Kubota VS 220, VS 400, VS 400-VITI, VS 600 User Manual
VS 220/ 400/ 400-VITI/
VS600
User's manual
Edition 09.2013
Date of printing 11.2013
Language EN- USA
Machine number 1001
Type VN223/ VN224/ VN225/ VN226
Document Number VN70051799
Machine identification
Your supplier needs your machine’s particulars in order to assist you as soon as possible.
Please enter this information here.
Name
Working width
Weight
Machine
number
Accessories
Address of the
supplier
VS 220/ 400/ 400-VITI/ VS600
ft
_________ lbs
VN_ _ _ _
Manufacturer's
address
Kverneland Group Nieuw-Vennep B.V.
Hoofdweg 1278
NL-2153 LR Nieuw-Vennep
The Netherlands
Author's right and copyright are vested in the Kverneland Group Nieuw-Vennep B.V., The Netherlands. Making copies, acquisition in other media,
translation and use of excerpts or portions of this manual without the express permission of Kverneland is prohibited. All righ ts reserved. The
contents of this manual may be changed without notice. Subject to technical changes.
Content
Preface ....................................................... 5
Target group of this manual 5
Meaning of symbols 6
Safety ......................................................... 7
For your safety 7
Other guidelines 7
Warning stickers 8
safety regulations 12
Getting familiar with the machine ........... 27
Applications of the machine 27
SuperFlow spreading system 27
Spreading pattern 28
Spreading pattern 29
Adjust carefully 31
Technical specifications 34
Assembly instruction ............................... 36
Inspection of the supplied machine 36
General 36
Assembly VS220-330 38
VS400- 500 45
VS 600 - 1650 51
Before first use ......................................... 63
Tractor provisions 63
Mounting the coupling shaft 64
Hitching to the tractor .............................. 67
Connecting the machine 68
To be done before spreading .................. 73
Online spreading chart service 73
To be done before spreading .................. 77
Finding the correct setting for your
spreading work 77
Setting the spreader 82
Fine application 86
Filling 91
Calibration test 93
Check the spreading pattern (tray test) 96
Content
Use on the land .......................................... 106
Adjusting the machine 107
Set driving paths 109
Spreading 111
Border spreading 113
Failure and stoppage 118
Storing the machine .................................. 121
Cleaning 121
Disconnecting the machine 122
Maintenance ............................................... 124
Maintenance intervals 126
Lubricate with oil and grease 127
Coupling shaft 127
Manual or hydraulic operation pin joint 128
Spreading unit 128
Torques 131
Checking the hydraulic system 132
Control of the pendulum mechanism 134
Spreading spout check 136
Accessories ............................................... 137
Trouble shooting ....................................... 143
Troubleshooting table 143
Falling into disuse ..................................... 145
Liability ....................................................... 146
Liability 146
Complaints 147
Guarantee 147
EGC declaration of conformity ................ 148
Notes .......................................................... 149
Index ........................................................... 151
Driving on the road ................................... 104
Before taking the road 104
Preparing the machine to be transported 105
3
4
Preface
Preface
Target group of this manual
This manual is intended for agrarians and others trained in working in
the field of agriculture, people that are competent to operate these
machine, as required by national legislation, and who have knowledge
of assembly activities.
For your safety
Ensure that you are familiar with the contents of this manual before
you start using or assembling the implement. This will ensure that you
obtain an optimum result and are working safely.
See paragraph »safety regulations« on page 12.
Should you have any questions or if anything is unclear, please
contact the manufacturer.
Make sure that this manual is available to all persons who will be
working with this machine. In this way, you will:
• avoid accidents,
• respect the warranty conditions,
• always have a good functioning machine in perfect working order.
For the employer
• All personnel who operate this machine must be authorised to do
so in terms of the applicable national legislation.
• All personnel are to be trained in the use of the machine regularly
(at least once a year) in accordance with employers’ liability
insurance association guidelines. Untrained or unauthorised
individuals are not permitted to use the machinery.
• You are responsible for the safe operation and maintenance of
your machine. You must ensure that you and anyone else who is
going to operate, maintain or work around the unit be familiar with
the operating and maintenance procedures and related safety
information as mentioned in this user's manual.
• You are responsible for providing personal protective gear to
personnel who use the machine or who are performing
maintenance or repairs on it. This includes: safety goggles, safety
shoes, safety gloves, etc.
5
Preface
Meaning of symbols
I
NDICATION
Various symbols are used to provide a clear understanding of the text.
These are explained below
• A dot is placed before lists.
A triangle marks tasks you have to perform.
An arrow refers to a different place in the text.
In addition, we use pictograms to help you easily find certain text
sections.
The words "Tip" and "Hint" are followed by tips or hints for operation.
The warning triangle indicates important safety instructions. Failing to
comply with these may result in:
• serious operating malfunctions of the machine;
• damage to the machine;
• injuries or accidents.
The spanner indicates tips for assembly or adjustment work.
A star indicates that examples will follow that are intended to clarify the
text.
All directional rotations are to be interpreted when facing in direction
of travel.
6
Safety
Safety
For your safety
In this chapter you will find general safety instructions. In every next
chapter you will find more specific safety instructions not described
here.
Do not risk injury or death by ignoring good safety instructions.
Many risks can happen when working with agricultural machines.
Avoid accidents! Do not take risks! Be alert!
Think safety! Work in safety!
Disregard of the 'Safety instructions', inadequate maintenance, use of
the machine other than for its intended purpose, overloading or
unauthorised modification of the machine, renders the manufacturer's
warranty and responsibility void.
Familiarise yourself with the function of all machine controls and the
safety instructions, prior to any usage of the machine.
Incorrect use of the machine may lead to dangerous situations. For
this reason, you should always work carefully and never under high
time pressure.
Other guidelines
Comply with the rules
In addition to the instructions above you should comply with the
following:
• measures to prevent accidents,
• general safety instructions, occupational health requirements and
road traffic regulations,
• instructions in this manual,
• Rules regarding use, maintenance and repairs.
7
Safety
CAUTION
READ THE MANUAL
•
THE MACHINE MUST NOT BE
USED BEFORE READING
THE OPERATING MANUAL.
TO AVOID FATAL OR SERIOUS
INJURY:
READ THE MANUAL FIRST
VF16661512
DANGER
PARTS EJECTED AT SPEED
•
PARTS MAY BECOME DETACHED AND
EJECTED AT SPEED.
TO AVOID DEATH OR SERIOUS INJURY:
KEEP IN A SAFE DISTANCE
VF16661493
WARNING
VERTICAL MOVEMENT
•
RISK OF INJURY BY LIFTING
OR LOWERING MACHINE
PARTS.
TO AVOID DEATH OR SERIOUS
INJURY:
KEEP OUT OF THIS AREA
VF16661574
WARNING
AREA OF RISK
•
RISK OF DEATH OR INJURY ON
COUPLING, UNCOUPLING OR
OPERATING.
TO AVOID DEATH OR SERIOUS
INJURY:
NO PERSONS IN THIS AREA
VF16661498
WARNING
UNEXPECTED MOVEMENT
• MACHINE PARTS MAY STILL
ROTATE AFTER ENGINE IS
SWITCHED OFF.
TO AVOID FATAL OR SERIOUS
INJURY:
KEEP AWAY UNTIL PARTS
STOP MOVING
VF16661510
WARNING
INADVERTENT OPERATION
• RISK OF DEATH OR INJURY BY
INADVERTENT OPERATION.
TO AVOID DEATH OR SERIOUS
INJURY:
SWITCH OF THE ENGINE
VF16661500
620
max
rpm
CAUTION
PTO SHAFT SPEED 620 RPM
•
THE SPECIFIED MAXIMUM
SHAFT SPEED OF 620 RPM
MUST NOT BE EXCEEDED.
TO AVOID MACHINE DAMAGE
AND INJURY:
MAINTAIN THE PERMITTED
SHAFT SPEED
VF16661576
CAUTION
MAXIMUM HYDRAULIC
PRESSURE
• THE TRACTOR’S HYDRAULIC
PRESSURE MUST NOT
EXCEED 210 BAR (3045 PSI).
TO AVOID MACHINE DAMAGE AND
INJURY:
CHECK THE HYDRAULIC PRESSURE
max
210 bar
VF16661516
-6
�)'4
SHIELD MISSING
DO NOT OPERATE
-6
�)'4
ROTATING DRIVELINE
KEEP AWAY!
CONTACT CAN CAUSE DEATH
DO NOT OPERATE WITHOUTALL DRIVELINE, TRACTOR AND
EQUIPMENT SHIELDS IN PLACE.
DRIVELINES SECURELY ATTACHED
AT BOTH ENDS.
DRIVELINE SHIELDS THAT TURN
FREELY ON DRIVELINE.
WARNING
RISK OF CRUSHING
•
NEVER REACH INTO AN AREA
WHERE PARTS ARE STILL
LIKELY TO MOVE.
TO AVOID FATAL OR SERIOUS
INJURY:
KEEP YOUR HANDS OUT
VF16661496
Warning stickers
VS 220 - 330
Various warning stickers have been affixed to the machine for safety
reasons. Do not remove them! Always follow the instructions supplied
and be alert to possible dangers.
Always keep the safety stickers and symbols clean and clearly legible.
Replace safety decals that are missing, damaged or have become
illegible. If original parts on which a warning sticker was installed are
fixed, be sure that the replacement part also displays the current
warning sticker.
8
VS 400 - 500
-6
�)'4
SHIELD MISSING
DO NOT OPERATE
-6
�)'4
ROTATING DRIVELINE
KEEP AWAY!
CONTACT CAN CAUSE DEATH
DO NOT OPERATE WITHOUTALL DRIVELINE, TRACTOR AND
EQUIPMENT SHIELDS IN PLACE.
DRIVELINES SECURELY ATTACHED
AT BOTH ENDS.
DRIVELINE SHIELDS THAT TURN
FREELY ON DRIVELINE.
WARNING
UNEXPECTED MOVEMENT
• MACHINE PARTS MAY STILL
ROTATE AFTER ENGINE IS
SWITCHED OFF.
TO AVOID FATAL OR SERIOUS
INJURY:
KEEP AWAY UNTIL PARTS
STOP MOVING
VF16661510
WARNING
INADVERTENT OPERATION
• RISK OF DEATH OR INJURY BY
INADVERTENT OPERATION.
TO AVOID DEATH OR SERIOUS
INJURY:
SWITCH OF THE ENGINE
VF16661500
CAUTION
READ THE MANUAL
•
THE MACHINE MUST NOT BE
USED BEFORE READING
THE OPERATING MANUAL.
TO AVOID FATAL OR SERIOUS
INJURY:
READ THE MANUAL FIRST
VF16661512
DANGER
PARTS EJECTED AT SPEED
•
PARTS MAY BECOME DETACHED AND
EJECTED AT SPEED.
TO AVOID DEATH OR SERIOUS INJURY:
KEEP IN A SAFE DISTANCE
VF16661493
WARNING
AREA OF RISK
•
RISK OF DEATH OR INJURY ON
COUPLING, UNCOUPLING OR
OPERATING.
TO AVOID DEATH OR SERIOUS
INJURY:
NO PERSONS IN THIS AREA
VF16661498
WARNING
VERTICAL MOVEMENT
•
RISK OF INJURY BY LIFTING
OR LOWERING MACHINE
PARTS.
TO AVOID DEATH OR SERIOUS
INJURY:
KEEP OUT OF THIS AREA
VF16661574
WARNING
RISK OF CRUSHING
•
NEVER REACH INTO AN AREA
WHERE PARTS ARE STILL
LIKELY TO MOVE.
TO AVOID FATAL OR SERIOUS
INJURY:
KEEP YOUR HANDS OUT
VF16661496
620
max
rpm
CAUTION
PTO SHAFT SPEED 620 RPM
•
THE SPECIFIED MAXIMUM
SHAFT SPEED OF 620 RPM
MUST NOT BE EXCEEDED.
TO AVOID MACHINE DAMAGE
AND INJURY:
MAINTAIN THE PERMITTED
SHAFT SPEED
VF16661576
CAUTION
MAXIMUM HYDRAULIC
PRESSURE
• THE TRACTOR’S HYDRAULIC
PRESSURE MUST NOT
EXCEED 210 BAR (3045 PSI).
TO AVOID MACHINE DAMAGE AND
INJURY:
CHECK THE HYDRAULIC PRESSURE
max
210 bar
VF16661516
Safety
9
Safety
WARNING
AREA OF RISK
•
RISK OF DEATH OR INJURY ON
COUPLING, UNCOUPLING OR
OPERATING.
TO AVOID DEATH OR SERIOUS
INJURY:
NO PERSONS IN THIS AREA
VF16661498
WARNING
VERTICAL MOVEMENT
•
RISK OF INJURY BY LIFTING
OR LOWERING MACHINE
PARTS.
TO AVOID DEATH OR SERIOUS
INJURY:
KEEP OUT OF THIS AREA
VF16661574
CAUTION
READ THE MANUAL
•
THE MACHINE MUST NOT BE
USED BEFORE READING
THE OPERATING MANUAL.
TO AVOID FATAL OR SERIOUS
INJURY:
READ THE MANUAL FIRST
VF16661512
WARNING
UNEXPECTED MOVEMENT
• MACHINE PARTS MAY STILL
ROTATE AFTER ENGINE IS
SWITCHED OFF.
TO AVOID FATAL OR SERIOUS
INJURY:
KEEP AWAY UNTIL PARTS
STOP MOVING
VF16661510
WARNING
INADVERTENT OPERATION
•
RISK OF DEATH OR INJURY BY
INADVERTENT OPERATION.
TO AVOID DEATH OR SERIOUS
INJURY:
SWITCH OF THE ENGINE
VF16661500
DANGER
PARTS EJECTED AT SPEED
•
PARTS MAY BECOME DETACHED AND
EJECTED AT SPEED.
TO AVOID DEATH OR SERIOUS INJURY:
KEEP IN A SAFE DISTANCE
VF16661493
WARNING
RISK OF CRUSHING
•
NEVER REACH INTO AN AREA
WHERE PARTS ARE STILL
LIKELY TO MOVE.
TO AVOID FATAL OR SERIOUS
INJURY:
KEEP YOUR HANDS OUT
VF16661496
620
max
rpm
CAUTION
PTO SHAFT SPEED 620 RPM
•
THE SPECIFIED MAXIMUM
SHAFT SPEED OF 620 RPM
MUST NOT BE EXCEEDED.
TO AVOID MACHINE DAMAGE
AND INJURY:
MAINTAIN THE PERMITTED
SHAFT SPEED
VF16661576
CAUTION
MAXIMUM HYDRAULIC
PRESSURE
• THE TRACTOR’S HYDRAULIC
PRESSURE MUST NOT
EXCEED 210 BAR (3045 PSI).
TO AVOID MACHINE DAMAGE AND
INJURY:
CHECK THE HYDRAULIC PRESSURE
max
210 bar
VF16661516
-6
�)'4
SHIELD MISSING
DO NOT OPERATE
-6
�)'4
ROTATING DRIVELINE
KEEP AWAY!
CONTACT CAN CAUSE DEATH
DO NOT OPERATE WITHOUTALL DRIVELINE, TRACTOR AND
EQUIPMENT SHIELDS IN PLACE.
DRIVELINES SECURELY ATTACHED
AT BOTH ENDS.
DRIVELINE SHIELDS THAT TURN
FREELY ON DRIVELINE.
VS 600 - 1000
10
Safety decals
DANGER
PARTS EJECTED AT SPEED
•
PARTS MAY BECOME DETACHED AND
EJECTED AT SPEED.
TO AVOID DEATH OR SERIOUS INJURY:
KEEP IN A SAFE DISTANCE
VF16661493
-6
�)'4
ROTATING DRIVELINE
KEEP AWAY!
CONTACT CAN CAUSE DEATH
DO NOT OPERATE WITHOUTALL DRIVELINE, TRACTOR AND
EQUIPMENT SHIELDS IN PLACE.
DRIVELINES SECURELY ATTACHED
AT BOTH ENDS.
DRIVELINE SHIELDS THAT TURN
FREELY ON DRIVELINE.
-6
�)'4
SHIELD MISSING
DO NOT OPERATE
WARNING
AREA OF RISK
•
RISK OF DEATH OR INJURY ON
COUPLING, UNCOUPLING OR
OPERATING.
TO AVOID DEATH OR SERIOUS
INJURY:
NO PERSONS IN THIS AREA
VF16661498
WARNING
INADVERTENT OPERATION
• RISK OF DEATH OR INJURY BY
INADVERTENT OPERATION.
TO AVOID DEATH OR SERIOUS
INJURY:
SWITCH OF THE ENGINE
VF16661500
WARNING
UNEXPECTED MOVEMENT
• MACHINE PARTS MAY STILL
ROTATE AFTER ENGINE IS
SWITCHED OFF.
TO AVOID FATAL OR SERIOUS
INJURY:
KEEP AWAY UNTIL PARTS
STOP MOVING
VF16661510
CAUTION
READ THE MANUAL
•
THE MACHINE MUST NOT BE
USED BEFORE READING
THE OPERATING MANUAL.
TO AVOID FATAL OR SERIOUS
INJURY:
READ THE MANUAL FIRST
VF16661512
WARNING
RISK OF CRUSHING
•
NEVER REACH INTO AN AREA
WHERE PARTS ARE STILL
LIKELY TO MOVE.
TO AVOID FATAL OR SERIOUS
INJURY:
KEEP YOUR HANDS OUT
VF16661496
620
max
rpm
CAUTION
PTO SHAFT SPEED 620 RPM
•
THE SPECIFIED MAXIMUM
SHAFT SPEED OF 620 RPM
MUST NOT BE EXCEEDED.
TO AVOID MACHINE DAMAGE
AND INJURY:
MAINTAIN THE PERMITTED
SHAFT SPEED
VF16661576
CAUTION
MAXIMUM HYDRAULIC
PRESSURE
• THE TRACTOR’S HYDRAULIC
PRESSURE MUST NOT
EXCEED 210 BAR (3045 PSI).
TO AVOID MACHINE DAMAGE AND
INJURY:
CHECK THE HYDRAULIC PRESSURE
max
210 bar
VF16661516
WARNING
VERTICAL MOVEMENT
•
RISK OF INJURY BY LIFTING
OR LOWERING MACHINE
PARTS.
TO AVOID DEATH OR SERIOUS
INJURY:
KEEP OUT OF THIS AREA
VF16661574
Safety
11
Safety
safety regulations
Intended use
This paragraph contains all the requirements, everything that is not
permitted and requirements for each form of usage, maintenance and
reparation of the machine.
The chapters in the manual contain additional safety measures.
Knowledge of the safety regulations forms the basis for safety and
proper usage of the machine.
Always follow the safety instructions. most accidents are avoidable.
Do not run the risk of serious or fatal accidents through ignorance of
these safety instructions.
The machine is exclusively intended for spreading:
• granules and powdery types of fertiliser,
• sand and fine split,
• grains and seeds.
Any other application would be considered to be irregular. The
manufacturer is not responsible for damage that may result from such
usage; risks are taken exclusively by the user.
The instructions, maintenance requirements and reparation stipulations as indicated by the producer must be adhered to at all times.
Person
Responsibility of the user
The user may only operate the machine if he/she:
• is familiar with the basic safety requirements and the working
conditions requirements,
• is familiar with current traffic regulations,
• has been duly instructed on how to work on/with the machine and
the related dangers,
• has read and understood this manual,
• is familiar with all the systems and operating elements and their
functions,
• is familiar with the regulations for using, maintaining and repairing
machines.
It will be too late for that once you are working!
Irresponsible usage could lead to injury to the user or third parties and
could lead to damage to the machine.
12
Safety
Authorisation
Clothes/protection
Only to be used by an authorised person
The machine may be used by authorised people only. A person is
authorised if he/she:
• received training as required by the national authorities,
• has taken responsibility as described in
paragraph »Person« on page 12.
Maintenance and repairs by experts
Maintenance, replacement of parts and repairs to the machine may
only be performed by experts.
A person is considered to be an expert if he/she has sufficient
knowledge in the fields of safety, maintenance, production and repairs
as a result of training and experience.
Maintenance or repairs performed by such a person could lead to
injury and damage to the machine.
Wear close-fitting clothing
Avoid wearing loose fitting clothing. Loose clothing could become
entangled with moving parts, which could lead to serious
consequences.
Ensure personal protection
Ensure your personal protection. Outfit:
• safety goggles,
• safety shoes,
• safety gloves.
Prevent hearing damage
Your hearing could be damaged when working with the tractor and
machine with noise levels in excess of 80 dB. Use the appropriate ear
protection in order to prevent hearing damage. Remaining in an area
with high noise levels for a long period of time could lead to serious
damage to your hearing.
What to do in the event of injury
In the event of injury and if you suspect that you made contact with
materials you should:
• clean the point of contact with a lot of water,
• consult a physician immediately!
13
Safety
Workplace
Tractor
To be used and operated by 1 person
The machine may only be operated by one person, from the tractor.
Operating the machine from the tractor will keep you out of harm's
way. Other people should not be in the direct vicinity of the machine
and the tractor. Those who are within the working area and the danger
zone could be injured.
Check the direct surroundings
Check the immediate environment and keep a constant eye on it at the
start, as well as while you are working with the machine. Familiarise
yourself with the immediate vicinity. Do not start working until all
people and obstacles within the working area and danger zone of the
tractor and machine have been removed.
Never stay or allow anyone to stay within the danger area while the
machine is running! If there are people within the working area and the
danger zone it could lead to injury.
Check the state of the tractor and machine
Only work with the tractor and machine if they are in good condition.
Always check that:
• all lighting, safety and warning provisions must be mounted
correctly and be in good working condition,
• the lifting and pulling capabilities must be sufficient,
See »Calculate the axle load with tractor-mounted machines«
on page 16,
• the tractor must be suitable for the machine, such as in the area of
brakes, stability, engine capability, axle load and total weight,
• it is sufficient for the working with the machine and for transport.
Adhere to maximum permissible axle loads, total weights and
transport dimensions! Using a tractor which is not proper can cause
serious or deadly injuries or machine damage.
See the tractor’s technical details.
14
Safety
Put a fire extinguisher in place
Carry a fire extinguisher at all times, especially when operating in dry
crop materials. This should be a multipurpose ABC rated extinguisher
with a 11 lbs capacity, approved by the appropriate authority. Mount
this on the tractor and/or on the machine. Fire could damage the
machine and cause injury.
Use active carbon filters
Harmful gasses and mists could enter the air duct of the tractor while
it is in use. An active carbon filter should therefore be mounted in the
air ventilation of the tractor. Harmful materials could cause serious
personal injury.
Ensure the tractor is safe when leaving it
Never leave the tractor without:
• switching off the PTO shaft,
• switching off the electronic control system,
• releasing the pressure from the hydraulic system,
• switching off the tractor engine,
• the key must be removed from the ignition,
• engage the handbrake of the tractor.
Leaving the tractor unsafe could create dangerous situations that
could lead to injury.
Responding to problems
In the event of operational problems you should:
• stop immediately,
• switch the tractor and machine off,
• attend to the problem or call in the assistance of an expert.
Never use the tractor in a closed area
The tractor must never be used in a closed area. Exhaust fumes
collect without being noticed. Exhaust fumes can cause serious or
deadly injuries.
15
Safety
Calculate the axle load with
tractor-mounted machines
The following is of importance with the loading machine to ensure safe
operation:
• the maximum load of the machine,
• the maximum axle load of the tractor,
• weight distribution over the axles,
• and the carry load per wheel.
At least 20% own weight of the tractor must rest on the front axle and
45% on the rear axle in order to maintain good manoeuvrability.
Check if these conditions are adhered to before purchasing a
machine! Adhere to maximum permissible axle loads, total weights
and transport dimensions! Using a tractor which is not proper can
cause serious or deadly injuries or tractor and machine damage.
16
Safety
D
B
C
A
E
i
h
g
f
Required details
The following details are necessary in order to calculate the minimum
requirements and actual axle load, as well as the actual and maximum
total weight. The details of the tractor should be given in the tractor
manual. The details of the tyres should be supplied by the manufacturer. The details of the machine are in this manual.
in paragraph »Technical specifications« on page 34.
Letter Description Unit
A The basic weight of the tractor without the machine
(1)
B The weight on the front axle of the tractor without the
machine (1)
C The weight on the rear axle of the tractor without the
machine (1)
D The total weight of the forward end hooked machine
or weights
E The total weight of the rear-end hooked machine or
weights
f The distance between the centre of gravity of the
machine and the middle point of the axle
lb
lb
lb
lb
lb
ft
g Wheel base of the tractor ft
h The distance between the centre of the rear axle
and the centre point of attachment of the lifting arm
i The distance between the centre of gravity of the
machine and the middle of the point of attachment of
the lifting arm (2)
(1) Also include the weight of the accessories and the weight of the water in
the tyres
(2) If unknown, suppose i = half the machine length
ft
ft
17
Safety
Actual total weight (lb) = A + D + E
g
Actual front axle load =
D x ( f + g ) + ( B + g ) - E x (h + i )
actual
rear axle load (lb) =
actual
total weight (lb) -
Actual
front axle load (lb)
f + g
Front ballast required (lb) =
E x ( h + i ) - ( B + g ) + (0.2 x A x g )
Calculations
The calculations can be made with the values given in the abovementioned chart.
Actual total weight
The actual total weight must not exceed the permitted total weight.
The actual total weight (in lb) is calculated as follows:
Actual front axle load
The actual front axle load may not exceed the permitted maximum
load. The actual total front axle load (in lb) is calculated as follows:
Actual rear axle load
The actual rear axle load must not exceed the permitted maximum
load. The actual total rear axle load (in lb) is calculated as follows:
Ballast required in the front
The minimum load on the front axle must be 20% of the basic weight
of the tractor. With a mounted machine in the power lift behind the
tractor the minimum required ballast (in lb) in front of the tractor is
calculated as follows:
If the calculated value is negative no additional ballast is required.
18
Safety
g + h + i
Rear ballast required (lb) =
( D x f ) - ( C + g ) + (0.45 x A x g )
Ballast required in the rear
The minimum load on the rear axle must be 45% of the basic weight
of the tractor. With a machine mounted in the front power lift the
minimum required ballast (in lb) in the power lift behind the tractor is
calculated as follows:
If the calculated value is negative no additional ballast is required.
Actual calculated
value
Front/rear axle
minimum load
Total weight lb < lb --
Front axle load lb <
Rear axle load lb < lb < lb
/ lb -- --
The calculated value must be less or equal to (<
The front and rear axle loads must be greater than the minimum load
of the front and rear axles respectively.
T
IP
If you have access to a weigh bridge with sufficient measuring range
the total weight and the front and rear axle load can also be
determined by weighing them.
Value permitted in the
manual
lb < lb
Load capacity of 2
wheels
) the permitted values.
19
Safety
Machine
Check the condition of the machine before use
Check the following before using the machine:
• is the machine in a proper, functioning condition?
• are all lights, safety and warning provisions correctly mounted and
in good working condition?
• are the brakes of the machine working properly and have they
been adjusted to the correct position?
Using an unsafe machine could result in personal injury and damage
to the machine.
The machine should only carry, not pull!
It is not permitted to use the machine for pulling as this would have
detrimental consequences to its construction. This could lead to
dangerous situations for bystanders, unsafe operation or damage to
crops.
Do not stand on the machine
Being on the machine during activities and transport is prohibited. You
may only be on the parts of the machine intended for the purpose if it
is standing still and prevented from rolling by means of hand brake
and wheel chocks. Being on the machine while in any other state
could lead to serious injury.
Never work on a running machine
Never work on the machine while it is running. A running machine has
several moving parts which can not be seen. Wait until all parts have
come to a complete halt. Moving parts can cause serious injuries.
Safety decals
Follow the instructions on the stickers
The safety decals on the machine give important instructions for a
risk-free operation. Respect them to ensure your safety.
Replace any missing or illegible safety or warning decals
When parts with a safety or warning decal are replaced, the
replacement part must be provided with the same safety or warning
decal. Stickers that are not legible must be replaced so that they would
be clearly legible at all times.
20
Safety
Coupling shaft
Use the correct coupling shaft
Only use coupling shafts complying with the manufacturer’s specification for that specific use! In order to ensure protection of both man
and machine exercise extreme caution when working at a coupling
shaft other then described in this manual and/or on the instruction at
the coupling shaft.
Modification of, and other special jobs on coupling shafts, require
written explicit order and procedure of both machine and coupling
shaft manufacturer is available! Use the correct tools and original
parts to ensure a good performance and maximum safety. The use of
an incorrect coupling shaft can cause damage to the machine.
Mount the appropriate protection
Externally accessible coupling shafts, the tractor's PTO shafts and
machine input-axle must be equipped with appropriate guards and
tubes. Working without guarding can cause serious or deadly injuries.
Always mount the check chains of the protection sleeves
The check chains prevent the protection sleeves from rotating with the
coupling shaft. Crop or pieces of clothing can be wound around rotating
protection sleeves and cause material damage and possibly severe
physical injury.
Replace the protection sleeves of the coupling shaft in time
Replace the coupling shaft protection sleeves at the first sign of wear
and tear. Protection sleeves can wear without being noticed.
Worn or damaged protection sleeves can cause serious or deadly
injuries.
Protect the PTO shaft end well
Slide the protection sleeve over the PTO shaft as soon as the coupling
shaft has been removed. Clothing could become entangled into an
unprotected PTO shaft end that could lead to serious injury.
21
Safety
Hydraulic system
Electric control system
Hydraulic oil is under high pressure
Never try to stop a leak with your fingers. Never try to locate a
hydraulic leak or try to contain it by hand! During inspection always
use appropriate aid (e.g. a piece of wood or sheet metal) and wear
safety goggles, and gloves! High pressure fluid easily penetrates skin
and clothes, causing severe injuries. In the event of injury, contact
your physician immediately!
Disconnect the control box
Disconnect the control box of the electrical system as soon as it does
not perform any functions anymore in order to prevent unintentional
operation. Keeping the control box connect can be dangerous and can
damage the machine as well as cause bodily injury.
Battery cables must be connected properly
Always disconnect the battery cable (negative pole) from the electric
system when working on the machine. Connect the battery cables
correctly: Positive pole first, followed by the negative pole. Always
equip the positive pole with the appropriate protective cap to avoid a
short circuit as
this could lead to damage to the tractor and machine.
22
Safety
Use
Only use after training
The machine may not be operated before the user has been properly
instructed by the dealer or an authorised representative of the
manufacturer.
Ensure that you are familiar with all systems and control machines and
their functions prior to working with them! It will be too late for that once
you are working! Careless usage could lead to injury and damage to
the machine.
To be used and operated by 1 person
The machine may only be operated by one person, from the tractor.
Operating the machine from the tractor will keep you out of harm's
way.
Other people should not be in the direct vicinity of the machine and the
tractor. Those who are within the working area and the danger zone
could be injured.
Check the direct surroundings
Check the immediate environment and keep a constant eye on it at the
start, as well as while you are working with the machine. Familiarise
yourself with the immediate vicinity. Do not start working until all
people and obstacles within the working area and danger zone of the
tractor and machine have been removed.
Never stay or allow anyone to stay within the danger area while the
machine is running! If there are people within the working area and the
danger zone it could lead to injury.
Do not stand on the machine
Being on the machine during activities and transport is prohibited. You
may only be on the parts of the machine intended for the purpose if it
is standing still and prevented from rolling. Being on the machine while
in any other state could lead to serious injury.
Keep the protection intact
The protection of the machine, e.g. plating and guards, prevents
access to danger areas! Therefore all protection must be kept in
optimal condition and moved into the right position prior to starting to
work!
The absence of protective gear could lead to injury.
23
Safety
Transport
O n the field
Check the decoupling ropes of the quick coupling
The decoupling ropes must never be tense and must provide sufficient
freedom for movement, even with the power lift in the lowest position
as it could otherwise accidentally disconnect the quick coupling.
Drive carefully
Moving behaviour, manoeuvrability and braking performance are
influenced by a trailed machine. When taking turns, pay attention to
the extended width/length (turning circle) and/or large mass
(sluggishness) of the machine. Ensure sufficient braking effect and
safe manageability!
Careless driving could lead to serious injury and damage to the
machine
Adjust the driving speed
High driving speeds and uneven surfaces on the road or field can put
considerable strain on the machine and cause the tractor or machine
to be over strained, which could lead to damage. Always adjust the
driving speed to the conditions of the environment and the terrain!
When driving up and down hills and across slopes, do not make any
sudden turns!
Do not leave the driving cabin
Never leave the operator’s seat during operation or transport. The
driver can be in the danger zone of the tractor or the machine and
could not have a proper view of the immediate vicinity. This could lead
to injury to the driver or third parties.
Do not allow the machine to tilt
When driving up and down hills and across slopes, do not make any
sudden turns! Do not drive transverse on a slope with a steep angle.
Tilting can cause serious machine damage.
Blockade of a security device
In case of blockade or operation of a security device, never work on
the machine without:
• switching off the PTO shaft,
• switching off the electric control system,
• releasing the pressure from the hydraulic system,
• switching off the tractor engine,
• the key must be removed from the ignition,
• engage the parking brake of the tractor.
24
Safety
PTO shaft rotates after disengaging
After switching off the PTO shaft, the machine will continue running
because of inertia. Keep a safe distance to the machine until the
moving parts have come to a complete stop. Approaching the
machine while it is rotating can cause serious or deadly injuries.
Maintenance activities
Always keep to the prescribed maintenance intervals
Take the machine for inspection and maintenance at the intervals as
prescribed in this manual. All of the manufacturer's responsibility and
the guarantee will become null and void if the prescribed intervals are
not adhered to.
Performed by an authorised person
Always have an authorised expert perform maintenance and repairs,
as described in
paragraph »Authorisation« on page 13.
Maintenance performed in an inexpert manner could lead to unsafe
work situations or damage to the machine or crops.
Never use the tractor in a closed area
The tractor must never be used in a closed area. Exhaust fumes
collect without being noticed. Exhaust fumes can cause serious or
deadly injuries.
Protect the machine
Fertiliser and other salts have a great influence on the rate of
corrosion. Empty the hopper at the end of activities. Protect the
machine by always cleaning it after using such material and patch
breaks in the paint. Corrosion affects the strength of the construction
and the operation of the machine, which could lead to a shortened life
span.
Only use original parts when replacing
Using other none genuine parts could lead to problems and unsafe
situations when using the machine.
Never work on the machine while it is running
Never work on the machine while it is running. A running machine has
several moving parts which can not be seen. These can cause serious
injuries.
25
Safety
Do not change the machine
Do not modify the machine in any way. Unauthorised modifications
may impair the function and/or safety and affect the life of the
machine.
Avoid contact with materials
You should only come into contact with the materials when cleaning
the machine. Always wear protective clothing, such as safety gloves,
shoes and goggles. Read and adhere to the additional safety instructions and the of the material producer. Contact with the materials could
lead to injury. Contact your physician in such an event!
Explosion danger because of nitrate
Fertilisers hat contain nitrate can create an explosion danger if they
come into contact with fire.
All fertiliser remnants should therefore be removed from voids,
corners, tubes and tubing before welding, cutting or grinding on the
machine.
Explosions could cause damage to the machine and lead to personal
injury.
Prevent unintentional operation
Render all parts that could contain residual energy safe, as well as all
parts that conduct energy such as compressed air, hydraulics and
electricity. Release all pressure from the system and disconnect the
pipes and cables. Unintended operation could lead to injury.
26
Getting familiar with the machine
Hopper
Spreading spout
Spreading bracket
Spreading spout
Getting familiar with the machine
Applications of the machine
Environment
This PTO shaft driven machine is suitable for amongst others
spreading granular and powdery fertiliser types on the field and
grazing land. The machines can also be used as salt, sand and fine
split spreader in road construction and maintenance.
It is attached in the three-point linkage of the tractor:
• Cat. II for the VS 600-1000
• Cat. I/II for the VS 400 / 500 and VITI
• Cat. I for the VS 220 / 330
Border spreading is possible by using the following:
• border spreading plate,
• border-spreading cylinder.
Other fields of use
Powder, salt and gravel spreading is possible with type VS 220330,600-800-1000.
A choice of accessories and modifications to the machine is available.
See chapter »Accessories« on page 137 for possibilities.
This fertiliser spreader is equipped with a calibration container and
border-spreading plate that comply with environmental standard EN
13739-1.
SuperFlow spreading system
Transverse distribution
The pendulum spreader spreads fertilisers, powders, grains, seeds,
salts, etc. with a spreading spout. The movement of the spreading
spout is symmetrical, and therefore the spreading pattern is also
symmetrical. The spreading quantity is regulated by a dosing plate
under the hopper. Both of the dosing plates are located right on top of
the middle of the discharge opening to the spreading spout.
At the beginning of the spreading spout, the movement speed of the
granules is low. The speed increases towards the end of the spreading
spout.
Less dust and grain breakage
Grain breakage and powder formation are prevented by gradual
speed change in the spreading spout.
The agitator mounted below in the hopper provides for a steady,
constant stream of fertiliser, powders, seeds, etc. to the spreading
spout. Moreover, the agitator prevents the chunks of fertiliser from
blocking one or more dosing openings.
The movement of the spreading spout brings about a strong
distribution to both sides without ejecting far behind. This prevents
irregularity of the distribution due to and strongly sloping fields.
27
Getting familiar with the machine
Spreading pattern
The quality of the spread fertiliser and a well-set machine are essential
for a good spreading pattern.
The spreading pattern is also determined by:
• the working width,
• the type of spreading spout,
• the set angle of the turn of the spreading spout
• the PTO shaft rpm,
• the use of the border-spreading plate or the border-spreading
cylinder.
Depending on the above, a working width of 3 - 49 feet is possible.
Full overlap
The spreading pattern is a triangle with full overlap with all working
widths up to 45 feet.
28
PTO shaft RPM
With working widths up to 40 feet, the PTO shaft rpm is as a rule 540
rpm.
Larger working widths (40-49 feet)
A higher rpm is recommended for larger working widths.
N
OTE
Set only 620 rpm where the spreading chart indicates this!
Getting familiar with the machine
Working width = X feet
X - 10 feet
Working width = X feet
10 feet
Spreading pattern
Full field spreading
pattern
One-sided boundary
spreading with border
spreading plate
Optimum distribution of the fertiliser with minimum impact on the
environment can be achieved through the settings and tools described
here.
The full-field spreading pattern with triangular spreading pa tt ern
You can expect a triangular spreading pattern with full overlap at
working widths of 26 to 49 feet for most types of fertilisers.
While driving along the field boundary, you can supplement half the
spreading pattern to 100% with the border-spreading plate.
You can optimise the spreading pattern at the field edge and thereby
overcome environmental pollution with the border-spreading plate.
29
Getting familiar with the machine
1/2 working width
1 working width
Boundary track spreading
with border-spreading
cylinder
It is possible to spread right up to the edge from the first sprayer
tramline with the hydraulic border-spreading cylinder (boundary track
spreading).
Selecting the pattern for border spreading
It is not possible to spread 100% of the application rate to the field
border with the border-spreading cylinder and not have anything go
beyond the border. Current environmental standards only allow for
minimal loss over the field edge. You can adjust the spreading pattern
and the supplement to the edge by inclining the spreader more or less.
30
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