Silo unloader - Straw Spreader

ALTOR 6070

AN055AGB C
- English - 02-2010
ALTOR 6070
$Dear Owner
In buying a Kuhn machine you have chosen wisely. Into it have gone years of thought, research and improvement. You will find, as have thousands of owners all over the world, that you have the best that engineering skill and actual field testing can produce. You have purchased a dependable machine, but only through proper care and operation can you expect to receive the performance and long service built into it.
This manual contains all the necessary information for you to receive full efficiency from your machine. The performance you get from this machine is largely dependent on how well you read and understand th is manual and apply this knowledge. Please DO NOT ASSUME YOU KNOW HOW TO OPERATE AND MAINTAIN YOUR MACHINE before reading this manual carefully. KEEP THIS MANUAL AVAILABLE FOR REFERENCE. Pass it on to the next owner if you re-sell the machine.
Your KUHN dealer can offer a complete line of genuine KUHN service parts. These parts ar e manufactured and carefully inspected in the same factory that builds the machine to assure high quality and accurate fitting of any necessary replacements.

About improvements

We are continually striving to improve our products. It therefore reserves the right to make improvements or changes when it becomes practical to do so, without incurring any obligations to make changes or additions to the equipment sold previously.

Designated use of the machine

The silo unloader-straw spreader ALTOR 6070 must only be used for the purpose for which it is designed: unloading silage from the silo, loading round or rectangular bales, transport, distribution in feeding areas and spreading straw in animal bedding areas.

Dear Owner

1
Silo unloader - Straw Spreader
ALTOR 6070
$Contents
Dear Owner.....................................................................................................................1
Contents..........................................................................................................................2
Identification of the machine.........................................................................................5
Front view..........................................................................................................................................5
Rear view.. .......................................... ... .... ... ... .......................................... ... ... .... ... ... ........................5
Model identification plate ................................................................................................................6
Optional equipment..........................................................................................................................6
Safety...............................................................................................................................7
Description of symbols used in this document.............................................................................7
Safety instructions...........................................................................................................................8
Location and description of safety decals on the machine .......................................................18
Road safety equipment and recommendations...........................................................................21
Machine specifications................................................................................................22
Description and glossary...............................................................................................................22
Technical specifications................................................................................................................24
Sound levels ......... ... ... .... ... ... ... .... ............................................. ......................................................27
Putting into service......................................................................................................28
Description of control elements....................................................................................................28
Coupling and uncoupling..............................................................................................................37
Walkway with dual control.............................................................................................................41
2
Swivel chute....................................................................................................................................42
Mixing hopper.................................................................................................................................43

Contents

ALTOR 6070
Instructions for transport............................................................................................ 49
Conformity with the road regulations ... ... .... ... .............................................................................49
Instructions for work...................................................................................................50
Preliminary checks.........................................................................................................................50
Functional check, no load.............................................................................................................51
Silage unloading.............................................................................................................................53
Loading bales.......................................... ............................................. ..........................................55
Adjustment setting.........................................................................................................................57
Distribution.....................................................................................................................................58
Straw blowing.................................................................................................................................63
Optional equipment.....................................................................................................65
Hydraulic unit .................................................................................................................................65
Leg with holes ................................................................................................................................67
Homokinetic transmission with free wheel and friction limiter .................................................68
Weighing unit..................................................................................................................................68
Maintenance and storage............................................................................................ 69
Greasing and oil change................................................................................................................69
Control storage...............................................................................................................................75
Cleaning the conveyor...................................................................................................................77
Conveyor chain tension.................................................................................................................78
Checking and adjusting the sections. ... ... .... ... ... ... ................................................. ... ... ................79
Contents
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Silo unloader - Straw Spreader
ALTOR 6070
Belt tension.....................................................................................................................................80
Changing oil and checking levels.................................................................................................82
Tyres................................................................................................................................................83
Storage............................................................................................................................................84
Maintenance....................................................................................................................................85
Trouble shooting guide................................................................................................86
Limited warranty...........................................................................................................91
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Contents

1. Front view

ALTOR 6070
$Identification of the machine

2. Rear view

Identification of the machine

5

3. Model identification plate

Please write below the type and serial number of the machine. This information is to be indicated to the dealer for all spare parts orders.
Type:
Serial no.:
Silo unloader - Straw Spreader
ALTOR 6070

4. Optional equipment

Tick box corresponding to the equipment fitted on your machine:
Kit no. 1926193: Hydraulic unitKit no. 1926207: Weighing unitKit no. 1936023: Programmable weighing unitKit no. 1926178: Homokinetic transmission with free wheel and friction limiterKit no. 1926174: Leg with holes
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Identification of the machine
$Safety

1. Description of symbols used in this document

This symbol indicates a potentially hazardous situation that if not avoided, could result in serious bodily injury.
Silo unloader - Straw Spreader
ALTOR 6070
This symbol is used to identify special instructions or procedures which, if not followed strictly, could result in machinery damage.
This symbol is used to communicate technical information of particular interest.

Safety

7
Silo unloader - Straw Spreader
ALTOR 6070

2. Safety instructions

Introduction
The machine must only be operated, maintained and repaired by competent persons who are familiar with machines' specifications and operation and aware of safety regulations for preventing accidents.
The operator must imperatively respect safety instructions in this manual and in the warnings posted on the machine. The operator is also obliged to respect curren t legislation concerning accident prevention, wor k safety and public traffic circulation.
Designated use of the machine also means following operation, maintenance and repair recommendations given by the manufacturer, and using o nly ge nuine spa re parts, e qu ipme nt an d accessori es, as reco mme nde d by the manufacturer.
The manufacturer is not held liable for any damage resulting from machine applications other than those specified by the manufacturer. Any use other than the designated operation is at the risk and responsibility of the operator.
The manufacturer is not held liable for any damage or accident resulting from ma chine modifications carried out by the operator himself or by a third party without previous written agreement from the manufacturer.
Read and follow the safety instructions
Before using the machine, carefully read all the safety instructions in this manual and the warnings placed on the machine.
Before starting work, the operator must be familiar with all machine controls, handling devices and their functions. It is too late to learn once work has been started!
Never let anyone operate the machine who is not trained to do so.
Should you have any difficulties in understanding certain parts in this manual, please contact your KUHN dealer.
Precautions to be taken before carrying out
any operations on the machine
Before leaving the tractor or before adjusting, maintaining or repairing the machine, disengage the PTO drive, turn off the engine, remove ignition key and wait until all moving parts have come to a complete stop and apply park brake.
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Safety
Precautions to take before using the machine
Do not wear loose clothing which could become caught up in moving parts.
Wear the appropriate protective clothing for the work in hand (gloves, shoes, goggles, helmet, ear defenders, etc.).
Ensure that all operating controls (ropes, cables, rods, etc) are placed so as they cannot be operated unintentionally and cause damage or injury.
Before operating the machine, check tightness of nuts and bolts, particularly on fixing elements (tines, forks, blades, knives, etc). Retighten if necessary.
Before operating the machine, ensure that all the safety guards are firmly in place and in good condition. Immediately replace any worn or damaged guard.
Silo unloader - Straw Spreader
ALTOR 6070
Precautions when driving
Tractor handling, stability, performance and braking efficiency are all affected by weight distribution, trailed or mounted implements, additional ballast and driving conditions. It is therefore of great importance that the operator exercises caution in every given situation.
Groundspeed must be adapted to ground conditions as well as to roads and paths. Always avoid abrupt changes of direction.
Be particularly cautious when turning corners, paying attention to machine overhang, length, height and weight.
Never use a narrow track tractor on very uneven or steeply sloping ground.
Never leave the tractor seat while the machine is operating.
Carrying people or animals on the machine when working or in transport is strictly forbidden.
Safety
9
Precautions when driving on public roads
Dimensions
Depending on the dimensions of the machine, contact the relevant authorities to ensure that it can be legally transported on public roads.
If the machine is over the maximum legal size, follow the local regulations for special transportation of oversize equipment.
Gross weight and weight per axle
Check that the tractor's authorized gross weight as well as its lift capacity and maximum weight per axle are not exceeded.
The front axle load (1) must never, under any circumstances, be less than 20% of the tractor's unladen weight. If necessary, add ballast weights to the front or to the rear to preserve the steering and braking efficiency.
Silo unloader - Straw Spreader
ALTOR 6070
Transport position
Before transporting the machine on public roads, place the machine into its transport position, according to the instructions in this manual.
Lights and indicators.
Before transporting the machine on public roads, ensure that all legally required lightings and signallings are in place.
Ensure that lightings and signallings are clean and in good working order. Replace any missing or broken equipment.
Always obey current regulations for driving on roads
Maximum speed
Always keep to the legal speed limit for driving a tractor­machine assembly on public roads.
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Safety
Precautions when coupling
Before attaching the machine, make sure that it cannot accidentally start moving (chock the wheels) and that the parking stand is in the right position.
The machine must only be attached to the hitch points provided for this purpose.
Never stand between the tractor and the machine when operating the three point linkage.
Do not stand between the tractor and the machine without ensuring that the parking brake is applied.
Hydraulic circuit
Silo unloader - Straw Spreader
ALTOR 6070
Caution! The hydraulic circuit is under high pressure. Maximum pressure at work: 215 bar.
Before connecting hoses to the tractor hydraulics, ensure that tractor and machine circuits are not under pressure. Before disconnecting a hose, depressurize the hydraulic circuit.
To avoid making incorrect connectio ns, mark hydraulic couplers and corresponding hoses with colors. WARNING! Functions could be reversed (for example: lift/lower) and cause accidents.
Regularly check the hydraulic hoses. In case of normal wear, replace the hydraulic hoses every 5 years. Damaged or worn hoses must immediately be r eplaced. When replacing the hydraulic hoses, only use hoses with the specification recommended by the manufacturer of the machine.
To locate a leak, use appropriate means. Protect body and hands from liquid under pressure.
Any liquid under pressure (particularly oil from hydraulics) can penetrate the skin and cause severe injury. If injured, see a doctor immediately, there could be danger of infection.
Before any adjustments, maintenance or repairs are carried out, lower the machine to the ground, depressurize the hydraulics, turn off the engine, remove ignition key and wait until all moving parts have come to a complete stop.
Safety
11
PTO shaft
Use only PTO shafts supplied with the machine or recommended by the manufacturer.
The protective shield of the tractor PTO stub, the PTO shaft guards and the protective covering of the machine input shaft must always be in place and in good condition.
Make sure that the PTO shaft guards are secured with the safety chains provided.
Any worn or damaged guards must be replaced immediately. A worn guard or an unpro tecte d PTO shaft can cause a serious or even a lethal accident.
Do not wear loose clothing that could be caught in the rotating PTO shaft.
Before attaching or removing a PTO shaft, or before doing any work on the machine, disengage the PTO drive, turn off the engine, remove ignition key and wait for all moving parts have come to a complete stop.
If the primary PTO shaft is equipped with a slip clutch or a free wheel, these must be fitted on the machine side.
Ensure that the PTO shaft is always correctly fitted and locked into place.
Before connecting the PTO shaft, ensure that the PTO speed (rotational frequency) and directions of rotation are in line with manufacturer's recommendat ion s.
Before engaging the PTO drive, make sure all people and animals are clear from the machine. Never engage the PTO drive when the tractor engine is stopped.
When uncoupling the machine, rest the PTO shaft on the support specially provided, and replace protective cover on the PTO stub of the tractor.
Read and follow the instructions in the operator's manual provided with the PTO shaft.
Silo unloader - Straw Spreader
ALTOR 6070
12
Safety
Precautions during manoeuvres
When moving the machine from the transport position to the working position and vice versa, make sure that nobody is within the machine pivoting area.
Remote controlled components
Danger of crushing and shearing can exist when components are operated by hydraulic or pneumatic controls. Keep away from these danger zones.
Tyres
Contrôler régulièrement la pression des pneumatiques. Respecter la pression indiquée par le constructeur. Le montage, le démontage et la réparation de roues et des pneumatiques ne doivent être réalisés que par des personnes ayant les connaissances nécessaires pour le faire et disposant de l’outillage réglementaire approprié. Avant toute intervention sur les roues ou sur les pneumatiques, faire reposer la machine au sol et mettre en place des cales de roues pour éviter un déplacement accidentel.
Silo unloader - Straw Spreader
ALTOR 6070
Safety decals
Safety warning decals are placed in pictorial form on various parts of the machine. They are there to warn you of potential dangers and to tell you how to avoid accidents.
Always keep the safety decals clean and readable, and replace them when they are worn, damaged, missing or illegible.
Safety
13
Waste disposal
Respect the environment! Never spill pollutants (oil, grease, filters, etc.) on the ground, never pour them down the drain and never discard them in any other place where they could pollute the environment. Never throw away or burn a tyre. Always take waste to specialized recycling or waste disposal centers.
Precautions for maintenance and repair
work
Before leaving the tractor or before adjusting, maintaining or repairing the machine, disengage the PTO drive, turn off the engine, remove ignition key and wait until all moving parts have come to a complete stop and apply park brake.
Rest the machine on the gr ound, release the pressure from the hydraulic circuit and leave the machine to cool down.
Make sure that the parts of the machine that need to be lifted for maintenance or repair work are firmly propped up.
Before any work is done on the electric circuit or before any electric welding is carried out on the attached machine, disconnect the machine from the tractor electrical circuit. Also disconnect alternator and battery terminals.
Repairs on elements under pressure or tension (springs, pressure accumulators, etc.) must only be carried out by competent persons with regulation equipment.
Wear the appropriate protective clothing for the work in hand (gloves, shoes, goggles, helmet, ear defenders, etc.).
Do not solder, weld or use a blow torch near fluids under pressure or inflammable products.
For your own safety and for correct machine operation, only use original manufacturer parts.
Silo unloader - Straw Spreader
ALTOR 6070
14
Safety
Projection of stones and foreign objects
For driver safety, always use a tractor equipped with a cab. Even when the machine is used in accordance with its purpose, objects may be projected. Stones and other foreign objects projected by the movin g parts can tr avel a considerable distance. Keep all persons and animals away from the danger zone.
Precautions for machine use
Silo unloader - Straw Spreader
ALTOR 6070
Before using the machine, check tools (tines) and their attachment hardware in accordance with the instructions of the present manual.
Check the guards regularly. Immediately replace any damaged or missing elements.
Before engaging the pto drive, lower the rotors onto the ground. Make sure all the guards are in place. Keep all persons and animals away from the danger zone.
After the power source has stopped, the rotors can continue turning for a time. Stay away from the machine until all moving parts have come to a complete standstill.
If an obstacle is hit, disengage the PTO drive, stop the tractor engine, remove the ignition key and wait for all moving parts to come to a complete standstill. Check the entire machine for any damage before resuming work.
Safety
15
Precautions and prevention of fire risk
Your machine works with moving parts (bale separator(s), turbine) and highly inflammable products.
There is therefore a real risk of fire resulting from:
- Overheating of the power takeoff friction limiter. Please do not use this limiter excessively. If smoke issues from the transmission, stop the machine immediately and leave the limiter to cool outside the buildings.
- Winding strink or products at the ends of the bale separator(s). Each time, before using the machine, check the ends of the bale separator(s) to remove products which have become wound round or have accumulated in this area.
- Worn bearing. Grease bearings regularly and check their condition.
- Sparks caused by pebbles or metal objects in the straw.
Silo unloader - Straw Spreader
ALTOR 6070
It is highly recommended to have an extinguisher which has been checked and maintained, on your tractor. Recommended types: sprayed water + additive, ABC powder.
It is strictly prohibited to use your machine stationary inside a building.
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Safety
Silo unloader - Straw Spreader
ALTOR 6070
Safety
17

3. Location and description of safety decals on the machine

Silo unloader - Straw Spreader
ALTOR 6070
18
Safety
Description of safety decals
Operating instructions (1)
The operators' manual contains all the information necessary for using the machine safely. It is imperative to read and comply with all instructions.
Working on the machine (2)
Before leaving the tractor or before adjusting, maintaining or repairing the machine, disengage the PTO drive, turn off the engine, remove ignition key and wait until all moving parts have come to a complete stop and apply park brake.
Silo unloader - Straw Spreader
ALTOR 6070
You must totally stop the machine before changing speed (3)
Crushing area (4)
Never operate in an area where there is a crushing risk before all moving parts have come to a complete stop.
Safety
19
Tire pressure (5)
Check the fixing of the wheels and the tire pressure regularly.
Speed (6)
Always keep to the legal speed limit of 25 km/h for driving a tractor-machine assembly on public roads.
Silo unloader - Straw Spreader
ALTOR 6070
Conveyor chain tension (7)
Check the tension of the conveyor chains regularly.
Greasing the cylinder rod (8)
Grease the cylinder rods in contact with the outside.
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Safety

4. Road safety equipment and recommendations

The road safety equipment is mounted in the factory or by your authorized Kuhn dealer according to current safety regulations. Always keep to the legal speed limit for driving a tractor-machine assembly on public roads . Whatever the speed, we recommend, for everyones' safety, not to exceed a maximum speed of 25.
- The lighting consists of:
• 2 Tail lights
• 2 reflective triangles (2)
Silo unloader - Straw Spreader
ALTOR 6070
Safety
21
$Machine specifications

1. Description and glossary

0
Silo unloader - Straw Spreader
ALTOR 6070
1 : Deflector 2 : Swivel chute 3 : Walkway with dual control 4 : Hand rail 5 : Platform 6 : Ladder 7 : Drawbar 8 : Drive shaft support 9 : Towing eye 10 : Parking stand
11 : Gearbox 12 : Discharge chute 13 : Axle 14 : Wheel 15 : Body
22

Machine specifications

ALTOR 6070
0
1 : Bale separator 2 : Hook cylinder 3 : Hook 4 : Hook scraper 5 : Rear lights 6 : Body cylinder 7 : Arm cylinder
Machine specifications
23

2. Technical specifications

Silo unloader - Straw Spreader
ALTOR 6070
24
Machine specifications
ALTOR 6070
Ref. Description ALTOR 6070
A Overall width 2,42 m (7’11’’) B Overall length on the machine on the ground 6,25 m (20’6’’) C Overall height with machine on the ground 2,22 m (7’3’’) D1* Maximum height of the machine on the ground 4,81 m ( 15’9’’) D2* Maximum dimensions with axle at highest setting 5,64 m (18’6’’) E Lateral offset on chute side (closed) 1,24 m (4’1’’) E Lateral offset on chute side (maximum) 2,00 m (6’7’’) F Left lateral offset 1,18 m (3’10’’) G Length inside body 3,57 m (11’9’’) H Width inside body 1,50 m (4’11’’) I Height inside body without arms 1,32 m (4’4’’)
Height inside body with arms 1,52 m (5’)
J Min. height of coupling 0,04 m (0’2’’)
K
L* Distribution height:
M Recommended maximum silage unloading height 3,38 m (11’1’’) N Track 2,06 m (6’9’’) O Wheelbase 4,25 m (13’11’’) P Height in transport position 2,66 m (8’9’’) Q Width at wheels 2,36 m (7’9’’)
Maximum height of silage unloading with the machine on the
ground
Minimum 0,73 m (2’5’’)
max. 2,29 m (7’6’’)
Unloaded weight in working order 3960 kg (8730 Lb)
Weight on the axle:
4.40 m (14’5’’)
Unladen 3080 kg (6790 Lb)
Maximum 4800 kg (10582 Lb)
Weight on the ring:
Unladen 880 kg (1940 Lb)
Maximum 910 kg (2006 Lb)
Total loaded weight 5710 kg (12588 Lb)
Machine specifications
25
Silo unloader - Straw Spreader
ALTOR 6070
Ref. Description ALTOR 6070
Capacity 6,5 m3 (230 cu.ft)
Working load 1750 kg (3858 Lb)
Tyres 285 x 70 R 19.5
Tyre pressure 6,5 bar (94 psi)
Minimum drawbar power 65 hp / 48 kW
Minimum drawbar power with belt 80 hp / 59 kW
Traction pressure required:
Minimum 170 bar (2466 psi)
Maximum 190 bar (2756 psi)
Minimum tractor output: Machine without hopper 30 l/mn (8 gal/mn)
Minimum tractor output: Machine with hopper 45 l/mn (11 gal/mn)
Maximum tractor output 60 l/mn (16 gal/mn)
Optional equipment
Mixing hopper
Loading height with machine horizontal 1,55 m (5’1’’)
Loading height with machine on the ground 1.42 m (4’8’’)
Overall length of the machine with hopper 6.25 m (20’6’’)
Swivel chute
Height of machine horizontal, with chute retr acted 2.66 m (8’9’’)
Height of machine horizontal, with chute not retracted 2.93 m (9’7’’)
Hydraulic unit
Flow 45 l/mn (11 gal/mn)
Tank capacity 60 L (16 gal)
* Depending on the tractor. (Take account of the lift height)
26
Machine specifications
ALTOR 6070

3. Sound levels

Sound levels have been measured in accordance with th e me as ur ing meth od s as de fin ed in:
NF EN 1553 "Agricultural machinery - Self-propelled, mounted, semi-mounted and trailed - Common safety recommendations"
Weighted equivalent continuous acoustic pressure level at the driver's seat (closed cabin) L (A) eq: Tractor only: 68,1 dB (A) Tractor + machine: 73 dB (A)
Machine specifications
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