Kubota b4200 Service Manual

Page 1

Instructions for Parts Books

The heading at the top of the page will be the same for the picture of the parts at it is for the page with the part numbers.
Definition of column headings on part number pages:
REF.No à The number refering to the part on the picture page of the parts book.
Part No. à The number assigned to this part at the time of printing the parts book.
Description à Discription of part.
Q'ty à Quanity of part used on that page.
>= Your serial number should be greater than or equal to the number shown. <= Your serial number should be lesser than or equal to the serial number shown.
I/C à Interchangeability of part shown.
ßßàà The part shown will work for the older and later serial number.
# The part shown is not interchangable with the other serial number.
ß new for old à old for new
Remarks à Notes about this particulart part. Sometimes this may say except [FR] or [CA]
Note about Country Codes:
The parts books we use in the United States of America may also contain information about a part that would be different in another country. It is important that you are aware of the country codes in some instances.
Symbol Country A United States of America CA Canada FR France GR Greece PO Portugal AU Australia
If the remarks column says for example EXCEPT [FR] this part works in all countries except France. That means it will work here in the USA.
Page 2
ELECTRICAL SYSTEM
SPEED CHANGE LEVER
STEERING

|ALL PRODUCT INDEX

B4200D
HOOD(BONNET)/CHASSIS
FUEL SYSTEM
ENGINE
HYDRAULIC SYSTEM
TRANSMISSION
BRAKE
COOLING WATER SYSTEM
CLUTCH
FRONT AXLE/FRONT WHEEL
REAR AXLE/REAR WHEEL
LABELS
ACCESSORIES
Ref. B4200D Page 11035
Page 3
Item Part No. Description Book
ENGINE 01T001 CRANKCASE 100K0315
01T002 OIL PAN 100K0315 01T003 PISTON/CRANKSHAFT 100K0315 01T004 MAIN BEARING CASE 100K0315 01T005 FLYWHEEL 100K0315 01T006 CYLINDER HEAD 100K0315 01T007 VALVE/ROCKER ARM 100K0315 01T008 NOZZLE HOLDER [A] [CA] [FR] [AU] 100K0315 01T010 NOZZLE HOLDER (COMPONENT PARTS) 100K0315 01T011 CYLINDER HEAD COVER 100K0315 01T012 INLET MANIFOLD 100K0315 01T014 EXHAUST MANIFOLD 100K0315 01T016 CAMSHAFT 100K0315 01T017 GEAR CASE 100K0315 01T018 HYDRAULIC GEAR PUMP 100K0315 01T019 HYDRAULIC GEAR PUMP (COMPONENT PARTS) 100K0315 01T020 FUEL PUMP 100K0315 01T021 INJECTION PUMP 100K0315 01T022 INJECTION PUMP (COMPONENT PARTS) 100K0315 01T023 SPEED CONTROL PLATE 100K0315 01T024 GOVERNOR 100K0315
ELECTRICAL SYSTEM 01T029 DYNAMO/FAN [A] [CA] [FR] [AU] [WG] 100K0315
01T030 DYNAMO (COMPONENT PARTS) [A] [CA] [FR] [AU] [WG] 100K0315 CLUTCH 01T048 CLUTCH 100K0315 LABELS 01T096 LABEL 100K0315 ENGINE 01T013 AIR CLEANER 100K0315
01T015 MUFFLER 100K0315
01T025 ACCELERATOR 100K0315 FUEL SYSTEM 01T026 FUEL TANK 100K0315
01T027 FUEL FILTER 100K0315 COOLING WATER SYSTEM 01T028 RADIATOR 100K0315 ELECTRICAL SYSTEM 01T035 STARTER 100K0315
01T036 STARTER (COMPONENT PARTS) 100K0315
01T037 BATTERY 100K0315
01T038 PANEL WIRING [A] [CA] 100K0315
01T041 LIGHT/HORN [A] [CA] [U] 100K0315
01T047 SWITCH 100K0315 CLUTCH 01T049 CLUTCH PEDAL/PROPELLER SHAFT 100K0315
01T050 CLUTCH HOUSING 100K0315 TRANSMISSION 01T051 TRANSMISSION CASE 100K0315
01T052 CASE COVER 100K0315
01T053 1ST SHAFT 4TH SHAFT 100K0315
01T054 2ND SHAFT REVERSE SHAFT 100K0315
01T055 3RD SHAFT 5TH SHAFT PTO SHAFT [A] [CA] [U] 100K0315
01T057 MID P.T.O. 100K0315 SPEED CHANGE LEVER 01T058 MAIN GEAR SHIFT LEVER 100K0315
01T059 HI-LO GEAR SHIFT LEVER 100K0315 REAR AXLE/REAR WHEEL 01T060 DIFFERENTIAL REAR 100K0315
01T061 AXLE CASE 100K0315
01T062 REAR WHEEL (7-16) 100K0315
01T063 REAR WHEEL (212/80D-15) [A] [CA] 100K0315 BRAKE 01T065 BRAKE 100K0315
01T066 BRAKE PEDAL [A] [CA] [FR] [U] [AU] 100K0315 FRONT AXLE/FRONT WHEEL 01T069 DRIVE SHAFT 100K0315
01T070 FRONT AXLE CASE 100K0315
01T071 FRONT WHEEL GEAR CASE 100K0315
01T072 DIFFERENTIAL FRONT 100K0315
01T073 FRONT AXLE JOINT 100K0315
01T074 FRONT WHEEL DRIVE LEVER 100K0315
01T075 FRONT WHEEL (4.50-10) 100K0315
Ref. B4200D Page 11035
Page 4
Item Part No. Description Book
FRONT AXLE/FRONT WHEEL 01T076 FRONT WHEEL (20 X 8.00-10) 100K0315
01T077 FRONT AXLE FRAME [A] [CA] [FR] [U] [AU] 100K0315 STEERING 01T079 KNUCKLE ARM 100K0315
01T080 STEERING 100K0315 HYDRAULIC SYSTEM 01T081 HYDRAULIC PIPE [A] [CA] [FR] [U] [AU] 100K0315
01T083 CONTROL VALVE (COMPONENT PARTS) 100K0315
01T084 HYDRAULIC LIFT ARM 100K0315
01T085 HYDRAULIC CYLINDER CAP 100K0315
01T086 3-POINT LINKAGE [A] [CA] [FR] [U] [AU] 100K0315 HOOD(BONNET)/CHASSIS 01T088 HOOD(BONNET) [A] [CA] [U] 100K0315
01T090 REARVIEW MIRROR (OPTION) [A] [CA] [U] 100K0315
01T091 FENDER [A] [CA] [FR] [U] [AU] 100K0315
01T093 SEAT [A] [CA] [FR] [U] [AU] 100K0315
01T095 STEP/FOOT COVER 100K0315 LABELS 01T097 LABEL 100K0315 ACCESSORIES 01T098 ACCESSORIES 100K0315
Ref. B4200D Page 11035
Page 5

CRANKCASE

130
160
120
170
180
090
020
120
140
060
110
150
080
070
050
190
030
060
100
040
010
Reference:01T001 Page:1
Page 6
CRANKCASE
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf) 15951-01010 15261-96170 0.005 15261-96160 0.02 15321-96260 0.014 15221-03490 0.02 15261-96010 0.002 15521-96020 0.003 15521-96030 0.007 05012-00609 0.003 05012-00814 0.006 15221-33650 0.004 15231-33960 0.001 15261-72880 0.07 15901-02310 0.398 15221-33700 0.001 15261-73910 0.13 15261-73920 01023-50618 0.006 15531-39010 0.032
Weight
(lb)
Reference:01T001 Page:1
Page 7
090

OIL PAN

140
160
160
120
100
110
150
130
030
070
080
060
020
010
050
040
Reference:01T002 Page:2
Page 8
OIL PAN
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf) 010 15262-01610 OIL PAN 1 1.12 2.464 020 15261-01620 GASKET OIL PAN 1 0 0 030 15381-91092 BOLT 14 0.002 0.0044 040 15221-33750 PLUG 1 0.032 0.0704 050 15109-33660 GASKET 1 0.001 0.0022 060 15262-32110 FILTER OIL 1 0.15 0.33 070 01123-50816 BOLT 1 0.011 0.0242 080 04811-00140 RING 1 0.001 0.0022 090 15261-36410 GAUGE OIL 1 0.031 0.0682 100 15262-36420 GUIDE OIL GAUGE 1 0.175 0.385 110 15261-36430 GASKET OIL GAUGE 1 0 0 120 01023-50618 BOLT 2 0.006 0.0132 130 15262-36440 SUPPORT OIL GAUGE 1 0.036 0.0792 140 01153-50820 BOLT 1 0.012 0.0264 150 02114-50080 NUT 1 0.005 0.011 160 04013-50080 WASHER PLAIN 2 0 0
Weight
(lb)
Reference:01T002 Page:2
Page 9

PISTON/CRANKSHAFT

020
050
030
040 060
080
070
170
180
160
140
190
040
010
150
200
100
090
120
210
110
220
130
210
200
220
Reference:01T003 Page:3
Page 10
PISTON/CRANKSHAFT
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf) 010 15956-21110 PISTON 2 STD 0.32 0.704 010 15956-21910 PISTON 2 +0.5MM 0.33 0.726 020 15901-21050 ASSY PISTON RING 2 STD 0.03 0.066 020 15901-21090 ASSY PISTON RING 2 +0.5MM 0.033 0.0726 030 15261-21310 PIN PISTON 2 0.102 0.2244 040 15261-21330 CIR-CLIP PISTON PIN 4 0.001 0.0022 050 15531-22010 ASSY CONNECTING ROD 2 <=599855 0 0 050 15381-22010 ASSY CONNECTION ROD 2 >=599856 050 15694-22010 ASSY CONNECTION ROD 2 >=751430 060 15261-21980 BUSH PISTON PIN 2 0.012 0.0264 070 15261-22140 BOLT CONNECTING ROD 4 <=599855 0 0 070 15381-22140 BOLT CONNECTING ROD 4 >=599856 080 15531-22310 METAL CRANKPIN 2 <=751429 SET.STD 0 0 080 15694-22310 METAL CRANKPIN 2 >=751430 080 15531-22970 METAL CRANKPIN 2 <=751429 SET.-0.2MM 0 0 080 15694-22970 METAL CRANKPIN 2 >=751430 080 15531-22980 METAL CRANKPIN 2 <=751429 SET.-0.4MM 0 0 080 15694-22980 METAL CRANKPIN 2 >=751430 090 15263-23010 COMP.CRANKSHAFT 1 <=599855 0 0 090 15263-23012 COMP.CRANKSHAFT 1 >=599856 100 15131-01380 PLUG PIN 2 0.001 0.0022 110 09400-14247 SEAL OIL 1 0.004 0.0088 120 66621-14120 BEARING DRY 1 0.006 0.0132 130 19215-23280 SLEEVE CRANKSHAFT 1 0.05 0.11 140 15261-24110 GEAR CRANKSHAFT 1 0.164 0.3608 150 05712-00515 KEY FEATHER 1 0.003 0.0066 160 15261-23310 SLINGER OIL 1 0.008 0.0176 170 15532-23250 COLLAR CRANKSHAFT 1 0.029 0.0638 180 04811-10220 RING 1 0.001 0.0022 190 15261-23470 METAL CRANKSHAFT 1 <=751429 STD 0 0 190 15694-23470 METAL CRANKSHAFT 1 >=751430 190 15261-23910 METAL CRANKSHAFT 1 <=751429 -0.2MM 0 0 190 15694-23910 METAL CRANKSHAFT 1 >=751430 190 15261-23920 METAL CRANKSHAFT 1 <=751429 -0.4MM 0 0 190 15694-23920 METAL CRANKSHAFT 1 >=751430 200 15261-23480 METAL CRANKSHAFT 2 <=751429 SET.STD 0 0 200 15694-23480 METAL CRANKSHAFT 2 >=751430 200 15261-23930 METAL CRANKSHAFT 2 <=751429 SET.-0.2MM 0 0 200 15694-23930 METAL CRANKSHAFT 2 >=751430 200 15261-23940 METAL CRANKSHAFT 2 <=751429 SET.-0.4MM 0 0 200 15694-23940 METAL CRANKSHAFT 2 >=751430 210 15261-23530 METAL SIDE 2 STD 0.006 0.0132 210 15261-23950 METAL SIDE 2 +0.2MM 0.006 0.0132 210 15261-23960 METAL SIDE 2 +0.4MM 0.007 0.0154 220 15261-23540 METAL SIDE 2 STD 0.007 0.0154 220 15261-23970 METAL SIDE 2 +0.2MM 0.006 0.0132 220 15261-23980 METAL SIDE 2 +0.4MM 0.007 0.0154
≠≠ ↔↔
≠≠
SET.STD 0.02 0.044
↔↔
SET.-0.2MM 0.025 0.055
↔↔
SET.-0.4MM 0.02 0.044
↔↔
≠≠
STD 0.035 0.077
↔↔
-0.2MM 0.04 0.088
↔↔
-0.4MM 0.045 0.099
↔↔
SET.STD 0.04 0.088
↔↔
SET.-0.2MM 0.05 0.11
↔↔
SET.-0.4MM 0.046 0.1012
↔↔
0 0
0.5 1.1
0.02 0.044
6.84 15.048
Weight
(lb)
Reference:01T003 Page:3
Page 11

MAIN BEARING CASE

110
020
100
020
010
040
070
060
050
090
080
020 030
120 110
020 030
Reference:01T004 Page:4
Page 12
MAIN BEARING CASE
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf) 010 15261-04090 ASSY CASE MAIN BRG. 1 0.8 1.76 020 15261-04540 BOLT BEARING CASE 4 <=596387 0.02 0.044 020 15381-04540 BOLT BEARING CASE 4 >=596388 030 15261-04570 WASHER BEARING CASE 4 <=596387 0.001 0.0022 040 15261-04360 GASKET BRG.CASE 1 0 0 050 15549-04810 COVER BEARING CASE 1 0.2 0.44 060 15261-04820 GASKET BRG.CASE COV. 1 0 0 070 01023-50620 BOLT 9 0.006 0.0132 080 01023-50625 BOLT 8 0.007 0.0154 090 19215-04460 SEAL OIL 1 0.03 0.066 100 15261-04040 ASSY CASE MAIN BRG. 1 0.687 1.5114 110 15261-04560 BOLT BEARING CASE 1 <=596387 0.02 0.044 110 15381-04560 BOLT BEARING CASE 1 >=596388 120 15261-04590 WASHER BEARING CASE 1 <=596387 0.004 0.0088
≠≠
≠≠
0.02 0.044
0.02 0.044
Weight
(lb)
Reference:01T004 Page:4
Page 13

FLYWHEEL

010
020
040
030
050 060
070
Reference:01T005 Page:5
Page 14
FLYWHEEL
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf) 010 15261-25010 COMP.FLYWHEEL 1 <=507063 0 0 010 15261-25012 COMP.FLYWHEEL 1 >=507064 020 15261-63820 GEAR RING 1 0 0 030 15261-25160 BOLT FLYWHEEL 5 0.03 0.066 040 15261-25170 WASHER FLYWHEEL 1 0.02 0.044 050 15261-04620 PLATE REAR END 1 2.71 5.962 060 05012-00814 PIN STRAIGHT 1 0.006 0.0132 070 15261-91190 BOLT 8 0.03 0.066
←←
12 26.4
Weight
(lb)
Reference:01T005 Page:5
Page 15
140
120

CYLINDER HEAD

100
110
080
030
010
160 150
130
060
090
070
020
010
050
040
Reference:01T006 Page:6
Page 16
CYLINDER HEAD
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf) 010 15221-01750 HOOK ENGINE 2 0.04 0.088 020 01513-50816 STUD 1 0.009 0.0198 030 01123-50816 BOLT 1 0.011 0.0242 040 02156-50080 NUT 1 0.004 0.0088 050 04512-50080 WASHER SPRING 1 0 0 060 15951-03040 COMP.CYLINDER HEAD 1 7.1 15.62 070 15261-03370 CAP SEALING 3 0.005 0.011 080 15321-96260 CAP SEALING 1 0.014 0.0308 090 15261-96010 PLUG 2 0.002 0.0044 100 15261-13540 GUIDE INLET VALVE 2 0.02 0.044 110 15261-13560 GUIDE EXHAUST VALVE 2 0.02 0.044 120 19215-03450 BOLT CYLINDER HEAD 10 [A] [CA] [FR] [AU] 0.047 0.1034 120 19215-03450 BOLT CYLINDER HEAD 9 [U] [WG] 0.047 0.1034 130 15532-03410 STUD CYLINDER HEAD 1 [U] [WG] 0.052 0.1144 140 19215-03512 NUT CYLINDER HEAD 1 [U] [WG] 0.009 0.0198 150 15901-03314 GASKET CYLINDER HEAD 1 0 0 160 15901-03320 SHIM CYL.HEAD GASKET 1 0.025 0.055
Weight
(lb)
Reference:01T006 Page:6
Page 17

VALVE/ROCKER ARM

180
190 200
150 170
130
120
180
100
090 090
150
050
040 030
060
160
080
070
020 010
020
150
180
100
130
110
010
120
140
110
180
150
170
180
190
200
210
Reference:01T007 Page:7
Page 18
VALVE/ROCKER ARM
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf) 010 15393-13110 VALVE INLET 2 0.048 0.1056 020 15393-13120 VALVE EXHAUST 2 0.048 0.1056 030 15261-13240 SPRING VALVE 4 0.02 0.044 040 15261-13330 RETAINER VALVE SP. 4 <=536567 0 0 040 16241-13330 RETAINER VALVE SP. 4 >=536568 050 15261-13360 COLLET VALVE SPRING 4 0.004 0.0088 060 15261-13150 SEAL VALVE STEM 4 0.001 0.0022 070 15261-13280 CAP VALVE 4 0 0 080 15901-14053 ASSY SHAFT R-ARM 1 0.08 0.176 090 15381-93610 SCREW SET 2 0.001 0.0022 100 15381-14350 BRACKET ROCKER ARM 2 0.05 0.11 110 15952-14410 STUD 2 0 0 120 15261-92010 NUT 2 0.005 0.011 130 15261-94010 WASHER PLAIN 2 0.002 0.0044 140 15261-14420 SCREW SET 1 0.002 0.0044 150 15261-14430 WASHER 4 0.001 0.0022 160 15261-14310 SPRING ROCKER ARM 1 0.003 0.0066 170 04612-00110 CIR-CLIP EXTERNAL 2 0.001 0.0022 180 19264-14030 ASSY ROCKER ARM 4 <=581056 0 0 180 15381-14030 ASSY ROCKER ARM 4 >=581057 190 15261-14232 SCREW ADJUSTING 4 0.006 0.0132 200 15261-14240 NUT 4 0.002 0.0044 210 19264-14180 BUSH ROCKER ARM 4 <=581056 0.005 0.011
↔↔
≠≠
0.012 0.0264
0.05 0.11
Weight
(lb)
Reference:01T007 Page:7
Page 19
140

NOZZLE HOLDER [A] [CA] [FR] [AU]

130
120
060
100
040
050
110
150
160
080
090
010
080
090
070
010
020
080
030
Reference:01T008 Page:8
Page 20
NOZZLE HOLDER [A] [CA] [FR] [AU]
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf)
010 15261-42500 ASSY PIPE OVER
FLOW
010 15262-42502 ASSY PIPE OVER
FLOW
020 15261-42510 PIPE FUEL OVER
FLOW 030 14971-42750 CLIP PIPE 2 <=585582 0.001 0.0022 040 15241-51650 COVER INJECTION
PUMP 050 15231-05130 GASKET BREATHER 1 0 0 060 01023-50614 BOLT 4 0.005 0.011 070 15271-53000 ASSY HOLDER
NOZZLE 080 15271-53020 ASSY HOLDER
NOZZLE 080 15261-53020 ASSY HOLDER
NOZZLE 090 17011-53620 GASKET 2 0.003 0.0066 100 15261-53710 PIPE INJECTION 1 0.103 0.2266 110 15261-53720 PIPE INJECTION 1 0.1 0.22 120 15841-53850 CLAMP PIPE 1 0.01 0.022 130 15841-53860 CLAMP PIPE 1 0.009 0.0198 140 03024-50520 SCREW WITH
WASHER 150 15951-65510 PLUG GLOW 2 0.03 0.066 160 15261-65560 CORD GLOW PLUG 1 0.005 0.011
1 <=585582 0.02 0.044
1 >=585583
1 <=585582 0.004 0.0088
1 0.082 0.1804
1 <=585582 REFER TO L.No.0B06-R0 FOR
1 <=585582 REFER TO L.No.0B06-R0 FOR
1 >=585583
1 0.004 0.0088
≠≠
COMPONENTS.
COMPONENTS. REFER TO L.No.0B06-R0 FOR
≠≠
COMPONENTS.
0.04 0.088
0.26 0.572
0.26 0.572
0 0
Weight
(lb)
Reference:01T008 Page:8
Page 21

NOZZLE HOLDER (COMPONENT PARTS)

020
030
010
090
040
060
050
100
080
070
110
120
015
010
Reference:01T010 Page:9
Page 22
NOZZLE HOLDER (COMPONENT PARTS)
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf) 010 15271-53020 ASSY HOLDER NOZZLE 1 <=585582 0.26 0.572 010 15261-53020 ASSY HOLDER NOZZLE 2 <=585583 015 15271-53000 ASSY HOLDER NOZZLE 1 <=585582 0.26 0.572 020 15221-92020 NUT 2 0.011 0.0242 030 15221-94020 WASHER PLAIN 2 0.002 0.0044 040 15221-53170 SPRING NOZZLE 2 0.01 0.022 050 15221-53350 PIECE DISTANCE 2 0.016 0.0352 060 15221-53160 PUSH ROD 2 0.003 0.0066 070 15221-53280 NUT NOZZLE 2 0.068 0.1496 080 15021-53610 PIECE NOZZLE 2 0 0 090 15221-98110 WASHER ADJUSTING 2 1.00MM 0.001 0.0022 090 15221-98120 WASHER ADJUSTING 2 1.05MM 0.001 0.0022 090 15221-98130 WASHER ADJUSTING 2 1.10MM 0.001 0.0022 090 15221-98140 WASHER ADJUSTING 2 1.15MM 0.001 0.0022 090 15221-98150 WASHER ADJUSTING 2 1.20MM 0.001 0.0022 090 15221-98160 WASHER ADJUSTING 2 1.25MM 0.001 0.0022 090 15221-98170 WASHER ADJUSTING 2 1.30MM 0.001 0.0022 090 15221-98180 WASHER ADJUSTING 2 1.35MM 0.001 0.0022 090 15221-98190 WASHER ADJUSTING 2 1.40MM 0.002 0.0044 090 15221-98200 WASHER ADJUSTING 2 1.45MM 0.001 0.0022 090 15221-98210 WASHER ADJUSTING 2 1.50MM 0.001 0.0022 090 15221-98220 WASHER ADJUSTING 2 1.55MM 0.003 0.0066 090 15221-98230 WASHER ADJUSTING 2 1.60MM 0.003 0.0066 090 15221-98240 WASHER ADJUSTING 2 1.65MM 0.002 0.0044 090 15221-98250 WASHER ADJUSTING 2 1.70MM 0.002 0.0044 090 15221-98260 WASHER ADJUSTING 2 1.75MM 0.002 0.0044 090 15221-98270 WASHER ADJUSTING 2 1.80MM 0.002 0.0044 090 15221-98280 WASHER ADJUSTING 2 1.85MM 0.002 0.0044 090 15221-98290 WASHER ADJUSTING 2 1.90MM 0.002 0.0044 090 15221-98300 WASHER ADJUSTING 2 1.95MM 0.003 0.0066 100 15221-98100 ASSY WASHER 2 0.03 0.066 110 15221-95680 JOINT 1 <=585582 0.021 0.0462 120 15221-95690 JOINT 1 <=585582 0.022 0.0484
≠≠
0 0
Weight
(lb)
Reference:01T010 Page:9
Page 23
020
030
010
040
050

CYLINDER HEAD COVER

060
070
080
150
130 140
160
170
110 120
230
220
210
200
190
240
180
090
100
260 250
Reference:01T011 Page:10
Page 24
CYLINDER HEAD COVER
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf) 010 15951-05140 PLATE ELEMENT 1 0.005 0.011 020 15521-05150 PLATE ELEMENT 1 0.01 0.022 030 15521-05670 ELEMENT BREATHER 1 0.01 0.022 040 15951-05370 OIL SHIELD BREATHER 1 0.005 0.011 050 03024-50510 SCREW WITH WASHER 2 0.002 0.0044 060 15521-05550 JOINT BREATHER PIPE 1 0.04 0.088 070 15261-05510 PIPE BREATHER 1 0.069 0.1518 080 15951-05590 CLAMP PIPE 1 0.003 0.0066 090 15951-14510 COVER CYL.HEAD 1 1.913 4.2086 100 15261-14520 GASKET HEAD COVER 1 0.003 0.0066 110 15951-92330 NUT CAP 2 0 0 120 15951-96660 GASKET 2 0.001 0.0022 130 15261-66630 COVER DECOMP.OPENING 2 0.023 0.0506 140 15261-66640 GASKET DECOMP.OPEN. 2 0 0 150 01023-50614 BOLT 4 0.005 0.011 160 15221-33140 PLUG OIL FILLER 1 0.038 0.0836 170 04811-50300 RING 1 0.001 0.0022 180 15951-66040 COMP.SHAFT DECOMP. 1 0.145 0.319 190 15261-66350 BOLT DECOMPRESS 2 0.002 0.0044 200 02056-50050 NUT 2 0.002 0.0044 210 04811-00080 RING 1 0.001 0.0022 220 15261-66190 HOLDER DECOMP.WIRE 1 0.03 0.066 230 01023-50614 BOLT 2 0.005 0.011 240 15221-66280 SPRING DECOMPRESS 1 0.008 0.0176 250 15221-66410 BOLT 1 0.005 0.011 260 04512-50060 WASHER SPRING 1 0 0
Weight
(lb)
Reference:01T011 Page:10
Page 25

INLET MANIFOLD

050
060
010
030
040
020
Reference:01T012 Page:11
Page 26
INLET MANIFOLD
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf) 010 15262-11760 MANIFOLD INLET 1 0.328 0.7216 020 15261-11820 GASKET 1 0 0 030 15261-11830 GASKET 1 0 0 040 01023-50620 BOLT 3 0.006 0.0132 050 01053-50650 BOLT 1 0.011 0.0242 060 04512-50060 WASHER SPRING 1 0 0
Weight
(lb)
Reference:01T012 Page:11
Page 27

EXHAUST MANIFOLD

020
020
030
020
050
010
060
040
Reference:01T014 Page:12
Page 28
EXHAUST MANIFOLD
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf) 010 15262-12310 MANIFOLD EXHAUST 1 1.19 2.618 020 15261-12360 GASKET EX-MANIFOLD 2 <=532175 0 0 020 15272-12360 GASKET EX-MANIFOLD 1 >=532176 030 15381-91532 STUD 4 0.005 0.011 040 02056-50060 NUT 4 0.002 0.0044 050 04512-50060 WASHER SPRING 4 0 0 060 01513-50822 STUD 4 0.01 0.022
≠≠
0 0
Weight
(lb)
Reference:01T014 Page:12
Page 29

CAMSHAFT

120
150
110
140
170
130
090
080
060
160
180
100
020
070
010
050
040
050
030
150
140
120
180
120
110
160
130
Reference:01T016 Page:13
Page 30
CAMSHAFT
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf) 010 15261-15550 TAPPET 4 0.03 0.066 020 15261-15110 PUSH ROD 4 0.022 0.0484 030 15261-16010 ASSY CAMSHAFT 1 1.1 2.42 040 15261-16110 COMP.CAMSHAFT 1 0.225 0.495 050 15261-96880 PLUG BLIND 2 0.002 0.0044 060 15261-16510 GEAR CAMSHAFT 1 0.354 0.7788 070 05712-00515 KEY FEATHER 1 0.003 0.0066 080 15261-16270 STOPPER CAMSHAFT 1 0.034 0.0748 090 04612-00180 CIR-CLIP EXTERNAL 1 0.001 0.0022 100 01023-50614 BOLT 2 0.005 0.011 110 15532-24010 COMP.GEAR IDLE 1 <=599855 0.63 1.386 110 15741-24010 COMP.GEAR IDLE 1 >=599856 120 15532-24980 BUSH IDLE GEAR 2 <=599855 0.011 0.0242 120 15741-24980 BUSH IDLE GEAR 1 >=599856 130 15532-24360 COLLAR IDLE GEAR 1 <=599855 0.01 0.022 130 15741-24360 COLLAR IDLE GEAR 1 >=599856 140 15532-24370 COLLAR IDLE GEAR 1 <=599855 0.01 0.022 140 15741-24370 COLLAR IDLE GEAR 1 >=599856 150 15532-24320 CIR-CLIP IDLE GEAR 1 <=599855 0.003 0.0066 150 15741-24320 CIR-CLIP IDLE GEAR 1 >=599856 160 15532-24250 SHAFT IDLE GEAR 1 <=599855 0.275 0.605 160 15741-24250 SHAFT IDLE GEAR 1 >=599856 170 01023-50616 BOLT 3 0.005 0.011 180 15532-99340 ASSY GEAR IDLE SER/V 1 <=599855 0.9 1.98 180 15741-99340 ASSY GEAR IDLE 1 >=599856
≠≠
≠≠
≠≠
≠≠
≠≠
≠≠
←←
0.64 1.408
0.03 0.066
0.04 0.088
0.015 0.033
0.01 0.022
0.35 0.77
1.1 2.42
Weight
(lb)
Reference:01T016 Page:13
Page 31

GEAR CASE

230
040
100
240
200
080
060
210
120
220
010
070
080
090
050
020
270
260
180
110
190
160
250
030
170
150
130
140
Reference:01T017 Page:14
Page 32
GEAR CASE
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf) 010 15381-04020 COMP.CASE GEAR 1 0 0 020 15261-96020 PLUG 2 0 0 030 04811-06130 RING 3 0.001 0.0022 040 15221-56280 PIN START SPRING 1 0.006 0.0132 050 15261-04132 GASKET GEAR CASE 1 0 0 060 01023-50630 BOLT 1 0.008 0.0176 070 01023-50660 BOLT 3 0.01 0.022 080 01023-50665 BOLT 8 0.015 0.033 090 01023-50670 BOLT 1 0 0 100 01023-50675 BOLT 1 0.01 0.022 110 15241-32290 JOINT PIPE 1 0.053 0.1166 120 09550-00008 SEAL OIL 1 0.01 0.022 130 15261-35010 ASSY PUMP OIL 1 0.32 0.704 140 15261-35150 GASKET OIL PUMP 1 0 0 150 15261-91022 BOLT 4 0.012 0.0264 160 15954-35660 GEAR OIL PUMP DRIVE 1 0.14 0.308 170 05712-00410 KEY FEATHER 1 0.001 0.0022 180 02016-50100 NUT 1 0.009 0.0198 190 04211-50100 WASHER WITH CLAW 1 0.002 0.0044 200 15223-83340 COVER 1 0.152 0.3344 210 15221-88130 GASKET H/METER UNIT 1 0 0 220 15221-88210 STUD 4 0.005 0.011 230 02056-50060 NUT 4 0.002 0.0044 240 04512-50060 WASHER SPRING 4 0 0 250 15241-32090 ASSY CARTRIDGE OIL 1 0.35 0.77 260 15261-36070 ASSY VALVE RELIEF 1 0.078 0.1716 270 04810-00150 RING 1 0.001 0.0022
Weight
(lb)
Reference:01T017 Page:14
Page 33

HYDRAULIC GEAR PUMP

030
040
050
020
010
060
Reference:01T018 Page:15
Page 34
HYDRAULIC GEAR PUMP
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf)
010 67211-76100 ASSY PUMP GEAR 1 REFER TO L.No.0B14-L0 FOR
COMPONENTS 020 01123-50822 BOLT 3 0.012 0.0264 030 01513-50822 STUD 1 0.01 0.022 040 04512-50080 WASHER SPRING 1 0 0 050 02156-50080 NUT 1 0.004 0.0088 060 15231-87130 GASKET
HYD.PUMP
1 0 0
1.45 3.19
Weight
(lb)
Reference:01T018 Page:15
Page 35

HYDRAULIC GEAR PUMP (COMPONENT PARTS)

010
090
080
030
010
030
020
050
030
060
070
040
030
010
Reference:01T019 Page:16
Page 36
HYDRAULIC GEAR PUMP (COMPONENT PARTS)
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf) 010 67211-76100 ASSY PUMP GEAR 1 1.45 3.19 020 67211-76120 COVER 1 0.18 0.396 030 04810-00220 RING 4 0.001 0.0022 040 04810-00050 RING 1 0.001 0.0022 050 04810-50500 RING 1 0.005 0.011 060 67211-76240 BOLT 6 0.014 0.0308 070 04512-50080 WASHER SPRING 6 0 0 080 31381-76190 SEAL OIL 1 0.007 0.0154 090 04611-00280 CIR-CLIP INTERNAL 1 0.002 0.0044
Weight
(lb)
Reference:01T019 Page:16
Page 37
010
020

FUEL PUMP

030
050
060
090
040
100
070
080
Reference:01T020 Page:17
Page 38
FUEL PUMP
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf) 010 15263-42010 ASSY PIPE FUEL 1 0.04 0.088 020 14301-42750 CLIP PIPE 2 0.005 0.011 030 66591-54250 SPRING PIPE PROTECT. 1 0.01 0.022 040 14111-42410 JOINT 1 0.025 0.055 050 15381-52030 ASSY PUMP FUEL 1 0 0 060 15381-52040 COMP.DIAPHRAGM 1 0 0 070 15241-52140 GASKET FUEL PUMP 1 0 0 080 01513-50616 STUD 2 0.004 0.0088 090 02056-50060 NUT 2 0.002 0.0044 100 04512-50060 WASHER SPRING 2 0 0
Weight
(lb)
Reference:01T020 Page:17
Page 39

INJECTION PUMP

190
200
050
060
030
010
180
170
100
150
120
220
140
160
210
130
110
090
020
040
080
070
Reference:01T021 Page:18
Page 40
INJECTION PUMP
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf)
010 15261-51010 ASSY PUMP
INJECTION
020 15221-52110 SHIM INJECTION
PUMP
020 15261-52110 SHIM INJECTION
PUMP 030 01123-50822 BOLT 2 0.012 0.0264 040 15221-91530 STUD 2 0.011 0.0242 050 02156-50080 NUT 2 0.004 0.0088 060 04512-50080 WASHER SPRING 2 0 0 070 15262-16020 ASSY CAMSHAFT
FUEL 080 15262-16170 CAMSHAFT FUEL 1 0.335 0.737 090 08153-06004 BEARING BALL 1 0.07 0.154 100 15261-51150 GEAR INJECTION
PUMP 110 05712-00520 KEY FEATHER 1 0.004 0.0088 120 15261-55450 SLEEVE GOVERNOR 1 0.058 0.1276 130 15261-55470 CIR-CLIP
GOV.SLEEVE 140 15261-55690 CASE GOVERNOR
BALL 150 07715-03205 BALL 30 0.001 0.0022 160 15261-55740 CIR-CLIP 1 0.002 0.0044 170 07715-03217 BALL 8 0.01 0.022 180 04612-00180 CIR-CLIP EXTERNAL 1 0.001 0.0022 190 08103-06004 BEARING BALL 1 0.066 0.1452 200 04612-00200 CIR-CLIP EXTERNAL 1 0.001 0.0022 210 15261-16320 STOPPER 1 0.037 0.0814 220 01023-50612 BOLT 2 0.005 0.011
1 REFER TO L.No.0B16-L0 FOR
COMPONENTS.
1 0.002 0.0044
2 0.008 0.0176
1 1.08 2.376
1 0.463 1.0186
1 0.002 0.0044
1 0 0
1.45 3.19
Weight
(lb)
Reference:01T021 Page:18
Page 41
190 200

INJECTION PUMP (COMPONENT PARTS)

060 070
040
050
170
180
030 020
010
090
100
230 220 240
210
150
160 120
110 130
140
080
Reference:01T022 Page:19
Page 42
INJECTION PUMP (COMPONENT PARTS)
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf) 010 15261-51010 ASSY PUMP INJECTION 1 1.45 3.19 020 15261-51050 PLUNGER PUMP 2 0.04 0.088 030 15261-51030 VALVE DELIVERY 2 0.011 0.0242 040 15331-51230 SPRING DELIV.VALVE 2 0.001 0.0022 050 15331-51240 GASKET DELIV.VALVE 2 0.001 0.0022 060 15331-51220 HOLDER DELIV.VALVE 2 0.053 0.1166 070 15331-96760 O RING 2 0.001 0.0022 080 15331-51070 ASSY TAPPET 2 0.036 0.0792 090 15331-51250 PIN TAPPET GUIDE 2 0.001 0.0022 100 15331-51430 PIN CLAMP 1 0.001 0.0022 110 17331-51280 SPRING PLUNGER 2 0.017 0.0374 120 15331-51270 SEAT SPRING UPPER 2 0.001 0.0022 130 15331-51290 SEAT SPRING LOWER 2 0.001 0.0022 140 15261-51490 SHIM 1 0.01 0.022 150 15241-51060 RACK CONTROL 1 0.03 0.066 160 15331-51380 SLEEVE CONTROL 2 0.012 0.0264 170 15241-51320 SCREW HOLLOW 1 0.034 0.0748 180 15331-96650 GASKET 2 0.001 0.0022 190 14107-51352 SCREW 1 0.01 0.022 200 14111-53380 GASKET 1 0.001 0.0022 210 15331-51480 COLLAR 1 0.005 0.011 220 04512-50060 WASHER SPRING 1 0 0 230 15241-51390 PLATE ADJUSTING 1 0.01 0.022 240 15331-91010 BOLT 1 0.034 0.0748
Weight
(lb)
Reference:01T022 Page:19
Page 43
120
110
100
090
070
080

SPEED CONTROL PLATE

210
100
140
150
170
160 130 180 190
200
010
050
060
040
050
030
020
Reference:01T023 Page:20
Page 44
SPEED CONTROL PLATE
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf) 010 15261-54090 ASSY APPARATUS I/D. 1 0.027 0.0594 020 15261-54100 ASSY BOLT ADJUSTING 1 0.008 0.0176 030 15261-92020 NUT 1 0.004 0.0088 040 15261-92330 NUT CAP 1 0.01 0.022 050 15021-33660 GASKET 2 0.001 0.0022 060 15261-54270 CAP 1 0.002 0.0044 070 15381-54020 APPARATUS FUEL LIMIT 1 0.06 0.132 080 15381-54030 APPARATUS FUEL LIMIT 1 0.04 0.088 090 15261-54370 NUT LOCK 1 0.007 0.0154 100 15109-33660 GASKET 2 0.001 0.0022 110 15261-54220 NUT CAP 1 0.02 0.044 120 14301-54420 CAP 1 0.005 0.011 130 15371-57150 LEVER SPEED CONTROL 1 0.035 0.077 140 15261-95010 KEY FEATHER 1 0.001 0.0022 150 04811-00070 RING 1 0.001 0.0022 160 04013-50060 WASHER PLAIN 1 0 0 170 02012-50060 NUT 2 0 0 180 15261-57380 DISK FRICTION 1 0 0 190 15261-57110 PLATE SPEED CONTROL 1 0.06 0.132 200 15261-57210 GASKET 1 0 0 210 01023-50620 BOLT 4 0.006 0.0132
Weight
(lb)
Reference:01T023 Page:20
Page 45
020

GOVERNOR

010
030
070
060
090
110
120
050
090
080
100
040
Reference:01T024 Page:21
Page 46
GOVERNOR
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf) 010 15221-56480 SPRING START 1 0.008 0.0176 020 15381-56410 SPRING GOVERNOR 1 0.006 0.0132 030 15261-56020 COMP.LEVER GOVERNOR 1 0.026 0.0572 040 15381-56050 ASSY LEVER FORK 1 0.254 0.5588 050 15381-56040 COMP.LEVER FORK 1 0.114 0.2508 060 15261-56130 LEVER FORK 1 0.063 0.1386 070 15261-56150 SHAFT FORK LEVER 1 0.032 0.0704 080 01053-50516 BOLT 1 0.003 0.0066 090 04512-50050 WASHER SPRING 2 0 0 100 15261-56230 HOLDER FORK LEVER 1 0.038 0.0836 110 15261-66410 BOLT 1 0.003 0.0066 120 01023-50628 BOLT 2 0.015 0.033
Weight
(lb)
Reference:01T024 Page:21
Page 47

DYNAMO/FAN [A] [CA] [FR] [AU] [WG]

040
020
060
050
080
120
130
070
110
150
160
010
100
140
260
270
050
280
030
170
060
210
040
180
290
200
240
190
230
220
250
080
090
Reference:01T029 Page:22
Page 48
DYNAMO/FAN [A] [CA] [FR] [AU] [WG]
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf)
010 15973-64010 ASSY DYNAMO 1 REFER TO L.No.0C07-L0 FOR
COMPONENTS
020 15261-72920 GASKET WATER
FLANGE 030 01513-50645 STUD 1 0.011 0.0242 040 01513-50616 STUD 5 0.004 0.0088 050 02056-50060 NUT 6 0.002 0.0044 060 04512-50060 WASHER SPRING 5 0 0 070 15673-74110 FAN 1 0.3 0.66 080 01053-50610 BOLT 4 <=577012 0.004 0.0088 080 01754-50610 BOLT FLANGE 4 >=577013 090 15131-74230 WASHER FAN 2 <=577012 0.005 0.011 100 15263-74280 PULLEY FAN DRIVE 1 0.85 1.87 110 66704-88530 FLANGE PTO 1 0.4 0.88 120 01123-50825 BOLT 3 0.013 0.0286 130 04013-50080 WASHER PLAIN 3 0 0 140 05712-00515 KEY FEATHER 1 0.003 0.0066 150 15261-23360 NUT CRANKSHAFT 1 0.034 0.0748 160 15372-23380 WASHER
CRANKSHAFT 170 15231-72530 BELT FAN 1 0.066 0.1452 180 14301-74320 PULLEY TENSION 1 0 0 190 15271-74190 BEARING BALL 1 0.065 0.143 200 15371-74410 SUPPORT
TEN.PULLEY 210 15231-74770 COVER TENSION
PULLEY 220 15231-74330 SHAFT TENSION
PULLEY 230 15261-74430 COLLAR 1 0.013 0.0286 240 14301-74780 COVER TENSION
PULLEY 250 15371-74970 BOLT TENSION 1 0.032 0.0704 260 02018-50100 NUT 1 0.011 0.0242 270 04512-50100 WASHER SPRING 1 0 0 280 04013-50100 WASHER PLAIN 1 0 0 290 04611-00400 CIR-CLIP INTERNAL 1 0.005 0.011
1 0 0
≠≠
1 0.007 0.0154
1 0.33 0.726
1 0.004 0.0088
1 0.093 0.2046
1 0.005 0.011
1.66 3.652
0.006 0.0132
Weight
(lb)
Reference:01T029 Page:22
Page 49

DYNAMO (COMPONENT PARTS) [A] [CA] [FR] [AU] [WG]

050
030
130
120
110
060
090
080
060
070
020
100
040
010
Reference:01T030 Page:23
Page 50
DYNAMO (COMPONENT PARTS) [A] [CA] [FR] [AU] [WG]
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf) 010 15973-64010 ASSY DYNAMO 1 1.66 3.652 020 15372-64040 ROTOR 1 0.95 2.09 030 15973-64290 ASSY STATOR 1 0.3 0.66 040 15261-93010 SCREW ROUND HEAD 2 0.003 0.0066 050 15372-64362 BASE STATOR 1 0.4 0.88 060 15531-74180 BEARING BALL 2 0.04 0.088 070 15261-64140 COLLAR 1 0.025 0.055 080 15261-64150 COLLAR 1 0.02 0.044 090 15261-95470 CIR-CLIP INTERNAL 1 0.002 0.0044 100 15372-74140 SHAFT FAN 1 0.22 0.484 110 15261-94020 WASHER PLAIN 1 0.007 0.0154 120 15261-94070 WASHER SPRING 1 0.003 0.0066 130 15261-92030 NUT 1 0.01 0.022
Weight
(lb)
Reference:01T030 Page:23
Page 51

CLUTCH

020
090
100
050
070
120
040
010
110
080
030
060
130
140
Reference:01T048 Page:24
Page 52
CLUTCH
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf) 010 66591-13300 ASSY DISK CLUTCH 1 0.9 1.98 020 66591-13400 ASSY PLATE PRESSURE 1 3.1 6.82 030 66591-13310 SPRING PRESSURE 6 0.058 0.1276 040 32200-14540 LEVER CLUTCH 3 0.05 0.11 050 32130-14560 PIN SPLIT 3 0.001 0.0022 060 32200-14570 BOLT LEVER 3 0.009 0.0198 070 32130-14580 NUT LEVER 3 0.003 0.0066 080 32130-14590 CAP 6 0.024 0.0528 090 32130-14620 SEAT LEVER 3 0.017 0.0374 100 32130-14630 SPRING RETURN 3 0.006 0.0132 110 32130-14640 RIVET 6 0.001 0.0022 120 32130-14650 WASHER RELEASE YOKE 3 0.002 0.0044 130 01123-50816 BOLT 6 0.011 0.0242 140 05012-00614 PIN STRAIGHT 2 0.004 0.0088
Weight
(lb)
Reference:01T048 Page:24
Page 53
030

LABEL

010
020
040
Reference:01T096 Page:25
Page 54
LABEL
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf) 010 15232-88210 LABEL GLOW PLUG 1 0.001 0.0022 020 15263-87310 LABEL OIL 1 0.26 0.572 030 15372-87230 LABEL CAUTION 1 0.001 0.0022 040 15372-87210 LABEL CAUTION 1 0.001 0.0022
Weight
(lb)
Reference:01T096 Page:25
Page 55

AIR CLEANER

090
080
010
060
070
040
050
020
030
100
110
140
170
180
190
200
160
150
120
130
Reference:01T013 Page:26
Page 56
AIR CLEANER
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf) 010 15372-11010 ASSY CLEANER AIR 1 [A] [CA] [FR] [U] 0 0 010 15972-11010 ASSY CLEANER AIR 1 [WG] [AU] 1.8 3.96 020 15241-11150 BODY AIR CLEANER 1 0.69 1.518 030 15222-11220 ELEMENT AIR CLEANER 1 0.344 0.7568 040 15221-92620 BOLT WING 1 0.04 0.088 050 15221-94430 WASHER WITH RUBBER 1 0.004 0.0088 060 15221-11410 COVER BAFFLE 1 0.104 0.2288 070 15221-11170 GASKET A/C COVER 1 0.01 0.022 080 15241-11160 COVER AIR CLEANER 1 0.255 0.561 090 15241-11350 CAP AIR CLEANER 1 0.48 1.056 100 15372-87452 LABEL AIR CLEANER 1 [A] [CA] [FR] [U] 0.001 0.0022 100 15972-87450 LABEL AIR CLEANER 1 [WG] [AU] 0.001 0.0022 110 15227-87480 LABEL ELEMENT A/C 1 [A] [CA] [FR] [U] 0.004 0.0088 110 15972-87480 LABEL ELEMENT A/C 1 [WG] [AU] 0.002 0.0044 120 15371-11252 BAND AIR CLEANER 1 0.21 0.462 130 15371-11870 CUSHION 1 0.025 0.055 140 01222-50830 BOLT 1 0.013 0.0286 150 02114-50080 NUT 1 0.005 0.011 160 04512-50080 WASHER SPRING 1 0 0 170 01123-50816 BOLT 2 0.011 0.0242 180 15262-11620 PIPE INLET 1 0.2 0.44 190 15221-11720 BAND PIPE 1 0.03 0.066 200 15261-11720 BAND PIPE 1 0.03 0.066
Weight
(lb)
Reference:01T013 Page:26
Page 57

MUFFLER

160
140
200
190
100
080
110
020
090
030
110
120
010
130
070
070
040
050
230
240
060
150
180
170
030
220
020
250260
210
Reference:01T015 Page:27
Page 58
MUFFLER
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf) 010 66811-54510 COVER MUFFLER 1 0.666 1.4652 020 01202-50612 BOLT 4 0.005 0.011 030 04013-50060 WASHER PLAIN 4 0 0 040 66711-54530 STAY MUFFLER 1 0.096 0.2112 050 01123-50814 BOLT 1 0 0 060 01123-50818 BOLT 1 0.012 0.0264 070 04013-50080 WASHER PLAIN 2 0 0 080 67001-54510 PIPE MUFFLER 1 0.14 0.308 090 67800-53420 BAND PIPE 1 0.04 0.088 100 01153-50865 BOLT 1 0.025 0.055 110 04013-50080 WASHER PLAIN 2 0 0 120 04512-50080 WASHER SPRING 1 0 0 130 02114-50080 NUT 1 0.005 0.011 140 66711-54550 COVER MUFFLER FLANGE 1 0.137 0.3014 150 66711-54560 COVER MUFFLER FLANGE 1 0.135 0.297 160 01053-50628 BOLT 2 0.008 0.0176 170 04512-50060 WASHER SPRING 2 0 0 180 02014-50060 NUT 2 0.003 0.0066 190 66811-54560 PLATE SHUTTER 1 <=51365 1.3 2.86 190 66811-54565 PLATE SHUTTER 1 >=51366 200 66711-54620 TAPE SOFT 1 0.005 0.011 210 01123-50818 BOLT 1 0.012 0.0264 220 04013-50080 WASHER PLAIN 1 0 0 230 15262-12110 MUFFLER 1 [A] [CA] [U] 2.15 4.73 230 66496-54510 MUFFLER 1 [FR] [WG] [AU] 2.04 4.488 240 15263-12370 GASKET MUFFLER 1 0.015 0.033 250 02114-50080 NUT 4 0.005 0.011 260 04512-50080 WASHER SPRING 4 0 0
≠≠
0.97 2.134
Weight
(lb)
Reference:01T015 Page:27
Page 59

ACCELERATOR

040
050
070
060
100
110
010
020030 030
150
080090
160
060
130
170
070
120
250
140
190
180
200
240
220
210
250 230
290
300
280
260
270
Reference:01T025 Page:28
Page 60
ACCELERATOR
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf) 010 67001-43400 ASSY ROD RELEASE 1 0.18 0.396 020 67001-43420 MATERIAL L 1 0.023 0.0506 030 02014-50060 NUT 2 0.003 0.0066 040 67156-55150 GRIP 1 0.003 0.0066 050 02014-50060 NUT 1 0.003 0.0066 060 04013-50060 WASHER PLAIN 2 0 0 070 05511-51612 PIN SPLIT 2 0.001 0.0022 080 04013-50060 WASHER PLAIN 1 0 0 090 05511-51612 PIN SPLIT 1 0.001 0.0022 100 66711-43410 PEDAL ACCEL. 1 0.17 0.374 110 05511-50318 PIN SPLIT 1 0.001 0.0022 120 66711-43420 RETAINER ACCEL.PEDAL 1 0.048 0.1056 130 05411-00314 PIN SPRING 1 0.001 0.0022 140 66711-43430 SPRING ACCEL.PEDAL 1 0.005 0.011 150 66404-43430 ROD ACCEL.PEDAL 1 0.08 0.176 160 04013-50060 WASHER PLAIN 1 0 0 170 05511-51612 PIN SPLIT 1 0.001 0.0022 180 66704-43340 LEVER RELEASE 1 0.2 0.44 190 06914-00100 GRIP LEVER 1 0.02 0.044 200 66704-43320 ARM RELEASE 1 0.1 0.22 210 66704-43350 LEVER ENGINE STOP 1 0.07 0.154 220 66704-43360 PIN SPRING 1 0.005 0.011 230 05511-50320 PIN SPLIT 1 0.002 0.0044 240 32210-17190 SPRING 1 0.005 0.011 250 04011-50100 WASHER PLAIN 2 0.002 0.0044 260 04015-50100 WASHER PLAIN 1 0.016 0.0352 270 02116-50100 NUT 2 0.004 0.0088 280 67001-54770 SPRING ENGINE STOP 1 0.011 0.0242 290 01023-50612 BOLT 1 0.005 0.011 300 04013-50060 WASHER PLAIN 1 0 0
Weight
(lb)
Reference:01T025 Page:28
Page 61
110
120 130

FUEL TANK

020
010
010
030
080
040
090
050
070
Reference:01T026 Page:29
Page 62
FUEL TANK
REF.No Part No. Description Q'tyS.No.I/C REMARKS Weight
(kgf) 010 66621-54760 BAND FUEL TANK 2 0.22 0.484 020 01123-50830 BOLT 2 0.015 0.033 030 04013-50080 WASHER PLAIN 2 0 0 040 66404-54773 SUPPORT TANK BATTERY 1 2.85 6.27 050 66571-54520 CAP SIDE 1 0.085 0.187 060 01202-50612 BOLT 2 0.005 0.011 070 04013-50060 WASHER PLAIN 2 0 0 080 66641-54740 CUSHION TANK 2 0.065 0.143 090 01123-50820 BOLT 4 0.011 0.0242 100 04013-50080 WASHER PLAIN 4 0 0 110 66621-54802 COMP.TANK FUEL 1 0.88 1.936 120 66621-54820 COMP.CAP FUEL TANK 1 0.028 0.0616 130 10211-41340 GASKET 1 0.003 0.0066 140 13251-41060 FILTER FUEL 1 0.01 0.022
Weight
(lb)
Reference:01T026 Page:29
Page 63
140
110
120

FUEL FILTER

070
080
150
160
100
130
230
240
210
190
200
220
170
180
020
030 010
090
050 060
040
Reference:01T027 Page:30
Page 64
FUEL FILTER
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf) 010 67211-58340 ASSY PIPE FUEL 1 0 0 020 14301-42750 CLIP PIPE 2 0.005 0.011 030 67111-58320 SPRING PIPE PROTECT. 1 0.02 0.044 040 66811-35630 ASSY PIPE FUEL 1 0.028 0.0616 050 14301-42750 CLIP PIPE 2 0.005 0.011 060 67111-53790 SPRING PIPE PROTECT. 1 0.01 0.022 070 66621-35660 ASSY PIPE OVER FLOW 1 0.025 0.055 080 10244-42320 CLIP PIPE 2 0.001 0.0022 090 15372-43010 ASSY FILTER FUEL 1 0 0 100 15261-43110 COMP.BODY COCK 1 0.3 0.66 110 14301-43522 LEVER COCK 1 0.024 0.0528 120 14301-43820 SPRING VALVE 1 0.001 0.0022 130 14301-43830 SCREW 1 0.001 0.0022 140 14301-43840 O RING LEVER 1 0.001 0.0022 150 15231-43283 SCREW AIR BREATHER 2 0.003 0.0066 160 04810-00060 RING 2 0.001 0.0022 170 15000-34832 CUP FILTER 1 0.07 0.154 180 14301-43590 RING RETAINING 1 0.054 0.1188 190 14301-43650 O RING FILTER 1 0.001 0.0022 200 15231-43560 ASSY ELEMENT 1 0.03 0.066 210 04811-00100 O RING FILTER 1 0.001 0.0022 220 66706-58310 LABEL FUEL FILTER 1 [A] [CA] [FR] [U] 0.001 0.0022 220 66709-58310 LABEL FUEL FILTER 1 [WG] [AU] 0.001 0.0022 230 01153-50865 BOLT 1 0.025 0.055 240 04512-50080 WASHER SPRING 1 0 0
Weight
(lb)
Reference:01T027 Page:30
Page 65
190
210
210

RADIATOR

100
170
160
120130
180
200
220
210
040
030
020
010
110
140
090
180
150
070080
060
050
230
Reference:01T028 Page:31
Page 66
RADIATOR
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf) 010 67001-53310 NET DUSTPROOF 1 0 0 020 04013-50060 WASHER PLAIN 2 0 0 030 04512-50060 WASHER SPRING 2 0 0 040 66621-55440 NUT WING 2 0.006 0.0132 050 66711-51340 BOLT RADIATOR 2 0.032 0.0704 060 04013-50100 WASHER PLAIN 2 0 0 070 15111-72200 WASHER 4 0.013 0.0286 080 15111-72180 CUSHION 2 0.015 0.033 090 05515-51000 PIN SNAP 2 0 0 100 67001-58500 ASSY RADIATOR 1 <=51365 0 0 100 67001-58502 ASSY RADIATOR 1 >=51366 110 55411-21792 WHISTLE STEAM 1 0.01 0.022 120 15101-72030 CAP RADIATOR 1 0.075 0.165 130 67001-58510 PIPE WATER OVER FLOW 1 0.036 0.0792 140 04013-50080 WASHER PLAIN 1 0 0 150 14301-73110 COCK DRAIN 1 0.094 0.2068 160 15262-74470 COVER FAN 1 0 0 170 66621-53260 STAY BREATHER PIPE 2 0.04 0.088 180 01202-50612 BOLT 4 0.005 0.011 190 15261-72850 PIPE WATER 1 0.154 0.3388 200 15261-72940 PIPE WATER 1 <=51365 0.135 0.297 200 67001-72940 PIPE WATER 1 >=51366 210 15261-72780 BAND 3 0.024 0.0528 220 15108-72870 BAND 1 0.027 0.0594 230 66706-58810 LABEL RADIATOR 1 [A] [CA] [FR] [U] 0.001 0.0022 230 66709-58810 LABEL RADIATOR 1 [WG] [AU] 0.001 0.0022
←←
≠≠
4.5 9.9
0.115 0.253
Weight
(lb)
Reference:01T028 Page:31
Page 67

STARTER

010
020
030
Reference:01T035 Page:32
Page 68
STARTER
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf)
010 15231-63015 ASSY
STARTER 020 66591-51160 GASKET 1 0 0 030 01123-50828 BOLT 2 0.014 0.0308
1 REFER TO L.No.0C11-L0 FOR
COMPONENTS.
4.7 10.34
Weight
(lb)
Reference:01T035 Page:32
Page 69
010

STARTER (COMPONENT PARTS)

110
120
100
210
050
020
090
080
140
130
070
060
220
160
040
030
200
150
180
170
190
Reference:01T036 Page:33
Page 70
STARTER (COMPONENT PARTS)
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf) 010 15231-63015 ASSY STARTER 1 4.7 10.34 020 14278-63080 YOKE 1 1.42 3.124 030 14278-63070 ARMATURE 1 1.25 2.75 040 14278-63040 CLUTCH OVER RUNNING 1 0.32 0.704 050 15231-63032 ASSY HOUSING 1 0.39 0.858 060 14278-63200 ASSY FRAME END 1 0.2 0.44 070 14278-63250 BUSH 1 0.002 0.0044 080 14278-63380 ASSY HOLDER BRUSH 1 0.06 0.132 090 14278-63390 SPRING BRUSH 4 0.003 0.0066 100 14278-63050 LEVER DRIVE 1 0.06 0.132 110 15231-63022 SWITCH MAGNETIC 1 0.65 1.43 120 14278-63120 COVER CORD 1 0.003 0.0066 130 15221-94820 PIN SNAP 1 0.001 0.0022 140 15321-63250 NUT PINION STOP 1 0.005 0.011 150 14278-63510 CAP END FRAME 1 0.015 0.033 160 14278-63520 GASKET 1 0.001 0.0022 170 14278-63190 SPRING BRAKE 1 0.01 0.022 180 14278-63180 SHOE BRAKE 1 0.005 0.011 190 14278-63320 BOLT THROUGH 2 0.02 0.044 200 03024-50414 SCREW WITH WASHER 2 0.002 0.0044 210 14278-92010 NUT 2 0.001 0.0022 220 14278-63570 PIPE BREATHER 1 0.001 0.0022
Weight
(lb)
Reference:01T036 Page:33
Page 71
050 070 060
020

BATTERY

030
130
090
040
110 100
120
010
080
080
Reference:01T037 Page:34
Page 72
BATTERY
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf) 010 66704-55412 ASSY BATTERY 1 7 15.4 020 66811-55420 RETAINER BATTERY 1 0.082 0.1804 030 66621-55430 COVER BATTERY 1 0.059 0.1298 040 66591-54490 BOLT BATTERY SET 2 0.048 0.1056 050 02014-50060 NUT 2 0.003 0.0066 060 04013-50060 WASHER PLAIN 2 0 0 070 04512-50060 WASHER SPRING 2 0 0 080 34150-33220 CUSHION 2 0.015 0.033 090 66709-55450 ASSY CORD BATTERY(+) 1 0.25 0.55 100 66709-55480 CORD BATTERY(+) 1 0.25 0.55 110 66704-55270 CAP TERMINAL 1 <=50973 0.015 0.033 110 66709-55490 CAP TERMINAL 1 >=50974 120 66591-55190 CAP TERMINAL 1 <=50799 0.012 0.0264 120 67211-55470 CAP TERMINAL 1 >=50800 130 66704-55460 CORD BATTERY(-) 1 0.165 0.363
↔↔
↔↔
0 0
0.002 0.0044
Weight
(lb)
Reference:01T037 Page:34
Page 73
220
230
280
160
240
270
200
190

PANEL WIRING [A] [CA]

250
180
350
330
010
140
260
150
210
265
340
110 120
020
080 090 100
030
320
290
290
310
300
130
070
050
060
040
170
Reference:01T038 Page:35
Page 74
PANEL WIRING [A] [CA]
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf) 010 66711-43510 WIRE DECOMPRESS 1 0.093 0.2046 020 04011-50100 WASHER PLAIN 1 0.002 0.0044 030 66704-55114 PANEL 1 1.05 2.31 040 66706-55120 ASSY SWITCH STARTER 1 0.256 0.5632 050 66711-55130 SWITCH STARTER 1 0.241 0.5302 060 66711-55240 ASSY KEY START 1 0.02 0.044 070 66706-55150 LABEL STARTER SWITCH 1 0.001 0.0022 080 66711-55290 ASSY LAMP OIL 1 0.016 0.0352 090 15221-65950 INDICATOR GLOW PLUG 1 0.052 0.1144 100 01053-50512 BOLT 2 0.002 0.0044 110 02054-50050 NUT 2 0.002 0.0044 120 04512-50050 WASHER SPRING 2 0 0 130 67001-55160 ASSY WIRE HARNESS 1 0.7 1.54 140 67001-55170 WIRE HARNESS 1 0 0 150 67001-55180 WIRE HARNESS 1 0.325 0.715 160 67001-55190 WIRE HARNESS 1 0.023 0.0506 170 67001-55210 WIRE HARNESS 1 0.13 0.286 180 01202-50612 BOLT 2 0.005 0.011 190 15372-64600 ASSY REGULATOR 1 0.22 0.484 200 66704-55260 RUBBER 1 0.009 0.0198 210 01053-50640 BOLT 2 0.011 0.0242 220 02014-50060 NUT 2 0.003 0.0066 230 04512-50060 WASHER SPRING 2 0 0 240 04013-50060 WASHER PLAIN 2 0 0 250 13313-69750 ASSY CLAMP CORD 1 0 0 260 55311-41120 SWITCH LIGHT 1 0.05 0.11 265 67401-99120 ASSY KNOB LIGHT SW. 1 0.005 0.011 270 66706-55810 UNIT FLASHER 1 0.023 0.0506 280 66204-55820 STAY UNIT 1 0.01 0.022 290 35110-32420 PLUG 3 0.002 0.0044 300 13151-67160 PLUG BLIND 2 0.01 0.022 310 01123-50818 BOLT 4 0.012 0.0264 320 04013-50080 WASHER PLAIN 4 0 0 330 66711-55470 CLAMP CORD 3 0.001 0.0022 340 66704-55310 METER TRACTOR 1 0.22 0.484 350 67800-55750 ASSY BAG SPARE FUSE 1 0.005 0.011
Weight
(lb)
Reference:01T038 Page:35
Page 75

LIGHT/HORN [A] [CA] [U]

070
040
050
060
130
090
110
080
100
230
220
140
120
020
030
010
160170
150
180
190
200
210
Reference:01T041 Page:36
Page 76
LIGHT/HORN [A] [CA] [U]
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf) 010 67211-55700 ASSY LIGHT HEAD 2 0.2 0.44 020 67111-55780 SOCKET HEAD LIGHT 2 0.03 0.066 030 67211-55790 BULB HEAD LIGHT 2 0.02 0.044 040 01202-50614 BOLT 4 0.006 0.0132 050 04013-50060 WASHER PLAIN 4 0 0 060 34150-34480 CLAMP CORD 1 0.002 0.0044 070 35450-75010 ASSY LIGHT FLASHER 2 0.3 0.66 080 35450-75022 BULB HAZARD FLASHER 2 0.008 0.0176 090 35450-75110 LENS 2 0.07 0.154 100 35450-75050 LENS 2 0.07 0.154 110 35450-75060 GASKET SEAL 2 0.02 0.044 120 35450-75070 HOUSING 2 0.04 0.088 130 35450-75080 SCREW 6 0.005 0.011 140 35450-75090 ASSY SOCKET 2 0.035 0.077 150 34350-34100 ASSY LIGHT TAIL 2 0.13 0.286 160 34350-34120 LENS TAIL LIGHT 2 0.05 0.11 170 34350-34140 BULB TAIL LIGHT 2 0.008 0.0176 180 67800-55540 BRACKET TAIL LIGHT 2 <=52835 0.11 0.242 180 66416-55540 BRACKET TAIL LIGHT 2 >=52836 190 67800-55530 CUSHION 2 0.015 0.033 200 04512-50060 WASHER SPRING 4 0 0 210 02014-50060 NUT 4 0.003 0.0066 220 66591-55300 ASSY HORN 1 [U] 0.15 0.33 230 01202-50612 BOLT 2 [U] 0.005 0.011
≠≠
0.11 0.242
Weight
(lb)
Reference:01T041 Page:36
Page 77
040

SWITCH

050
030
020
010
Reference:01T047 Page:37
Page 78
SWITCH
Part No. Description S.No.I/CREMARKSWeight
37150-32240 SWITCH SAFETY 0.12 0.264 67008-54792 COVER SAFETY SWITCH [WG] 0.03 0.066 66945-83120 SPRING STOP SWITCH [WG] 0.12 0.264 36330-75480 SWITCH STOP [WG] 0.08 0.176 66361-51180 CLAMP CORD [WG] 0.001 0.0022
(kgf)
Weight
(lb)
Page 79

CLUTCH PEDAL/PROPELLER SHAFT

050
010
060 080
070
410
150
140
030
040
020
120
090
160
100
170
130
110
180
240
350
220
340
330
230
250
320
380
210
210
370
360
200
260
390
400
300
370
290
280
270
310
190
380
Reference:01T049 Page:38
Page 80
CLUTCH PEDAL/PROPELLER SHAFT
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf) 010 66621-13314 HOLDER BEARING 1 0.63 1.386 020 09030-20357 SEAL OIL 1 0.009 0.0198 030 09030-20328 SEAL OIL 1 0.009 0.0198 040 06613-10675 NIPPLE GREASE 1 0.003 0.0066 050 32150-14820 BEARING RELEASE 1 0.2 0.44 060 66611-13340 SPRING RELEASE 1 0.006 0.0132 070 01202-50610 BOLT 1 0.004 0.0088 080 04013-50060 WASHER PLAIN 1 0 0 090 66494-13410 ROD CLUTCH 1 0.35 0.77 100 66601-54750 BOLT 1 0.016 0.0352 110 02112-50080 NUT 1 0.003 0.0066 120 66621-13350 FORK CLUTCH RELEASE 1 0.095 0.209 130 66621-13420 SPRING RETURN 1 0.04 0.088 140 04011-50140 WASHER PLAIN 1 0.007 0.0154 150 05511-50320 PIN SPLIT 1 0.002 0.0044 160 66711-13320 BOLT ADJUSTING 1 0.028 0.0616 170 02116-50100 NUT 1 0.004 0.0088 180 66811-14110 SHAFT PROPELLER 1 1.136 2.4992 190 66611-14100 ASSY JOINT BALL 1 0.307 0.6754 200 66611-14140 COUPLING BALL OUTER 1 0.2 0.44 210 66611-14150 GASKET BALL JOINT 2 0 0 220 66611-14160 COUPLING BALL INNER 1 0.076 0.1672 230 07715-00803 BALL 4 0.004 0.0088 240 04611-00350 CIR-CLIP INTERNAL 1 0.003 0.0066 250 66611-14170 SUPPORT GASKET 1 0 0 260 05411-00532 PIN SPRING 1 0.003 0.0066 270 66611-14130 PIN SET 1 0.001 0.0022 280 04717-00500 WASHER WITH RUBBER 1 0.001 0.0022 290 66611-14120 PIN JOINT 1 0 0 300 66811-43110 PEDAL CLUTCH 1 0.927 2.0394 310 66811-43100 ASSY ROD CLUTCH 1 0 0 320 66811-43120 ROD CLUTCH 1 0.065 0.143 330 66621-43130 HOLDER 1 0.06 0.132 340 02112-50080 NUT 1 0.003 0.0066 350 05122-50825 PIN JOINT 1 0.011 0.0242 360 05122-50820 PIN JOINT 1 0.009 0.0198 370 04012-50080 WASHER PLAIN 2 0.001 0.0022 380 05511-50215 PIN SPLIT 2 0.001 0.0022 390 66711-42150 SPACER PEDAL 1 0.027 0.0594 400 66706-47250 NAME PLATE SPACER 1 [A] [CA] [FR] [U] 0.001 0.0022 400 66709-47250 NAME PLATE SPACER 1 [WG] [AU] 0.001 0.0022 410 66621-51420 SEAL OIL 1 0.011 0.0242
Weight
(lb)
Reference:01T049 Page:38
Page 81

CLUTCH HOUSING

090
010
130
070
120
060
100
080
040
050
030
020
110
Reference:01T050 Page:39
Page 82
CLUTCH HOUSING
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf) 010 67001-51100 COMP.HOUSING CLUTCH 1 14 30.8 020 02118-50100 NUT 8 0.005 0.011 030 04512-50100 WASHER SPRING 8 0 0 040 01153-50825 BOLT 1 0.012 0.0264 050 01123-50825 BOLT 10 0.013 0.0286 060 04512-50080 WASHER SPRING 1 0 0 070 02114-50080 NUT 1 0.005 0.011 080 66704-51190 COVER TIMING HOLE 1 0.009 0.0198 090 53581-64150 BAND CORD 1 [FR] [WG] [AU] 0.002 0.0044 100 66621-51410 GASKET 1 0 0 110 66591-54390 PLUG BLIND 10 EXCEPT[WG] 0.001 0.0022 110 66591-54390 PLUG BLIND 18 [WG] 0.001 0.0022 120 66811-51450 STAY FUEL 1 0.102 0.2244 130 53581-64150 BAND CORD 2 0.002 0.0044
Weight
(lb)
Reference:01T050 Page:39
Page 83
230
220

TRANSMISSION CASE

100
180
210
200
250
260
080
040
240
050
090
280
030
050
270
020
010
160
070
140
060
150
130
030
050
140
120
110
170
270
300
290
210
260
190
210
190
Reference:01T051 Page:40
Page 84
TRANSMISSION CASE
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf) 010 67001-11110 CASE TRANSMISSION 1 4 8.8 020 01551-51022 STUD 8 0 0 030 02176-50100 NUT 8 0.005 0.011 040 02118-50100 NUT 8 0.005 0.011 050 04512-50100 WASHER SPRING 18 0 0 060 06331-35016 PLUG 1 0.04 0.088 070 04717-01600 WASHER WITH RUBBER 1 0.003 0.0066 080 01053-50612 BOLT 1 0.004 0.0088 090 04717-00600 WASHER WITH RUBBER 1 0.001 0.0022 100 01123-51055 BOLT 2 0.038 0.0836 110 66621-11135 CASE DIFF.GEAR 1 7.3 16.06 120 01555-51075 STUD 1 0.05 0.11 130 01555-51085 STUD 1 0.06 0.132 140 01555-51035 STUD 6 0.029 0.0638 150 66611-11160 PIN KNOCK 2 0.01 0.022 160 66621-11140 GASKET 1 0 0 170 66611-17450 PLUG BLIND 2 0.001 0.0022 180 66494-11210 COVER PTO 1 1.6 3.52 190 01153-51235 BOLT 4 0.039 0.0858 200 01153-51225 BOLT 2 0.032 0.0704 210 04512-50120 WASHER SPRING 4 0 0 220 66621-11250 HOLDER DIFF.BEARING 1 0.718 1.5796 230 01123-50822 BOLT 4 0.012 0.0264 240 66621-12110 COVER SHAFT 1 0.308 0.6776 250 01123-50825 BOLT 4 0.013 0.0286 260 01123-50832 BOLT 11 0.016 0.0352 270 05012-00816 PIN STRAIGHT 2 0.007 0.0154 280 66621-12120 GASKET 1 0 0 290 66494-12210 COVER REAR 1 1.2 2.64 300 66621-12220 GASKET 1 0 0
Weight
(lb)
Reference:01T051 Page:40
Page 85
040 050
010
060
070
021 025
210
200
020
025
120 140
070 021

CASE COVER

100
110
080
180 190
170
130
090 110
150 160
030
030
280
270
021 025
021 025
220
230
240
250
260
Reference:01T052 Page:41
Page 86
CASE COVER
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf) 010 66621-12312 COVER UPPER FRONT 1 0.74 1.628 020 01123-50830 BOLT 4 0.015 0.033 021 01123-50835 BOLT 2 0.02 0.044 025 04013-50080 WASHER PLAIN 2 0 0 030 05012-00816 PIN STRAIGHT 2 0.007 0.0154 040 66591-11460 CAP 1 0.016 0.0352 050 04713-00400 GASKET 1 0.001 0.0022 060 66621-12320 GASKET 1 0 0 070 13816-67580 CLAMP CORD 2 [A] [CA] [FR] [U] [AU] 0.004 0.0088 070 32240-34490 CLAMP CORD 2 [WG] 0.003 0.0066 080 66611-12510 COVER UPPER REAR 1 3.83 8.426 090 01153-51040 BOLT 3 0.03 0.066 100 01153-51035 BOLT 6 0.025 0.055 110 04512-50100 WASHER SPRING 9 0 0 120 66591-11350 BREATHER 1 0.002 0.0044 130 67211-11140 PLUG BLIND 2 0.001 0.0022 140 67211-51120 PLUG BLIND 2 0.001 0.0022 150 66611-12520 GASKET 1 0 0 160 05012-00816 PIN STRAIGHT 2 0.007 0.0154 170 66611-11910 BRACKET CHAIN 1 0.607 1.3354 180 01153-51230 BOLT 2 0.036 0.0792 190 04512-50120 WASHER SPRING 2 0 0 200 66621-12550 STAY 1 0.98 2.156 210 01133-51020 BOLT 2 0.02 0.044 220 67001-12410 HOLDER PTO CHECK 1 [A] [CA] [FR] [U] [AU] 0.1 0.22 230 67001-12420 HOLDER PTO CHECK 1 [A] [CA] [FR] [U] [AU] 0.03 0.066 240 04013-50080 WASHER PLAIN 1 [A] [CA] [FR] [U] [AU] 0 0 250 67401-52790 SPRING PLATE 1 [A] [CA] [FR] [U] [AU] 0.002 0.0044 260 02114-50080 NUT 2 [A] [CA] [FR] [U] [AU] 0.005 0.011 270 03014-50608 SCREW PAN HEAD 1 [A] [CA] [FR] [U] [AU] 0.002 0.0044 280 66498-42170 GUIDE SPEED CHANGE 1 [WG] 0.15 0.33
Weight
(lb)
Reference:01T052 Page:41
Page 87

1ST SHAFT 4TH SHAFT

020
030
010
040
050
070
100
110
090
120
090
060
080
Reference:01T053 Page:42
Page 88
1ST SHAFT 4TH SHAFT
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf) 010 67001-12120 SHAFT 1 <=50057 0 0 010 67001-12130 SHAFT 1 >=50058 020 09500-17308 SEAL OIL 1 0.009 0.0198 030 08101-06303 BEARING BALL 1 0.112 0.2464 040 08101-06203 BEARING BALL 1 0.063 0.1386 050 66621-14220 SPACER 1 0.005 0.011 060 66621-14510 SHAFT 1 0.58 1.276 070 08101-06203 BEARING BALL 1 0.063 0.1386 080 08101-06302 BEARING BALL 1 0.084 0.1848 090 04612-00220 CIR-CLIP EXTERNAL 2 0.001 0.0022 100 66621-14520 GEAR 1 29T 0.322 0.7084 110 67001-14420 GEAR 1 20-15T 0.32 0.704 120 66621-14540 GEAR 1 26T 0.254 0.5588
≠≠
0.207 0.4554
Weight
(lb)
Reference:01T053 Page:42
Page 89

2ND SHAFT REVERSE SHAFT

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Reference:01T054 Page:43
Page 90
2ND SHAFT REVERSE SHAFT
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf) 010 66621-14312 SHAFT 1 0.3 0.66 020 08151-06203 BEARING BALL 1 0.07 0.154 030 08101-06203 BEARING BALL 1 0.063 0.1386 040 08101-06302 BEARING BALL 1 0.084 0.1848 050 04612-00160 CIR-CLIP EXTERNAL 1 0.001 0.0022 060 04611-00400 CIR-CLIP INTERNAL 1 0.005 0.011 070 67001-14320 GEAR 1 <=50057 21T 0.28 0.616 070 67001-14310 GEAR 1 >=50058 080 67001-14330 GEAR 1 13T 0.14 0.308 090 67001-14340 GEAR 1 16T 0.188 0.4136 100 66621-14360 COLLAR 1 0.004 0.0088 110 66621-14350 SPACER 1 0.002 0.0044 120 66621-14610 SHAFT REVERSE 1 0.542 1.1924 130 09500-17308 SEAL OIL 1 0.009 0.0198 140 04611-00400 CIR-CLIP INTERNAL 1 0.005 0.011 150 08101-06203 BEARING BALL 1 0.063 0.1386 160 66811-14670 COLLAR BACK SHAFT 1 0.039 0.0858 170 04611-00300 CIR-CLIP INTERNAL 1 0.004 0.0088 180 08852-03015 BEARING NEEDLE 1 0.037 0.0814 190 04612-00190 CIR-CLIP EXTERNAL 1 0.001 0.0022 200 66621-14622 GEAR 1 19-16T 0.222 0.4884 210 08822-02410 BEARING NEEDLE 2 0.015 0.033 220 66621-14660 COLLAR 1 0.004 0.0088 230 62231-14770 COLLAR 2 0 0 240 66621-14640 COLLAR 1 0.006 0.0132 250 66404-14650 GEAR 1 22T 0.18 0.396 260 08211-07204 BEARING BALL 1 0.105 0.231 270 04612-00190 CIR-CLIP EXTERNAL 2 0.001 0.0022 280 08151-06304 BEARING BALL 1 0.148 0.3256 290 08101-06304 BEARING BALL 1 0.146 0.3212 300 66591-14720 SPACER 1 0.002 0.0044 310 66591-14733 BUSH 1 0.02 0.044 320 66404-14840 GEAR 1 13T 0.059 0.1298 330 66621-14850 GEAR 1 14-29T 0.354 0.7788 340 66621-14860 COLLAR 1 0.014 0.0308 350 66591-14770 COLLAR STOP 2 0.003 0.0066 360 66611-14670 SHIM 1 0.008 0.0176 360 66611-14680 SHIM 1 0.01 0.022 360 66611-14690 SHIM 1 0.001 0.0022 370 66621-14370 SHIM 1 0.001 0.0022 370 66621-14380 SHIM 1 0.001 0.0022 380 66591-56910 SHIM 1 0.001 0.0022 380 66591-56920 SHIM 1 0.001 0.0022
21T 0.26 0.572
≠≠
Weight
(lb)
Reference:01T054 Page:43
Page 91
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3RD SHAFT 5TH SHAFT PTO SHAFT [A] [CA] [U]

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Reference:01T055 Page:44
Page 92
3RD SHAFT 5TH SHAFT PTO SHAFT [A] [CA] [U]
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf) 010 66621-14410 SHAFT 1 <=50645 0.36 0.792 010 67001-14410 SHAFT 1 >=50646 020 08101-06303 BEARING BALL 1 0.112 0.2464 030 08101-06204 BEARING BALL 1 0.102 0.2244 040 04611-00470 CIR-CLIP INTERNAL 2 0.006 0.0132 050 64135-14290 COLLAR 1 0 0 060 67001-14530 GEAR 1 17-22T 0.4 0.88 070 66621-14710 SHAFT 1 <=50645 0.93 2.046 070 67001-14710 SHAFT 1 >=50646 080 04612-00190 CIR-CLIP EXTERNAL 1 <=50645 0.001 0.0022 080 04612-00170 CIR-CLIP EXTERNAL 1 >=50646 090 08101-06204 BEARING BALL 1 0.102 0.2244 100 08101-06303 BEARING BALL 1 0.112 0.2464 110 66621-14720 BOSS SPLINE 1 <=50645 0.095 0.209 110 67001-14380 CAM ONE WAY CLUTCH 2 >=50646 120 66494-14730 GEAR 1 17T 0.17 0.374 130 62081-14260 COLLAR 1 0.005 0.011 140 66706-14710 SHAFT PTO 1 0.61 1.342 150 66704-14720 WASHER 1 0.009 0.0198 160 63753-32430 WASHER LOCK 1 0.001 0.0022 170 66704-14730 BOLT 1 0.012 0.0264 180 08711-30204 BEARING TAPER-ROLLER 1 0.116 0.2552 190 08711-30205 BEARING TAPER-ROLLER 1 0.148 0.3256 200 66494-14920 GEAR 1 25T 0.336 0.7392 210 66494-14740 COLLAR PTO 1 0.036 0.0792 220 66611-14750 SHIM PTO 1 0.002 0.0044 220 66611-14760 SHIM PTO 1 0.002 0.0044 220 66611-14770 SHIM PTO 1 0.001 0.0022 230 66611-14730 BUSH 1 0.042 0.0924 240 09180-35488 SEAL OIL 1 0.019 0.0418 250 66611-14740 COLLAR PTO 1 0.004 0.0088 260 66706-14782 COLLAR 1 0.006 0.0132 270 66706-14810 COVER PTO 1 0.024 0.0528 280 67001-14390 SPRING ONE-WAY 1 >=50646 0.022 0.0484
≠≠
≠≠
≠≠
≠≠
0.8 1.76
0.9 1.98
0.001 0.0022
0.13 0.286
Weight
(lb)
Reference:01T055 Page:44
Page 93

MID P.T.O.

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Reference:01T057 Page:45
Page 94
MID P.T.O.
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf) 010 67061-21213 CASE 1 <=52070 0.71 1.562 010 67061-21215 CASE 1 >=52071 020 06331-35016 PLUG 1 0.04 0.088 030 04717-01600 WASHER WITH RUBBER 1 0.003 0.0066 040 67001-21220 GEAR 1 <=52070 23T 0.46 1.012 040 67001-21222 GEAR 1 >=52071 050 67061-21230 SHAFT IDLE 1 <=52070 0.176 0.3872 050 67061-21232 SHAFT IDLE 1 >=52071 060 67061-21270 BEARING NEEDLE 2 0.03 0.066 070 67061-21250 COLLAR 1 <=52070 0.006 0.0132 080 96380-25140 COLLAR SHAFT 2 0.014 0.0308 090 01153-50820 BOLT 1 <=52070 0.012 0.0264 090 05411-00618 PIN SPRING 1 >=52071 100 04512-50080 WASHER SPRING 1 <=52070 0 0 110 67001-21240 GEAR SHAFT 1 <=52070 12T 0 0 110 67001-21242 GEAR SHAFT 1 >=52071 120 08101-06205 BEARING BALL 2 0.14 0.308 130 67061-21260 COVER CASE 1 <=52070 0.25 0.55 140 96380-25180 GASKET 1 <=52070 0.002 0.0044 150 01123-50830 BOLT 3 <=52070 0.015 0.033 150 01123-50816 BOLT 1 >=52071 160 66301-15850 SEAL OIL 1 <=52070 0.025 0.055 160 32430-25540 SEAL OIL 1 >=52071 170 66204-21220 GASKET 1 0 0 180 01123-51032 BOLT 2 <=52070 0.026 0.0572 180 01123-51028 BOLT 2 >=52071 190 01123-51040 BOLT 2 0.03 0.066 200 05012-00816 PIN STRAIGHT 2 0.007 0.0154 210 66204-21250 COVER MID-PTO 1 0.07 0.154
≠≠
≠≠
≠≠
≠≠
≠≠
≠≠
≠≠
≠≠
0.78 1.716
0.46 1.012
0.2 0.44
0.003 0.0066
0.57 1.254
0.011 0.0242
0.04 0.088
0.025 0.055
Weight
(lb)
Reference:01T057 Page:45
Page 95
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MAIN GEAR SHIFT LEVER

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Reference:01T058 Page:46
Page 96
MAIN GEAR SHIFT LEVER
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf) 010 67001-18110 SHAFT FORK 1 0.18 0.396 020 67001-18120 SHAFT FORK 1 0.18 0.396 030 04811-06100 RING 2 0.001 0.0022 040 01153-50816 BOLT 2 0.01 0.022 050 04111-50080 WASHER 2 0.001 0.0022 060 66621-18130 FORK BACK SHIFT 1 0.193 0.4246 070 66621-18140 FORK SHIFT 1 0.133 0.2926 080 07715-01605 BALL 2 0.003 0.0066 090 62061-18260 SPRING STOPPER 2 0.002 0.0044 100 05511-50322 PIN SPLIT 2 0.002 0.0044 110 05411-00520 PIN SPRING 2 0.002 0.0044 120 66591-18410 BUSH 1 0.004 0.0088 130 66515-18240 PIN ROD GUIDE 2 0.01 0.022 140 04714-00080 GASKET 2 0.001 0.0022 150 66591-18420 COVER MAIN S-CHANGE 1 0.014 0.0308 160 66591-18430 SPRING 1 0.024 0.0528 170 04611-00380 CIR-CLIP INTERNAL 1 0.004 0.0088 175 34150-21560 WASHER 1 0.01 0.022 180 66591-18443 INTERLOCKER 1 0.06 0.132 190 66591-18450 BOLT INTERLOCKER SET 1 0.024 0.0528 200 04011-50100 WASHER PLAIN 1 0.002 0.0044 210 02372-50100 NUT 1 0.005 0.011 220 05511-50218 PIN SPLIT 1 0.001 0.0022 230 04811-10100 RING 1 0.001 0.0022 240 66711-42320 LEVER MAIN S-CHANGE 1 0.295 0.649 250 66711-42310 GRIP LEVER 1 0.033 0.0726
Weight
(lb)
Reference:01T058 Page:46
Page 97

HI-LO GEAR SHIFT LEVER

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Reference:01T059 Page:47
Page 98
HI-LO GEAR SHIFT LEVER
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf) 010 66621-18310 SHAFT FORK 1 0.121 0.2662 020 66621-18323 FORK AUX.S-C SHIFT 1 0.133 0.2926 030 07715-01605 BALL 1 0.003 0.0066 040 62061-18260 SPRING STOPPER 1 0.002 0.0044 050 66621-18340 ARM AUX.S-CHANGE 1 0.093 0.2046 060 04811-00160 RING 1 0.001 0.0022 070 66591-18180 RETAINER FORK ROD 1 0.012 0.0264 080 01202-50614 BOLT 2 0.006 0.0132 090 67001-18410 SHAFT PTO FORK 1 0.14 0.308 100 66621-18423 FORK SHIFT 1 0.14 0.308 110 05511-50322 PIN SPLIT 1 0.002 0.0044 120 66621-18430 COLLAR 1 0.02 0.044 130 07715-01605 BALL 1 0.003 0.0066 140 62061-18260 SPRING STOPPER 1 0.002 0.0044 150 66621-18450 ARM 1 0.11 0.242 160 04811-00160 RING 1 0.001 0.0022 170 66591-18180 RETAINER FORK ROD 1 0.012 0.0264 180 01202-50614 BOLT 2 0.006 0.0132 190 54201-23270 GRIP 2 0.02 0.044 200 66621-42130 LEVER AUX.S-CHANGE 1 [A] [CA] [FR] [U] [AU] 0.228 0.5016 200 66498-42510 LEVER AUX.S-CHANGE 1 [WG] 0.234 0.5148 210 66621-42140 LEVER 1 [A] [CA] [FR] [U] [AU] 0.207 0.4554 210 66498-42713 LEVER 1 [WG] 0.5 1.1 220 05411-00630 PIN SPRING 2 0.004 0.0088
Weight
(lb)
Reference:01T059 Page:47
Page 99

DIFFERENTIAL REAR

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Reference:01T060 Page:48
Page 100
DIFFERENTIAL REAR
REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight
(kgf) 010 66494-81100 ASSY DIFF. REAR 1 3.55 7.81 020 66621-82710 ASSY GEAR BEVEL 1 1.6 3.52 030 66591-15114 CASE DIFFERENTIAL 1 0.65 1.43 040 67910-56640 SHAFT DIFF.PINION 1 0.12 0.264 050 67910-56660 GEAR DIFF.PINION 2 11T 0.1 0.22 060 66591-14850 COLLAR PINION THRUST 2 0.006 0.0132 070 66591-14860 COLLAR THRUST 1 0.102 0.2244 080 66591-14870 GEAR DIFF.SIDE 2 15T 0.18 0.396 090 67910-56670 SHIM 1 0.006 0.0132 090 67910-56680 SHIM 1 0.008 0.0176 100 66591-14792 PIN KNOCK 1 0.003 0.0066 110 66591-14783 PIN STRAIGHT 1 0.01 0.022 120 67810-56680 BOLT UBS 4 0.013 0.0286 130 08101-06008 BEARING BALL 1 0.19 0.418 140 08101-06009 BEARING BALL 1 0.22 0.484 150 66591-14920 SHIM DIFF.SIDE 1 0.006 0.0132 150 66591-14930 SHIM DIFF.SIDE 1 0.002 0.0044 150 66591-14980 SHIM DIFF.SIDE 1 0.005 0.011 150 66591-14990 SHIM DIFF.SIDE 1 0.002 0.0044 160 04611-00680 CIR-CLIP INTERNAL 1 0.016 0.0352 170 66494-15210 SHAFT DIFF.GEAR LH 1 10T 0.55 1.21 180 66494-15220 SHAFT DIFF.GEAR RH 1 10T 0.599 1.3178 190 04612-00220 CIR-CLIP EXTERNAL 2 0.001 0.0022 200 66611-14940 SEAL OIL 2 0.02 0.044 210 08101-06305 BEARING BALL 2 0.23 0.506 220 66591-14962 CLUTCH DIFF.LOCK 1 0.148 0.3256 230 66621-15240 SHIM DIFF.GEAR SHAFT 1 0.001 0.0022 230 66621-15250 SHIM DIFF.GEAR SHAFT 1 0.003 0.0066 230 66621-15260 SHIM DIFF.GEAR SHAFT 1 0.006 0.0132
Weight
(lb)
Reference:01T060 Page:48
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