Kubota V3600-E3, V3600-T-E3, V3800-DI-T-E3, V3300-E3BG, V3600-T-E3BG Operator Manual
KUBOTA SHOP MANUAL
MODELS
V3600-E3 · V3600-T-E3
V3800-DI-T-E3 · V3300-E3BG ·
V3600-T-E3BG
·
TO THE READER
This Workshop Manual has been prepared to provide servicing personnel with
information on the mechanism, service and maintenance of V3600-E3B, V3600-T-E3B,
V3800DI-T-E3B, V3600-E3CB, V3600-T-E3CB, V3800DI-T-E3CB, V3300-E3BG,
V3600-T-E3BG and V3800DI-T-E3BG. It is divided into three parts, “General”,
“Mechanism” and “Servicing”.
Q General
Information on the engine identification, the general precautions, maintenance check
list, check and maintenance and special tools are described.
Q Mechanism
Information on the construction and function are included. This part should be
understood before proceeding with troubleshooting, disassembling and servicing.
Refer to Diesel Engine Mechanism Workshop Manual (Code No. 9Y021-01876) for
the one which has not been described to this workshop manual.
Q Servicing
Information on the troubleshooting, servicing specification lists, tightening torque,
checking and adjusting, disassembling and assembling, and servicing which cover
procedures, precautions, factory specifications and allowable limits.
All information illustrations and specifications contained in this manual are based on
the latest product information available at the time of publication.
The right is reserved to make changes in all information at any time without notice.
Due to covering many models of this manual, information or picture being used have
not been specified as one model.
October 2007
© KUBOTA Corporation 2007
V3-E3B SERIES, V3-E3CB SERIES, V3-E3BG SERIES, WSM
SAFETY FIRST
SAFETY INSTRUCTIONS
SAFETY INSTRUCTIONS
This symbol, the industry’s “Safety Alert Symbol”, is used throughout this manual and on labels on
the machine itself to warn of the possibility of personal injury. Read these instructions carefully.
It is essential that you read the instructions and safety regulations before you attempt to repair or use
this unit.
DANGER : Indicates an imminently hazardous situation which, if not avoided, will result in
death or serious injury.
WARNING : Indicates a potentially hazardous situation which, if not avoided, could result in
death or serious injury.
CAUTION : Indicates a potentially hazardous situation which, if not avoided, may result in
minor or moderate injury.
Q IMPORTANT : Indicates that equipment or property damage could result if instructions are not
followed.
Q NOTE : Gives helpful information.
BEFORE SERVICING AND REPAIRING
• Read all instructions and safety instructions in this
manual and on your engine safety decals.
• Clean the work area and engine.
• Park the machine on a firm and level ground.
• Allow the engine to cool before proceeding.
• Stop the engine, and remove the key.
• Disconnect the battery negative cable.
• Hang a “DO NOT OPERATE” tag in operator
station.
1
V3-E3B SERIES, V3-E3CB SERIES, V3-E3BG SERIES, WSM
SAFETY INSTRUCTIONS
SAFETY STARTING
• Do not start the engine by shorting across starter
terminals or bypassing the safety start switch.
• Unauthorized modifications to the engine may impair
the function and / or safety and affect engine life.
SAFETY WORKING
• Do not work on the machine while under the influence
of alcohol, medication, or other substances or while
fatigued.
• Wear close fitting clothing and safety equipment
appropriate to the job.
• Use tools appropriate to the work. Makeshift tools,
parts, and procedures are not recommended.
• When servicing is performed together by two or more
persons, take care to perform all work safely.
• Do not touch the rotating or hot parts while the engine
is running.
• Never remove the radiator cap while the engine is
running, or immediately after stopping. Otherwise, hot
water will spout out from radiator. Only remove
radiator cap when cool enough to touch with bare
hands. Slowly loosen the cap to first stop to relieve
pressure before removing completely.
• Escaping fluid (fuel or hydraulic oil) under pressure
can penetrate the skin causing serious injury. Relieve
pressure before disconnecting hydraulic or fuel lines.
Tighten all connections before applying pressure.
• Wear a suitable hearing protective device such as
earmuffs or earplugs to protect against objectionable
or uncomfortable loud noises.
• Do not open high-pressure fuel system.
High-pressure fluid remaining in fuel lines can cause
serious injury. Do not disconnect or attempt to repair
fuel lines, sensors, or any other components between
the high-pressure fuel pump and injectors on engines
with high pressure common rail fuel system.
• High voltage exceeding 100 V is generated in the
ECU, and is applied to the injector.
Pay sufficient caution to electric shock when
performing work activities.
2
V3-E3B SERIES, V3-E3CB SERIES, V3-E3BG SERIES, WSM
SAFETY INSTRUCTIONS
AVOID FIRES
• Fuel is extremely flammable and explosive under
certain conditions. Do not smoke or allow flames or
sparks in your working area.
• To avoid sparks from an accidental short circuit,
always disconnect the battery negative cable first and
connect it last.
• Battery gas can explode. Keep sparks and open
flame away from the top of battery, especially when
charging the battery.
• Make sure that no fuel has been spilled on the engine.
VENTILATE WORK AREA
• If the engine must be running to do some work, make
sure the area is well ventilated. Never run the engine
in a closed area. The exhaust gas contains poisonous
carbon monoxide.
PREVENT ACID BURNS
• Sulfuric acid in battery electrolyte is poisonous. It is
strong enough to burn skin, clothing and cause
blindness if splashed into eyes. Keep electrolyte
away from eyes, hands and clothing. If you spill
electrolyte on yourself, flush with water, and get
medical attention immediately.
DISPOSE OF FLUIDS PROPERLY
• Do not pour fluids into the ground, down a drain, or
into a stream, pond, or lake. Observe relevant
environmental protection regulations when disposing
of oil, fuel, coolant, electrolyte and other harmful
waste.
3
V3-E3B SERIES, V3-E3CB SERIES, V3-E3BG SERIES, WSM
SAFETY INSTRUCTIONS
PREPARE FOR EMERGENCIES
• Keep a first aid kit and fire extinguisher handy at all
times.
• Keep emergency numbers for doctors, ambulance
service, hospital and fire department near your
telephone.
4
V3-E3B SERIES, V3-E3CB SERIES, V3-E3BG SERIES, WSM
SPECIFICATIONS
SPECIFICATIONS
Model V3600-E3B V3600-E3CB V3600-T-E3B
V3600-T-
E3CB
V3800DI-T-
E3B
V3800DI-T-
E3CB
Number of Cylinder 4
Type Vertical, water-cooled, 4-cycle diesel engine
Bore × Stroke 98 × 120 mm (3.86 × 4.72 in.) 100 × 120 mm (3.94 × 4.72 in.)
(rpm)
(rpm))
(rpm)
(rpm))
(rpm)
(rpm))
3
(220.9 cu.in.) 3769 cm3 (230.0 cu.in.)
51.5 kW / 2600 min
(69.0 HP / 2600 min
59.3 kW / 2600 min
(79.5 HP / 2600 min
63.0 kW / 2600 min
(84.5 HP / 2600 min
-1
(rpm)
-1
(rpm)
-1
(rpm)
-1
(rpm))
-1
(rpm)
-1
(rpm))
-1
(rpm)
-1
(rpm))
60.9 kW / 2600 min
(81.6 HP / 2600 min
70.1 kW / 2600 min
(94.0 HP / 2600 min
74.0 kW / 2600 min
(99.2 HP / 2600 min
-1
(rpm)
-1
(rpm))
-1
(rpm)
-1
(rpm))
-1
(rpm)
-1
(rpm))
Reentrant Type, Center Direct
Injection Type (E-CDIS)
Total Displacement 3620 cm
ISO Net Continuous
ISO / SAE Net Intermittent
SAE Gross Intermittent
40.2 kW / 2600 min
(53.9 HP / 2600 min
46.3 kW / 2600 min
(62.1 HP / 2600 min
49.8 kW / 2600 min
(66.8 HP / 2600 min
-1
-1
-1
-1
-1
-1
Maximum Bare Speed 2800 min
Minimum Bare Idling Speed 775 to 825 min
Combustion Chamber Spherical Type (E-TVCS)
Fuel Injection Pump Bosch Type Mini Pump
Governor All speed mechanical governor
Direction of Rotation Counter-clockwise (Viewed from flywheel side)
Injection Nozzle BOSCH Throttle Type Bosch P Type
Injection Timing 0.14 rad (8.0 °) before T.D.C. 0.070 rad (4.0 °) before T.D.C. 0.10 rad (6.0 °) before T.D.C.
Firing Order 1-3-4-2
Injection Pressure 13.73 MPa (140.0 kgf/cm
2
, 1991 psi)
1st stage 18.63 MPa
(190.0 kgf/cm
2nd stage 23.54 MPa
(240.0 kgf/cm
2
, 2702 psi),
2
, 3414 psi),
Compression Ratio 22.6 21.8 19.0
Lubricating System Forced lubrication by trochoid pump
Oil Pressure Indicating Electrical Type Switch
Lubricating Filter Full Flow Paper Filter (Cartridge Type)
Cooling System Pressurized radiator, forced circulation with water pump
Starting System Electric Starting with Starter
Starting Motor 12 V, 3.0 kW
Starting Support Device By Glow Plug in Combustion Chamber
EGR NONE
Internal EGR
(2 stage Exhaust Cam)
Intake Air Heater in Intake
Manifold
External EGR
(EGR Cooler + Mechanical EGR
Valve + Reed Valve)
Battery 12 V, 136 AH equivalent
Charging Alternator 12 V, 540 W
Fuel Diesel Fuel No. 2-D S500 or S15, see page G-7.
Lubricating Oil
Class CF lubricating oil as per API classification is recommended.
For details on recommended lubricating oils, see page G-7.
Lubricating Oil Capacity 13.2 L (3.49 U.S.gals)
Weight (Dry)
264 kg
(582 lbs)
245 kg
(540 lbs)
275 kg
(606 lbs)
252 kg
(556 lbs)
288 kg
(635 lbs)
281 kg
(619 lbs)
* The specification described above is of the standard engine of each model.
* Conversion Formula : HP = 0.746 kW, PS = 0.7355 kW
W1028103
5
V3-E3B SERIES, V3-E3CB SERIES, V3-E3BG SERIES, WSM
SPECIFICATIONS
Model V3300-E3BG V3600-T-E3BG V3800DI-T-E3BG
Number of Cylinders 4
Type Vertical, Water-cooled, 4 cycle diesel engine
Bore × Stroke 98 x 110 mm (3.86 x 4.33 in.) 98 x 120 mm (3.86 x 4.72 in.) 100 x 120 mm (3.94 x 4.72 in.)
Total Displacement 3318 cm
STANDBY
ISO 3046
SAE J-1349
NET Continuous
ISO 3046
SAE J-1349
33.6 kW / 1800 min
45.0 HP / 1800 min
30.6 kW / 1800 min
41.0 HP / 1800 min
3
(202.48 cu.in.) 3620 cm3 (220.9 cu.in.) 3769 cm3 (230.0 cu.in.)
-1
(rpm)
-1
(rpm)
-1
(rpm)
-1
(rpm)
43.1 kW / 1800 min
57.8 HP / 1800 min
39.2 kW / 1800 min
52.5 HP / 1800 min
-1
(rpm)
-1
(rpm)
-1
(rpm)
-1
(rpm)
47.8 kW / 1800 min
64.1 HP / 1800 min
(NET STANDBY SEA J-1995)
43.5 kW / 1800 min
58.3 HP / 1800 min
(NET Continuous SEA J-1995)
-1
-1
-1
-1
(rpm)
(rpm)
(rpm)
(rpm)
Governor Regulation Less than 5 % –
Combustion Chamber Spherical type (E-TVCS)
Reentrant Type, Center Direct
Injection Type (E-CDIS)
Fuel Injection Pump Bosch Type Mini Pump
Governor All speed mechanical governor
Mechanical + Electronic
governor
Direction of Rotation Counter-clockwise (viewed from flywheel side)
Injection Nozzle Bosch Throttle Type Bosch P Type
Injection Timing 0.16 rad (9.0 °) before T.D.C. 0.070 rad (4.0 °) before T.D.C. 0.096 rad (5.5 °) before T.D.C.
Firing Order 1-3-4-2
Injection Pressure 13.73 MPa (140.0 kgf/cm
2
, 1991 psi)
1st stage 18.63 MPa
(190.0 kgf/cm
2nd stage 23.54 MPa
(240.0 kgf/cm
2
, 2702 psi),
2
, 3414 psi),
Compression Ratio 22.6 21.8 19.0
Lubricating System Forced lubrication by trochoid pump
Oil Pressure Indication Electrical type switch
Lubricating Filter Full flow paper filter (Cartridge type)
Cooling System Pressurized radiator, forced circulation with water pump
Starting System Electric Starting with Starter
Starting Motor 12 V, 3.0 kW
Starting Support Device By glow plug in combustion chamber
EGR None
Internal EGR
(2 stage Exhaust Cam)
Intake Air Heater in Intake
Manifold
External EGR
(EGR Cooler + Mechanical
EGR Valve + Reed Valve)
Battery 12 V, 136 AH, equivalent
Charging Alternator 12 V, 540 W
Fuel Diesel Fuel No. 2-D S500 or S15, see page G-7.
Lubricating Oil
Class CF lubricating oil as per API classification is recommended.
For details on recommended lubricating oils, see page G-7.
Lubricating Oil Capacity 13.2 L (3.49 U.S.gals)
Weight (Dry) 281 kg (619 lbs) 284 kg (626 lbs) 280 kg (617 lbs)
* The specification described above is of the standard engine of each model.
* Conversion Formula : HP = 0.746 kW, PS = 0.7355 kW
W10455750
6
V3-E3B SERIES, V3-E3CB SERIES, V3-E3BG SERIES, WSM
PERFORMANCE CURVES
PERFORMANCE CURVES
(1) Brake Horse Power (2) Engine Speed (3) B.S.F.C. (4) Torque
7
V3-E3B SERIES, V3-E3CB SERIES, V3-E3BG SERIES, WSM
DIMENSIONS
DIMENSIONS
8
V3-E3B SERIES, V3-E3CB SERIES, V3-E3BG SERIES, WSM
DIMENSIONS
9
GENERAL
CONTENTS
1. ENGINE IDENTIFICATION ............................................................................. G-1
[1] MODEL NAME AND ENGINE SERIAL NUMBER ................................ G-1
[2] E3B ENGINE............................................................................................. G-3
[3] CYLINDER NUMBER ............................................................................... G-3
2. GENERAL PRECAUTIONS ............................................................................ G-4
3. MAINTENANCE CHECK LIST ....................................................................... G-5
4. CHECK AND MAINTENANCE ....................................................................... G-8
[1] DAILY CHECK POINTS........................................................................... G-8
[2] CHECK POINTS OF INITIAL 50 HOURS ........................................... G-10
[3] CHECK POINT OF EVERY 50 HOURS ............................................. G-11
[4] CHECK POINTS OF EVERY 250 HOURS......................................... G-12
[5] CHECK POINTS OF EVERY 500 HOURS......................................... G-14
[6] CHECK POINT OF EVERY 1000 HOURS ......................................... G-18
[7] CHECK POINTS OF EVERY 1 OR 2 MONTHS ............................... G-19
[8] CHECK POINTS OF EVERY 1500 HOURS....................................... G-21
[9] CHECK POINTS OF EVERY 3000 HOURS....................................... G-23
[10]CHECK POINTS OF EVERY 1 YEAR ................................................ G-28
[11]CHECK POINTS OF EVERY 2 YEARS.............................................. G-29
5. SPECIAL TOOLS.......................................................................................... G-32
V3-E3B SERIES, V3-E3CB SERIES, V3-E3BG SERIES, WSM
1. ENGINE IDENTIFICATION
[1] MODEL NAME AND ENGINE SERIAL NUMBER
When contacting the manufacture, always specify your engine
model name and serial number.
The engine model and its serial number need to be identified
before the engine can be serviced or parts replaced.
Q Engine Serial Number
The engine serial number is an identified number for the engine.
It is marked after the engine model number.
It indicates month and year of manufacture as follows.
• Year of manufacture
Alphabet or
Number
1 2001 F 2015
2 2002 G 2016
3 2003 H 2017
4 2004 J 2018
5 2005 K 2019
6 2006 L 2020
7 2007 M 2021
8 2008 N 2022
9 2009 P 2023
A 2010 R 2024
B 2011 S 2025
C 2012 T 2026
D 2013 V 2027
E 2014
Year
Alphabet or
Number
G GENERAL
Yea r
(1) Engine Model Name and Serial
Number
W1010477
G-1
V3-E3B SERIES, V3-E3CB SERIES, V3-E3BG SERIES, WSM
G GENERAL
• Month of manufacture
Month Engine Lot Number
January A0001 ~ A9999 B0001 ~ BZ999
February C0001 ~ C9999 D0001 ~ DZ999
March E0001 ~ E9999 F0001 ~ FZ999
April G0001 ~ G9999 H0001 ~ HZ999
May J0001 ~ J9999 K0001 ~ KZ999
June L0001 ~ L9999 M0001 ~ MZ999
July N0001 ~ N9999 P0001 ~ PZ999
August Q0001 ~ Q9999 R0001 ~ RZ999
September S0001 ~ S9999 T0001 ~ TZ999
October U0001 ~ U9999 V0001 ~ VZ999
November W0001 ~ W9999 X0001 ~ XZ999
December Y0001 ~ Y9999 Z0001 ~ ZZ999
* Alphabetical letters “I” and “O” are not used.
e.g. V3600
- 8 B A001
(a) (b)(c) (d)
(a) Engine Model Name : V3600
(b) Year : 8 indicates 2008
(c) Month : A or B indicates January
(d) Lot number : (0001 ~ 9999 or A001 ~ Z999)
W1011076
G-2
V3-E3B SERIES, V3-E3CB SERIES, V3-E3BG SERIES, WSM
G GENERAL
[2] E3B ENGINE
[Example : Engine Model Name V3600-E3B-XXXX]
The emission controls previously implemented in various countries to prevent air pollution will be stepped up as
Non-Road Emission Standards continue to change. The timing or applicable date of the specific Non-Road Emission
regulations depends on the engine output classification.
Over the past several years, Kubota has been supplying diesel engines that comply with regulations in the
respective countries affected by Non-Road Emission regulations. For Kubota Engines, E3B will be the designation
that identifies engine models affected by the next emission phase (See the table below).
When servicing or repairing ###-E3B series engines, use only replacement parts for that specific E3B engine,
designated by the appropriate E3B Kubota Parts List and perform all maintenance services listed in the appropriate
Kubota Operator's Manual or in the appropriate E3B Kubota Workshop Manual. Use of incorrect replacement parts
or replacement parts from other emission level engines (for example: E2B engines), may result in emission levels out
of compliance with the original E3B design and EPA or other applicable regulations.Please refer to the emission label
located on the engine head cover to identify Output classification and Emission Control Information. E3B engines are
identified with "ET" at the end of the Model designation, on the US EPA label. Please note : E3B is not marked on the
engine.
Category (1) Engine output classification EU regulation
K From 19 to less than 37 kW STAGE ΙΙΙA
J From 37 to less than 75 kW STAGE ΙΙΙA
I From 75 to less than 130 kW STAGE ΙΙΙA
[3] CYLINDER NUMBER
Category (2) Engine output classification EPA regulation
Less than 19kW Tier 4
ET
(1) EU regulation engine output classification category
(2) “E3B” engines are identified with “ET” at the end of the Model designation, on
the US EPA label.
“E3B” designates Tier 3 and some Interim Tier 4 / Tier 4 models, depending on
engine output classification.
From 19 to less than 56 kW Interim Tier 4
From 56 to less than 75 kW Tier 3
From 75 to less than 130 kW Tier 3
W1031971
The cylinder numbers of kubota diesel engine are designated as
shown in the figure.
The sequence of cylinder numbers is given as No.1, No.2, No.3
and No.4 starting from the gear case side.
W1011077
G-3
V3-E3B SERIES, V3-E3CB SERIES, V3-E3BG SERIES, WSM
2. GENERAL PRECAUTIONS
• During disassembly, carefully arrange removed parts in a clean
area to prevent confusion later. Screws, bolts and nuts should be
replaced in their original position to prevent reassembly errors.
• When special tools are required, use KUBOTA genuine special
tools. Special tools which are not frequently used should be
made according to the drawings provided.
• Before disassembling or servicing live wires, make sure to
always disconnect the grounding cable from the battery first.
• Remove oil and dirt from parts before measuring.
• Use only KUBOTA genuine parts for parts replacement to
maintain engine performance and to ensure safety.
• Gaskets and O-rings must be replaced during reassembly.
Apply grease to new O-rings or oil seals before assembling.
• When reassembling external or internal snap rings, position them
so that the sharp edge faces against the direction from which
force is applied.
• Be sure to perform run-in the serviced or reassembled engine.
Do not attempt to give heavy load at once, or serious damage
may result to the engine.
(1) Grease
(2) Force
(3) Place the Sharp Edge against the
Direction of Force
G GENERAL
(A) External Snap Ring
(B) Internal Snap Ring
W1011734
G-4
V3-E3B SERIES, V3-E3CB SERIES, V3-E3BG SERIES, WSM
G GENERAL
3. MAINTENANCE CHECK LIST
To maintain long-lasting and safe engine performance, make it a rule to carry out regular inspections by following
the table below.
[V3600-E3B, V3600-T-E3B, V3600-E3CB, V3600-T-E3CB, V3300-E3BG, V3600-T-E3BG]
Service Interval
Item
Changing engine oil ,, ,
Replacing oil filter cartridge ,,
*Checking fuel hoses and clamps ,
*Cleaning air filter element
(Replace the element after 6 times cleanings)
*Cleaning fuel filter ,
Checking battery electrolyte level ,
Checking radiator hoses and clamps ,
*Checking intake air line ,
Checking fan belt tension and damage ,,
*Replacing fuel filter cartridge ,
Replacing fan belt ,,
Cleaning radiator interior ,
Checking valve clearance ,
Recharging battery ,
*Checking injection nozzle condition ,
*Checking turbocharger ,
Checking fuel injection pump ,
*Checking injection timing (spill timing) ,
*Replacing air filter element ,
Changing radiator coolant (L.L.C.) ,
Replacing radiator hoses and clamps ,
*Replacing fuel hoses and clamps ,
*Replacing intake air line ,
Replacing battery ,
Initial
50 hrs
Every
50 hrs
Every
250
hrs
,
Every
500
hrs
Every
1000
hrs
Every 1
or 2
months
Every
1500
hrs
Every
3000
hrs
Every
1 year
* The items listed above (* marked) are registered as emission related critical parts by KUBOTA in the U.S.EPA
nonroad emission regulation.
As the engine owner, you are responsible for the performance of the required maintenance on the engine according
to the above instruction.
Every
2
years
W1029462
G-5
V3-E3B SERIES, V3-E3CB SERIES, V3-E3BG SERIES, WSM
G GENERAL
[V3800DI-T-E3B, V3800DI-T-E3CB, V3800DI-T-E3BG]
Service Interval
Item
Changing engine oil ,, ,
Replacing oil filter cartridge ,,
*Checking fuel hoses and clamps ,
*Cleaning air filter element
(Replace the element after 6 times cleanings)
*Cleaning fuel filter ,
Checking battery electrolyte level ,
Checking radiator hoses and clamps ,
*Checking intake air line ,
Checking fan belt tension and damage ,,
*Replacing fuel filter cartridge ,
Replacing fan belt ,,
Cleaning radiator interior ,
Checking valve clearance ,
Recharging battery ,
*Checking injection nozzle condition ,
*Checking turbocharger ,
Checking fuel injection pump ,
*Checking injection timing (spill timing) ,
*Replacing air filter element ,
Changing radiator coolant (L.L.C.) ,
Replacing radiator hoses and clamps ,
*Replacing fuel hoses and clamps ,
*Replacing intake air line ,
Replacing battery ,
Initial
50 hrs
Every
50 hrs
Every
250
hrs
,
Every
500
hrs
Every
1000
hrs
Every 1
or 2
months
Every
1500
hrs
Every
3000
hrs
Every
1 year
Every
2
years
* The items listed above (* marked) are registered as emission related critical parts by KUBOTA in the U.S.EPA
nonroad emission regulation.
As the engine owner, you are responsible for the performance of the required maintenance on the engine according
to the above instruction.
W1026550
G-6
V3-E3B SERIES, V3-E3CB SERIES, V3-E3BG SERIES, WSM
G GENERAL
Q NOTE
Engine Oil :
• Refer to the following table for the suitable American Petroleum Institute (API) classification of engine oil
according to the engine type (with internal EGR, external EGR or non-EGR) and the Fuel Type Used :
(Low Sulfur, Ultra Low Sulfur or High Sulfur Fuels).
Engine oil classification (API classification)
Fuel Type
High Sulfur Fuel
[0.05 % (500 ppm) ≤
Sulfur Content <
0.50 % (5000 ppm)]
Engines with non-EGR
Engines with internal EGR
CF
(If the "CF-4, CG-4, CH-4, or CI-4" engine
oil is used with a high-sulfur fuel, change
the engine oil at shorter intervals.
(approximately half))
Engines with external EGR
–
Low Sulfur Fuel
[Sulfur Content <
0.05 % (500 ppm)] or
Ultra Low Sulfur Fuel
[Sulfur Content <
CF, CF-4, CG-4, CH-4 or CI-4
CF or CI-4
(Class CF-4, CG-4 and CH-4 engine oils
cannot be used on EGR type engines.)
0.0015 % (15 ppm)]
EGR : Exhaust Gas Re-circulation
W1024941
• CJ4 classification oil is intended for use in engines equipped with DPF (Diesel Particulate Filter) and is Not
Recommended for use in Kubota E3 specification engines.
• Oil used in the engine should have API classification and Proper SAE Engine Oil Viscosity according to
the ambient temperatures where the engine is operated.
• With strict emission control regulations now in effect, the CF-4 and CG-4 engine oils have been developed
for use with low sulfur fuels, for On-Highway vehicle engines. When a Non-Road engine runs on high
sulfur fuel, it is advisable to use a "CF or better" classification engine oil with a high Total Base Number
(a minimum TBN of 10 is recommended).
Fuel :
• Cetane Rating : The minimum recommended Fuel Cetane Rating is 45. A cetane rating greater than 50 is
preferred, especially for ambient temperatures below −20 °C (−4 °F) or elevations above 1500 m (5000 ft).
• Diesel Fuel Specification Type and Sulfur Content % (ppm) used, must be compliant with all applicable
emission regulations for the area in which the engine is operated.
• Use of diesel fuel with sulfur content less than 0.10 % (1000 ppm) is strongly recommended.
• If high-sulfur fuel (sulfur content 0.50 % (5000 ppm) to 1.0 % (10000 ppm)) is used as a diesel fuel, change
the engine oil and oil filter at shorter intervals. (approximately half)
• DO NOT USE Fuels that have sulfur content greater than 1.0 % (10000 ppm).
• Diesel fuels specified to EN 590 or ASTM D975 are recommended.
• No.2-D is a distillate fuel of lower volatility for engines in industrial and heavy mobile service. (SAE J313
JUN87)
• Since KUBOTA diesel engines of less than 56 kW (75 hp) utilize EPA Tier 4 and Interim Tier 4 standards,
the use of low sulfur fuel or ultra low sulfur fuel is mandatory for these engines, when operated in US EPA
regulated areas. Therefore, please use No.2-D S500 or S15 diesel fuel as an alternative to No.2-D, and use
No.1-D S500 or S15 diesel fuel as an alternative to No.1-D for ambient temperatures below −10 °C (14 °F).
1) SAE : Society of Automotive Engineers
2) EN : European Norm
3) ASTM : American Society of Testing and Materials
4) US EPA : United States Environmental Protection Agency
5) No.1-D or No.2-D, S500 : Low Sulfur Diesel (LSD) less than 500 ppm or 0.05 wt.%
No.1-D or No.2-D, S15 : Ultra Low Sulfur Diesel (ULSD) 15 ppm or 0.0015 wt.%
G-7
V3-E3B SERIES, V3-E3CB SERIES, V3-E3BG SERIES, WSM
IMPORTANTQ
NOTEQ
4. CHECK AND MAINTENANCE
[1] DAILY CHECK POINTS
Checking Engine Oil Level
1. Level the engine.
2. To check the oil level, draw out the dipstick (1), wipe it clean,
reinsert it, and draw it out again.
Check to see that the oil level lies between the two notches.
3. If the level is too low, add new oil to the specified level.
• When using an oil of different maker or viscosity from the
previous one, drain old oil. Never mix two different types of
oil.
• Be sure to inspect the engine, locating it on a horizontal
place. If placed on gradients, accurately, oil quantity may
not be measured.
• Be sure to keep the oil level between upper and lower limits
of the dipstick. Too much oil may cause a drop in output or
excessive blow-by gas. On the closed breather type engine
in which mist is sucked through port, too much oil may
caused oil hammer. While too little oil, may seize the
engine’s rotating and sliding parts.
(1) Dipstick (a) Maximum
G GENERAL
(b) Minimum
W1035676
G-8
V3-E3B SERIES, V3-E3CB SERIES, V3-E3BG SERIES, WSM
CAUTION
IMPORTANTQ
G GENERAL
Checking and Replenish Coolant
1. Without recovery tank :
Remove the radiator cap (1) and check to see that the coolant
level is just below the port.
With recovery tank (2) :
Check to see that the coolant level lies between FULL (A) and
LOW (B).
2. If coolant level is too low, check the reason for decreasing
coolant.
(Case 1)
If coolant is decreasing by evaporation, replenish only fresh, soft
water.
(Case 2)
If coolant is decreasing by leak, replenish coolant of the same
manufacture and type in the specified mixture ratio (fresh, soft
water and L.L.C.). If the coolant brand cannot be identified, drain
out all of the remaining coolant and refill with a totally new brand
of coolant mix.
• Do not remove the radiator cap until coolant temperature is
below its boiling point. Then loosen the cap slightly to
relieve any excess pressure before removing the cap
completely.
• During filling the coolant, air must be vented from the engine
coolant passages. The air vents by jiggling the radiator
upper and lower hoses.
• Be sure to close the radiator cap securely. If the cap is loose
or improperly closed, coolant may leak out and the engine
could overheat.
• Do not use an antifreeze and scale inhibitor at the same time.
• Never mix the different type or brand of L.L.C..
(1) Radiator Cap
(2) Recovery Tank
A: FULL
B: LOW
W1035779
G-9
V3-E3B SERIES, V3-E3CB SERIES, V3-E3BG SERIES, WSM
CAUTION
IMPORTANTQ
CAUTION
IMPORTANTQ
[2] CHECK POINTS OF INITIAL 50 HOURS
Changing Engine Oil (All model)
• Be sure to stop engine before changing engine oil.
1. Start and warm up the engine for approx. 5 minutes.
2. Place an oil pan underneath the engine.
3. To drain the used oil, remove the drain plug (1) at the bottom of
the engine and drain the oil completely.
4. Screw the drain plug (1).
5. Fill new oil up to upper line on the dipstick (2).
• When using an oil of different maker or viscosity from the
previous one, drain all of the old oil.
• Never mix two different types of oil.
• Engine oil should have properties of API classification CF
(See page G-7).
• Use the proper SAE Engine Oil according to ambient
temperature.
Above 25 °C (77 °F)
0 °C to 25 °C (32 °F to 77 °F)
Below 0 °C (32 °F)
G GENERAL
SAE 30 or SAE 10W-30
SAE 10W-40
SAE 20 or SAE 10W-30
SAE 10W-40
SAE 10W or SAE 10W-30
SAE 10W-40
Engine oil capacity
(1) Drain Plug (2) Dipstick
13.2 L
3.49 U.S.gals
W1016604
Replacing Oil Filter Cartridge (All model)
• Be sure to stop the engine before changing filter cartridge.
1. Remove the oil filter cartridge (1) with the filter wrench.
2. Apply a slight coat of oil onto the new cartridge gasket.
3. To install the new cartridge, screw it in by hand. Over tightening
may cause deformation of rubber gasket.
4. After the new cartridge has been replaced, the engine oil
normally decrease a little. Thus see that the engine oil does not
leak through the seal and be sure to read the oil level on the
dipstick. Then, replenish the engine oil up to the specified level.
• To prevent serious damage to the engine, replacement
element must be highly efficient. Use only a KUBOTA
genuine filter or its equivalent.
(1) Engine Oil Filter Cartridge
W1017137
G-10
V3-E3B SERIES, V3-E3CB SERIES, V3-E3BG SERIES, WSM
CAUTION
IMPORTANTQ
Fan Belt Tension
1. Measure the deflection (A), depressing the belt halfway between
the fan drive pulley and alternator pulley at specified force 98 N
(10 kgf, 22 lbf).
2. If the measurement is not within the factory specifications, loosen
the alternator mounting screws and relocate the alternator to
adjust.
Deflection (A) Factory spec.
(A) Deflection
[3] CHECK POINT OF EVERY 50 HOURS
Checking Fuel Hose and Clamp Bands
1. If the clamp (2) is loose, apply oil to the threads and securely
retighten it.
2. The fuel hose (3) is made of rubber and ages regardless of the
period service.
Change the fuel pipe together with the clamp every two years.
3. However, if the fuel hose and clamps are found to be damaged
or deteriorate earlier than two years, then change or remedy.
4. After the fuel hose and the clamps have been changed, bleed the
fuel system.
G GENERAL
10 to 12 mm
0.40 to 0.47 in.
W1208957
• Stop the engine when attempting the check and change
prescribed above.
(When bleeding fuel system)
1. Fill the tank with fuel and open the cock.
2. Loosen the air vent coupling bolt of fuel filter a few turns.
3. When there is no more air bubbles in the fuel coming out of this
coupling bolt, tighten the coupling bolt.
4. Open the air vent cock (1) on the top of fuel injection pump.
5. If equipped electrical fuel feed pump, turn the key on AC position
and pump the fuel up for 10 to 15 seconds.
If equipped mechanical fuel feed pump, set the stop lever on stop
position and crank the engine for 10 to 15 seconds.
6. Close securely the air vent cock (1) after air bleeding.
• Except when venting the air, be sure to keep closed the air
vent coupling bolt of the fuel injection pump. Otherwise, the
engine may stall.
(1) Air Vent Cock
(2) Clamp
(3) Fuel Hose
W1035921
G-11
V3-E3B SERIES, V3-E3CB SERIES, V3-E3BG SERIES, WSM
NOTEQ
[4] CHECK POINTS OF EVERY 250 HOURS
Fan Belt Tension
1. Measure the deflection (A), depressing the belt halfway between
the fan drive pulley and alternator pulley at specified force 98 N
(10 kgf, 22 lbf).
2. If the measurement is not within the factory specifications, loosen
the alternator mounting screws and relocate the alternator to
adjust.
Deflection (A) Factory spec.
(A) Deflection
Fan Belt Damage and Wear
1. Check the fan belt for damage.
2. If the fan belt is damaged, replace it.
3. Check if the fan belt is worn and sunk in the pulley groove.
4. If the fan belt is nearly worn out and deeply sunk in the pulley
groove, replace it.
(A) Good (B) Bad
G GENERAL
10 to 12 mm
0.40 to 0.47 in.
W1014131
W1209480
Cleaning Air Cleaner Element
1. Remove the air cleaner element.
2. Use clean dry compressed air on the inside of the element.
Pressure of compressed air must be under 205 kPa (2.1 kgf/cm
2
,
30 psi).
Maintain reasonable distance between the nozzle and the filter.
• The air cleaner uses a dry element. Never apply oil to it.
• Do not run the engine with filter element removed.
• Change the element once a year or every 6th cleaning.
W1045746
G-12
V3-E3B SERIES, V3-E3CB SERIES, V3-E3BG SERIES, WSM
IMPORTANTQ
CAUTION
IMPORTANTQ
G GENERAL
Cleaning Fuel Filter (Element Type only)
1. Close the fuel cock (3).
2. Unscrew the retaining ring (6) and remove the filter cup (5), and
rinse the inside with kerosene.
3. Take out the element (4) and dip it in the kerosene to rinse.
4. After cleaning, reassemble the fuel filter, keeping out dust and
dirt.
5. Bleed the fuel system.
• If dust and dirt enter the fuel, the fuel injection pump and
injection nozzle will wear quickly. To prevent this, be sure
to clean the filter cup (5) periodically.
(1) Cock Body
(2) Air Vent Plug
(3) Fuel Cock
(4) Filter Element
(5) Filter Cup
(6) Retaining Ring
W1046058
Changing Engine Oil
[V3600-E3B, V3600-T-E3B, V3600-E3CB, V3600-T-E3CB,
V3300-E3BG, V3600-T-E3BG]
• Be sure to stop engine before changing engine oil.
1. Start and warm up the engine for approx. 5 minutes.
2. Place an oil pan underneath the engine.
3. To drain the used oil, remove the drain plug (1) at the bottom of
the engine and drain the oil completely.
4. Screw the drain plug (1).
5. Fill new oil up to upper line on the dipstick (2).
• When using an oil of different maker or viscosity from the
previous one, drain all of the old oil.
• Never mix two different types of oil.
• Engine oil should have properties of API classification CF
(See page G-7).
• Use the proper SAE Engine Oil according to ambient
temperature.
Above 25 °C (77 °F)
0 °C to 25 °C (32 °F to 77 °F)
Below 0 °C (32 °F)
Engine oil capacity
(1) Drain Plug (2) Dipstick
SAE 30 or SAE 10W-30
SAE 10W-40
SAE 20 or SAE 10W-30
SAE 10W-40
SAE 10W or SAE 10W-30
SAE 10W-40
13.2 L
3.49 U.S.gals
W1014590
Checking Radiator Hoses and Clamp Bands
1. Check to see if the radiator hoses are properly fixed every 250
hours of operation or every six months, whichever comes first.
2. If the clamp is loose, apply oil to the threads and retighten it
securely.
3. The water hose is made of rubber and tends to age. It must be
replaced every two years. Also replace the clamp and tighten it
securely.
(1) Upper Hose (2) Lower Hose
W1029518
G-13
V3-E3B SERIES, V3-E3CB SERIES, V3-E3BG SERIES, WSM
IMPORTANTQ
CAUTION
IMPORTANTQ
G GENERAL
Checking Battery Electrolyte Level
1. Check the battery electrolyte level.
2. If the level is below than lower level line (2), and the distilled water
to pour level of each cell.
(1) Upper Level Line (2) Lower Level Line
W1047154
Checking Intake Air Line
1. Check to see if the intake air hose(s) are properly fixed every 250
hours of operation.
2. If the clamp is loose, apply oil to the threads and retighten it
securely.
3. The intake air hose(s) is made of rubber and tends to age. It must
be change every two years. Also change the clamp and tighten
it securely.
• To prevent serious damage to the engine, keep out any dust
inside the intake air line.
(1) Intake Air Hose (2) Clamp
W1029631
[5] CHECK POINTS OF EVERY 500 HOURS
Changing Engine Oil
[V3800DI-T-E3B, V3800DI-T-E3CB, V3800DI-T-E3BG]
• Be sure to stop engine before changing engine oil.
1. Start and warm up the engine for approx. 5 minutes.
2. Place an oil pan underneath the engine.
3. To drain the used oil, remove the drain plug (1) at the bottom of
the engine and drain the oil completely.
4. Screw the drain plug (1).
5. Fill new oil up to upper line on the dipstick (2).
• When using an oil of different maker or viscosity from the
previous one, drain all of the old oil.
• Never mix two different types of oil.
• Engine oil should have properties of API classification CF
(See page G-7).
• Use the proper SAE Engine Oil according to ambient
temperature.
Above 25 °C (77 °F)
0 °C to 25 °C (32 °F to 77 °F)
Below 0 °C (32 °F)
SAE 30 or SAE 10W-30
SAE 10W-40
SAE 20 or SAE 10W-30
SAE 10W-40
SAE 10W or SAE 10W-30
SAE 10W-40
Engine oil capacity
(1) Drain Plug (2) Dipstick
13.2 L
3.49 U.S.gals
G-14
W1027890
V3-E3B SERIES, V3-E3CB SERIES, V3-E3BG SERIES, WSM
CAUTION
IMPORTANTQ
G GENERAL
Replacing Oil Filter Cartridge (All model)
• Be sure to stop the engine before changing filter cartridge.
1. Remove the oil filter cartridge (1) with the filter wrench.
2. Apply a slight coat of oil onto the new cartridge gasket.
3. To install the new cartridge, screw it in by hand. Over tightening
may cause deformation of rubber gasket.
4. After the new cartridge has been replaced, the engine oil
normally decrease a little. Thus see that the engine oil does not
leak through the seal and be sure to read the oil level on the
dipstick. Then, replenish the engine oil up to the specified level.
• To prevent serious damage to the engine, replacement
element must be highly efficient. Use only a KUBOTA
genuine filter or its equivalent.
(1) Engine Oil Filter Cartridge
W1015117
Replacing Fuel Filter Cartridge (Cartridge Type)
Water and dust in fuel are collected in the filter cartridge. So,
change the filter cartridge every 500 hours service.
1. Remove the used filter cartridge with filter wrench.
2. Apply a thin film of fuel to the surface of new filter cartridge gasket
before screwing on.
3. Then tighten enough by hand.
4. Loosen the air vent plug to let the air out.
5. Start engine and check for fuel leakage.
(1) Fuel Filter Cartridge
W1037062
G-15
V3-E3B SERIES, V3-E3CB SERIES, V3-E3BG SERIES, WSM
CAUTION
IMPORTANTQ
G GENERAL
Replacing Fan Belt
1. Remove the alternator.
2. Remove the fan belt (1).
3. Replace new fan belt.
4. Install the alternator.
5. Check the fan belt tension.
10 to 12 mm / 98 N
Deflection (A) Factory spec.
(1) Fan Belt (A) Deflection
0.40 to 0.47 in. / 98 N
(10 kgf, 22 lbf)
W1052220
Cleaning Water Jacket and Radiator Interior
• Do not remove the radiator cap when the engine is hot. Then
loosen cap slightly to the stop to relieve any excess
pressure before removing cap completely.
1. Stop the engine and let cool down.
2. To drain the coolant, open the radiator drain plug (2) and remove
the radiator cap (1). Then radiator cap (1) must be removed to
completely drain the coolant. And open the drain cock of engine
body.
3. After all coolant is drained, close the drain plug.
4. Fill with clean water and cooling system cleaner.
5. Follow directions of the cleaner instruction.
6. After flushing, fill with clean water and anti-freeze until the coolant
level is just below the port. Install the radiator cap (1) securely.
7. Fill with coolant up to “FULL” (A) mark on the recovery tank (3).
8. Start and operate the engine for few minutes.
9. Stop the engine and let cool. Check coolant level of radiator and
recovery tank (3) and add coolant if necessary.
• Do not start engine without coolant.
• Use clean, fresh, soft water and anti-freeze to fill the radiator
and recovery tank.
• When the anti-freeze is mixed with fresh, soft water, the antifreeze mixing ratio must be less than 50 %.
• Securely tighten radiator cap. If the cap is loose or
improperly fitted, water may leak out and the engine could
overheat.
(1) Radiator Cap
(2) Drain Plug
(3) Recovery Tank
A : Full
B : Low
W1038102
G-16
V3-E3B SERIES, V3-E3CB SERIES, V3-E3BG SERIES, WSM
IMPORTANTQ
NOTEQ
G GENERAL
Anti-Freeze
• There are two types of anti-freeze available: use the permanent
type (PT) for this engine.
• Before adding anti-freeze for the first time, clean the radiator
interior by pouring fresh, soft water and draining it a few times.
• The procedure for mixing water and anti-freeze differs according
to the make of the anti-freeze and the ambient temperature.
Basically, it should be referred to SAE J1034 standard, more
specifically also to SAE J814c.
• Mix the anti-freeze with fresh, soft water, and then fill into the
radiator.
• When the anti-freeze is mixed with fresh, soft water, the antifreeze mixing ratio must be less than 50 %.
Vol %
anti-freeze
40 –24 –11 106 223
50 –37 –35 108 226
Freezing point Boiling point*
°C °F °C °F
* At 1.013 × 100000 Pa (760 mmHg) pressure (atmospheric). A
higher boiling point is obtained by using a radiator pressure cap
which permits the development of pressure within the cooling
system.
• The above data represents industrial standards that
necessitate a minimum glycol content in the concentrated
anti-freeze.
• When the coolant level drops due to evaporation, add fresh,
soft water only to keep the anti-freeze mixing ratio less than
50 %. In case of leakage, add anti-freeze and fresh, soft
water in the specified mixing ratio.
• Anti-freeze absorbs moisture. Keep unused anti-freeze in a
tightly sealed container.
• Do not use radiator cleaning agents when anti-freeze has
been added to the coolant.
(Anti-freeze contains an anti-corrosive agent, which will
react with the radiator cleaning agent forming sludge which
will affect the engine parts.)
W1039218
G-17
V3-E3B SERIES, V3-E3CB SERIES, V3-E3BG SERIES, WSM
IMPORTANTQ
NOTEQ
[6] CHECK POINT OF EVERY 1000 HOURS
Checking Valve Clearance
• Valve clearance must be checked and adjusted when engine
is cold.
1. Remove the injection pipes.
(V3800DI-T-E3B, V3800DI-T-E3CB, V3800DI-T-E3BG only)
2. Remove the head cover.
3. Set the No.1 piston at the compression top dead center.
4. Slightly push the rocker arm by your finger.
(Valve bridge height adjustable type only)
5. Tighten the valve bridge height adjusting screw (1) slowly until
you feel the screw touch the top of valve stem.
(Valve bridge height adjustable type only)
6. Tighten the lock nut (2).
(Valve bridge height adjustable type only)
7. Adjust the valve clearance with feeler gauge.
8. Tighten the lock nut (4).
Valve clearance Factory spec.
G GENERAL
0.23 to 0.27 mm
0.0091 to 0.010 in.
• After adjusting, tighten the lock nut (4) securely.
Valve arrangement
Adjustment cylinder
Location of piston
1st ,,
When No.1 piston is at
compression top dead center
When No.1 piston is at
overlap position
Tightening torque Cylinder head cover screw
Tightening torque Injection pipe retaining nut
(1) Valve Bridge Height Adjusting Screw
(2) Lock Nut
(3) Adjusting Screw
(4) Lock Nut
2nd ,
3rd ,
4th
1st
2nd ,
3rd ,
4th ,,
[A] V3600-E3B, V3600-T-E3B,
[B] V3800DI-T-E3B, V3800DI-T-E3CB,
IN. EX
6.9 to 11.2 N·m
0.70 to 1.15 kgf·m
5.1 to 8.31 lbf·ft
23 to 36 N·m
2.3 to 3.7 kgf·m
17 to 26 lbf·ft
V3600-E3CB, V3600-T-E3CB,
V3300-E3BG, V3600-T-E3BG
V3800DI-T-E3BG
W1037215
G-18
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