KUHN FC3160TCD, 3560TCD, 4060TCD Operator's Manual

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KN284DGB B

Read carefully before starting the machine

OPERATOR'S MANUAL

Mower conditioner

D0001 > E0000

FC3160TCD-3560TCD-4060TCD

KN284DGB B

- English - 02-2015

1. - Dear Owner

FC3160TCD-3560TCD-4060TCD

KN284DGB B

Mower conditioner

1. Dear Owner

In buying a Kuhn machine you have chosen wisely. Into it have gone years of thought, research and improvement. You will find, as have thousands of owners all over the world, that you have the best that engineering skill and actual field testing can produce. You have purchased a dependable machine, but only through proper care and operation can you expect to receive the pe rformance and long ser vice built into it.

This manual contains all the necessary information for you to receive full efficiency from your machine. The performance you get from this machine is largely dependent on how well you read and understand this manual and apply this knowledge. Please DO NOT ASSUME YOU KNOW HOW TO OPERATE AND MAINTAIN YOUR MACHINE before reading this manual carefully. KEEP THIS MANUAL AVAILABLE FOR REFERENCE. Pass it on to the next owner if you re-sell the machine.

Your KUHN dealer can offer a complete line of genuine KUHN service parts. These parts are manufactured and carefully inspected in the same factory that builds the machine to assure high quality and accurate fitting of any necessary replacements.



About improvements

We are continually striving to improve our products. It therefore reserves the right to make improvements or changes when it becomes practical to do so, without incurring any obligations to make changes or additions to the equipment sold previously.



Wear parts

Wearing parts fitted on our machines have been tested in very different situations to optimize their service life. Nevertheless, the service life depends highly on the conditions of use (products to handle, soil, weather conditions, etc...).



Designated use of the machine

The FC3160TCD-FC3560TCD-FC4060TCD mower conditioner must only be used for the work for which it has been designed: mowing on the ground of hay fields, grass silage fields and improved pastures for the purpose of harvesting fodder for feeding livestock.

From a safety point of view, the machine is not designed to mow road sides.



Document illustrations

The illustrations in this manual may be based on one type of machine only. However, all instructions apply to all machines covered in this manual.

FC3160TCD-3560TCD-4060TCD

2. - Contents

KN284DGB B

Mower conditioner

2. Contents

1. Dear Owner .....................................................................................................................1

2. Contents..........................................................................................................................2

3. Identification of the machine.........................................................................................5

3.1 Front view ..................................................................... ... .... ... ......................................................... 5

3.2 Rear view......................................................................................................................................... 5

3.3 Model identification plate .................................................................................................................6

3.4 Optional equipment.......................................................................................................................... 7

4. Safety...............................................................................................................................8

4.1 Description of symbols used in this document.................................................................................8

4.2 Safety instructions ........................................................................................................................... 9

4.2.1 Introduction.........................................................................................................................9

4.2.2 Read and follow the safety instructions.............................................................................. 9

4.2.3 Safety decals.................................................................................................................... 10

4.2.4 Precautions to be taken before carrying out any operations on the machine................... 10

4.2.5 Precautions when coupling........................ ... ... ... .... ... ............................................. ... ... .... 10

4.2.6 PTO shaft............................................... .... ... ... ... .... .......................................... ... ... ...........11

4.2.7 Hydraulic circuit................................................................................................................ 13

4.2.8 Remote controlled components........................................................................................ 13

4.2.9 Precautions when driving .................................................... ... ... ... ... .... ... ... ... .... ... ............. 14

4.2.10 Precautions when driving on public roads........................................................................ 15

4.2.11 Maximum speed...............................................................................................................16

4.2.12 Tyres................................................................................................................................. 17

4.2.13 Precautions to take before using the machine ................................................................. 17

4.2.14 Precautions during manoeuvres...................................... .... ... ... ... ... .... ... ... ....................... 18

4.2.15 Precautions for machine use............................................................................................ 18

4.2.16 Projection of stones and foreign objects........................................................................... 19

4.2.17 Precautions for maintenance and repair work.................................................................. 20

4.2.18 Waste disposal................................................................................................................. 21

4.3 Location and description of safety decals on the machine ............................................................ 22

4.3.1 Location of safety decals..................................................................................................22

4.2.3 Safety decals.................................................................................................................... 10

2. - Contents

FC3160TCD-3560TCD-4060TCD

KN284DGB B

Mower conditioner

4.4 Road safety equipment and recommendations............................................................................. 25

4.4.1 Tyre pressure.............................. .... ... .......................................... ... ... .... ... ....................... 26

4.4.2 Instructions specific to France.......................................................................................... 27

5. Machine specifications................................................................................................ 28

5.1 Description and glossary ............................................................................................................... 28

5.2 Technical specifications................ ... ... ... ... .... ... ... ........................................................................... 31

5.3 Required equipment...................................................................................................................... 32

5.3.1 Check chains .. .... ... ... ... .......................................... .... ... ... ... ... .... ... .................................... 32

5.4 Sound levels.................................................................................................................................. 32

6. Putting into service...................................................................................................... 33

6.1 Description of control elements ..................................................................................................... 33

6.2 Coupling and uncoupling. ... ... ... .............................................. ... ... ................................................. 34

6.2.1 Description of coupling elements ..................................................................................... 34

6.2.2 Preparing the tractor......................................................................................................... 34

6.2.3 Coupling the machine.......................................................................................................36

6.2.4 Hydraulic connections.................................. .......................................... ... ... ... ... .... ... ... ... .37

6.2.5 Electrical connections....................................................................................................... 37

6.2.6 Fit check chain ......... ... .... .......................................... ... ... ... ... .... ... ... ... .............................. 37

6.2.7 Primary PTO shaft............................................................................................................ 38

6.2.8 Intermediate PTO shaft .................................................................................................... 40

6.2.9 Adjusting the machine........ .................................................................................... ... ... ....43

7. Instructions for transport............................................................................................45

7.1 Transport position.......................................................................................................................... 45

7.2 Putting the machine into transport position ................................................................................... 46

7.3 Conformity with the road regulations............................................................................................. 48

8. Instructions for work................................................................................................... 49

8.1 Putting the machine into work position.......................................................................................... 49

8.2 Adjustments in working position .................................................................................................... 51

8.2.1 Cutting height................................................................................................................... 51

8.2.2 Ground pressure .............................................................................................................. 53

8.2.3 Finger conditioning rotor speed... .... ... ... ... .... ... .......................................... ... ... ... .... ... ... ... . 55

8.2.4 Conditioning intensity....................................................................................................... 56

8.2.5 Swathing and wide spreading .......................................................................................... 57

8.3 Machine use .................................................................................................................................. 63

8.3.1 Groundspeed.................................................................................................................... 63

FC3160TCD-3560TCD-4060TCD

2. - Contents

KN284DGB B

Mower conditioner

9. Recommendations for uncoupling.............................................................................64

10. Optional equipment......................................................................................................66

10.1 Check chains ................................................................................................................................. 66

10.2 Lifters............................................................................................................................................. 66

10.3 Swath shields for offset swathing................................................................................................... 67

10.3.1 Adjustment........................................................................................................................ 67

10.4 1 3/8 - 21 spline yoke..................................................................................................................... 69

10.5 Raised skid shoes adjustable in height..........................................................................................70

10.5.1 Adjustments...................................................................................................................... 70

10.6 SMV sign ....................................................................................................................................... 73

11. Maintenance and storage ............................................................................................74

11.1 Frequency chart............................................................................................................................. 74

11.2 Cleaning the machine .................................................................................................................... 76

11.3 Lubrication .....................................................................................................................................77

11.3.1 PTO shafts.................... .......................................... ... ... ... .... ............................................. 77

11.3.2 Grease..............................................................................................................................80

11.3.3 Draining............................................................................................................................81

11.4 Maintenance .................................................................................................................................. 87

11.4.1 Checking the oil levels...................................................................................................... 87

11.4.2 Inspection of knives and securing elements..................................................................... 89

11.4.3 Fitting of the lifters .......................................................................................................... 101

11.4.4 Ground pres sure adjustment system.............................................................................. 104

11.4.5 Rotor maintenance......................................................................................................... 109

11.4.6 Rotor safety system.........................................................................................................110

11.5 Storage ........................................................................................................................................ 123

11.5.1 At the end of each season.............................................................................................. 123

11.5.2 At the start of each season............................................................................................. 124

12. Troubleshooting guide...............................................................................................125

13. Limited Warranty........................................................................................................127

3. - Identification of the machine

FC3160TCD-3560TCD-4060TCD

KN284DGB B

Mower conditioner

3. Identification of the machine

3.1 Front view

3.2 Rear view

FC3160TCD-3560TCD-4060TCD

3. - Identification of the machine

KN284DGB B

Mower conditioner

3.3 Model identification plate

Please write below the type and serial number of the machine. This information is to be indicated to the dealer for all spare parts orders.

Type: FC3160TCD

Serial no.: Type:

FC3560TCD

Serial no.: Type:

FC4060TCD

Serial no.:

3. - Identification of the machine

FC3160TCD-3560TCD-4060TCD

KN284DGB B

Mower conditioner

3.4 Optional equipment

Tick box corresponding to the equipment fitted on your machine:

 Check chains.  Lifters.  Swath shields for offset swathing.  1 3/8 - 21 spline yoke.  Raised skid shoes adjustable in height.  SMV sign.

FC3160TCD-3560TCD-4060TCD

4. - Safety

KN284DGB B

Mower conditioner

4. Safety

4.1 Description of symbols used in this document

This symbol indicates a potentially hazardous situation that if not avoided, could result in serious bodily injury.

This symbol is used to identify special instructions or procedures which, if not followed strictly, could result in machinery damage.

This symbol is used to communicate technical information of particular interest.

4. - Safety

FC3160TCD-3560TCD-4060TCD

KN284DGB B

Mower conditioner

4.2 Safety instructions

4.2.2 Read and follow the safety instructions

4.2.1 Introduction

The machine must only be operated, maintained and repaired by competent persons who are familiar with machines' specifications and operation and aware of safety regulations for preventing accidents.

The operator must imperatively respect safety instructions in th is manual and in the warnings po sted on the machine. The operator is also oblig ed to respect current legislation concerning accident prevention, work safety and public traffic circulation.

Designated use of the machine also means following operation, maintenance and repair recomm endations given by the manufacturer, and using only genuine spare parts, equipment and accessories, as recommended by the manufacturer.

The manufacturer is not held liable for any damage resulting from machine applications other than those specified by the manufacturer. Any use other than the designated operation is at the risk and responsibility of the operator.

The manufacturer is not held liable for any damage o r accident resulting from machine modifications carried out by the operator himself or by a third party without previous written agreement from the manufactur er .

Before using the machine, carefully read all the safety instructions in this manual and the warnings placed on the machine.

Before starting work, the operator must be fam iliar with all machine controls, handling devices and their functions. It is too late to learn once work has been started!

Never let anyone operate the machine who is not trained to do so.

Should you have any difficulties in understanding certain parts in this manual, please contact your KUHN dealer.

FC3160TCD-3560TCD-4060TCD

4. - Safety

KN284DGB B

Mower conditioner

4.2.3 Safety decals

Safety warning decals are placed in pictorial form on various parts of the machine. They are there to warn you of potential dangers and to tell you how to avoid accidents.

Always keep the safety decals clean and readable, and replace them when they are worn, damaged, missing or illegible.

4.2.4 Precautions to be taken before carrying out any operations on the machine

4.2.5 Precautions when coupling

Before leaving the tractor or before adjusting, maintaining or repairing the machine, disengage the PTO drive, turn off the engine, remove ignition key and wait until all moving parts have come to a complete stop and apply park brake.

Before attaching the machine, make sure that it cannot accidentally start moving (chock the wheels) and that the parking stand is in the right position.

The machine must only be attached to the hitch points provided for this purpose.

Never stand between the tractor and the machine when operating the three point linkage.

• Do not stand between the tractor and the machine without ensuring that the parking brake is applied.

4. - Safety

FC3160TCD-3560TCD-4060TCD

KN284DGB B

Mower conditioner

4.2.6 PTO shaft

Use only PTO shafts supplied with the machine or recommended by the machine manufacturer.

The protective shield of the tractor PTO st ub, the PTO shaft guards and the protective shield of the machine input shaft must always be in place and in good condition.

Make sure that the PTO shaft guards are secured with the safety chains provided. Check that the PTO shaft guard can turn freely a full rotation independent of the shaft.

Any worn or damaged guards must be replaced immediately. A worn guard or an unprotected PTO shaft can cause a serious or even a lethal accident.

Before attaching or removing a PTO shaft, or before doing any work on the machine, disengage the PTO drive, turn off the engine, remove ignit ion key and wait for all moving parts to come to a complete stop.

If the primary PTO shaft is equipped with a torque limiter or a free wheel, these must be fitted on the machine side.

Ensure that the PTO shaft is always correctly fitted and locked into place.

Before connecting the PTO shaft, ensure that the PTO speed (rotational frequency) and directio n of rotation are in line with the machine manufacturer's recommendations.

Before engaging the PTO drive, make sure all people and animals are clear from the machine. Never engage the PTO drive when the tractor engine is stopped.

Do not wear loose clothing that could be caught in the rotating PTO shaft.

FC3160TCD-3560TCD-4060TCD

4. - Safety

KN284DGB B

Mower conditioner

Do not install any adapter device that results in a portion of the tractor PTO stub, the rotating PTO shaft, or the adapter to be ung uarded. The tractor master shield shall overlap the end of the splined shaft and the added adaptor device as outlined in the table.

When uncoupling the machine, rest the PTO shaft on the support specially provided, and replace protective shield on the PTO stub of the tractor.

Read and follow the instructions in the operator's manual provided with the PTO shaft.

PTO type Diameter X splines A ± 5 mm (0.20’’)

35 mm

(1.378’’)

85 mm (3.35’’)

35 mm

(1.378’’)

85 mm (3.35’’)

45 mm

(1.772’’)

100 mm

(4.00’’)

4. - Safety

FC3160TCD-3560TCD-4060TCD

KN284DGB B

Mower conditioner

4.2.7 Hydraulic circuit

4.2.8 Remote controlled components

Danger of crushing and shearing can exist when components are operated by hydraulic or pneumatic controls. Keep away from these danger zones.

Caution! The hydraulic circuit is under high pressure. Maximum pressure at work: 200 bar.

Before connecting hoses to the tractor hydraulics, ensure that tractor and machine circuits are not under pressure. Before disconnecting a hose, depressurize the hydraulic circuit.

To avoid making incorrect connections, mark hydraulic couplers and corresponding hoses with colors. WARNING! Functions could be reversed (for example: lift/lower) and cause accide n ts.

Regularly check the hydraulic hoses. In case of normal wear, replace the hydraulic ho ses every 5 years. Damaged or worn hoses must immediately be replaced. When replacing the hydraulic hoses, only use hoses with the specification recommended by the manufacturer of the machine.

To locate a leak, use appropriate means. Protect body and hands from liquid under pressure.

Any liquid under pressure (particularly oil from hydraulics) can penetrate the skin and cause severe injury. If injured, see a doctor immediately, there could be danger of infection.

Before any adjustments, maintenance or repairs are carried out, lower the machine to the ground, depressurize the hydraulics, turn off the engine, remove ignition key and wait until all moving parts have come to a complete stop.

FC3160TCD-3560TCD-4060TCD

4. - Safety

KN284DGB B

Mower conditioner

4.2.9 Precautions when driving

Tractor handling, stability, performance and braking efficiency are all affected by weight distribution, trailed or mounted implements, additional ballast and driving conditions. It is therefore of great importance that the operator exercises caution in every given situation.

Groundspeed must be adapted to ground conditions as well as to roads and paths. Always avoid abrupt changes of direction.

Be particularly cautious when turning corners, paying attention to machine overhang, length, height and weight.

Never use a narrow track tractor on very uneven or steeply sloping ground.

Never leave the tractor seat while the machine is operating.

Carrying people or animals on the machine when working or in transport is strictly forbidden.

4. - Safety

FC3160TCD-3560TCD-4060TCD

KN284DGB B

Mower conditioner

4.2.10 Precautions when driving on public roads

 Dimensions

Depending on the dimensions of the machine, contact the relevant authorities to ensure th at it can be legally transported on public roads.

If the machine is over the maximum legal size, follow the local regulations for special transportation of oversize equipment.



Gross weight and weight per axle

Respect the tractor gross weight, its lift capacity or the permissible maximum load on the attachment and the maximum load per axle.

The front axle load (1) must never, under any circumstances, be less than 20% of the tractor's unladen weight. If necessary, add ballast weights to the front or to the rear to preserve the steering and braking efficiency.

Do not exceed the gross machine weight rating or the maximum machine axle load allowed.

For machines with hoppers or tanks:

- If the total weight exceeds the machine's total gross weight, empty the hopper to travel on public roads.

- In any case, we recommend to travel on public roads with empty hoppers and tanks.

FC3160TCD-3560TCD-4060TCD

4. - Safety

KN284DGB B

Mower conditioner

 Transport position

Before transporting the machine on public roads, place the machine into its transport position, according to the instructions in this manual.



Lights and indicators

4.2.11 Maximum speed

Always keep to the legal speed limit for driving a tractor-machine assembly on public roads.

Before transporting the machine on public roads, ensure that all legally required lightings and signallings are in place.

Ensure that lightings and signalling s are clean and in good working order. Replace any missing or broken equipment.

Always obey current regulations for driving on roads.

4. - Safety

FC3160TCD-3560TCD-4060TCD

KN284DGB B

Mower conditioner

4.2.12 Tyres

4.2.13 Precautions to take before using the machine

Regularly check the tyre pressure. Respect manufacturers' recommendations on pressure. Assembly, disassembly and repair of wheels and tyres must only be carried out by competent persons who are equipped with standardized tools. Before any work is performed on the wheels, ensure that the machine rests on the ground and is perfectly stable so that it cannot move accidentally (put chocks in place).

Do not wear loose clothing which could become caught up in moving parts.

Wear the appropriate protective clothing for the work in hand (gloves, shoes, goggles, helmet, ear defenders, etc.).

Ensure that all operating controls (ropes, cables, rods, etc) are placed so as they cannot be operated unintentionally and cause damage or injury.

Before operating the machine, check tightness of nuts and bolts, particularly on fixing elements (tines, forks, blades, knives, etc). Retighten if necessary.

Before operating the machine, ensure that all the safety guards are firmly in place and in good condition. Immediately replace any worn or damaged guard.

FC3160TCD-3560TCD-4060TCD

4. - Safety

KN284DGB B

Mower conditioner

4.2.14 Precautions during manoeuvres

When moving the machine from the transport position to the working position and vice versa, make sure that nobody is within the machine pivoting area.

4.2.15 Precautions for machine use

After each use, check the cutting tools (discs, knives) and their attachment hardware in accordance with the instructions given in the present manual. Immediately replace any worn, damaged or missing cutting tool or element. To do this, use the tool outfit supplied with the machine. For your safety, only use genuine parts !

Regularly check the condition of the protection covers. Immediatly replace any worn, damaged or missing cover. Before engaging the PTO, rest the cutterbar on the ground. Make sure all the guards are in place. Keep all persons and animals away from the danger zone.

Stay a safe distance from the machine when the cutting tools are in movement.

Never work in reverse. After disengaging the PTO drive, cuttings tools can

continue rotating for some time. Stay away from the machine until all moving parts have come to a complete standstill.

If the machine hits an obstacle, disengage the PTO drive, stop the tractor engine, remove the ignition key and wait for all moving parts to come to a complete standstill. Check the entire machine for any damage before resuming work.

4. - Safety

FC3160TCD-3560TCD-4060TCD

KN284DGB B

Mower conditioner

4.2.16 Projection of stones and foreign objects

For driver safety, always use a tractor equipped with a cab.

Keep the ground to be mown or shredded free from foreign objects.

Avoid using the shredder on stony or rocky ground. If this is not possible, take extra safety precautions, such as:

- Fit polycarbonate screens inside the tractor cab's

side and rear windows, or install narrow mesh guards on their exterior.

- Increase the cutting height to avoid contact with

stones or rocks.

Even when the machine is used in accordance w ith its purpose, objects may be projected. Stones and other foreign objects projected by the moving parts can travel a considerable distance. Keep all persons and animals away from the danger zone.

Guards on the machine help reduce the risks of projection. Therefore, make sure that all mower protection devices are in place and good condition prior to using the machine.

Check the guards regularly. Immediately replace any damaged or missing protection.

FC3160TCD-3560TCD-4060TCD

4. - Safety

KN284DGB B

Mower conditioner

4.2.17 Precautions for maintenance and repair work

Rest the machine on the ground, release the pressure from the hydraulic circuit and leave the machine to cool down.

Make sure that the parts of the machine that need to be lifted for maintenance or repair work are firmly propped up.

Before any work is done on the electric circuit or before any electric welding is carried out on the attached machine, disconnect the machine from the tractor electrical circuit. Also disconnect alternator and battery terminals.

Repairs on elements under pressure or tension (springs, pressure accumulators, e tc. ) m us t only be carried out by competent persons with regulation equipment.

Wear the appropriate protective clothing for the work in hand (gloves, shoes, goggles, he lmet, ear defenders, etc.).

Do not solder, weld or use a blow torch near fluids under pressure or inflammable products.

For your own safety and for correct machine operation, only use original manufacturer parts.

It is strongly recommended to have your machine checked by your KUHN dealer after ea ch season, especially tools and their attaching hardware.

4. - Safety

FC3160TCD-3560TCD-4060TCD

KN284DGB B

Mower conditioner

4.2.18 Waste disposal

Respect the environment! Never spill pollutants (oil, grease, filters, etc.) on the ground, never pour them down the drain and never discard them in an y oth er place where they could pollute the environment. Never throw away or burn a tyre. Always take waste to specialized recycling or waste disposal centers.

FC3160TCD-3560TCD-4060TCD

4. - Safety

KN284DGB B

Mower conditioner

4.3 Location and description of safety decals on the machine

4.3.1 Location of safety decals

4. - Safety

FC3160TCD-3560TCD-4060TCD

KN284DGB B

Mower conditioner

4.3.2 Description of safety decals

 Operating instructions (1)

The operators' manual contains all the information necessary for using the machine safely. It is imperative to read and comply with all instructions.

 Working on the machine (2)

 Projections (3)

Stones and other debris projected by the moving parts can travel a long distance. The protection covers must always be in position and in good condition. Always stay at a safe distance from the machine.

 Crushing area (4)

Never operate in an area where there is a crushing risk before all moving parts have come to a complete stop.

FC3160TCD-3560TCD-4060TCD

4. - Safety

KN284DGB B

Mower conditioner

 Manoeuvring area (5)

Stay a safe distance from the machine. Crushing hazard.

 Rotating cutting tools (6)

Keep away from the mower knives all the time the engine is running, the PTO drive engaged and the moving parts have not come to a complete stop.

 Cutting tools (7)

The cutting tools and their attachment hardware meet safety and reliability criteria set by standards and by the manufacturer. For your own safety and for correct machine operation, only use original manufacturer parts.

4. - Safety

FC3160TCD-3560TCD-4060TCD

KN284DGB B

Mower conditioner

4.4 Road safety equipment and recommendations

The road safety equipment is mounted in the factory or by your authorized Kuhn dealer according to current safety regulations. Always keep to the legal speed limit for driving a tractor-machine assembly on public roads. Whatever the speed, we recommend, for everyones' safety, not to exceed a maximum speed of 40 km/h.

The rear safety device comprises:

- 2 signalling panels (1)

- 2 signalling lights (2) (Red light/stop light)

- 2 signalling lights (3) (Indicators)

- 4 red triangular reflectors (4).

- 1 identification plate light (5).

1 1

The side device comprises:

- 3 amber reflectors (1) on each machine side

FC3160TCD-3560TCD-4060TCD

4. - Safety

KN284DGB B

Mower conditioner

4.4.1 Tyre pressure

The front safety device comprises:

- 2 signalling panels (1)

- 2 white lights (2)

- 2 white reflectors (3)

Tyre pressure: 1.5 bar (22.5 psi).

4. - Safety

FC3160TCD-3560TCD-4060TCD

KN284DGB B

Mower conditioner

4.4.2 Instructions specific to France

 Speed (1)

Always keep to the legal speed limit of 25 km/h for driving a tractor-machine assembly on public roads.

 Coupling device

Couple the machine to a tractor that is equipped with a system for locking the lift arms laterally and vertically.

To drive on roads, respect the attachment height specified in the operator's manu al and lock the lift linkage.

FC3160TCD-3560TCD-4060TCD

5. - Machine specifications

KN284DGB B

Mower conditioner

5. Machine specifications

5.1 Description and glossary

1 : Check chain (Optional equipment) 2 : Drawbar 3 : Drawbar shift cylinder 4 : Front guard 5 : Side guard 6 : Wheel 7 : Wide spreading system 8 : Side gearbox 9 : Intermediate PTO shaft 2

5. - Machine specifications

FC3160TCD-3560TCD-4060TCD

KN284DGB B

Mower conditioner

1 : Intermediate PTO shaft 1 2 : Cutterbar 3 : Pitch angle adjustment rod 4 : Conditioning lever adjustment

FC3160TCD-3560TCD-4060TCD

5. - Machine specifications

KN284DGB B

Mower conditioner

1 : Parking stand 2 : Hitch pin category 2 3 : Hitch pin category 3 4 : PTO shaft support 5 : Gyrodine gearbox 6 : Gyrodine hitch tube 7 : Toolbox 8 : Special tool 9 : Wheel chocks 10 : Document box

5. - Machine specifications

FC3160TCD-3560TCD-4060TCD

KN284DGB B

Mower conditioner

5.2 Technical specifications

FC3160TCD FC3560TCD FC4060TCD

Attachment type 2 point linkage category 2 and 3 Number of discs 7 8 9 Working width 3.10m (10’2’’) 3.50 m (11’6’’) 4.00 m (13’1’’) Width in working position 5.22 m (17’2’’) 5.43 m (17’10’’) 5.75 m (18’10’’) Height in working position 1.66 m (5’5’’) 1.66 m (5’5’’) 1.66 m (5’5’’) Length in working position 5.71 m (18’9’’) 5.71 m (18’9’’) 6.27 m (20’7’’) Width in transport position 3.00 m (9’10’’) 3.50 m (11’6’’) 4.02 m (13’2’’) Height in transport position 1.78 m (5’10’’) 1.78 m (5’10’’) 1.78 m (5’10’’) Length in transport position 6.74 m (22’1’’) 6.74 m (22’1’’) 7.29 m (23’11’’) Disc rotational speed 2900 min

-1

Rotor speed 780 and 1000 min

-1

Rotor width 2.46 m (8’1’’) 2.87 m (9’5’’) 2.87 m (9’5’’) PTO speed 1000 min

-1

Weight: 2340 kg (5159 lb) 2480 kg (5467 lb) 2630 kg (5798 lb) Minimum PTO power requirement 60 kW (80 hp) 70 kW (94 hp) 80 kW (107 hp)

Swath width

from 0.90 m (2’11’’)

to 2.3 m (7’7’’)

from 1.10 m (3’7’’)

to 2.70 m (8’10’’)

from 1.10 m (3’7’’)

to 2.70 m (8’10’’)

Tyres 400/60x15.5

FC3160TCD-3560TCD-4060TCD

5. - Machine specifications

KN284DGB B

Mower conditioner

5.3 Required equipment

5.3.1 Check chains

5.4 Sound levels

Only for: France, Belgium, Spain

The check chain enables maintaining the machine under control in case of linkage breakage during transport.

Sound levels have been measured in accordance with the measuring methods as defined in:

NF EN ISO 4254-1

«Agricultural machinery - Safety - Part 1: General requirements» Weighted equivalent continuous acoustic pressure level at the driver's seat (closed cabin) L (A) eq:

Tractor only: 72.4 dB(A) Tractor + machine: 76.2 dB(A)

6. - Putting into service

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KN284DGB B

Mower conditioner

6. Putting into service

6.1 Description of control elements

- The machine is supplied with a 13 mm spanner

(1) for unlocking the greasing covers.

- The machine is supplied with an 18 mm box

wrench (2) to carry out certain adjustment and maintenance tasks.

- The machine is supplied with a 30 mm wrench (3)

to adjust the ground pressure.

- The machine is supplied with a tool for replacing

the knives (1).

FC3160TCD-3560TCD-4060TCD

6. - Putting into service

KN284DGB B

Mower conditioner

6.2 Coupling and uncoupling

6.2.1 Description of coupling elements

- A PTO shaft 1 3/8’’ - 6 splines.

- 2 check chains (Optional equipment).

- A hose that controls the mowing unit raising/lowering.

- Two hydraulic hoses controlling the drawbar shift cylinder.

- A 7-pin electric plug for the electrical signalling equipment.

6.2.2 Preparing the tractor

The machine adapts to tractors fitted with a 3-point hitch coupler category 2 or 3.

The tractor must be equipped with:

• 1 double acting hydraulic outlet.

• 1 single acting hydraulic outlet

The tractor must be fitted with lower link stabilizers.

The tractor PTO stub must rotate at a speed of 1000 min

-1

6. - Putting into service

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Mower conditioner

Hitch pin parallelism

Adjust tractor lift rods so that hitch pins are parallel to the ground.

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6. - Putting into service

KN284DGB B

Mower conditioner

6.2.3 Coupling the machine

- Lower the tractor three-point linkage.

- Place the lower links as close as possible under the hitch pins.

- Attach lower links to the hitch pins on the inside of the yokes.

Do not lose spacers (1)

- The machine adapts to tractors fitted with a 3point hitch coupler category 2 (a) or 3 (b).

- Secure with lynch pins.

6. - Putting into service

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6.2.4 Hydraulic connections

6.2.5 Electrical connections

6.2.6 Fit check chain

See section "Frame height adjustment" to position the check chain.

- Lift the machine with the tractor's three point linkage.

- Fold parking stand and lock it in place (a).

- Connect the 2 hydraulic hoses of the drawbar shift cylinder to a double acting valve (1).

- Connect the mowing unit lift cylinder to a single acting valve (2)

- Connect machine 7-pin plug on the tractor 7-pin socket.

FC3160TCD-3560TCD-4060TCD

6. - Putting into service

KN284DGB B

Mower conditioner

6.2.7 Primary PTO shaft

Make sure that the PTO shaft is correctly adjusted, to avoid premature wear and tear.

The direction of rotation is shown on a decal.

- Separate the two half PTO shafts and connect them to the machine's input shaft and to the tractor PTO stub.

Check the length of the PTO shaft:

- When the PTO shaft is in its maximum overlap position (retracted), tubes should not butt against the yokes. As a safety measure, a clearance (L) of at least 25 mm (1’’) must be maintained.

- When the PTO shaft is in its maximum extended position, the tube overlap must be more than 250 mm (10’’).

If this is not the case:

- Mark length (H) to cut when the transmission is the maximum overlap position.

- Shorten the guard tubes and the transmission tubes by the same length.

- Bevel and clean the tubes.

- Grease the inside of the outer tube.

6. - Putting into service

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Mower conditioner

Never operate the PTO shaft at an angle X exceeding 30°.

To avoid serious accidents, the PTO drive shaft guards must be properly in place and fixed with the chains provided.

- On machine side, attach PTO shaft guard chain to the gear box guard fastener (1).

Immediately replace any worn or damaged guard.

Do not attach the drive guard chain to the guard cone.

FC3160TCD-3560TCD-4060TCD

6. - Putting into service

KN284DGB B

Mower conditioner

6.2.8 Intermediate PTO shaft

 Friction slip clutch

The secondary PTO transmission shaft is fitted with a friction slip clutch.

Before adjusting, maintaining or repairing the machine, turn off ignition key and wait until all moving parts have come to a complete stop.

Before the machine is put into service and after a long period of non-use, check the function of slip clutch to ensure it is not locked up.

- Remove 4 bolts (1).

- Remove guard plate (2).

6. - Putting into service

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Mower conditioner

The friction slip clutch is ready to function.

- Loosen nuts to release friction discs (a).

- Let the friction discs slip for a few seconds (b).

- FC3160/3560:Tighten nuts until distance (L) is 34 mm (1.34’’).

- FC4060:Tighten nuts until distance (L) is 33 mm (1.3’’).

Do not fully tighten springs to prevent damage on drive elements. The springs must never be coil bound.

Loosen at least by 1/2 turn.

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6. - Putting into service

KN284DGB B

Mower conditioner

- Reinstall guard plate (2).

- Reinstall the 4 screws (1).

6. - Putting into service

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6.2.9 Adjusting the machine

 Lateral adjustment of the lower links.

 Frame height and check chains

- Balance the play on either sides of the lift linkage and lock lower link stabilizers.

- Lower tractor lift linkage until hitch pins are at a distance (H) slightly over 650 mm (2’1.6’’) from the ground.

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6. - Putting into service

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If the machine is fitted with check chains (According to the country of destination):

- Attach check chains supplied with the machine to the upper free hole of the tractor's top link attachment clevis.

- Lower the tractor lift until check chains are tensioned.

7. - Instructions for transport

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7. Instructions for transport

7.1 Transport position

The machine is in transport position when the following instructions have been respected:

• The mowing unit is raised.

• The lift cylinder valves are shut.

• The drawbar is in central position.

• The drawbar shift cylinder valve is shut.

• The side guards are raised.

Before placing the machine into transport position:

- Wait until the rotating parts have come to a complete stop.

- Check that nobody is within the machine pivoting area.

- If there is someone, make sure the person moves away.

Never engage the tractor PTO drive when t he machine is in transport position.

FC3160TCD-3560TCD-4060TCD

7. - Instructions for transport

KN284DGB B

Mower conditioner

7.2 Putting the machine into transport position

From the working position:

- Activate mowing unit lift cylinders to fully raise the

machine.

- Operate drawbar shift cylinder to put the drawbar

in transport position.

- Shut-off drawbar shift cylinder lock valve (1).

- Shut-off mowing unit lift cylinder lock valves (2).

7. - Instructions for transport

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Mower conditioner

The machine is in transport position.

Opened position (1). Closed position (2).

- Release and lift side guard using 18mm box spanner supplied with the machine.

- The side guard automatically locks in raised position.

- Repeat procedure on the second side guard

Never engage the tractor PTO drive when t he machine is in transport position.

FC3160TCD-3560TCD-4060TCD

7. - Instructions for transport

KN284DGB B

Mower conditioner

7.3 Conformity with the road regulations

Check that the light boards are clean and that the lighting equipment functions before transporting the machine on public roads.

Before driving the machine on public roads, ensure that the machine complies with current highway code regulations.

Check that the drawbar shift cylinder and mowing unit lift cylinder lock valves are shutoff.

Immediately replace any worn or damaged signalling panels or lights.

Regularly check the tyre pressure.

In certain countries the machine excee ds the maximum legal size to drive on public roads.

If the machine is over the maximum legal size, follow the local regulations for special transportation of oversize equipment.

8. - Instructions for work

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8. Instructions for work

8.1 Putting the machine into work position

From the transport position:

- Lower the mowing unit using the machine lift

cylinders.

Before placing the machine in working position:

- Check that nobody is within the machine pivoting area.

- If there is someone, make sure the person moves away.

- Open drawbar shift cylinder lock valve.

- Open the mowing unit lift cylinder lock valves.

- Activate the transport/work cylinder control valve in the "pivot into work" position.

Wait until cylinder is fully extended.

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8. - Instructions for work

KN284DGB B

Mower conditioner

The machine is in working position.

- Pull on handles (1) to unlock the side guards.

- Lower and lock side guards.

8. - Instructions for work

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8.2 Adjustments in working position

8.2.1 Cutting height

The height can be adjusted from 25 to 85 mm (1"/3.3"). Centraliz ed adjustment by means of a pitch angle adjustment rod fitted with a graduated scale (1).

Before making any adjustment:

- Check that nobody is within the machine pivoting area.

- If there is someone, make sure the person moves away.

- Wait until the rotating parts have come to a complete stop.

Place the machine on flat ground. The cutting height is adjusted with the

machine attached, hitch pins at 650 mm (26’’) from the ground.

Cutting height is always adjusted before adjusting the ground pressure.

To adjust the cutting height:

- Lift lock (2).

- Turn clockwise to reduce cutting height (a).

- Turn counter-clockwise to increase the cutting height (b).

- Lower lock (2).

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8. - Instructions for work

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Mower conditioner

The maximum cutting height (L1 = 85 mm (3.3’’)) is obtained when the discs are parallel to the ground.

The minimum cutting height must not be below (L2 = 25 mm (1’’)).

Too low a cutting height can lead to:

- Excessive disc and knife wear.

- Crop being contaminated by soil.

- Delay in regrowth.

8. - Instructions for work

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8.2.2 Ground pressure

 To check the ground pressure::

 To adjust the suspension

The ground pressure is adjusted independently on each side of the mower unit.

- Check that the hitch pins are at the proper height H = 650 mm (26’’).

- Raise the mowing unit:

• Force F must equal approximately 60 daN (135

lbf) on each side.

The pressure must be adapted to the nature and moisture degree of the ground.

Adjust both sides to the same setting.

- Move the locking plate upwardly to release the rotation of the adjustment screw.

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8. - Instructions for work

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Mower conditioner

- Turn counter-clockwise to decrease the ground pressure.

- Turn clockwise to increase the ground pressure.

30 (1) mm wrench.

Should you have difficulties in adjusting the mowing unit ground pressure, it may be necessary to adjust the ground pressure system's torsion bars. (See maintenance and storage chapter)

8. - Instructions for work

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8.2.3 Finger conditioning rotor speed

The machine is equipped with a finger conditioning rotor. The rotor speed can be set at 780 min

-1

1000 min

-1

. The machine is factory set at a rotor

speed of 1000 min

-1



Rotor speed adjustment

Always place the machine in working position before making rotor speed (rotational frequency) adjustments.

Turn off the engine, remove ignition key and wait until all moving parts have come to a complete stop.

- To change the speed, use lever (1):

• Select the rabbit position to obtain a rotor speed of 1000 min

-1

• Select the turtle position to obtain a rotor speed of 780 min

-1

Slightly rotate the discs by hand to facilitate the gear engagement.

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8. - Instructions for work

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8.2.4 Conditioning intensity

Several factors govern the conditioning intensity adjustment:



Conditioning rotor speed

See section "Finger conditioning rotor speed".



Adjustment lever(1)

Before adjusting, maintaining or repairing the machine, turn off ignition key and wait until all moving parts have come to a complete stop.

The lever sets the conditioning hood in relation to the rotor in 5 positions.

- To increase the conditioning intensity, reduce the distance between the conditioning hood and the conditioning rotor.

- To reduce the conditioning intensity (for mowing leguminous for example), increase the distance between the conditioning hood and the conditioning rotor.

Refer to the pictorial applied on the machine to check the lever direction of operation with regards to the required conditioning intensity.

If the leaves are damaged and the stalks are crushed, reduce the conditioning intensity.

8. - Instructions for work

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8.2.5 Swathing and wide spreading

 Swathing system

Swath width adjustment:

The swathing system comprises:

• 2 swath shields.

- Remove R-clip (1).

- Lift handle (2):

• Pivot swath shields inwards to reduce the swath width (a).

• Pivot swath shields outwards to increase the swath width (b).

- Lower the handle (2) as far as it will go.

- Reinstall R-clip (1).

- Proceed the same way on the other side.

FC3160TCD:

• The swath width can be adjusted of approximately 0.90 m (2’11’’) to

2.30 m (7’7’’).

FC3560TCD / FC4060TCD:

• The swath width can be adjusted of approximately 1.10 m (3’7’’) to

2.70 m (8’10’’).

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8. - Instructions for work

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Mower conditioner

Rear hood adjustment:

Stop (1) enables preventing interferences between swath shield and wheel (With large wheels).

The rear hood can be pivoted according to the forage density in order to improve the swath delivery and structure.

- Loosen butterfly nut (1).

- Pivot hood (a).

- Tighten butterfly nut (1).

Repeat procedure until required result is obtained.

8. - Instructions for work

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 Wide spreading system

The wide spreading equipment comprises:

• 9 spreading fins.

The spreading fins pivot automatically when activating the drawbar shift cylinder.

The wide spreading kit is used to spread out crop in even layers.

The spreading fin pivoting cylinder is deactivated when the wide spreading device is in raised position.

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8. - Instructions for work

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 To switch from swathing mode to wide

spreading mode

- Remove R-clip (1).

- Lift handle (2).

- Pivot swath shield until lock engages in hole (3).

- Remove swath shield (1).

- Proceed the same way on the other side.

- Raise swath shield (1) on the drawbar:

• Insert shield hood in the hole (a).

• Lift handle to lock the shield to the drawbar holder (b).

- Reinstall R-clip (1).

- Proceed the same way on the other side.

8. - Instructions for work

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- Loosen butterfly nut (1).

- Slide the screw along oblong hole (a) to unlock the wide spreading device.

- Pivot the wide spreading device (2).

- Lock the wide spreading device using the screw and tighten wing nut (1).

- Tip cover (1) over the wide spreading device.

This step allows preventing premature wear of the cover as well as a reduction of the wide spreading system's efficiency.

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8. - Instructions for work

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 Drawbar shift cylinder length

The machine is in wide spreading configuration.



To switch from wide spreading mode to

swathing mode

- Carry out the procedure in reverse.

- Activate tractor hydraulic valve to fully retract the shift cylinder rod (1).

- Check that measure A corresponds to 1410 mm (4’7.51’’).

Readjust if necessary:

- Loosen counter nut (1).

- Rotate cylinder rod using wrench (2) to adjust the length.

- Tighten counter nut (1).

8. - Instructions for work

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8.3 Machine use

Before the machine engages the crop:

- Engage the tractor PTO drive and accelerate progressively up to the desired PTO speed.

8.3.1 Groundspeed

Before mowing and to reduce risks of projections, lower side guards and front guards. Check guard locking.

Check that latches (1) are attached. Check that nobody is within the machine

pivoting area. If there is someone, make sure the person

moves away.

The machine is lifted from working position into headland turn position by means of th e mowing unit lift cylinders.

Adapt the forward speed to the working conditions.

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9. - Recommendations for uncoupling

KN284DGB B

Mower conditioner

9. Recommendations for uncoupling

Park the machine on an even fairly level ground.

Preferably park the machine in transport position, with the mowing unit resting on the ground.

- Lower the mowing unit on the ground using mowing unit lift cylinders.

- Lower and lock parking stand (a).

- Remove and store check chains.

- Lower the tractor three-point linkage to rest the machine on the ground.

- Block machine with wheel chocks (1).

9. - Recommendations for uncoupling

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- Uncouple and place PTO shaft in support (1).

- Disconnect and store hydraulic hoses on holder (2).

- Disconnect and store 7-pin plug in its holder (3).

- Release the lower links.

- Lower the tractor three-point linkage.

The machine is uncoupled.

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10. - Optional equipment

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Mower conditioner

10. Optional equipment

10.1 Check chains

Kit no. 1086530

10.2 Lifters

Kit no. 1076800

Check chains allow tractor lift linkage stabilization and ensure a fixed frame height.

The check chain enables maintaining the machine under control in case of linkage breakage during transport.

The lifters allow improving forage transport to the conditioner.

10. - Optional equipment

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10.3 Swath shields for offset swathing

Kit no. 1096270

10.3.1 Adjustment

 Drawbar shift cylinder length

The swathing shield for offset swathing enables bringing two swaths closer to each other for easier pick-up.

- Activate tractor hydraulic valve to fully retract the shift cylinder rod (1).

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10. - Optional equipment

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Mower conditioner

- Check that measure (A) corresponds to 1380 mm (4’6.33’’).

Readjust if necessary:

- Loosen counter nut (1).

- Rotate cylinder rod using wrench (2) to adjust the length.

- Tighten counter nut (1).

Measure (A) is a theoretical measure and may need finer adjustment depending on the tractor wheel track in order to allow it to go over the offset swath.

10. - Optional equipment

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10.4 1 3/8 - 21 spline yoke

Kit no. 4503711

For a pto speed of 1000 min-1.

FC3160TCD-3560TCD-4060TCD

10. - Optional equipment

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10.5 Raised skid shoes adjustable in height

Kit no. 1066310

The raised skid shoes enable mowing higher, between 55 mm (2.17’’) and 150 mm (5.91’’).

10.5.1 Adjustments

 Raised skid shoes

The skid shoes can be adjusted to 2 positions:

Low position:

- Loosen screw (1).

- Pivot lever (2) downwards.

- Raise skid shoe (3).

- Tighten screw (1).

Adjust both sides to the same setting

10. - Optional equipment

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High position:



Cutting height

The height can be adjusted from 55 to 150 mm (2.17"/5.91"). The adjustment is centralized by means of the pitch angle rod.

To adjust the cutting height:

- Loosen screw (1).

- Pivot lever (2) upwards and insert hooks on pin (3).

- Tighten screw (1).

Adjust both sides to the same setting

Place the machine on flat ground. The cutting height is adjusted with the

machine attached, hitch pins at 650 mm (26’’) from the ground.

Cutting height is always adjusted before adjusting the ground pressure.

- Lift lock (1).

- Turn clockwise to reduce cutting height (a).

- Turn counter-clockwise to increase the cutting height (b).

- Lower lock (1).

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10. - Optional equipment

KN284DGB B

Mower conditioner

With skids shoes in low position:

With skid shoes in high position:

The maximum cutting height (L1 = 95 mm (3.74’’)) is obtained when the discs are parallel to the ground.

The minimum cutting height must not be below (L2 = 55 mm (2.17’’)).

Too low a cutting height can lead to:

- Excessive disc and knife wear.

- Crop being contaminated by soil.

- Delay in regrowth.

- Risk of tearing out the grass cover in

wet conditions.

The maximum cutting height (L1 = 150 mm (5.91’’)) is obtained when the discs are parallel to the ground.

The minimum cutting height must not be below (L2 = 90 mm (3.54’’)).

10. - Optional equipment

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10.6 SMV sign

Kit no. 1016530

To conform with the regulation in force in the country, a warning sign can be fitted on the machine.

FC3160TCD-3560TCD-4060TCD

11. - Maintenance and storage

KN284DGB B

Mower conditioner

11. Maintenance and storage

11.1 Frequency chart

Before adjusting, maintaining or repairing the machine, turn off ignition key and wait until all moving parts have come to a complete stop.

After the first 30 hours of

use

Every 20 hours

1 time per month during the

season (minimum)

Every 200 hours or at the

end of the season

Every 500 hours or at the

end of the season

Lubrication

Oil change:

- Gearbox.



- Side gearbox.



- Gyrodine gearbox.



Grease:

- Drawbar pivot point.



11. - Maintenance and storage

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- Drawbar shift cylinder.



Maintenance

Check:

- Check oil levels.



After the first 30 hours of

use

Every 20 hours

1 time per month during the

season (minimum)

Every 200 hours or at the

end of the season

Every 500 hours or at the

end of the season

FC3160TCD-3560TCD-4060TCD

11. - Maintenance and storage

KN284DGB B

Mower conditioner

11.2 Cleaning the machine

Regularly clean the build up between the conditioning hood and the support tube:

- Unlock and lift front guard using 18 box spanner supplied with the machine.

- Raise protection cover (1).

- Clean.

- Lower and lock front guards.

11. - Maintenance and storage

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11.3 Lubrication

- Clean grease nipples before greasing.

11.3.1 PTO shafts

Lubricate with multi-purpose grease grade NLGI 2

 Primary PTO shaft (a)

- Every 50 hours:

• universal joints (1).

• transmission tube (2).

• Guide rings (3).



Universal joint assembly (b)

- Every 50 hours:

• universal joints (1).



Intermediate PTO shaft 1 (c)

- Every 20 hours:

• universal joints (1).

• transmission tube (2).

• Guide rings (3).



Intermediate PTO shaft 2 (d)

- Every 20 hours:

• universal joints (1).

• transmission tube (2).

• Guide rings (3).

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11. - Maintenance and storage

KN284DGB B

Mower conditioner

Primary PTO shaft

Universal joint assembly (b):

Intermediate PTO shaft 1(c)

- Loosen screw (1).

- Pivot cover (2) to access greaser.

- Grease PTO shaft U-joint.

- Reinstall guard.

- Loosen bolts (1).

- Pivot cover (2) to access greaser.

- Grease

• Grease PTO shaft U-joint.

• Drive shaft tubes.

- Reinstall cover plate.

11. - Maintenance and storage

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Intermediate PTO shaft 2(d):

- Step on the self-adhesive non-slip patches (1) to access the other greasers.

- Grease the U-joints.

- Loosen screw (1).

- Pivot cover (2) to access greaser.

- Grease

• Grease PTO shaft U-joint.

• Drive shaft tubes.

- Reinstall cover plate.

FC3160TCD-3560TCD-4060TCD

11. - Maintenance and storage

KN284DGB B

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11.3.2 Grease

- Step on the self-adhesive non-slip patches (1) to access the other greasers.

- Grease the U-joints.

- The drawbar pivot pin.

- Drawbar shift cylinder.

11. - Maintenance and storage

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11.3.3 Draining

 Cutterbar

The cutterbar is lubricated for life and requires no periodic maintenance.

If in doubt as to the oil quantity contained in the cutterbar, fully drain and refill cut terbar respecting recommended oil quantity and quality.

Following all service operations or in case of an oil leak, empty and refill cutterbar.

Before draining oil, operate the machine for a few minutes so that the oil warms up.

FC3160TCD: The cutterbar is lubricated with 3.5 L (0.92 US gal) of extreme-pressure gear oil with viscosity grade

ASX 75W90 and API grade GL5. FC3560TCD: The cutterbar is lubricated with 4 L (1.06 US gal) of extreme-pressure gear oil with viscosity grade

ASX 75W90 and API grade GL5. FC4060TCD: The cutterbar is lubricated with 4.5 L (1.19 US gal) of extreme-pressure gear oil with viscosity grade

ASX 75W90 and API grade GL5.

FC3160TCD-3560TCD-4060TCD

11. - Maintenance and storage

KN284DGB B

Mower conditioner

From the transport position:

- Unlock and raise side guards.

- Using two wedges of different height, rest the cutterbar higher on opposite side of drain plug.

- Remove skid shoe (1).

- Place a container of sufficient capacity under drain plug.

- Remove filler plug (2) and its washer.

- Remove drain plug (3) and its washer.

- Allow oil to drain completely.

- Wait for dripping to stop.

- Clean and reinstall drain plug (3) and its washer. Replace if necessary.

- Pour the correct oil quantity and quality through the opening of the filler plug.

- Clean and reinstall filler plug (2) and its washer. Replace if necessary.

- Reinstall skid shoe (1).

- Lower and lock side guards.

11. - Maintenance and storage

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 Gearbox

Before draining oil, operate the machine for a few minutes so that the oil warms up.

The angle gearbox is lubricated with 1.2 L (0.32 US gal) of extreme-pressure oil for mechanical transmissions with viscosity grade SAE 80W90 and API grade GL5.

When draining and refilling, it is recommended to use either a mineral base oil with viscosity grade SAE 80W90 and API grade GL5, or a synthetic base oil, type PAO (Poly-Alpha-Olefins) with a viscosity grade equivalent to SAE 80W90.

- Remove filler plug (1) and its washer.

- Place a container of sufficient capacity under drain plug.

- Remove drain plug (2) and its washer.

- Allow oil to drain completely.

- Wait for dripping to stop.

- Clean and reinstall drain plug (2) and its washer. (Replace if necessary).

- Pour the correct oil quantity and quality through the opening of dipstick plug (1).

- Check angle gearbox oil level:

• The "MAX" level corresponds to the mark on the

dipstick plug.

• The "MIN" level corresponds to the end of the

dipstick plug.

- Clean and reinstall filler plug (1) and its washer (Replace if necessary).

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11. - Maintenance and storage

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Mower conditioner

 Side gearbox

Before draining oil, operate the machine for a few minutes so that the oil warms up.

The angle gearbox is lubricated with extreme-pressure oil for mechanical transmissions with viscosity grade SAE 75W90 and grade APIGL5:

- FC3160 TCD: 2.7 L (0.71 US gal)

- FC3560 TCD: 2.7 L (0.71 US gal)

- FC4060 TCD: 2.9 L (0.77 US gal)

When draining and refilling, it is recommended to use a synthetic base oil, type PAO (Poly-AlphaOlefins) with a viscosity grade equivalent to SAE 75W90.

- Remove filler plug (1) and its washer.

- Place a container of sufficient capacity under drain plug.

- Remove drain plug (2) and its washer.

- Allow oil to drain completely.

- Wait for dripping to stop.

- Clean and reinstall drain plug (2) and its washer. (Replace if necessary).

- Pour the correct oil quantity and quality through the opening of dipstick plug (1).

11. - Maintenance and storage

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- Check angle gearbox oil level:

• The oil level must reach lower part of level plug hole.

- Clean and reinstall filler plug (1) and its washer (Replace if necessary).

FC3160TCD-3560TCD-4060TCD

11. - Maintenance and storage

KN284DGB B

Mower conditioner

 The Gyrodine gearbox

Before draining oil, operate the machine for a few minutes so that the oil warms up.

The Gyrodine gearbox is lubricated with 2.75 L (0.73 US gal) of extreme-pressure gear oil with SAE 80W90 viscosity grade API and GL5.

When draining and refilling, it is recommended to use either a mineral base oil with viscosity grade SAE 80W90 and API grade GL5, or a synthetic base oil, type PAO (Poly-Alpha- Ole fi n s) wi th a vi sc os it y grade equivalent to SAE 80W90.

- Remove filler plug (1) and its washer.

- Place a container of sufficient capacity under drain plug.

- Remove drain plug (2) and its washer.

- Allow oil to drain completely.

- Wait for dripping to stop.

- Clean and reinstall drain plug (2) and its washer. (Replace if necessary).

- Pour the correct oil quantity and quality through the opening of the filler plug (1).

- Check oil level in upper gearbox:

• The "MAX" level corresponds to the mark on the

dipstick plug.

• The "MIN" level corresponds to the end of the

dipstick plug.

- Clean and reinstall filler plug (1) and its washer. (Replace if necessary).

11. - Maintenance and storage

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11.4 Maintenance

11.4.1 Checking the oil levels

 Gyrodine gearbox

 Gearbox

- Check Gyrodine gearbox level:

• The "MAX" level corresponds to the mark on the dipstick plug (A).

• The "MIN" level corresponds to the end of the dipstick plug (B).

- Check gearbox oil level:

• The "MAX" level corresponds to the mark on the dipstick plug (A).

• The "MIN" level corresponds to the end of the dipstick plug (B).

FC3160TCD-3560TCD-4060TCD

11. - Maintenance and storage

KN284DGB B

Mower conditioner

 Side gearbox

- Check side bevel gearbox oil level:

• The oil level must reach lower part of level plug hole.

11. - Maintenance and storage

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KN284DGB B

Mower conditioner

11.4.2 Inspection of knives and securing elements

 Knives

Inspect systematically all knives before the machine is operated to:

- ensure the cutting quality.

- ensure safety in use.

- Prevent cutterbar damage risks.

Replace knives in the following cases:

- Damaged knives.

• Very rough conditions can cause knives to crack and become deformed.

- Worn knives.

Immediately replace worn or damaged parts with genuine KUHN parts.

Knife length C must exceed 80 mm (3.15’’). Knife width B, measured at a distance A of

10 mm (0.39’’) from the disc edge must exceed 34 mm (1.34’’).

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11. - Maintenance and storage

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Mower conditioner

 Disc direction of rotation:

- FC3160TCD

- FC3560TCD

- FC4060TCD

The hole L for the securing bolt must not become oval by more than 22 mm (0.87’’).

Always replace both knives per disc to avoid creating an out-of-balance force.

11. - Maintenance and storage

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Mower conditioner

 Securing elements

Check the securing elements:

- After hitting an obstacle.

- When replacing knives.

- At the start of each season.

The fixing bolts should be changed in the following cases (2):

- When there is visible distortion.

- When the locking compound is worn or inoperational.

- When the bolt head wear reaches the center line of the bolt.

- When diameter D of the bolt shoulder is less than 11 mm (0.43’’).

See section: ’’Disc replacement’’.

Slightly hit all ground residues between the knife and the screw with a mallet to remove them.

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11. - Maintenance and storage

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Mower conditioner

Replace nuts in the following cases:

Replace spring plate in the following cases (3):

The radial play between a worn bolt and a new knife must not exceed d = 10 mm (0.4’’).

- When nut wear reaches a = 5 mm (0.2’’).

Check the condition of the securing elements regularly and also the torque of the knife-fixi ng bolt:

- Torque: 12 daN m (89 lbf ft).

- When there is visible distortion.

- When you have noticed important wear on a spring plate:

• Width B of a spring plate, measured at A =

20 mm (0.8’’), must exceed 60 mm (2.4’’).

See section: ’’Spring plate replacement’’.

11. - Maintenance and storage

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Mower conditioner

 Knife replacement

Parking

- Clean the top side of the disk guard.

Clean cavities between disc and spring plate.

Before carrying out any maintenance or repairs on the machine, switch off the tractor engine, remove ignition key, wait until all moving parts have come to a standstill and apply park brake.

Replace immediately all worn or distorted knives.

Never straighten a bent knife. Always replace both knives per disc.

Slightly hit all ground residues between the knife and the screw with a mallet to remove them.

- Fully insert special tool between disc and spring plate.

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11. - Maintenance and storage

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Mower conditioner

Fitting

Knives can be turned over on the same disc to use the other cutting edge or replaced. On each knife, an arrow indicates the disc's direction of rotation.

- Pivot special tool downwards to free spring plate from screw head.

- Make sure that the securing nut and bolt are in good condition and if necessary, replace them.

• Torque: 12 daN m (89 lbf ft).

Dull knives require more horse power and have a negative effect on the cut quality.

Refer to self-adhesive fitted on the machine to check the codes and dimensions of the knives.

- Pivot special tool downwards to free spring plate from screw head.

- Insert the new knife on the screw head.

11. - Maintenance and storage

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Press knife upwards and pull it towards yourself before releasing the special tool.

- (a), (b), (c)

Checking the full locking and free rotation of the knife on the screw head.

- Check that screw head (2) is free to slide in spring plate hole (3).

- Remove special tool.

- Rotate disk by half a turn.

- Repeat previous tasks.

- Repeat previous tasks on the other disks.

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 Disc replacement

After replacing the last knife, check that the tool has been removed and put away.

- Place a wooden wedge (1) between two discs to stop them from moving.

- Remove the 4 bolts (2) and their conical washers.

- Remove disc cover (1).

- Remove the disc (2).

- Replace worn or damaged disk with a new disk.

11. - Maintenance and storage

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Reinstalling

- Refit the disc (2).

Respect disc direction of rotation according to fitting of knives. Make sure the arrow on the knife upper face is pointing in the disc's direction of rotation.

- Reinstall disc cover (1).

- Respect an X of 90° between neighboring discs.

- Reinstall bolts (1) and their conical washers.

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Mower conditioner

- Position conical centre of washers at the top.

- Place a wooden wedge (1) between two discs to stop them from moving.

- Torque bolts to (2) :

• Torque: 12 daN m (89 lbf ft).

- Remove locking piece.

KUHN FC3160TCD, 3560TCD, 4060TCD Operator's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual