Kubota V2607-DI-T-E3-B, V3307-DI-T-E3-B Operator Manual
MODELS V2607-DI-T-E3-B
1G777-8911-6
V3307-DI-T-E3-B
1ABAHAAAP0140
[V2607-DI-T-E3-B]
1ABAHAAAP0010
[V3307-DI-T-E3-B]
ENGLISH
FOREWORDFOREWORD
You are now the proud owner of a KUBOTA Engine. This engine is a
product of KUBOTA quality engineering and manufacturing. It is made
of fi ne materials and under a rigid quality control system. It will give you
long, satisfactory service. To obtain the best use of your engine, please
read this manual carefully. It will help you become familiar with the
operation of the engine and contains many helpful hints about engine
maintenance. It is KUBOTA’s policy to utilize as quickly as possible every
advance in our research. The immediate use of new techniques in the
manufacture of products may cause some small parts of this manual to be
outdated. KUBOTA distributors and dealers will have the most up-to-date
information. Please do not hesitate to consult with them.
3
This symbol, the industry’s “Safety Alert Symbol”, is used throughout this
manual and on labels on the machine itself to warn of the possibility of
personal injury. Read these instructions carefully. It is essential that you
read the instructions and safety regulations before you attempt to assemble
or use this unit.
DANGER : Indicates an imminently hazardous situation which, if
3
SAFETY FIRSTSAFETY FIRST
not avoided, will result in death or serious injury.
WARNING : Indicates a potentially hazardous situation which, if not
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CAUTION : Indicates a potentially hazardous situation which, if not
3
IMPORTANT : Indicates that equipment or property damage could
NOTE : Gives helpful information.
avoided, COULD result in death or serious injury.
avoided, MAY result in minor or moderate injury.
result if instructions are not followed.
CONTENTS
SAFE OPERATION .............................................................................................. 1
SERVICING OF THE ENGINE .................................................................................. 1
NAMES OF PARTS ................................................................................................... 2
PRE-OPERATION CHECK........................................................................................ 3
BREAK-IN............................................................................................................. 3
DAILY CHECK...................................................................................................... 3
OPERATING THE ENGINE....................................................................................... 4
STARTING THE ENGINE(NORMAL)................................................................... 4
COLD WEATHER STARTING.............................................................................. 5
STOPPING THE ENGINE .................................................................................... 6
CHECKS DURING OPERATION ......................................................................... 6
Radiator Cooling water(Coolant) ...................................................................................... 6
Oil pressure lamp ............................................................................................................. 7
Charge lamp .....................................................................................................................7
Fuel .................................................................................................................................. 7
Color of exhaust ............................................................................................................... 7
Immediately stop the engine if;......................................................................................... 7
REVERSED ENGINE REVOLUTION AND REMEDIES ...................................... 7
How to tell when the engine starts running backwards .................................................... 7
Remedies ......................................................................................................................... 7
MAINTENANCE......................................................................................................... 8
SERVICE INTERVALS ......................................................................................... 9
PERIODIC SERVICE............................................................................................... 11
FUEL................................................................................................................... 11
Fuel level check and refueling ........................................................................................ 11
Air bleeding the fuel system ........................................................................................... 11
Checking the fuel pipes .................................................................................................. 13
Cleaning the fuel filter pot............................................................................................... 13
Fuel filter cartridge replacement..................................................................................... 14
ENGINE OIL ....................................................................................................... 14
Checking oil level and adding engine oil ........................................................................ 14
Changing engine oil........................................................................................................ 15
Replacing the oil filter cartridge ...................................................................................... 16
RADIATOR ......................................................................................................... 16
Checking coolant level, adding coolant .......................................................................... 17
Changing coolant ........................................................................................................... 18
Remedies for quick decrease of coolant ........................................................................ 18
Checking radiator hoses and clamp bands .................................................................... 18
Precaution at overheating .............................................................................................. 18
Cleaning radiator core(outside) ...................................................................................... 18
Anti-freeze ...................................................................................................................... 19
AIR CLEANER.................................................................................................... 20
Cleaning Primary Air Filter Element ............................................................................... 20
Evacuator valve.............................................................................................................. 20
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CONTENTS
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For the air cleaner with a dust cup (optional) ................................................................. 20
Dust indicator (optional) ................................................................................................. 21
ELECTRIC WIRING............................................................................................ 21
FAN BELT........................................................................................................... 21
Adjusting Fan Belt Tension ............................................................................................ 21
CARRIAGE AND STORAGE ................................................................................... 22
CARRIAGE ......................................................................................................... 22
STORAGE .......................................................................................................... 22
TROUBLESHOOTING............................................................................................. 23
SPECIFICATIONS ................................................................................................... 25
WIRING DIAGRAMS ............................................................................................... 26
SAFE OPERATION
1SAFE OPERATION
Careful operation is your best assurance against an accident. Read and understand this
section carefully before operating the engine. All operators, no matter how much
experience they may have, should read this and other related manuals before operating
the engine or any equipment attached to it. It is the owner's obligation to provide all
operators with this information and instruct them on safe operation.
Be sure to observe the following for safe operation.
1. OBSERVE SAFETY INSTRUCTIONS
A Read and understand carefully this "OPERATOR'S
MANUAL" and "LABELS ON THE ENGINE" before
attempting to start and operate the engine.
A Learn how to operate and work safely. Know your
equipment and its limitations. Always keep the engine
in good condition.
A Before allowing other people to use your engine,
explain how to operate and have them read this manual
before operation.
A DO NOT modify the engine. UNAUTHORIZED
MODIFICATIONS to the engine may impair the
function and/or safety and affect engine life. If the
engine does not perform properly, consult your local
Kubota Engine Distributor first.
2. WEAR SAFE CLOTHING AND PERSONAL PROTECTIVE EQUIPMENT (PPE)
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A DO NOT wear loose, torn or bulky clothing around the
machine that may catch on working controls and
projections or into fans, pulleys and other moving parts
causing personal injury.
A Use additional safety items-PPE, e.g. hard hat, safety
protection, safety goggles, gloves, etc., as appropriate
or required.
A DO NOT operate the machine or any equipment
attached to it while under the influence of alcohol,
medication, or other drugs, or while fatigued.
A DO NOT wear radio or music headphones while
operating the engine.
2 SAFE OPERATION
3. CHECK BEFORE STARTING & OPERATING THE ENGINE
A Be sure to inspect the engine before operation. Do not
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operate the engine if there is something wrong with it.
Repair it immediately.
A Ensure all guards and shields are in place before operating
the engine. Replace any that are damaged or missing.
A Check to see that you and others are a safe distance
from the engine before starting.
A Always keep the engine at least 3 feet (1 meter) away
from buildings and other facilities.
A DO NOT allow children or livestock to approach the
machine while the engine is running.
A DO NOT start the engine by shorting across starter
terminals. The machine may start in gear and move. Do
not bypass or defeat any safety devices.
4. KEEP THE ENGINE AND SURROUNDINGS CLEAN
A Be sure to stop the engine before cleaning.
A Keep the engine clean and free of accumulated dirt,
grease and trash to avoid a fire. Store flammable fluids
in proper containers and cabinets away from sparks
and heat.
A Check for and repair leaks immediately.
A DO NOT stop the engine without idling; Allow the
engine to cool down, first. Keep the engine idling for
about 5 minutes before stopping unless there is a
safety problem that requires immediate shut down.
5. SAFE HANDLING OF FUEL AND LUBRICANTS -KEEP AWAY FROM FIRE
A Always stop the engine before refueling and/or
lubricating.
A DO NOT smoke or allow flames or sparks in your work
area. Fuel is extremely flammable and explosive under
certain conditions.
A Refuel at a well ventilated and open place. When fuel
and/or lubricants are spilled, refuel after letting the
engine cool down.
A DO NOT mix gasoline or alcohol with diesel fuel. The
mixture can cause a fire or severe engine damage.
A Do not use unapproved containers e.g. buckets,
bottles, jars. Use approved fuel storage containers and
dispensers.
6. EXHAUST GASES & FIRE PREVENTION
A Engine exhaust fumes can be very harmful if allowed to
accumulate. Be sure to run the engine in a well
ventilated location and where there are no people or
livestock near the engine.
A The exhaust gas from the muffler is very hot. To
prevent a fire, do not expose dry grass, mowed grass,
oil or any other combustible materials to exhaust gas.
Keep the engine and muffler clean at all times.
A To avoid a fire, be alert for leaks of flammable
substances from hoses and lines. Be sure to check for
leaks from hoses or pipes, such as fuel and hydraulic
fluid by following the maintenance check list.
A To avoid a fire, do not short across power cables and
wires. Check to see that all power cables and wirings
are in good condition. Keep all electrical connections
clean. Bare wire or frayed insulation can cause a
dangerous electrical shock and personal injury.
7. ESCAPING FLUID
A Relieve all pressure in the air, the oil and the cooling
systems before disconnecting any lines, fittings or
related items.
A Be cautious of possible pressure relief when
disconnecting any device from a pressurized system
that utilizes pressure. DO NOT check for pressure
leaks with your hand. High pressure oil or fuel can
cause personal injury.
A Escaping fluid under pressure has sufficient force to
penetrate skin causing serious personal injury.
A Fluid escaping from pinholes may be invisible. Use a
piece of cardboard or wood to search for suspected
leaks: do not use hands and body. Use safety goggles
or other eye protection when checking for leaks.
A If injured by escaping fluid, see a medical doctor
immediately. This fluid can produce gangrene or
severe allergic reaction.
3SAFE OPERATION
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4 SAFE OPERATION
8. CAUTIONS AGAINST BURNS & BATTERY EXPLOSION
A To avoid burns, be cautious of hot components, e.g.
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muffler, muffler cover, radiator, hoses, engine body,
coolants, engine oil, EGR, etc. during operation and
after the engine has been shut off.
A DO NOT remove the radiator cap while the engine is
running or immediately after stopping. Otherwise hot
water will spout out from the radiator. Wait until the
radiator is completely cool to the touch before removing
the cap. Wear safety goggles.
A Be sure to close the coolant drain valve, secure the
pressure cap, and fasten the pipe band before
operating. If these parts are taken off, or loosened, it
will result in serious personal injury.
A The battery presents an explosive hazard. When the
battery is being charged, hydrogen and oxygen gases
are extremely explosive.
A
DO NOT use or charge the battery if its fluid level is below
the LOWER mark.
Otherwise, the component parts may deteriorate earlier
than expected, which may shorten the service life or cause
an explosion. Immediately, add distilled water until the
fluid level is between the UPPER and LOWER marks.
A Keep sparks and open flames away from the battery,
especially during charging. DO NOT strike a match
near the battery.
A
DO NOT check the battery charge by placing a metal object
across the terminals. Use a voltmeter or hydrometer.
A DO NOT charge a frozen battery. There is a risk of
explosion. When frozen, warm the battery up to at least
16°C (61°F).
9. KEEP HANDS AND BODY AWAY FROM ROTATING PARTS
A Be sure to stop the engine before checking or adjusting
the belt tension and cooling fan.
A Keep your hands and body away from rotating parts,
such as the cooling fan, V-belt, fan drive pulley or
flywheel. Contact with rotating parts can cause severe
personal injury.
A DO NOT run the engine without safety guards. Install
safety guards securely before operation.
10.ANTI-FREEZE & DISPOSAL OF FLUIDS
A Anti-freeze contains poison. Wear rubber gloves to
avoid personal injury. In case of contact with skin, wash
it off immediately.
A
DO NOT mix different types of Anti-freeze. The mixture can
produce a chemical reaction causing harmful substances.
Use approved or genuine KUBOTA Anti-freeze.
A Be mindful of the environment and the ecology. Before
draining any fluids, determine the correct way to
dispose of them. Observe the relevant environmental
protection regulations when disposing of oil, fuel,
coolant, brake fluid, filters and batteries.
A When draining fluids from the engine, place a suitable
container underneath the engine body.
A DO NOT pour waste onto the ground, down a drain, or
into any water source. Dispose of waste fluids
according to environmental regulations.
11.CONDUCTING SAFETY CHECKS & MAINTENANCE
A When inspecting the engine or servicing, place the
engine on a large flat surface. DO NOT work on
anything that is supported ONLY by lift jacks or a hoist.
Always use blocks or the correct stands to support the
engine before servicing.
A Disconnect the battery from the engine before
conducting service. Put a "DO NOT OPERATE!" tag on
the key switch to avoid accidental starting.
A To avoid sparks from an accidental short circuit always
disconnect the battery's ground cable (-) first and
reconnect it last.
A Be sure to stop the engine and remove the key when
conducting daily and periodic maintenance, service
and cleaning.
A
Check or conduct maintenance after the engine, coolant,
muffler, or muffler cover have cooled off completely.
A Always use the appropriate tools and fixtures. Verify
that they are in good condition before performing any
service work. Make sure you understand how to use
them before service.
A Use ONLY correct engine barring techniques for
manually rotating the engine. DO NOT attempt to rotate
the engine by pulling or prying on the cooling fan and
V-belt. This practice can cause serious personal injury
or premature damage to the cooling fan and belt.
5SAFE OPERATION
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6 SAFE OPERATION
A Replace fuel pipes and lubricant pipes with their hose
clamps every 2 years or earlier whether they are
damaged or not. They are made of rubber and age
gradually.
A When servicing is performed together by two or more
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persons, take care to perform all work safely.
A Keep a first aid kit and fire extinguisher handy at all
times.
12. WARNING AND CAUTION LABELS
Part No.19077-8724-1 or 16667-8724-1
(55mm in diameter) (37mm in diameter)
Part No.TA040-4957-1
Stay clear of engine
fan and fan belt
13. CARE OF WARNING AND CAUTION LABELS
1. Keep warning and caution labels clean and free from obstructing material.
2. Clean warning and caution labels with soap and water, dry with a soft cloth.
3. Replace damaged or missing warning and caution labels with new labels from your local
KUBOTA dealer.
4. If a component with warning and caution label(s) affixed is replaced with a new part, make sure
the new label(s) is (are) attached in the same location(s) as the replaced component.
5. Mount new warning and caution labels by applying to a clean dry surface and pressing any
bubbles to the outside edge.
SERVICING OF THE ENGINE
1SERVICING OF THE ENGINE
Your dealer is interested in your new engine and has the
desire to help you get the most value from it. After
reading this manual thoroughly, you will find that you
can do some of the regular maintenance yourself.
However, when in need of parts or major service, be
sure to see your KUBOTA dealer.
For service, contact the KUBOTA Dealership from
which you purchased your engine or your local
KUBOTA dealer.
When in need of parts, be prepared to give your dealer
the engine serial number.
Locate the serial number now and record them in the
space provided.
Type Serial No.
Engine
Date of
Purchase
Name of Dealer
(To be filled in by purchaser)
[V2607-DI-T-E3-B]
ENGLISH
[V3307-DI-T-E3-B]
(1) Engine serial number
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