KTR ROTEX Catalog

Page 1
®
ROTEX
ROTEX
®
Torsionally flexible coupling
17
Page 2
Table of contents
ROTEX
Torsionally flexible coupling 17
Coupling description 19 Coupling selection 20 Spider types - Materials, characteristics and properties 23 Technical data 24 Misalignments and installation 25 ROTEX®part numbers 26
Shaft coupling - cast materials 30 Shaft coupling - material steel 31 Clamping ring hubs 32 Steel cross clamp hubs 33
Flange designs AFN and BFN 34 Drop-out center coupling design A-H 35 Flange designs CF, CFN, DF and DFN 36
Double-cardanic spacer design ZS-DKM-H 37 Double-cardanic spacer design DKM 38 Intermediate shaft design ZWN and ZR 39
Design BTAN with brake drum/design SBAN with brake disc 40 Design AFN-SB special with brake disc 41 Design SD (shiftable at standstill) 42 Additional designs 43 Additional designs with torque limiter 44
Hub designs 45 Weights and mass moment of inertia 46
18
Page 3
ROTEX
®
Torsionally flexible coupling
Coupling description
General description
®
ROTEX components via curved jaw hubs and elastomeric elements commonly known as spiders. The combination of these components provides dampening and accommodation for misalignments. This product is available in a variety of metals, elastomers and mounting configurations to meet your specific needs.
couplings are designed to transmit torque between drive and driven
®
ROTEX
Function and Design
®
ROTEX
– couplings suitable for horizontal or vertical applications are constructed from a variety of materials and geometries providing a torsionally flexible platform optimizing the balance between inertia, coupling performance and application requirements. The machined concaved jaws provide a pocket for the crowned spider legs, allowing the hubs to articulate freely while accommodating misalignment, minimizing restoring forces, dampening shock and vibration while providing failsafe torque transmission. The symmetrical relationship of the hubs allows for a variety of accessories to accommodate different shaft distances. Together with the curved jaw, the crowned design reduces edge loading of the ROTEX
®
spider while compensating for misalignment and providing system dampening. The unique geometry of the coupling, in addition to a variety of spider materials and durometers, contribute to the dampening characteristics of the system. In contrast to other flexible couplings with elastomeric elements in shear, ROTEX
®
coupling spiders are in compression, defining the torque of the coupling. This design characteristic results in a maximum torsional angle of 5° and minimizes spider expansion due to deformation at excessive speed/loads as illustrated. Interlocking curved jaws with a variety of standard clamping options accommodates shafts up to 7.875 inches and a maximum nominal torque of 309,750 lb-in while still accommodating blind assembly. As defined by the spider, ROTEX couplings are suitable for moderate industrial temperature ranges. Together these features reduce the maintenance required during the life-cycle of the coupling.
Explosion-proof use
®
ROTEX
couplings are suitable for power transmission in hazardous areas. The couplings are certified and conform to EC standard 94/9/EC (ATEX 95) as units of category 2G/2D and are suitable for use in hazardous areas of zone 1, 2, 21 and 22. Please read through our information included in our Type Examination Certificate and the operating and installation instructions at www.ktr.com.
torsion
Load on spider
pressure
torsion
Deformation with load
requested mounting space min. DHx 0,05
Spiders - our innovation T-PUR® KTR has developed a new standard material for our ROTEX couplings. The improved polyurethane material, T-PUR® is able to accommodate higher application temperatures for an even longer life than our previous polyurethane. In order to see the improvement, our T-PUR® material are identified in color as; orange (92 Shore-A), purple (98 Shore-A) and pale green (64 shore-D). The previous colors yellow, red and natural white with green ends are still available for a limited time. As in the past ROTEX coupling sizes 100 to 180 utilize our DZ segments as standard, with a single element available as an option.
Comparison of loads Twisting angle Dampening
torque T
w/o damping
with damping
period
torque T
twisting angle 
Spider
standard from Size 14 -90
Elements DZ (double tooth elements)
standard from Size 100 -180
=
torque T
Dampings- [AD] Flex. deformation [Ae] operation
dyn. charact. curve C
Tdyn.
stat. charact. curve C
Tstat.
operating point
Twisting angle 
19
Page 4
ROTEX
®
Torsionally flexible coupling
Coupling selection
The ROTEX®coupling is selected in accordance with DIN 740 part 2. The coupling must be dimensioned in a way that the permissible coupling load is not exceeded in any operating condition. For this purpose, the actual loads must be compared to the permissible parameters of the coupling.
1 Drives without periodical torsional vibrations
e. g. centrifugal pumps, fans, screw compressors, etc. The coupling is selected taking into account the rated torques T and maximum torque T
1.1 Load produced by rated
torque
Kmax
.
TKN> TN· S
t
Taking ambient temperature into consideration, the permissible rated torque T must correspond at least
of the coupling
N
K
TN[lb in] = 63025
[HP]
–––––
[RPM]
to the rated torque TNof the machine.
1.2 Load produced by
torque shocks
The permissible maximum torque of the coupling must correspond with the total of peak torque T the rated torque TNof the
and
S
machine, taking into account the shock frequency Z and the ambient temperature.
This applies in case if the rated torque T same time subject to shocks.
>
S
TS·
S
·
+
z
t
T
Kmax
Drive-sided shock TS= TAS· MA· S
A
Load-sided shock TS= TLS· ML· S
J
MA= ––––––– ML=–––––––
L
+ J
J
A
of the machine is at the
N
L
L
Knowing the mass distribution, shock direction and shock mode, the peak torque T
can be calculated.
S
For drives with A. C.-motors with high masses on the load side we would recommend the calculation of the peak driving torque with the help of our simulation program.
T
S
·
N
J
JA+ J
KN
t
A
L
2. Drives with periodical torsional vibrations. For drives subject to high torsional vibrations, e. g. diesel engines, piston compressors, piston pumps, generators, etc., it is necessary to perform a torsional vibration calculation to ensure safe operation. If requested, we will perform the torsional vibration calculation and the coupling selection for you. For details please contact KTR Engineering.
2.1 Load produced by
rated torque
TKN> TN· S
t
Taking ambient temperature into consideration, the permissible rated torque T torque TNof the machine.
2.2 Passing through the
resonance range
of the coupling must correspond with the rated
KN
T
> TS· S
Kmax
t
Taking ambient temperature into consideration, the peak torque T
arising when the resonance range is run through must not
S
exceed the maximum torque T
2.3 Load produced by vibratory
torque shocks
of the coupling.
Kmax
TKW> TW· S
t
Taking ambient temperature into consideration, the permissible vibratory torque T the highest periodical vibratory torque TWwith operating speed.
of the coupling must not be exceeded by
KW
For higher operating frequencies f > 10, the heat produced by damping in the elastomer part is considered as damping power P
The permissible damping power P
KW
the ambient temperature and must not be exceeded by the
.
W
of the coupling depends on
PKW> P
W
damping power produced.
Description Symbol Definition or explanation Description Symbol Definition or explanation
Rated torque of coupling
Maximum torque of coupling
Vibratory torque of coupling
Damping power of coupling
Rated torque of coupling
Peak torque of the machine
Peak torque on the driving side
Torque that can continuously be transmitted
T
over the entire permissible speed range
KN
Torque that can be transmitted as dynamic load 105times or 5 x 104as vibratory load,
T
respectively, during the entire operating life
Kmax
of the coupling
Torque amplitude of the permissible perio­dical torque fluctuation with a frequency of 10
T
KW
Hz and a basic load of TKNor dynamic load up to T
Permissible damping power with an ambient
P
KW
temperature of + 86°F.
Stationary rated torque on the coupling
T
N
Peak torque on the coupling
T
S
Peak torque with torque shock on the driving
T
side, e. g. breakdown torque of the electric
AS
motor
, respectively
KN
Peak torque of load side
Vibratory torque of machine
Damping power of the machine
Moment of inertia of driving side
Moment of inertia of load side
Rotational inertia coefficient of driving side
Rotational inertia coefficient of load side
Peak torque with torque shock on load side,
T
LS
e. g. braking
Amplitude of the vibratory torque effective
T
W
on the coupling
Damping power which is effective on the coupling due to the load produced by the
P
W
vibratory torque
Total of moments of inertia existing on the
J
A
driving or load side referring to the coupling speed
J
L
Factor taking into account the mass
M
distribution with shocks and vibrations
A
produced on the driving or load side
J
M
L
MA=––––––– ML=–––––––
L
JA+ J
L
Allowable load on key of the coupling hub
The shaft-hub-connection has to be verified by the customer. Allowable surface pressure according to DIN 6892 (method C). Cast iron EN-GJL-250 (GG 25) 32,633 psi
material nodular iron EN-GJS-400-15 (GGG 40) 32,633 psi material steel S355J2G3 (St 52.3) 36,259 psi for other steel materials p
= 0,9 · Re(R
zul
p0.2
)
20
J
A
JA+ J
L
Page 5
®
X
C
E
G
A M
o
T
xa
i
. C
o
E
c
le
ib
lex
f
lly
a
n
io
s
r
n
o
ti
c
e
l
e
s
g
n
i
l
p
u
o
° F
4
0
1
° F
6
8
-
2
2
-
° F
8
5
-
1
.
0
.
0
.
R
U
P
-
R
U
P
i
rt
ta
s
p
m
en:
v
. m
o
r
o
t
1
-
v
r
Se
h
y/
c
n
e
u
q
fre
g
n
S
Z
ect
el
s
f
e o
l
d
f
o
s
l
i
a
et
D
r
o
t
o
t P
pu
t
u
1
0
.
1
S
r
o
t
ac
F
e
c
i
0
0
1
0
.
1
:
n
o
i
e
d
i
s
ng
i
v
i
r
1
2
.
1
e
r
g F
n
i
t
ar
St
r
fo
Z
0
0
2
2
.
1
ROT T
Speed n =
en side
iv
ia dr
t
f iner
o
ent
m
o
M
equency
-up fr
t
ar
St
e
ur
at
per
em
t
bient
Am
o
1
qu
4
J z = =
p
u
r
Se
° F 1
2
2
2
.
1
3
.
1
y
c
n
e
0
0
4
4
.
1
S
T
9
4
0
3
=
,7
1
2
=
A
1
6
1
+
lin
c
i
v
0 5
.7
5
/h
0
4
e
H 0
°
g
o
t
ac
F
° F
0
4
3
.
1
4
.
1
0
8
6
.
1
S
A
P
pm
r
lb in sec
S
Z
S
F
t
®
ROTEX
F
°
e
r
u
at
r
pe
m
e
T
r
fo
S
r
t
° F
8
4
° F
0
3
° F
2
° F 2
4
9
° F
6
7
° F
8
5
1
4
.
1
5
.
1
0
.8
1
=
2
.0
1
=
.4
1
=
1
5
5 1
6
.
1
8
.
1
8
.
1
2
.
2
fac
e
c
i
v
r
Se
s
ck
o
h
s
e
l
t
n
e
g
ve
a
e
h
s
ck
o
h
s
e
g
ra
s
ck
o
h
vy s
a
1
1
.
2
-
S
/
S
r
o
t
L
A
2
5
.
2
-
ks
c
o
h
s
r
fo
2
0
.
3
-
S
/
S
L
A
5
.
1
8
.
1
5
.
2
Given: Det
ew co
Scr
r
o
ed t
Rat
o
ent
m
o
M
t
la
lcu
Ca
ed dr
Rat
ling
p
u
Co
ad pr
Lo
lected
Se
produce
oad
L
T
ils o
a
pr
m
que o
f iner
n
io
ing t
iv
select
duced by
o
RO
:
T T
K m
esso
f lo
ia o
t
N
K
max
K
ax
lo
f
r
ad side
f lo
que
r
o
n:
io
X
TE
by
d
sid
d
a
ad side
at
r
®
Size = =
torque
T
S
ed t
2 4
S
e
o
90
,240
1 2,480
shock
z
T
AN
T
AN
que:
r
er 9
d
- spi n
b-i
l
n
b-i
l
:
s
S
t
Drive-side
T
=
T
S
AS
=
d
[lb-in]
6
2
6
=
5
2
,0
3
T
KN
T
KN
Shore A wi
ock
sh
• S
M
A
LN
J
L
,0
3
3
___________
=
1
T
6
=
__________
5
2
H
0
0
r
0
5
,7
LN
,2
8
:
h
t
0
n
P pm
3
.2
P
AN
S
lb-in •
0
lb in sec
(H
[r
t
lb-in
0
3
,2
8
=
T
A
= = =
M
A
2
)
P
]
pm
lb-in
4
0
,8
0
1
lb-in
2
2
,5
1
1
=
.4
1
J
L 60.2 lb-in-sec²
________
+ J
(J
A
_____________________________
L) (25.7 lb-in-sec² + 60.2 lb-in-sec²)
0.7
= 21,608 lb-in • 0.7 • 1.8 =
T
S
≥ 27,226 lb-in • 1 • 1.4 = 38,117 lb-in
T
K max
with 42,480 lb-in ≥ 38,117 lb-in
T
K max
27,226 lb-in
Driving torque
= 2.0 • T
T
AS
AN
= 2.0 • 10,804 lb-in =
21,608 lb-in
21
Page 6
ROTEX
®
Torsionally flexible coupling
Spider types - Materials, characteristics and properties
Spider type (hardness shore)
Size 14 to 90
aterial
M
Perm. temperature range Continuous temperature
ax.temperature short time
M
roperties
P
Spider type (hardness shore)
2 Shore-A (T-PUR
9
14 to 90 100 to 180
o
58
to +248
-
F
o
F to +302oF
-58
-signicantly longer service life very good temperature resistance
­improved damping of vibrations
­good damping, average elasticity
-
-suitable for all hub materials
98 Shore-A (T-PUR
®
)
nnovation T-PUR
I
o
F
®
) DZ 95 Shore-A (T-PUR®)
DZ 92 Shore-A (T-PUR
®
T-P UR
®
®
)
o
58
to +194
-
F
o
F to +248oF
-58
good damping, average elasticity
-
-suitable for all hub materials
92 Shore-A
olyurethane (PUR)
P
o
F
98 Shore-A
Innovation T-PUR
Size 14 to 90
Material
Perm. temperature range Continuous temperature Max.temperature short time
Properties
Spider type (hardness shore)
14 to 90 100 to 180
T-P UR
-58oF to +248oF
o
-58
F to +302oF
-signicantly longer service life
- very good temperature resistance
-improved damping of vibrations
-transmission of high torques with average damping
-recommended hub material: Steel, GJL and GJS
®
64 Shore-D (T-PUR
) DZ 64 Shore-D (T-PUR®)
Innovation T-PUR
Size 14 to 90
Material
Perm. temperature range Continuous temperature Max.temperature short time
Properties
14 to 90 100 to 180
T-P UR
-58oF to +248oF
o
F to +302oF
-58
-signicantly longer service life
- very good temperature resistance
-improved damping of vibrations
-transmission of very high torques with low damping
-recommended hub material: Steel and GJS
®
®
-22oF to +194oF
o
-58
F to +248oF
-transmission of high torques with average damping
-recommended hub material: Steel, GJL and GJS
Polyurethane (PUR)
64 Shore-D
®
®
-22oF to +230oF
o
F to +266oF
-22
-transmission of very high torques with low damping
-suitable for displacing critical speeds
-resistant to hydrolysis
-recommended hub material: Steel and GJS
Polyurethane (PUR)
ROTEX®14 ROTEX®19 ROTEX®24-65 ROTEX®75-160 ROTEX®180 ROTEX®DZ 100-160 ROTEX®DZ 180
22
Page 7
ROTEX
®
Torsionally flexible coupling
Technical data
®
ROTEX
sizes for all esigns
d
and
materials
ax. speed (rpm)
M
with V =
115 ft/s 131 ft/s
iron steel
Twisting angle
with
T
KNTK max
␸␸
Rated Max Vibratory
T
KN
orque
T
[lb-in]
T
K max
T
KW
Spider 92 Shore A; made from T-PUR®and PUR
4 22,200 25,400 6.4° 10° 66 130 18 3.4 2.7 2.1 1.2
1
9 16,700 19,000 89 170 23 4.8 11.3 9.3 7.1 4.2
1
4 12,100 13,800 300 610 81 6.6 43.0 35.2 26.6 15.8
2
8 10,100 11,500 840 1,680 220 8.4 96.5 79.1 59.8 35.5
2
8 8,300 9,500 1,680 3,360 430 10.2 186.3 152.8 115.5 68.5
3
2 7,000 8,000 2,340 4,690 610 12.0 210.1 172.3 130.3 77.3
4
8 6,350 7,250 2,740 5,480 710 13.8 324.8 266.3 201.4 119.4
4
5 5,550 6,350 3,620 7,250 940 15.6 448.9 368.1 278.4 165.0
5
5 4,950 5,650 3.2° 5,530 11,06 0 1,440 18.0 859.7 705.0 533.0 316.0
6
5 4,150 4,750 11,320 22,650 2,940 21.6 1,003.0 822.4 621.9 36 8.6
7
0 3,300 3,800 21,240 42,480 5,520 30.0 1,682.5 1,379.6 1,043.2 618.3
9 00 2,950 3,350 29,200 58,410 7,590 36.0 2,240.0 1,836.8 1,388.8 823.2
1
10 2,600 2,950 42,480 849,600 11,040 42.0 2,758.1 2,261.6 1,710.0 1,013.6
1
25 2,300 2,600 58,850 117,710 15,300 48.0 4,203.0 3,446.5 2,605.8 1,544.6
1
40 2,050 2,350 75,670 151,350 19,670 54.6 5,8 46.0 4,793.7 3,624.5 2,148.4
1 160 1,800 2,050 113,290 226,580 29,450 75.0 7,880.6 6,462.1 4,886.0 2,896.1 180 1,550 1,800 165,070 330,140 42,910 78.0 22,734.3 18,642.2 14,095.3 8,35 4.9
amp ing
D
power
[W]
ith +86 °F
w
P
KW
orsion stiffness C
T
[]
.00 0.75 0.50 0.25
1 T
N
K
T
N
K
x10
–––––
rad
3
lb-in
dyn
T
N
K
®
ROTEX
T
N
K
14 22,200 25,400 6.4° 10° 110 220 29 - 5.0 4.1 3.1 1.9 19 16,700 19,000 150 300 39 4.8 25.8 21.2 16.0 9.5 24 12,100 13,800 530 1,060 140 6.6 87.9 72.0 54.5 32.3 28 10,100 11,500 1,410 2,830 370 8.4 236.9 194.3 146.9 87.1 38 8,300 9,500 2,870 5,750 750 10.2 429.9 352.5 266.5 158.0 42 7,000 8,000 3,980 7,960 1,030 12.0 482.4 395.6 299.1 177.3 48 6,350 7,250 4,640 9,290 1,210 13.8 577.9 473.9 358.3 212.4 55 5,550 6,350 6,060 12,120 1,570 15.6 840.6 689.3 521.1 308.9 65 4,950 5,650 8,310 16,630 2,150 18.0 1,146.3 940.0 710.7 421.3 75 4,150 4,750 16,990 33,980 4,410 21.6 1,748.1 1,433.4 1,083.8 642.4
90 3,300 3,800 31,860 63,720 8,280 30.0 2,763.3 2,265.9 1,713.2 1,015.5 100 2,950 3,350 43,810 87,620 11,390 36.0 3,392.2 2,781.6 2,103.2 1,246.7 110 2,600 2,950 63,720 127,450 16,560 42.0 6,107.7 5,008.3 3,786.8 2,244.6
125 2,300 2,600 88,510 177,020 23,010 48.0 11,892.6 9,751.9 7,373.4 4,370.5 140 2,050 2,350 113,290 226,580 29,450 54.6 12,609.0 10,339.4 7,817.6 4,633.9 160 1,800 2,050 169,930 339,870 44,180 75.0 21,970.2 18,015.6 13,621.5 8,074.1 180 1,550 1,800 247,820 495,650 64,430 78.0 31,522.4 25,848.5 19,543.9 11,584.5
3.2°
Spider 64 Shore D; made from T-PUR®and PUR
Spider 95/98 Shore A; made from T-PUR®and PUR
14 22,200 25,400 4.5° 7.0° 140 280 37 9.0 6.7 5.5 4.2 2.5 19 16,700 19,000 180 370 49 7.2 47.4 38.9 29.4 17.4 24 12,100 13,800 660 1,320 170 9.9 133.7 109.7 82.9 49.1 28 10,100 11,500 1,770 3,540 460 12.6 243.6 199.8 151.0 89.6 38 8,300 9,500 3,580 7,160 920 15.3 620.9 509.1 384.9 228.2 42 7,000 8,000 4,950 9,910 1,290 18.0 706.8 579.7 438.3 259.8 48 6,350 7,250 5,790 11,590 1,500 20.7 845.4 693.2 524.2 310.7 55 5,550 6,350 7,300 14,600 1,900 23.4 955.2 783.3 592.2 351.0 65 4,950 5,650 2.5° 3.6° 10,390 20,79 0 2,700 27.0 1,337.3 1,096.6 829.2 491.5 75 4,150 4,750 21,240 42,480 5,520 32.4 2,197.0 1,801.5 1,362.2 807.4 90 3,300 3,800 39,820 79,650 10,350 45.0 5,970.2 4,895.6 3,701.5 2,194.1
100 2,950 3,350 54,740 109,480 14,230 54.0 7,622.2 6,250.2 4,725.8 2,801.2 110 2,600 2,950 79,650 159,310 20,710 63.0 10,077.7 8,263.6 6,248.1 3,703.5 125 2,300 2,600 110,630 221,270 28,760 72.0 12,704.5 10,417.7 7,876.8 4,668.9 140 2,050 2,350 141,610 283,230 36,820 81.9 15,761.2 12,924.2 9,771.9 5,792.3 160 1,800 2,050 212,420 424,840 55,230 113 27,223.9 22,323.6 16,878.9 10,004.8 180 1,550 1,800 309,780 619,570 80,540 117 53,206.0 43,629.0 32,987.8 19,553.2
Temperature Factor S
-58oF
T-PUR 1.0 1.0 1.1 1.2 1.3 1.45 1.6 1.8 2.1 2.5 3.0
PUR - 1.0 1.2 1.3 1.4 1.55 1.8 2.2 - - -
-22oF 86oF
+104oF +122oF +140oF +158oF +176oF +194oF +212oF +230oF +248oF
t
Unless specified, Shore hardness 92 Sh-A T-PUR. For circumferential speeds exceeding V = 98 ft/sec dynamic balancing is necessary. For circumferential speeds exceeding V = 115 ft/sec only steel or nodular iron. For peripheral speeds exceeding V = 115 ft/sec dynamic balancing of steel or nodular iron hubs is required.
1)
at +86oF
23
Page 8
ROTEX
®
Torsionally flexible coupling
Technical data and properties of the special spiders
Size PA PEEK Spider from wire
Material Polyamide Polyetherethertone Stainless steel
erm. temperature range
P
ontinuous temperature
C Max.temperature short time
Properties - low twisting angles and high torsion
)
1
Different properties depending on compound
ROTEX®
Size
14 195 38 9 49 66 133
18 266 531 71 89 177
24 929 1859 243 310 620
28 2478 4957 646 841 3363
38 501 1002 1301 1682 4691
42 6948 13896 1806 2346 5488
48 8099 16197 2107 2744 5488
55 10621 21242 2762 3629 7258
65 14560 29120 3779 - -
75 22659 45317 5904 - -
90 55761 111523 14516 - -
100 76561 153122 19915 - -
110 92936 185871 24163 - -
125 115063 230126 29916 - -
4 °F to +266 °F
-
-22 °F to +302 °F
spring stiffness
transmission of very high torques with very
­low damping
- very good to good resistance to chemicals
- recommended hub material: steel
- high restoring forces with misalignment
TKN [lb-in] TK max [lb-in] TKW [lb-in] TKN [lb-in] TK max [lb-in]
1)
1)
o + 356 °F"(ATEX to 320 °F)
t to +482 °F
- low twisting angles and high torsion spring stiffness transmission of very high torques with very
­low damping
- highly temperature resistant, resistant
o hydrolysis
t
- good resistance to chemicals
- recommended hub material: steel
- high restoring forces with misalignment
o +482 °F
t
- transmission of very high torques with average damping
highly temperature resistant, resistant
­to hydrolysis
- very good to good resistance to chemicals
recommended hub material: steel, GJL and
­hard coated ALU
Torques (in inch* pound)
PA PEEK Spider from wire
Temperature Factor S
-58oF
PA - 1.0 1.15 1.25 1.4 1.6 1.9 2.3 3 - - -
PEEK - 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0
Spider from wire - 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0
Installation
-22oF 86oF
+104oF +122oF +140oF +158oF +176oF +194oF +212oF +230oF +248oF +356oF
Maximum shaft size includes standard keyway which can extend into the spider bore Ød
t
W
Dimensions for assembly
ROTEX®Size 14 19 24 28 38 42 48 55 65 75 90 100 110 125 140 160 18 0 Distance dimension E Dimension d Dimension d
H W
0.51 0.63 0.71 0.79 0.94 1.02 1.10 1.18 1.38 1.57 1.77 1.97 2.17 2.36 2.56 2.95 3.35
0.39 0.71 1.06 1.18 1.50 1.81 2.01 2.36 2.68 3.15 3.94 4.45 5.00 5.79 6.5 7.4 8.66
0.28 0.47 0.79 0.87 1.10 1.42 1.57 1.89 2.17 2.50 3.15 3.74 3.94 4.72 5.31 6.30 7.28
24
Page 9
ROTEX
®
Torsionally flexible coupling
Misalignments and installation
Misalignments
Parallel misalignment ∆KrAxial misalignment ∆Ka
®
ROTEX
Angular misalignment ∆Kw [degrees]
L
max.
= L + ∆Ka
∆Kw [in] = L
max
– L
min
Misalignments
®
OTEX
ize
R
S
ax. axial misalignment ∆Ka [in]
M
Max. parallel misalignment at n=1,800 rpm Kr [in]
Max. angular misalignment at n=1,800 rpm Kw [degree]
∆Kw [in]
14 19 24 28 38 42 48 55 65 75 90 100 110 125 14 0 160 180
-0.02
-0.02
-0.02
-0.03
-0.03
-0.04
-0.04
-0.04
-0.04
-0.06
-0.06
-0.06
-0.08
-0.08
-0.08
-0.10
0.04
0.05
0.06
0.06
0.07
0.08
0.08
0.09
0.10
0.12
0.13
0.15
0.17
0.18
+
+
+
+
+
+
+
+
+
+
+
+
+
0.006 0.007 0.008 0.009 0.010 0.011 0.013 0.014 0.015 0.017 0.018 0.019 0.020 0.021 0.022 0.022 0.024
1.1 1.0 0.8 0.9 0.9 1.0 1.1 1.1 1.1 1.1 1.2 1.2 1.2 1.2 1.2 1.2 1.2
0.024 0.029 0.031 0.039 0.051 0.067 0.079 0.090 0.102 0.126 0.161 0.181 0.213 0.248 0.256 0.303 0.354
0.20
+
+
-0.12
0.22
0.25
+
+
The above misalignment figures for ROTEX®couplings are standard values, taking into account the load of the coupling up to the rated torque TKNand an operating speed n = 1,800 RPM along with an ambient temperature of + 86° F. For other operating parameters, please ask for KTR-Norm 20240 on misalignments for ROTEX
®
. The maximum angular and parallel misalignments must not be used concurrently. For example; 70% of the maximum parallel value allows 30% of the maximum angular value. Also, care should be taken to accurately maintain the distance dimension “E”, allowing for axial clearance of the coupling while in operation. In case of an axial thrust, the dimension "L" must be taken as a minimum dimension in order to keep the spider free from pressure against the face. Detailed installation instructions are available at www.ktr.com.
25
Page 10
ROTEX
®
Torsionally flexible coupling
ROTEX®part numbers
ROTEX Hub - Part numbers by product size and standard material
Inch Sizes
ore Keyway
B
/4 No Key
1
5/16 No Key BA020142170711 BA020196070711
3/8 No Key BA020142170911 BA020196070911
3/8 3/32 BA020142170902 BA020196070902 BA020246070902
3/8 1/8 BA020142170903 BA020196070903 BA020246070903
7/16 No Key BA020142171111 BA020196071111 BA020246071111 BA020286071111
/16
7
7/16 1/8 BA020142171102 BA020196071102 BA020246071102 BA020286071102
1/2 No Key BA020142171211 BA020196071211 BA020246071211 BA020286071211 BA020383071211
1/2 1/8 BA020142171200 BA020196071200 BA020246071200 BA020286071200 BA020383071200
/16No Key
9
9/16 1/8 BA020142171400 BA020196071400 BA020246071400 BA020286071400 BA020383071400 BA020423071400
5/8 No Key BA020142171511 BA020196071511 BA020246071511 BA020286071511 BA020383071511 BA020423071511
5/8 5/32 BA020142171503 BA020196071503 BA020246071503 BA020286071503 BA020383071503 BA020423071503
5/8 3/16 BA020142171500 BA020196071500 BA020246071500 BA020286071500 BA020383071500 BA020423071500
11/16 3/16 BA020196071700 BA020246071700 BA020286071700 BA020383071700 BA020423071700
3/4 No Key BA020196071911 BA020246071911 BA020286071911 BA020383071911 BA020423071911
3/4 1/8 BA020196071901 BA020246071901 BA020286071901 BA020383071901 BA020423071901
3/4 3/16 BA020196071900 BA020246071900 BA020286071900 BA020383071900 BA020423071900
13/16 3/16 BA020196172000 BA020246072000 BA020286072000 BA020383072000 BA020423072000
7/8 No Key BA020196172211 BA020246072211 BA020286072211 BA020383072211 BA020423072211
7/8 3/16 BA020196172200 BA020246072200 BA020286072200 BA020383072200 BA020423072200
7/8 1/4 BA020196172202 BA020246072202 BA020286072202 BA020383072202 BA020423072202
15/16 1/4 BA0201961723 00 BA020246072300 BA020286072300 BA020383072300 BA020423072300
1 1/4 BA020246172500 BA020286072500 BA020383072500 BA020423072500
1 3/16 BA020246172502 BA020286072502 BA020383072502 BA020423072502
1 1/16 1/4 BA020246172600 BA020286072600 BA020383072600 BA020423072600
1 1/8 1/4 BA020246172800 BA020286072800 BA020383072800 BA020423072800
1 3/16 1/4 BA020286173000 BA020383073000 BA020 423073000
1 1/4 1/4 BA020286173100 BA020383073100 BA020423073100
1 1/4 5/16 BA020286173102 BA020383 073102 BA020423073102
1 5/16 5/16 BA020286173300 BA020383073300 BA020423073300
1 3/8 5/16 BA020286173400 BA0203 83073400 BA020423073400
1 3/8 3/8 BA020286173401 BA020383073401 BA020423073401
1 7/16 3/8 BA020286173600 BA020383073600 BA020423073600
1 1/2 5/16 BA020286173802 BA0203 83073802 BA020423073802
1 1/2 3/8 BA020286173800 BA020383173800 BA020423073800
1 9/16 3/8 BA020383173900 BA020423073900
1 5/8 3/8 BA020383174100 BA020423074100
1 11/16 3/8 BA020383174200 BA020423074200
1 3/4 3/8 BA020383174400 BA020423174400
1 3/4 7/16 BA020383174402 BA020423174402
1 13/16 1/2 BA020383174600 BA020423174600
1 7/8 1/2 BA020423174700
1 15/16 1/2 BA020423174900
2 1/2 BA020423175000
2 1/16 1/2 BA020423175200
2 1/8 1/2 BA020423175300
/32
3
14 19 24 28 38 42
Sintered Steel Aluminum Cast Iron
A020142170611
B
A020142171101
B
A020142171411
B
A020196070611
B
A020196071101
B
A020196071411
B
A020246071101
B
A020246071411
B
A020286071101
B
A020286071411
B
A020383071411
B
A020423071411
B
All hubs supplied standard with one setscrew Non-standard bores available. Consult KTR Engineering Inch bores machined to AGMA Class 1
26
Page 11
ROTEX
®
®
Torsionally flexible coupling
ROTEX®part numbers
ROTEX®Hubs - Part numbers by product size and standard material
Metric Sizes
Bore Keyway
6 2 BA020142100 600 BA020196000600
8 2 B
9 3 BA020142100 900 BA020196000900 BA020246000900
10 3 BA020142101000 BA020196001000 BA020246001000 BA020286001000
11 4 BA020142101100 BA020196001100 BA020246001100 BA020286001100
2
1
14 5 BA020142101400 BA020196001400 BA020246001400 BA020286001400 BA020383001400 BA020423001400
15 5 BA020142101500 BA020196001500 BA020246001500 BA020286001500 BA020383001500 BA020423001500
6
1
8
1
19 6 BA020196001900 BA020246001900 BA020286001900 BA020383001900 BA020423001900
20 6 BA020196102000 BA020246002000 BA020286002000 BA020383002000 BA020423002000
2
2
24 8 BA020196102400 BA020246002400 BA020286002400 BA020383002400 BA020423002400
25 8 BA020246102500 BA020286002500 BA020383002500 BA020423002500
28 8 BA020246102800 BA020286002800 BA020383002800 BA020423002800
30 8 BA020286103000 BA020383003000 BA020423003000
32 10 BA020286103200 BA020383003200 BA020423003200
35 10 BA020286103500 BA020383003500 BA020423003500
38 10 BA020286103800 BA020383003800 BA020423003800
40 12 BA020383004000 BA020423004000
42 12 BA020383104200 BA020423004200
45 14 BA020383104500 BA020423004500
48 14 BA020383104800 BA020423104800
50 14 BA020423105000
55 16 BA020423105500
All hubs supplied standard with one setscrew Non standard bores available. Consult KTR Engineering Metric bores machined to H7 if greater than 55mm
Type / Hardness Color Material 14 19 24 28 38 42
92 SH A Orange T-PUR
98 SH A Purple T-PUR
64 SH D Light green T-PUR
4 B
5 B
6 B
6 B
14 19 24 28 38 42
Sintered Steel Aluminum Cast Iron
A020142100800
A020142101200
A020142101600
A020196000800
B
A020196001200
B
A020196001600
B
A020196001800
A020196102200
A020246001200
B
A020246001600
B
A020246001800
B
A020246002200
B
A020286001200
B
A020286001600
B
A020286001800
B
A020286002200
B
A020383001200
B
A020383001600
B
A020383001800
B
A020383002200
B
ROTEX®Spiders - Part numbers by product size and material
®
020141000045 020191000045 020241000045 020281000045 020381000045 020421000045
®
020141000042 020191000042 020241000042 020281000042 020381000042 020421000042
®
020141000020 020191000020 020241000020 020281000020 020381000020 020421000020
A020423001600
B
A020423001800
B
A020423002200
B
ROTEX
94 SH A-T Blue w/ yellow tips Polyurethane 020191000044 020241000044 020281000044 020381000044 020421000044
64 SH D-H Green Hytrel 020191000025 020241000025 020281000025 020381000025 020421000025
Polyamide White PA 020191000088 020241000088 020281000088 020381000088
PEEK Light gray PEEK 020191000075 020241000076 020281000075 020381000073 020421000079
SAE Splines
ROTEX®Hubs - Part numbers by product size and standard material
Teeth Pitch SAE
9 16/32 A 0.651 0.509 0.625 BA020245141601 BA020285141601 BA020385041601 11 16/32 0.776 0.631 0.750 BA020245141901 BA020285141901 BA020385041901 BA020425041901 13 16/32 B 0.9 01 0.754 0.875 BA020245142201 BA020285142201 BA020385042201 BA020425042201 15 16/32 B B 1.026 0.877 1.000 BA020285142601 BA020385042601 BA020425042601 14 12/24 C 1.283 1.087 1.250 BA020285143201 BA020385043201 BA020 425043201 21 16/32 1.401 1.250 1.375 BA020385042101 BA020425043501
17 12/24 CC 1.533 1.334 1.5 00 BA020385043801 BA020425043801 23 16/32 1.526 1.375 1.500 BA020425043802 13 8/16 D, E 1.798 1.506 1.750 BA020425044501
All hubs supplied standard with cross clamp Additonal splines available. Consult KTR Engineering
Major
Diameter
Minor
Diameter
Shaft
Diameter
24 28 38 42
Steel
27
Page 12
ROTEX
®
Torsionally flexible coupling
ROTEX®part numbers
ROTEX Hubs - Part numbers by product size and standard material
Inch Sizes
Bore Keyway
5/8 No Key BA020483071511
5/8 5/32 BA020483071503
5/8 3/16 BA020483071500
1/16
1
3/4 No Key BA020483071911
3/4 1/8 BA020483071901
3/4 3/16 BA020483071900
3/16
1
7/8 No Key BA020483072211 BA020553072211 BA020653072211
7/8 3/16 BA020483072200 BA020553072200 BA020653072200
7/8 1/4 BA020483072202 BA020553072202 BA020653072202
15/16 1/4 BA020483072300 BA020553072300 BA020653072300
1 1/4 BA020483072500 BA020553072500 BA020653072500
1 3/16 BA020483072502 BA020553072502 BA020653072502
1 1/16 1/4 BA020483072600 BA020553072600 BA020653072600
1 1/8 1/4 BA020483072800 BA020553072800 BA020653072800
1 3/16 1/4 BA020483073000 BA020553073000 BA020653073000 BA020753073000
1 1/4 1/4 BA020483073100 BA020553073100 BA020653073100 BA020753073100
1 1/4 5/16 BA020483073102 BA020553073102 BA020653073102 BA020753073102
1 5/16 5/16 BA020483073300 BA020553073300 BA020653073300 BA020753073300
1 3/8 5/16 BA020483073400 BA020553073400 BA020653073400 BA020753073400
1 3/8 3/8 BA020483073401 BA020553073401 BA020653073401 BA020753073401
1 7/16 3/8 BA020483073600 BA020553073600 BA020653073600 BA020753073600
1 1/2 5/16 BA020483073802 BA020553073802 BA020653073802 BA020753073802
1 1/2 3/8 BA020483073800 BA020553073800 BA020653073800 BA020753073800
1 9/16 3/8 BA020483073900 BA020553073900 BA020653073900 BA020753073900
1 5/8 3/8 BA020483074100 BA020553074100 BA020653074100 BA020753074100 BA020903074100
1 11/16 3/8 BA020483074200 BA020553074200 BA020653074200 BA020753074200 BA020903074200
1 3/4 3/8 BA020483074400 BA020553074400 BA020653074400 BA020753074400 BA020903074400
1 3/4 7/16 BA020483074402 BA020553074402 BA020653074402 BA020753074402 BA020903074402
1 13/16 1/2 BA020483074600 BA020553074600 BA020653074600 BA020753074600 BA020903074600
1 7/8 1/2 BA020483074700 BA020553074700 BA020 653074700 BA020753074700 BA020903074700
1 15/16 1/2 BA020483174900 BA020553074900 BA020653074900 BA020753074900 BA020903074900
2 1/2 BA020483175000 BA020553075000 BA020653075000 BA020753075000 BA020903075000
2 1/16 1/2 BA020483175200 BA020553075200 BA020653075200 BA020753075200 BA020903075200
2 1/8 1/2 BA020483175300 BA020553075300 BA020653075300 BA020753075300 BA020903075300
2 3/16 1/2 BA020483175500 BA020553075500 BA020653075500 BA020753075500 BA020903075500
2 1/4 1/2 BA020483175700 BA020553075700 BA020653075700 BA020753075700 BA020903075700
2 3/8 5/8 BA020483176000 BA020553176000 BA020653076000 BA020753076000 BA020903 076000
2 5/8 5/8 BA020553176600 BA020653076600 BA020753076600 BA020903076600
2 7/8 3/4 BA020753077300 BA020903077300
2 15/16 3/4 BA020753077400 BA020903077400
3 3/4 BA020753077600 BA020 903077600
3 1/8 3/4 BA020903077900
3 1/4 3/4 BA020903078200
3 3/8 7/8 BA020903078500
3 1/2 7/8 BA020903078800
3 5/8 7/8 BA020903079200
3 3/4 7/8 BA020903079500
/16
3
/16
3
48 55 65 75 90
Cast Iron
A020483071700
B
A020483072000
B
A020553072000
B
All hubs supplied standard with one setscrew Non standard bores available. Consult KTR Engineering Inch bores machined to AGMA Class 1
28
Page 13
ROTEX
®
Torsionally flexible coupling
ROTEX®part numbers
ROTEX®Hubs - Part numbers by product size and standard material
Metric Sizes
Bore Keyway
5
1
16 5 BA020483001600
8
1
19 6 BA020483001900
20 6 BA020483 002000 BA020553002000
22 6 BA020483 002200 BA020553002200 BA020653002200
24 8 BA020483002400 BA020553002400 BA020653002400
5
2
28 8 BA020483002800 BA020553002800 BA020653002800
0
3
32 10 BA020483003200 BA020553003200 BA020653003200 BA020753003200
35 10 BA020483003500 BA0205530035 00 BA020653003500 BA020753003500
38 10 BA020483003800 BA020553003 800 BA0206530038 00 BA020753003800
40 12 BA020483004000 BA020553004000 BA020653004000 BA020753004000 BA020903004000
2
4
45 14 BA020483004500 BA020553004500 BA020653004500 BA020753004500 BA020903004500
48 14 BA020483004800 BA020553004800 BA020653004800 BA020753004800 BA020903004800
50 14 BA020483005000 BA020553005000 BA020653005000 BA020753005000 BA020903005000
55 16 BA020483105500 BA020553005500 BA020653005500 BA020753005500 BA020903005500
60 18 BA020483106000 BA020553006000 BA020653006000 BA020753006000 BA020903006000
65 18 BA020553106500 BA020653006500 BA020753006500 BA020903006500
70 20 BA020553107000 BA020653007000 BA020753007000 BA020903007000
75 20 BA020753007500 BA020903007500
80 22 BA020753008000 BA020903008000
85 22 BA020903008500
90 25 BA020903009000
All hubs supplied standard with one setscrew Non standard bores available. Consult KTR Engineering Metric bores machined to H7 if greater than 55mm
5 B
6 B
8 B
8 B
2
1
48 55 65 75 90
Cast Iron
A020483001500
A020483001800
A020483002500
A020483003000
A020483004200
B
A020553002500
B
A020553003000
B
A020553004200
B
A020653002500
B
A020653003000
B
A020653004200
B
A020753003000
B
A020753004200
B
A020903004200
B
®
ROTEX
ROTEX Spiders - Part numbers by product size and material
Type / Hardness Color Material 48 55 65 75 90
92 SH A Orange T-PUR
95/98 SH A Purple T-PU R
64 SH D Light green T-PUR
94 SH A-T Blue w/ yellow tips Polyurethane 020481000044 020551000044 020651000044 020751000044 020901000044
64 SH D-H Green Hytrel 020481000025 020551000025 020751000025
Polyamide White PA 020551000088 020651000088 020751000088
PEEK Light gray PEEK 020141000072 020551000075 020651000075 020751000084 020901000098
®
®
®
020481000045 020551000045 020651000045 020751000045 020901000045
020481000042 020551000042 020651000042 020751000042 020901000042
020481000020 020551000020 020651000020 020751000020 020901000020
SAE Splines
ROTEX Hubs - Part numbers by product size and standard material
Teeth Pitch SAE
13 16/32 B 0.901 0.754 0.875 BA020485042201 BA020555042201 15 16/32 BB 1.026 0.877 1.000 BA020485042601 BA020555042601 14 12/24 C 1.283 1.087 1.250 BA020485043201 BA020555043201 BA020655043201 21 16/32 1.401 1.250 1.375 BA020485043501 BA020555043501 BA020655043503 17 12/24 CC 1.533 1.334 1.500 BA020485043801 BA020555043801 BA020655043801 BA020755043801 23 16/32 1.526 1.375 1.500 BA020485043802 BA020555043802 BA020655043803 BA020755043804 13 8/16 D, E 1.798 1.506 1.750 BA020485044501 BA020555044501 BA020655044501 BA020755044501 BA020905044501 15 8/16 F 2.048 1.753 2.000 BA020555045201 BA020655045201 BA020755045201 BA020905045201
All hubs supplied standard with cross clamp Additonal splines available. Consult KTR Engineering
Major
Diameter
Minor
Diameter
Shaft
Diameter
48 55 65 75 90
Steel
29
Page 14
ROTEX
®
Torsionally flexible coupling
Shaft coupling standard design – cast materials
Components
1 1a2
1
Failsafe, reduced maintenance, blind assembly
Torsionally flexible / vibration-damping
Machined jaws - good dynamic properties and
reduced spider wear
Low weight cast aluminum hubs up to size 28
Cast and nodular iron hubs from size 38 up to size 180
approved according to EC Standard 94/9/EC (Cast and
Nodular Iron materials)
Installation instructions available at www.ktr.com
1a2
pider
S
as hardness 92 Sh-A
and 95/98 Sh-A
standard from size
14 - 100 and 64 Sh-D
size 14 - 180
elements DZ (double
tooth elements)
as hardness 92 Sh-A
and 95 Sh-A
standard from size 110 -
180
AL-D (thread on the keyway) EN-GJL-250 / EN-GJS-400-15 (thread on the keyway)
ROTEX®Aluminium Diecast (AI-D)
Compo-
Size
nent
)
2
14
1a 66 110 - 0.250 - 0.625 1.38 0.43 0.51 0.39 0.06 1.18 - 0.39 1.18 - M4 0.20 13
1
19
1a 0.750 - 0.938 1.61
1
24
1a 0.875 - 1.125 2.20
1
28
1a 1.125 - 1.438 2.60
Spider (part 2)
Rated torque [lb-in] Bore Ød General
92 Sh A 98 Sh A 64 Sh D (min-max) Ll1; l2EbsDHDZdHD; D1N G tTA[lb-in]
89 150 -
300 530 -
840 1,410 -
1)
0.250 - 0.750
0.375 - 0.938
0.438 - 1.125
2.60 0.98 0.63 0.47 0.08 1.61 - 0.71
3.07 1.18 0.71 0.55 0.08 2.20 - 1.06
3.54 1.38 0.79 0.59 0.10 2.60 - 1.18
Dimensions [in]
1.26
0.79 M5 0.39 18
1.57
0.79 M5 0.39 18
1.89
1.10 M8 0.59 89
Setscrews
ROTEX®Cast iron EN-GJL-250 (GG 25)
1
38
42
48
55
65 1 5,530 8,310 10,390 0.875 - 2.625 7.28 2.95 1.38 1.02 0.18 5.31 - 2.68 4.53 2.40 M10 0.79 150 75 1 11,320 16,990 21,240 1.188 - 3.000 8.27 3.35 1.57 1.18 0.20 6.30 - 3.15 5.31 2.72 M10 0.98 150 90 1 21,240 31,860 39,820 1.625 - 3.750 9.65 3.94 1.77 1.34 0.22 7.87 8.58 3.94 6.30 3.19 M12 1.18 354
100 1 29,200 43,800 54,730 2.000 - 4.375 10.63 4.33 1.97 1.50 0.24 8.86 9.69 4.45 7.0 9 3.50 M12 1.18 354 110 1 42,480 63,720 79,650 2.375 - 4.813 11.61 4.72 2.17 1.65 0.26 10.04 10.87 5.00 7.87 3.78 M16 1.38 708 125 1 58,850 88,500 110,620 2.375 - 5.563 13.39 5.51 2.36 1.81 0.28 11.42 12.40 5.79 9.06 4.41 M16 1.57 708 140 1 75,660 113,280 141,600 2.375 - 6.188 14.76 6.10 2.56 1.97 0.30 12.60 13.58 6.50 10.04 4.88 M20 1.77 1,239 160 1 113,280 169,920 212,400 3.188 - 7.125 16.73 6.89 2.95 2.24 0.35 14.57 15.75 7.48 11.42 5.51 M20 1.97 1,239 180 1 165,050 247,800 3 09,750 3.375 - 7.688 18.70 7.68 3.35 2.52 0.41 16.54 17.72 8.66 12.80 6.14 M20 1.97 1,239
= If material is not specified on the order, the selection/order will be based on the standard material listed above
1) Maximum torque of the coupling TK
2) Material Al-H (machined aluminum). Inch bores machined to AGMA Class 1, Metric bores machined to H7
1,680 2,870 3,580
1b 0.500 - 1.875 6.46 2.76 2.44
1
2,340 3,980 4,950
1b 0.563 - 2.125 6.93 2.95 2.56
1
2,740 4,64 0 5,790
1b 0.625 - 2.375 7.40 3.15 2.72
1
3,620 6,060 7,300
1a 2.188 - 2.875 4.65
= rated torque of the coupling T
max.
0.500 - 1.500
0.563 - 1.688
0.625 - 2.000
0.813 - 2.313
ROTEX
4.49 1.77
4.96 1.97
5.51 2.20
6.30 2.56 1.18 0.87 0.16 4.72 - 2.36
®
Nodular iron EN-GJS-400-15 (GGG 40)
x 2. For selection, please see page 20/21.
KN
0.94 0.71 0.12 3.15 - 1.50
1.02 0.79 0.12 3.74 - 1.81
1.10 0.83 0.14 4.13 - 2.01
2.60
1.46
3.07
2.95
3.70
3.35
4.09
3.86
M8 0.59 891a 1.500 - 1.875
1.57 M8 0.59 891a 1.688 - 2.125
1.77 M8 0.59 891a 1.938 - 2.375
2.05 M10 0.79 150
30
Page 15
ROTEX
®
Torsionally flexible coupling
Shaft coupling standard design – steel materials
®
ROTEX
Failsafe, reduced maintenance, blind assembly
Torsionally flexible / vibration-damping
Machined jaws - good dynamic properties and
reduced spider wear
Steel hubs, for high shock applications, (e.g. steel mills,
elevator drives, spline hubs, etc.)
approved according to EC Standard 94/9/EC
Installation instructions available at www.ktr.com
Components
1 1
2
1
Standard hub Spider Large hub Large hub lengthened
2
1a 1b
Steel (thread on the keyway)
ROTEX®steel
)
Size
14
19
24
28
38
42
48
55
65
75
90
Compone
nt
1a 1b 1.97 0.73 1a 1b 3.54 1.46 1a 1b 4.65 1.97 1a 1b 5.51 2.36
1
1b 6.46 2.76 3.15 -
1
1b 6.93 2.95 3.74 -
1
1b 7.40 3.15 4.13 -
1
1b 8.27 3.54 4.72 -
1
1b 9.25 3.94 5.31 -
1
1b 10.24 4.33 6.30 -
1
1b 11.61 4.92 7.87 -
Spider (part 2)
Rated torque [lb-in]
92 Sh A 98Sh A 64 Sh D Ll1; l2EbsDHd
66 110 142 0.625
89 150 186 1.000
300 530 66 4 1.375
840 1,410 1,770 1.500
1,680 2,870 3,580 1.875
2,340 3,980 4,950 2.125
2,740 4,640 5,790 2.375
3,620 6,060 7,300 2.875
5,530 8,310 10,390 3.000
11,320 16,990 21,240 3.625
21,240 31,860 39,820 4.250
1
Bore
Ød (min-max)
1.38 0.43
2.60 0.98
3.07 1.18
3.54 1.38
4.49 1.77
4.96 1.97
5.51 2.20
6.30 2.56
7.28 2.95
8.27 3.35
9.65 3.94
0.51 0.39 0.06 1.18 0.39 1.18 - M4 0.20 13
0.63 0.47 0.08 1.57 0.71 1.57 - M5 0.39 18
0.71 0.55 0.08 2.17 1.06 2.17 - M5 0.39 18
0.79 0.59 0.10 2.56 1.18 2.56 - M8 0.59 89
0.94 0.71 0.12 3.15 1.50
1.02 0.79 0.12 3.74 1.81
1.10 0.83 0.14 4.13 2.01
1.18 0.87 0.16 4.72 2.36
1.38 1.02 0.18 5.31 2.68
1.57 1.18 0.20 6.30 3.15
1.77 1.34 0.22 7.87 3.94
Dimensions [in]
General
DNGt
H
2.76 1.06
3.35 1.10
3.74 1.26
4.33 1.46
4.53 1.85
5.31 2.09
6.30 2.44
Setscrews
M8 0.59 89
M8 0.79 89
M8 0.79 89
M10 0.79 150
M10 0.79 150
M10 0.98 150
M12 1.18 354
ROTEX®sintered steel
Compo-
Size
nent
14 1a 66 111 unbored 1.38 0.43 0.51 0.39 0.06 1.18 0.39 1.18 - M4 0.20 13 19 1a 89 150 unbored, 1/2, 5/8, 3/4, 7/8 2.60 0.98 0.63 0.47 0.08 1.57 0.71 1.57 - M5 0.39 18
24 1a 310 531 unbored, 1/2, 5/8, 3/4, 7/8, 1-1/8 3.07 1.18 0.71 0.55 0.08 2.17 1.06 2.17 - M5 0.39 18
= If material is not specified on the order, the selection/order will be based on the standard material listed above
1)
Maximum torque of the coupling TK
Inch bores machined to AGMA Class 1, Metric bores machined to H7
Spider (part 2)
Rated torque [lb-in]
92 Sh-A 98 Sh-A Ll1; l2EbsDHd
Order form:
1)
Bore
Ød
= rated torque of the coupling TKNx 2. For selection, please see page 20/21.
max.
- ROTEX®19 – 48 stainless steel are available
- ROTEX
- ROTEX
®
ROTEX
-38
Coupling size
®
19, 2
®
24, 38 and 48 – hub material X6CrNiMoTi17-12-2 standard number 1.4571 (V4A) DIN 17440
– hub material X10CrNiS 18-9 standard number 1.4305 (V2A) DIN 17440
2
8 and 4
St
Material
92
Spider hardness
Shore A]
Dimensions [in]
General
DNGtTA[lb-in]
H
1– Ø 45 1– Ø 25
Hub Bore Hub Bore
design design
Setscrews
31
Page 16
ROTEX
®
Torsionally flexible coupling
Clamping ring hubs
Components
Same advantages as the standard ROTEX®:
Integrated frictional clamping design
High frictional torque capacity
Easy installation with fasteners in the jaw pocket
approved according to EC Standard 94/9/EC (review the
selection for explosion protection use)
Installation instructions available at www.ktr.com
Jack threads M1located between fasteners
Inch bores machined to AGMA Class 1, Metric bores machined to H7 or G7 if greater than 2.157 in.
Size
Torques [lb-in]
92 Sh A 98 Sh A
TKNT
KmaxTKNTKmax
1)
3)
D
d
H
H
Dimensions [in]
L l1; l2l
E b s M M
3
Fasteners
Quantity z
TA[lb-in]
hub with max.
1
Weight per
bore [lbs]
Mass moment
of inertia per hub
with max. bore
3
[x10
Hub and clamping ring material – Steel (St-H)
19 89 170 150 300 1.57 0.71 2.60 0.98 0.71 0.63 0.47 0.08 M4 6 36 M4 0.39 0.389
24 300 610 530 1,060 2.17 1.06 3.07 1.18 0.87 0.71 0.55 0.08 M5 4 75 M5 0.88 1.690
28 840 1,680 1,410 2,830 2.56 1.18 3.54 1.38 1.06 0.79 0.59 0.10 M5 8 75 M5 1.31 3.699
38 1,680 3,360 2,870 5,750 3.15 1.50 4.49 1.77 1.38 0.94 0.71 0.12 M6 8 124 M6 2.70 11.42
42 2,340 4,690 3,980 7,960 3.74 1.81 4.96 1.97 1.38 1.02 0.79 0.12 M8 4 310 M8 5.07 28.05
48 2,740 5,480 4,640 9,290 4.13 2.01 5.51 2.20 1.61 1.10 0.83 0.14 M10 4 611 M10 6.79 46.02
55 3,310 6,630 6,060 12,120 4.72 2.36 6.30 2.56 1.77 1.18 0.87 0.16 M10 4 611 M10 10.3 91.16
65 - - 8,310 2)16,6302)5.31 2.68 7.28 2.95 2.17 1.38 1.02 0.18 M12 4 1,062 M12 14.8 169.0
75 --16,990
90 - - 31,8602)39,8202)7.87 4.09 9.05 3.94 2.95 1.77 1.34 0.22 M12 5 2,611 M12 39.0 1005.4
1)
For selection, please see pages 122/123.
2)
Figures for 95 Sh A – GS
3)
Add 0.08 in to ØDHat higher speeds for expansion of spider
Inch bores machined to AGMA Class 1, Metric bores machined to H7
Size 0.394 0.551 0.591 0.63 0 0.748 0.787 1.102 1.181 1.260 1.378 1.575 1.654 1.772 1.969 2.165 2.362 2.559 2.756 3.150 3.543 3.937 4.134
19 239 611 743 505 832 974
24 620 770 496 859 1,009 1,699
28 956 1,159 1,832 1,310 2,788 3,381 2,921 3,832
38 1,841 3,886 4,700 4,098 5,337 6,098 7,019 6,868
42 3,523 4,275 3,682 4,841 5,532 5,054 6,231 7,656
48 5,452 6,231 7,957 9,117 8,515 10,267 10,816 13,657
55 7,658 8,771 8,125 9,904 11,037 11,3 03 14,799 14,206 17,773
65 12,799 11,993 14,489 16,171 16,702 21,499 20,959 25,933
75 15,135 18,171 20,304 21,101 26,907 26,403 32,430 37,997
90 34,032 37,608 42,432 51,849 52,221 62,276 71,224 84,748 95,989
For transmittable torques of the clamping connection consider the max. tolerance to the shaft fit k6 / bore H7, from Ø55mm m6/G7. With bigger, shafts with larger tolerances the torque is reduced. To calculate stiffness of the shaft/hollow shaft request KTR standard 45510
Order form:
2)
33,9802)6.30 3.15 8.27 3.35 2.48 1.57 1.18 0.20 M12 5 1,062 M12 21.8 351.2
Bores Ød1/Ød2 and the corresponding transmittable friction torques TRof clamping ring hub in [lb-in]
ROTEX®GS 24 98 Sh-A 6.0 Ø 24 6.0 Ø 20
1)
Coupling size Spider hardness Hub design Bore Hub design Bore
32
lb-in sec2]
Page 17
ROTEX
®
Torsionally flexible coupling
Steel cross clamp hubs
Components
®
ROTEX
Same advantages as the standard ROTEX®in addition:
Ideal clamping design for splined shafts
Static balanced
Suitable for reversing applications
protection assessed and confirmed to EU standard
94/9/EC (acceptable for hub designs 2.1 and 2.3, hub design
2.0 only to category 3)
Installation instructions available at www.ktr.com
ROTEX®19 - 28
®
ROTEX
Size
d
19 0.813 1)2.60 0.98 0.79 0.63 0.47 0.08 1.57 - 0.71 M6 1.81 0.47 - 0.57 M6 124
24 1.125 3.07 1.18 0.98 0.71 0.55 0.08 2.17 - 1.06 M6 2.26 0.47 - 0.79 M6 124
28 1.438 3.54 1.38 1.18 0.79 0.59 0.10 2.56 - 1.18 M8 2.87 0.55
38 1.563 4.49 1.77 1.38 0.94 0.71 0.12 3.15 2.76 1.50 M8 3.05 0.75 - 1.04 M8 310
42 1.875 4.96 1.97 1.65 1.02 0.79 0.12 3.74 3.35 1.81 M10 3.68 0.71
48 2.125 5.51 2.20 1.81 1.10 0.83 0.14 4.13 3.74 2.01 M12 4.13 0.83
max.
Ll1;l
2l min.
EbsDHDdHMDKt
with clamping hubs
Dimensions [in]
ROTEX®38 - 90
1
)
2
2)
2)
t
eMT
2
- 0.98 M8 310
- 1.26 M10 611
- 1.42 M12 1,062
Screw DIN EN ISO 4762
55 2.563 6.30 2.56 1.97 1.18 0.87 0.16 4.72 4.33 2.36 M12 4.70 1.02 2.01 2)1.67 3)M12 1,062
65 2.625 7.28 2.95 2.17 1.38 1.02 0.18 5.31 4.53 2.68 M12 5.22 1.30 2.40 2)1.97 3)M12 1,062
75 3.000 8.27 3.35 2.56 1.57 1.18 0.20 6.30 5.31 3.15 M16 6.22 1.42 2.68 2)2.24 3)M16 2,611
90 3.438 9.65 3.94 3.15 1.77 1.34 0.22 7.87 6.30 3.94 M20 7.76 1.57 3.15
®
clamping design 2.0
2.000
1.875
3,472
3,376
,655
7
,457
7
12,
12,5
25,
,033 47,89
47
125
839
82 1
12,
26,3
12,70
415
1
873
,
2
26,935
87
4
3
2.125
.853
7
,1
3
8,753
6
3
6
S
19
24
28
38
42
48
55
65
75
0
9
)
1
With d
)
2
With red
3)
and t
t
)
1
h bores machined to AGMA C
Inc
400
392
515 531 5
. Ø
max
d
.1
esign 2
hubs the d
uced
have a different e dimensions
2
374 0.43
0.
4
34
0.
ze
i
Bore Ød and the corresponding transmittable friction torques [lb-in] of ROTEX
1.625 1.75
63
1.5
00
1.5
1.378
0
1.25
8
1.18
125
1.
1.000
875
0.
0.787
0.750
625
0.
563
0.
8
417
5 in
2
.6 imension t
46
450
58
64
255
1,
224
1,
455
1,
varies or the numb
1
6
0
lass 1, Metric bores machined to H7
Design 2.0
clamping hub, single slit, without keyway
50
9
49
623 6
613
333
1,
315
1,
524
1,
506
1,
54
2,
5,7
er of fasteners chang
9
46 679 712
376
1,
56
1,
60
2,
0
5,87
35
6
8
3 6,
436
1,
627
1,
2,70 4
0
71
497
1,
87 1,717
1,6
800
2,
9
26
6,
es from q
1,527
2,8
6,3
4
6
ty-2
8
8
10,67
1,619
1,557
1,8
8
4
1,7
2,9
6
9
2,8
67 6,670
6,4
10,971
4
11,428
ty-1
to q
Design 2.1
clamping hub, single slit, with keyway
1,678
1,8
9
0
3,0
4
9
6,8
11,25
11,71111,85
6
8
63
8
8
4 11,4
1,8
3,13
6,9
9 1,929
9
6
63
11,5
01
12,002
8
24,7
45,313
3,18
7
3,28
4
,25
7
61
,0
,8
1
1
45
,2
2
1
291
25,
42
6,173
4
0
0
9
5
3
2
9
2)
2.75
63
2.5
2.375
13,722
6
13,28
43 14,179 14,628
13,7
28,032
0,473 51,763 53,0
5
29,703
4
28,85
Design 2.3
clamping hub with spline
2.83 3)M20 5,133
6
3.000 3.15
6
31,45
0,773
3
4
55,8
55,773
4
9
9
8
3.375
57,3
A
54
[lb-in]
3
58
3
4
.5
2
1
,5
Order form:
ROTEX®24 98 Sh-A 2.1 Ø 24 2.0 Ø 20
Coupling size Spider hardness Hub design Bore Hub design Bore
33
Page 18
ROTEX
®
Torsionally flexible coupling
Flange designs AFN and BFN
Components
4N
2
3Na 3Na 4N 1a 1 3Na 4N2
Same advantages as the standard ROTEX®in addition:
Double flange design AFN and single flange design BFN
Reduced maintenance, eliminates the need to move
components (e.g. motor and pump)
AFN design allows spider replacement while
coupling is installed
Flange component materials: 4N Steel
3Na Nodular Iron EN-GJS-400-15 (GGG 40)
approved according to EC Standard 94/9/EC
Installation instructions available at www.ktr.com
z= number
Design AFN
®
ROTEX
Bore
d;D;
D
1
Maximum bore size dependent on hub style and
material, refer to design No. 001 for details
Component
4N
bore d
1
D
D
H
D
F
4
Size
24 0.938 2.17 1.42 1.77 1.06 1.18 0.71 1.30 0.08 0.55 1.20 3.70 3.39 M5x16 8 28 1.125 2.56 1.65 2.13 1.18 1.38 0.79 1.54 0.10 0.59 1.40 4.33 3.94 M6x20 8 150 38 1.438 3.15 2.05 2.60 1.50 1.77 0.94 1.69 0.12 0.71 1.79 5.28 4.88 M8x22 8 363 42 1.563 3.74 2.44 3.15 1.81 1.97 1.02 1.89 0.12 0.79 2.01 5.91 5.43 M8x25 12 48 1.813 4.13 2.76 3.54 2.01 2.20 1.10 1.97 0.14 0.83 2.24 6.46 5.98 M8x25 12 363 55 2.125 4.72 3.15 4.02 2.36 2.56 1.18 2.36 0.16 0.87 2.60 7.56 6.93 M10x30 8 8x45° 735 65 2.500 5.31 3.70 4.57 2.68 2.95 1.38 2.56 0.18 1.02 2.99 8.54 7.91 M10x30 12 16x22.5° 735 75 2.813 6.30 4.25 5.35 3.15 3.35 1.57 2.95 0.20 1.18 3.41 9.76 9.02 M12x40 15
90 3.875 7.87 5.59 6.77 3.94 3.94 1.77 3.23 0.22 1.34 4.00 11.22 10.43 M16x40 15 2,611 100 4.250 8.86 6.22 7.68 4.45 4.33 1.97 3.82 0.24 1.50 4.39 12.60 11.61 M16x50 15 2,611 110 4.813 10.04 7.01 8.58 5.00 4.72 2.17 4.06 0.26 1.65 4.80 13.66 12.64 M20x50 15 5,133 125 5.563 11.42 8.11 9.92 5.79 5.51 2.36 4.57 0.28 1.81 5.59 15.75 14.57 M20x60 15 5,133 140 6.375 12.60 9.25 11.10 6.50 6.10 2.56 5.04 0.30 1.97 6.20 17.44 16.10 M20x60 15 5,133 160 7.313 14.57 10.63 12.80 7.48 6.89 2.95 5.75 0.35 2.24 6.99 19.72 18.23 M24x70 15 8,850 180 8.500 16.54 12.40 14.76 8.66 7.68 3.35 6.26 0.41 2.52 7.80 21.85 20.28 M24x80 18 24x15° 8,850
1)
Fastener tightening torque TA[lb in].
2)
Thread in drive flange between jaws.
3)
Coupling is shipped unassembled.
Inch bores machined to AGMA Class 1, Metric bores machined to H7
AFN (No. 002) and BFN (No. 004)
Dimensions [in]
dHl1; l2E E
1
s b l3; l4L
Design BFN
AFNLBFN
Fasteners
DIN EN ISO 4762 - 12.9
Mxl z
16x22.5°
20x18°
3)
Pitch
8x45°
2) 1)
z= number
TA[lb-in]
89
363
1,062
Order form
34
®
ROTEX
38
Coupling size
AFN
Type
92 Sh A
Spider hardness
4N – Ø 38 4N – Ø 35
Compo- Bore Compo- Bore
nent nent
Page 19
ROTEX
®
Torsionally flexible coupling
Drop-out center coupling design A-H
®
ROTEX
Same advantages as the standard ROTEX®in addition:
Complete installation and removal using only 4 fasteners
Reduced maintenance by not having to move components
(e.g. motor and pump)
Keyed and frictional hub combinations can be installed radially
(dimension E1for design AFN = dimension E1for A-H)
approved according to EC Standard 94/9/EC (design 7.8
clamping hub without key only to category 3)
Installation instructions available at www.ktr.com
Components
21H 1H
Design A-H
ROTEX®Design A-H
ComponentBore
Size
19 1H 0.813 2.60 0.98 0.63 0.47 0.08 1.57 - 1.81 - 0.69 1.22 M6x16 24 1H 1.125 3.07 1.18 0.71 0.55 0.08 2.17 - 2.26 - 0.89 1.30 M6x20 28 1H 1.438 3.54 1.38 0.79 0.59 0.10 2.56 - 2.87 - 1.00 1.54 M8x25 38 1H 1.688 4.49 1.77 0.94 0.71 0.12 3.15 - 3.29 - 1.40 1.69 M8x30
42 1H
48 1H
55 1H
65 1H
75 1H
90 1H
100 1) 1H 4.250 10.63 4.33 1.97 1.50 0.24 8.86 7.09 - 7.30 3.31 4.02 M16x50 2,611 110 1) 1H 4.625 11.61 4.72 2.17 1.65 0.26 10.04 7.87 - 8.19 3.54 4.69 M20x60 5,133 125 1) 1H 5.375 13.39 5.51 2.36 1.81 0.28 11.42 9.06 - 9.55 4.13 5.12 M24x70 8,850
With maximum bore the keyways are offset by approx. 5°. Hub materials: up to size 90 S355J2G3
1)
From size 100: 4 fasteners for each clamping hub.
Inch bores machined to AGMA Class 1, Metric bores machined to H7
Ød
[in]
max.
1.875
2.125 - 3.82 - M10x35
2.125
2.313 - 4.27 0.00 M12x40
2.500
2.625 - 4.80 - M12x45
2.625
3.000 - 5.22 - M12x45
3.000
3.438 - 6.22 -
3.438
4.250 - 7.76 -
from size 100 EN-GJS-400-15
L l1; l
4.96 1.97 1.02 0.79 0.12 3.74
5.51 2.20 1.10 0.83 0.14 4.13
6.30 2.56 1.18 0.87 0.16 4.72
7.28 2.95 1.38 1.02 0.18 5.31
8.27 3.35 1.57 1.18 0.20 6.30
9.65 3.94 1.77 1.34 0.22 7.87
E b s D
2
Dimension [in] Fastener DIN EN ISO 4762
D D
H
3.35 - 3.68
3.74 - 4.13
4.33 - 4.70
4.53 - 4.86
5.31 - 5.81
6.30 - 6.93
K1DK2x1/x2E1
1.54 1.89
1.77 1.97
1.97 2.36
2.36 2.56
2.66 2.95 M16x50 2,611
3.21 3.23 M20x60 5,133
Mxl
M10x30
M12x35
M12x40
M12x40
TA[lb-in]
124
310
611
1,062
1,062
1,062
Order form
®
ROTEX
38
Coupling size
A-H
Design
98 Sh A
Spider hardness
1H – Ø 38 1H – Ø 30
Comp- Bore Compo- Bore
nent nent
35
Page 20
ROTEX
®
Torsionally flexible coupling
Flange designs CF, CFN, DF and DFN
Components
1a 121 1a 3Na 3Na 3Na3b 3b 3b2 2 2
Same advantages as the standard ROTEX®in addition:
CF and CFN - flange to shaft connection
DF and DFN - double flange design, allows radial
installation without moving components
CFN and DFN - small outside diameters
DF and DFN – compact design
Flange material part 3b: Nodular Iron
EN-GJS-400-15 (GGG 40)
approved according to EC Standard 94/9/EC
Installation instructions available at www.ktr.com
z = number
z = number
z = number
z = number
Design DFNDesign DF Design CFNDesign CF
ROTEX®CF; CFN (No. 005) and DF; DFN (No. 006)
Size⭋d⭋D
D
DHdHl1E s b l5l7DAD3D4z dLLCFLDFDN3DN4M z L 24 2.17 1.06 1.18 0.71 0.08 0.55 0.06 0.31 3.15 2.17 2.56 5 0.18 2.20 1.34 1.42 1.77 M5 8 28 2.56 1.18 1.38 0.79 0.10 0.59 0.06 0.39 3.94 2.56 3.15 6 0.26 2.56 1.57 1.73 2.13 M6 8 2.56 1.57 38 3.15 1.5 0 1.77 0.94 0.12 0.71 0.06 0.39 4.53 3.15 3.74 6 0.26 3.11 1.73 2.13 2.60 M8 8 3.11 1.73 42 3.74 1.81 1.97 1.02 0.12 0.79 0.08 0.47 5.51 3.74 4.53 6 0.35 3.46 1.97 2.56 3.15 M8 12 48 4.13 2.01 2.20 1.10 0.14 0.83 0.08 0.47 5.91 4.13 4.92 8 0.35 3.78 2.05 2.95 3.54 M8 12 3.78 2.05 55 4.72 2.36 2.56 1.18 0.16 0.87 0.08 0.63 6.89 4.72 5.71 8 0.43 4.37 2.4 4 3.31 4.02 M10 8 8x45° 4.37 2.44 65 5.31 2.68 2.95 1.38 0.18 1.02 0.08 0.63 7.48 5.31 6.30 10 0.43 4.96 2.64 3.78 4.57 M10 12 16x22.5° 4.96 2.64 75 6.30 3.15 3.35 1.57 0.20 1.18 0.10 0.75 8.46 6.30 7.28 10 0.53 5.67 3.07 4.41 5.35 M12 15 90 7.87 3.94 3.94 1.77 0.22 1.34 0.12 0.79 10.24 7.87 8.86 12 0.53 6.50 3.35 5.71 6.77 M16 15 6.50 3.35
100 8.86 4.45 4.33 1.97 0.24 1.50 0.16 0.98 11.22 8.86 9.84 12 0.53 7.28 3.94 6.50 7.68 M16 15 7.28 3.94 110 10.04 5.00 4.72 2.17 0.26 1.65 0.16 1.02 12.99 10.04 11.42 12 0.71 7.91 4.21 7.09 8.58 M20 15 7.91 4.21 125 11.42 5.79 5.51 2.36 0.28 1.81 0.20 1.18 14.57 11.42 12.80 16 0.71 9.06 4.72 8.46 9.92 M20 15 9.06 4.72 140 12.60 6.50 6.10 2.56 0.30 1.97 0.20 1.34 16.14 12.60 14.17 16 0.87 10.00 5.24 9.65 11.10 M20 15 10.00 5.24 160 14.57 7.48 6.89 2.95 0.35 2.24 0.20 1.50 18.11 14.57 16.14 16 0.87 11.34 5.94 11.02 12.80 M24 15 11.34 5.94 180 16.54 8.66 7.68 3.35 0.41 2.52 0.22 1.57 20.47 16.54 18.31 16 1.02 12.60 6.50 12.99 14.76 M24 18 24x15° 12.60 6.50
See Page 34 for additional flange dimensions Inch bores machined to AGMA Class 1
1
material, refer to design No. 001 for details
Maximum bore size dependent on hub style and
Dimensions CF and DF (in)General dimension (in) Dimensions CFN and DFN (in)
2)
Pitch
8x45°
16x22.5°
20x18°
CFNLDFN
2.20 1.34
3.46 1.97
5.67 3.07
Additional designs: ROTEX®CF-H
Drop-out center flange coupling
Please request sheet M412069
Order form:
Coupling size
36
ROTEX
®
38
CF
Design
92 Sh A
Spider hardness
1 — EN-GJL-250 — Ø 20
Compo- material Bore
nent
Page 21
ROTEX
®
Torsionally flexible coupling
Double-cardanic spacer design ZS-DKM-H
Components
2 6x 27.5/7.6 7.5/7.6
®
ROTEX
Same advantages as the standard ROTEX®in addition:
Standard spacers up to 9.84” shaft gap
Complete installation and removal using only 4 fasteners
Accommodates high shaft misalignments while remaining
torsionally symmetric
Restoring forces are reduced to a minimum
approved according to EC Standard 94/9/EC (design 7.5
clamping hub without key according to category 3)
Installation instructions available at www.ktr.com
Design ZS-DKM-H
ROTEX®ZS-DKM-H
DBSE
Size
1) Maximum torque of the coupling TK Size 24 to 75 spider type 95/98 Sh A-GS; at size 90 spider type 95 Sh A with inner ring ZS-DKM-H: transmittable torque according to 92 Sh A-GS
2) Calculated to max. bore Inch bores machined to AGMA Class 1, Metric bores machined to H7
NOTE: The standard is only for horizontal design. Vertical design on request.
L
Ød1/d2 [in]
[in]
3.94
24
5.51 3.50 7.28 0.07 0.04 3.5
3.94
28
38
42
48
55
65
75
90
1.438 840 2.56 1.18 1.38 1.00
5.51 3.19 7.52 0.06 0.04 4.9
3.94
1.688 1,680 3.15 1.50 1.77 1.40
5.51 2.87 8.31 0.06 0.04 9.0
3.94
5.51 2.60 8.58 0.06 0.04 13
3.94
5.51 2.44 9.06 0.06 0.04 17
3.94
5.51 1.97 9.45 0.05 0.03 25
7.09 3.54 11.02 0.07 0.05 27
7.87 4.33 11.81 0.09 0.06 28
5.51
7.09 3.15 11.81 0.07 0.05 37
5.51
7.09 2.56 12.40 0.06 0.04 57
3.438 11,320 6.30 3.15 3.35 2.66
7.87 3.35 13.19 0.08 0.05 60
9.84 5.31 15.16 0.11 0.07 65
7.09
4.250 21,240 7.87 3.94 3.94 3.21
9.84 4.84 16.26 0.10 0.07 116
Order form
Spider
Bore.
1.125 300 2.17 1.06 1.18 0.89
2.125 2,340 3.74 1.81 1.97 1.54
2.313 2,74 0 4.13 2.01 2.20 1.77
2.625 3,620 4.72 2.36 2.56 1.97
3.000 5,530 5.31 2.68 2.95 2.36
1)
(part 2)
T
[lb-
KN
DHdHl1; l2x1; x2l
in]
. = rated torque of the coupling T
max
®
ROTEX
38
Coupling size
Dimensions [in]
ZS-DKM-H
Design
KN
11
1.93
1.61
1.30
1.02
0.87
0.39
1.57
0.98
2.09
x 2
EL
ZS-DKM-H
5.71
0.71
5.94
0.79
6.73
0.94
7.01
1.02
7.48
1.10
7.87
1.18
10.24
1.38
10.83
1.57
13.50
1.77
140
Shaft distance
dimension L
Fastener
DIN EN ISO 4762
– 12.9
M
TA[lb-in]
M6 124 0.06
M8 310 0.06
M8 310 0.07
M10 611 0.08
M12 1,062 0.08
M12 1,062 0.09
M12 1,062 0.10
M16 2,611 0.12
M20 5,133 0.13
98 Sh A
Spider hardness
Max. misalignments
at n = 1500 rpm
Axial
[in]
Parallel [in] Angular [°] Parallel [in] Angular [°]
0.04
0.04 0.03 4.2
0.04 0.02 8.6
0.03 0.02 11
0.03 0.02 16
0.02 0.02 21
0.05 0.03 36
0.04 0.03 52
0.06 0.04 108
0.9
at n = 3000 rpm
0.03
38
Bore
0.6
30
Bore
Weight
[lbs]
3.1
2)
37
Page 22
ROTEX
®
Torsionally flexible coupling
Double-cardanic spacer design DKM
Same advantages as the standard ROTEX®in addition:
Greater shaft misalignments
3-part double cardanic design eliminating the need for bearing
support
Restoring forces are reduced to a minimum
approved according to EC Standard 94/9/EC (Explosion
Certificate ATEX 95)
Installation instructions available at www.ktr.com
Components
1a 1a2 61 2 1
Design DKM
®
ROTEX
Ød
Size
19 89 150 1.57 0.71 0.98 0.39 1.65 0.63 0.08 0.47 3.62 0.018 1.0 +0.05/-0.04 24 300 530 2.17 1.06 1.18 0.63 2.05 0.71 0.08 0.55 4.41 0.023 1.0 +0.06/-0.04 28 840 1,410 2.56 1.18 1.38 0.71 2.28 0.79 0.10 0.59 5.04 0.026 1.0 +0.06/-0.06 38 1,680 2,870 3.15 1.50 1.77 0.79 2.68 0.94 0.12 0.71 6.22 0.030 1.0 +0.07/-0.06 42 2,340 3,980 3.74 1.81 1.97 0.87 2.91 1.02 0.12 0.79 6.85 0.033 1.0 +0.08/-0.08 48 2,740 4,640 4.13 2.01 2.20 0.94 3.15 1.10 0.14 0.83 7.56 0.036 1.0 +0.08/-0.08 55 3,620 6,060 4.72 2.36 2.56 1.10 3.46 1.18 0.16 0.87 8.58 0.040 1.0 +0.09/-0.08 65 5,530 8,310 5.31 2.68 2.95 1.26 4.02 1.38 0.18 1.02 9.92 0.046 1.0 +0.10/-0.08 75 11,320 16,990 6.30 3.15 3.35 1.42 4.57 1.57 0.20 1.18 11.26 0.052 1.0 +0.12/-0.12 90 21,240 31,860 7.87 3.94 3.94 1.57 5.12 1.77 0.22 1.34 12.99 0.058 1.0 +0.13/-0.12
1) For selection, please see pages 20/21.
Inch bores machined to AGMA Class 1, Metric bores machined to H7
ØD
Maximum bore size dependent on
ØD
Spider (part 2)
Nominal torque [lb-in]
1
92 Sh-A 98 Sh-A D
design No. 001 for details
hub style and material, refer to
1)
d
H
l1; l
H
2
DKM (No. 018)
Dimensions [in]
l
l
11
12
E s b L
Max. misalignments
Parallel Angular Axial
DKM
[in] [°] [in]
at n = 1500 rpm
Order form:
38
®
ROTEX
38
Coupling size
DKM
Design
EN-GJL-250
Material
98 Sh A
Spider hardness
1 — Ø 38
Comp- Bore
onent
1 — Ø 30
Comp- Bore
onent
Page 23
ROTEX
®
Torsionally flexible coupling
Intermediate shaft design ZR
®
ROTEX
Same advantages as the standard ROTEX®in addition:
Connects applications with large shaft gaps
Compensates for greater parallel misalignments
Allows radial installation without moving components
ZR style - intermediate shaft coupling with the GS spider can
be removed radially
Installation instructions available at www.ktr.com
Components
1a 2
2 1
Type ZR with GS spider
7.5/7.6 2 2.0
(with GS spider and shell clamping hub for a double-cardanic
2.0 2 7.5/7.6
9
Type ZR
connection design 7.5 and 7.6)
®
ROTEX
Max finish bore Dimensions (in)
Size
1a 1HDHl1
19 0.98 0.79 1.57 0.98 0.69 0.63 0.08 0.47
24 1.38 1.10 2.17 1.18 0.89 0.71 0.08 0.55 1x5/32 2,463 M6 124 M6 124 5.04 4.37 M8 0.22 0.06 0.9
28 1.57 1.50 2.56 1.38 1.00 0.79 0.10 0.59
38 1.89 1.77 3.15 1.77 1.40 0.94 0.12 0.71
42 2.17 2.17 3.74 1.97 1.54 1.02 0.12 0.79
48 2.44 2.36 4.13 2.20 1.77 1.10 0.14 0.83 2x5/32 13,423 M12 761 M12 761 8.54 7.48 M16 0.47 0.08 1.1
55 2.91 2.76 4.72 2.56 1.97 1.18 0.16 0.87
65 3.15 3.15 5.31 2.95 2.36 1.38 0.18 1.02
75 3.74 3.54 6.30 3.35 2.66 1.57 0.20 1.18 3x3⁄ 16 58,817 M16 2,611 M16 2,611 12.52 11.22 M16 0.47 0.12 1.2
1)
) Please provide the shaft distance dimension LWor LRin all inquiries and
orders along with the maximum speed to review the critical whipping speed.
2)
Torsion spring stiffness when the intermediate tube is 39 in
Inch bores machined to AGMA Class 1, Metric bores machined to H7
Fricition torques of clamping hub have to be observed.
; l2X1;X2 E s b RAC
Intermediate pipe
Torsional stiffness/ft
3/4x11GA
1-3/8x5/32
1-5/8x5/32
1-3/4x5/32
2-1/8x5/32
2-1/2x3/16
ZR (Nr. 037)
Dimensions for ZR (in)
2)
lb-ft2/rad
4,145 M8 310 M8 310 5.71 5.08 M10 0.28 0.06 0.9
6,464 M8 221 M8 221 7.09 6.18 M12 0.33 0.07 1.0
9,523 M10 434 M10 434 7.80 6.85 M12 0.33 0.08 1.0
21,600 M12 1,062 M12 1,062 9.53 8.66 M16 0.47 0.09 1.1
37,212 M12 1,062 M12 1,062 11.06 9.84 M16 0.47 0.10 1.2
Cap Screw
Component
M
1
520 M6 124 M6 89
size 19 ZR
2.0
T
A
[lb-in]
Cap Screw
Component
1H
M
1
[lb-in]
size 42 ZR size 38 ZR
size 28 ZR size 24 ZR
L
LZR
R1LR2
LZH
T
A
Min Min
4.33 3.82 M6 0.16 0.05 0.9
1
1
+ 2 • l
+ 2 • X
R
1
= L
= L
ZR
ZH
L
L
Dog
point
setscrew
size 48 ZR size 55 ZR size 65 ZR
size 75 ZR
G
1
Dog
Point
dp[in]
Axial
misalign
-ment [in]
Angular misalign
-ment
[degrees]
Order form:
Speed [rpm]
Length of pipe [mm]
ROTEX®38 ZR 1200 St / GJL 98 Sh-A-GS 7.5 — Ø 38 7.5 — Ø 30
Coupling
size
Type
Shaft
distance
Material Spider
hardness
Component Bore Component Bore
39
Page 24
ROTEX
®
Torsionally flexible coupling
Design BTAN with brake drum/design SBAN with brake disc
Same advantages as the standard ROTEX®in addition:
Shaft coupling BTAN designed to be mounted to external
brake drums with brake discs to DIN 5431/15435
Shaft coupling BTAN with disc for brake calipers
Each coupling design can be combined with several sizes
of brake drums (see dimension "N")
The brake drum or brake disc must be mounted onto the
shaft with the highest mass moment of inertia
The maximum brake torque must not exceed the
maximum coupling torque
Installation instructions available at www.ktr.com
Components
1a 1 27N 1Nd 15N 1Nd2 11a
z = number
Brake drum design BTAN
z = number
Disc brake design SBAN
ROTEX®type BTAN (No. 011) and SBAN (No. 013)
Pilot bore
Size
Ød; ØD
ØD
38 1.313 3.15 1.97 2.60 1.50 8 8x45° M8 363 1.77 0.94 4.49 0.30 1.48 42 1.563 3.74 2.36 3.15 1.81 12 48 1.813 4.13 2.68 3.54 2.01 12 M8 363 2.20 1.10 5.51 0.41 1.79 55 2.125 4.72 3.07 4.02 2.36 8 8x45° M10 735 2.56 1.18 6.30 0.49 2.07 65 2.500 5.31 3.62 4.57 2.68 12 16x22.5° M10 735 2.95 1.38 7.28 0.53 2.42 75 2.813 6.30 4.17 5.35 3.15 15
90 3.875 7.87 5.51 6.77 3.94 15 M16 2611 3.94 1.77 9.65 0.73 3.21 100 3.875 8.86 6.14 7.68 4.45 15 M16 2611 4.33 1.97 10.63 0.81 3.52 110 4.250 10.04 6.93 8.58 5.00 15 M20 5133 4.72 2.17 11.61 0.93 3.80 125 5.000 11.42 8.03 9.92 5.79 15 M20 5133 5.51 2.36 13.39 1.08 4.43
1)
Thread in the hub between the jaws
1
hub style and material, refer to
Maximum bore size dependent on
design No. 001 for details
Bore max.d
EN-GJS-
400-15
1
Steel
Dimensions [in]
1)
D
D
D
H
2
d
4
H
pitch
z M l1; l
16x22.5°
20x18°
TA[lb-in]
M8 363 1.97 1.02 4.96 0.37 1.59
M12 1062 3.35 1.57 8.27 0.61 2.74
E L P N
2
SBAN
Design BTAN Design SBAN
Brake
drum
38 42 48 55 65 75 90 100 110 125 38 42 48 55 65 75 90 100 110 125 160x60 0.55 3,550 200x12.5 1.23 2,800 200x75 0.35 0.47 0.67 0.94 2,800 250x12.5 1.23 1.35 1.55 2,240 250x95 0.04 0.16 0.35 0.63 0.98 1.30 2,240 315x16 1.28 1.48 1.75 2.11 2.42 1,800
315x118 -0.20 0.00 0.28 0.63 0.94 1.42 1,800 4 00x16 1.48 1.75 2.11 2.42 2.89 3.21 3.48 1,400 400x150 -0.71 -0.51 -0.24 0.12 0.43 0.91 1.22 1.50 1,400 500x16 1.75 2.11 2.42 2.89 3.21 3.48 4.11 1,120 500x190 -0.47 -0.16 0.31 0.63 0.91 1.54 1,120 630x20 2.03 2.34 2.81 3.13 3.41 4.04 900 630x236 -0.87 -0.39 -0.08 0.20 0.83 900 710x20 2.03 2.34 2.81 3.13 3.41 4.04 800 710x265 -0.51 -0.24 0.39 800 800x25 2.72 3.03 3.31 3.94 710 800x300 -0.16 710 900x25 3.31 3.94 630
Other sizes available, request sheets: BTAN: M 380821
Inch bores machined to AGMA Class 1, Metric bores machined to H7
ROTEX®BTAN dimension “C”
SBAN straight: M380822; offset: M370065 FNN hub: M380823
Speed
rpm [V]
(98 ft/s)
Brake
Disc
ROTEX®SBAN “N” dimension
Speed rpm [V]
(98 ft/s)
Order form:
40
®
ROTEX
38
Coupling size
BTAN
Design
200x75
Brake drum x
witdh of brake drum
92 Sh A
Spider hardness
1Nd — Ø 38
Compo- Bore
nent
1 — Ø 30
Compo- Bore
nent
Page 25
ROTEX
®
Torsionally flexible coupling
Design AFN-SB special with brake disc
®
ROTEX
Same advantages as the standard ROTEX®in addition:
Shaft coupling AFN-SB special with brake disc for
brake calipers
The brake disc must be mounted onto the shaft with the
highest mass moment of inertia
The maximum brake torque must not exceed the
maximum coupling torque
Installation instructions available at www.ktr.com
Components
Motor side
4Nv 3Na 3Na 15Nx 4Nx2
z = number
ROTEX®Design AFN-SB special
Size
65 0.875 2.500 5.31 3.70 3.78 4.57 2.68 1.38 2.56 M10 12 16x22,5° 730 75 1.188 2.813 6.30 4.25 4.41 5.35 3.15 1.57 2.95 M12 15
90 1.625 3.875 7.87 5.59 5.71 6.77 3.94 1.77 3.23 M16 15 2,610 100 1.813 4.250 8.86 6.22 6.50 7.68 4.45 1.97 3.82 M16 15 2,610 110 2.375 4.813 10.04 7.01 7.09 8.58 5.00 2.17 4.06 M20 15 5,130
125 2.375 5.563 11.42 8.11 8.46 9.92 5.79 2.36 4.57 M20 15 5,130 140 2.375 6.375 12.60 9.25 9.65 11.10 6.50 2.56 5.04 M20 15 5,130 160 3.188 7.313 14.57 10.63 11.02 12.80 7.48 2.95 5.75 M24 15 8,850
Bore Ød Dimensions [in]
min. max. D
H
D
F
H7
D
/
3
D
h7
4
d
H
E E
1
M z Pitch TA[lb-in]
20x18°
ROTEX®Design AFN-SB special
)
Size
65 8,310 16,630 3,450 16,630 0.59 0.63 4.43 4.47 6.54 5.31 5.91 13.56
75 16,990 33,9 80 3,250 33,980 0.79 0.75 5.18 5.24 6.56 5.31 5.91 14.74
90 31,860 63,720 3,000 63,720 0.79 0.79 6.46 6.52 8.13 6.89 7.48 17.87
100 43,800 87,610 2,800 87,610 0.98 0.98 6.04 6.10 8.13 6.89 7.48 18.05 110 63,720 127,440 2,600 127,440 0.98 1.02 7.93 8.01 8.35 7.09 7.68 20.41 125 88,500 177,000 2,250 177,000 1.18 1.18 7.81 7.89 8.35 7.09 7.68 20.81
140 113,280 226,560 1,800 226,560 1.18 1.34 9.63 9.72 9.94
160 169,920 339,840 1,500 339,840 1.34 1.50 8.92 9.02 9.94
Size
65 x x x 75 x x x
90 x x x x 100 x x x 110 x x x x 125 x x x 140 x x x x x 160 x x x x x
1)
For selection, please see pages 20/21.
Order form:
Torque1)w/ 95Sh-A T
KN
355x30 400x30 450x30 500x30 560x30 630x3 0 710x30 8 00x30 900x30 900x40 1000x40
T
ROTEX
Max. speed
Kmax.
[rpm]
2)
The max. braking torque must not exceed the maximum torque of the coupling. 3)Dimensions for a brake disc width b1= 1.57 in.
®
90
Coupling size
2
Max.
brake
torque [lb-in]
Selection of ROTEX
AFN-SB special
Design
l
6
l
7
®
coupling/ brake disc
Brake disc A x b
450x30
Disc brake
width of disc]
l
10
1
Dimensions [in]
l
11
95 Sh A
Spider Hardness
l
12
l
20
8.66 9.25
8.27
8.66 9.25
8.27
4Nv — Ø 90
Component Bore
3)
9.06
3)
9.06
4Nx — Ø 90
Component Bore
N L
3)
3)
1,060
24.70
24.70
41
Page 26
ROTEX
®
Torsionally flexible coupling
Design SD (shiftable at standstill)
Components
1a
1
1e 112
ngaged
e
Same advantages as the standard ROTEX®in addition:
Shiftable coupling for all applications in general industry
Easy to engage and disengage drive and driven at standstill
Optional shiftable linkage kit available to ease installation
Spring and ball detent locking mechanism
Other sizes on request according to M 370266
Installation instructions available at www.ktr.com
shifting linkage
slip ring
Shifting path
disengaged
ROTEX®design SD (No. 015)
SD
Shifting
force set in
[lbf]
Slip ring
size
Bore d
Size⭋d⭋D
D
1 24 0.375 0.688 2.17 1.61 1.18 1.06 1.18 0.71 0.08 0.55 0.65 3.07 2.03 0.63 0.24 0.24 3.86 25 — 28 0.438 0.875 2.56 2.28 1.42 1.18 1.38 0.79 0.10 0.59 0.71 3.54 2.36 0.69 0.31 0.31 4.45 29 — 38 0.500 1.125 3.15 2.78 1.77 1.50 1.77 0.94 0.12 0.71 0.87 4.49 2.87 0.83 0.31 0.49 5.51 34 1.1 1 42 0.563 1.250 3.74 2.78 1.97 1.81 1.97 1.02 0.12 0.79 0.94 4.96 3.23 0.91 0.31 0.49 6.14 41 1.1 1 48 0.625 1.500 4.13 3.52 2.36 2.01 2.20 1.10 0.14 0.83 1.00 5.51 3.56 0.96 0.24 0.69 6.77 45 2.2 2 55 0.750 1.813 4.72 4.43 2.76 2.36 2.56 1.18 0.16 0.87 1.06 6.30 4.06 1.02 0.24 0.71 7.68 56 3.3 3 65 0.813 2.125 5.31 4.43 3.15 2.68 2.95 1.38 0.18 1.02 1.26 7.28 4.72 1.20 0.28 0.71 8.94 63 3.3 3 75 1.000 2.500 6.30 5.14 3.74 3.15 3.35 1.57 0.20 1.18 1.46 8.27 5.31 1.38 0.24 0.81 10.12 79 4.4 3 90 1.125 2.813 7.87 6.48 4.33 3.94 3.94 1.77 0.22 1.34 1.61 9.65 5.98 1.56 0.31 1.00 11.54 79 5.5 4
100 1.188 3.000 8.86 6.48 4.53 4.45 4.33 1.97 0.24 1.50 1.81 10.63 6.65 1.73 0.55 1.00 12.80 86 5.5 4 110 1.438 3.250 10.04 6.48 4.92 5.00 4.72 2.17 0.26 1.65 2.03 11.61 7.24 1.91 0.73 1.00 13.98 101 5.5 4 125 1.625 3.875 11.42 8.29 5.71 5.79 5.51 2.36 0.28 1.81 2.19 13.39 8.21 2.09 0.73 1.20 15.91 113 6.6 5
details
and material, refer to design No. 001 for
Maximum bore size dependent on hub style
1
min. max.
DHD2±0,1 DbdHl1;l2E s b E
Dimensions [in]
L L1W a n±0,1 L
1
slip ring and shiftable linkage
nent
Max. speed n
for slip ring
Shiftable
Size
linkage
size
a
b
1
ROTEX
c d
0.98
®
38
38 1 42 1 48 2 55 3 65 3 75 3 6.69 8.27 1,710 90 4
110 4 125 5 1.57 0.98 1.81 7.48 3.15 24.80 42.05 14.37 16.14 9.84 11.81 855
1)
In case of a extended base plate the dimension "e" of the shiftable linkage size 5 has to be increased by at least 0.4 in.
Inch bores machined to AGMA Class 1, Metric bores machined to H7
1
4.33 1.38 0.71 0.79 0.43 0.47 1.18 0.98 2.76 2.17 12.60 15.75 2.95 7.09 7.48 3.54 4.49 3,280
5.51 2.36
6.30 2.36
Order form:
Coupling size
d3d
2
0.98
1.18 1.28 4.72 2.76 19.29 23.62 11.02 12.20
0.53
1.38 0.83
e
5
0.67 1.57
1.97
SD
Design
with slip ring 1,1 and
42
Dimensions [in]
1)
e
F g
1
1.06 3.84 2.36 16.93 17.72
1.48 5.81 2.76 22.24 29.53
1L2
with 1,1 and 1
shiftable linkage 1
L
3
92 Sh A
Spider hardness
m A B
m1 min. m1 max.
9.45 10.63 4.37 5.94 2,550
3.94
4.72
12.64 14.37 7.87 9.61 1,360100 4
5.51 7.09 2,120
1 — Ø 38
Compo- Bore
Compo- Bore
nent
11 — Ø 28
Shiftable
linkage
[rpm]
size
Page 27
ROTEX
®
Torsionally flexible coupling
Additional designs
®
Length
dD
D
Maximum bore size dependent on hub style
ROTEX
m
1
and material, refer to design No. 001 for details
Components
2
1 1
Assembly 1
ssembly 2
A
ROTEX
ransmittable
KTR 200
Length
Size
dxD B zxM dxD B zxM dxD B zxM 20x47 1.8 9 4,540 11,460 6xM6 150 38x65 1.89 11,490 15,280 8xM6 150 65x95 2.32 36,340 28,320 8xM8 363 22x47 1.8 9 4,990 11,460 6xM6 150 40x65 1.89 12,100 15,280 8xM6 150 70x110 2.76 62,150 45,18 0 8xM10 735 24x50 1.89 5,450 11,460 6xM6 150 42x75 2.32 17,610 21,350 6xM8 363 75x115 2.76 66,580 45,180 8xM10 735 25x50 1.89 5,670 11,460 6xM6 150 45x75 2.32 18,860 21,350 6xM8 363 80x120 2.76 71,030 45,180 8xM10 735 28x50 1.89 6,350 11,460 6xM6 150 48x80 2.32 26,840 28,320 8xM8 363 85x125 2.76 94,330 56,420 10xM10 735 30x55 1.89 6,800 11,460 6xM6 150 50x80 2.32 27,950 28,320 8xM8 363 90x130 2.76 99,880 56,420 10xM10 735 32x60 1.89 9,680 15,280 8xM6 150 55x85 2.32 30,750 28,320 8xM8 363 95x135 2.60 100,650 53,720 10xM10 735 35x60 1.89 10,590 15,280 8xM6 150 60x90 2.32 33,550 28,320 8xM8 363 For further details please see CLAMPEX®catalog
T
torque and
axial force
T [lb-in] Fax[lbf] TA[lb-in]
Clamping screw
DIN EN ISO 4762 –
12.9
Size
42 30x55 6,8 00 11,460 1.89 1.97 1.02 0.12 0.79 3.74 1.81 48 35x60 10,590 15,280 1.89 2.20 1.10 0.14 0.83 4.13 2.01 55 45x75 18,870 21,350 2.32 2.56 1.18 0.16 0.87 4.72 2.36 65 45x75 18,870 21,350 2.32 2.95 1.38 0.18 1.02 5.31 4.53 2.68 75 50x80 27,960 28,320 2.32 3.35 1.57 0.20 1.18 6.30 5.31 3.15
90 65x95 36,350 28,320 2.32 3.94 1.77 0.22 1.34 7.87 6.30 3.94 100 65x95 36,350 28,320 2.32 4.33 1.97 0.24 1.50 8.86 7.09 4.45 110 70x110 62,160 45,180 2.76 4.72 2.17 0.26 1.65 10.04 7.87 5.00
125 80x120 71,030 45,180 2.76 5.51 2.36 0.28 1.81 11.42 9.06 5.79 140 95x135 100,660 53,720 2.76 6.10 2.56 0.30 1.97 12.60 10.04 6.50
60
1
80
1
®
design No. 001 with clamping unit CLAMPEX®KTR 200
KTR 200
Size
design No. 001 with clamping unit CLAMPEX®KTR 200
®
LAMPEX
C
rgest
L
a
ub
H aterial
T [lb-in] Fax[lbf] TA[lb-in]
KTR
poss
clamping set
dxD
Steel
10x155142,21065,6403.156.892.950.352.2414.5711.427.48
1
EN-GJS-400-15
20x165193,92082,0503.157.683.350.412.5216.5412.808.66
1
ransmittable
T
torque and
axial force
TR 200
K
Transmittable
torques and
force
T [lb-in] F
DIN EN ISO 4762 –
[lbf] l2E s b DHD dHL
AX
Clamping screw
12.9
B
KTR 200
Size
Dimensions [in]
ransmittable
T
Length
torque and
axial force
T [lb-in] Fax[lbf] TA[lb-in]
Clamping screw
DIN EN ISO 4762 –
12.9
®
ROTEX
+ E + B (clamping set)
2
length L = I
Components
TB1 TB22
• Onl125y available for design TB 2 * 1. BSW thread
Coupling design TB 1/1; TB 2/2; TB 1/2 possible
Design 4.2 with CLAMPEX®clamping set KTR 250
Frictionally engaged, backlash-free shaft-hub­connection for transmission of average torques.
ROTEX®design No. 001 with Taper Clamp Bushing
Taper-
Size
Clamp
Bushing
l1;l2E s b L N DHD1d
24 1108 0.91 0.71 0.08 0.55 2.52 2.17 2.17 1.06 /” /” 2 50
28 1108 0.91 0.79 0.10 0.59 2.60 2.56 2.56 1.18 /” /” 2 50
38 1108 0.91 0.94 0.12 0.71 2.76 0.59 3.15 3.07 1.50 /” /” 2 50
42 1610 1.02 1.02 0.12 0.79 3.07 0.63 3.74 3.70 1.81 /” /” 2 177
48 1615 1.54 1.10 0.14 0.83 4.17 1.10 4.13 4.09 2.01 /” /” 2 177
55 2012 1.30 1.18 0.16 0.87 3.78 0.79 4.72 4.65 2.36 /” /” 2 274
65 1.30 1.38 0.18 1.02 3.98 0.75 5.31 4.53 2.6 8 /” /” 274
2517
75
3020 1.57 0.20 1.18 5.67 1.42 6.30 5.31 3.15 /” 1 /" 2 814
90 3020 2.05 1.77 0.22 1.34 5.87 1.30 7.87 6.30 3.94 /” 1 /" 2 814
3535 3.54 2.36 0.28 1.81 11.34 3.39 9.06 11.42 5.79 /” 1 /" 2 1000
125
4545 4.49 2.36 0.28 1.81 11.34 3.39 9.06 11.42 5.79 /” 1 /" 3 1699
• Please request sheet M373054.
1.57 0.20 1.18 5.67 1.42 6.30 5.31 3.15 /” 1" 2 434
2.05
Dimensions [in]
Design 4.3 with CLAMPEX
H
®
clamping set KTR 400
Set screw
for taper clamp bushing
Size
Length
[Inch]
Number
[in]
Frictionally engaged, backlash-free shaft-hub­connection for transmission of larger torques. Largest clamping set possible depends on the hub collar diameter. Clamping set screw fitting possible both internally and externally. For details of calculation please CLAMPEX catalog.
T
A
[lb-in]
®
43
Page 28
ROTEX
®
Torsionally flexible coupling
er
t
i
m
i
e l
qu
r
o
t
h
t
i
w
ns
g
i
es
d
nal
o
i
t
i
d
Ad
D
a
e
r
a
s
gn
i
s
de
e
s
e
h
T
.
s
gn
i
s
de
b
u
h
a
l
i
m
i
s
r
o
s
w
a
j
d
e
t
a
gr
e
t
n
i
t
a
c
i
ppl
a
r
f
e
bl
a
l
i
a
v
a
e
r
a
s
n
o
i
®
n
i
X
E
T
RO
f
o
s
n
o
i
t
a
c
i
ppl
a
y
n
a
m
e
h
t
o
t
e
u
di
l
a
r
e
v
e
s
r
e
h
t
i
e
r
o
a
l
i
a
v
a
o
s
l
m
t
n
e
r
e
f
f
r
f
r
o
d
e
y
ke
.
e
bl
s
g
n
i
t
n
u
o
y
l
l
a
n
o
i
t
c
i
e
z
i
S
8
2
8
3
2
4
8
4
5
5
5
6
5
7
0
9
q
or
t
r
a
e
h
S
h
s
t
s
e
u
q
e
R
RO
®
TEX
O
R
e
z
i
S
4
1
9
1
4
2
8
2
8
3
8
4
5
7
)
1
ow ke
l
l
a
h
S
e
u
t
i
e
e
e
a
u
ga
n
R
e
r
s
5
t
TEX
RUF
e
r
y
,
s
n
o
i
t
d
ge
X
TE
O
Ød
d
o.
n
N
a e
e
l
z
gn
y
i
i
t
s
s e
b s u
o de
h
bor
t
r
m
fe
on
u
t
e
m
n
r
i
,
x
l
de
a
i
n
r
Ma
e
t
pe
a m
de
w
d
e
r
i
u
q
0
0
/
0
2
0
®
RU
-
®
EX
L
e
z
i
S
0
0
0
1
0
1 2 3 4
d for
e
r
i
qu
pl
u
o
c
s
i
h
t
o
i
t
c
e
n
n
o
c
®
-
KN
B
Ød
.
x
Ma
2
1
.
1
3
4
.
1
s
l
6
5
.
1
i a
t
1
8
.
1
de
2
1
.
2
for 1 0
0
5
.
2
0
1
8
.
2
87
.
3
d
or
r
ou
y
h
t
i
3
0
-76
9
0
0
/
0
®
EX
FL
p
i
l
S
b-i
l
[
s
e
qu
or
t
4
4
4
170
8
1
1
6
4
4
770
,
1
170
5
,
3
0
2
2
0
7,
0
4
4
,
4
1
0
79
bov
a
s
ft
a
h
s
y
s
g
n
i
In
.
s
n
hea
s
1
5 8 3 3 5 0 3 3 5
r.
e
oupl
c
-
]
n
e z
i s
e
0
bor m
u
0
4
m
i x
0
8
Ma
0
6
1
7
Ø.
e
e
t
s
a
t
s
pi
r
l
1 3
.
1
77
.
1
97
.
1
2
.
2
5
.
2
9
.
2
3
.
9
.
3
i
Ød
e
l y
t b s
u h
on
t n
de n
pe de
.
5
a
s
i
m
n
o
i
t
a
l
l
oupl
c
n
8
0 6 5 5 2 4
t
wi
ng
Ød
.
0 o t
r
.
0
for
fe
1
e
0
.
0
r
,
0
l a
i
o.
.
1
r e
N
t a
.
1
gn
i s
d m
.
1 n
de
a
.
2
i
a
v
o
f
i
0 1 1 1 2 2
3
t
h
m
1
5
37
0
5
7
5
87
0
0
0
3
1
3
8
8
6
5
2
1
a
l
r
ng,
l
. . . . . . . .
or
a
ge
2 9
3 57 8 17 5 76 3
x
bl
8 8
1
6
5
que
.
e
a
des
h
t
i
w
h
s
r
gn
i
mi
i
l
D
A
73
.
1
8
4
.
2
5
1
.
3
6
8
.
3
72
.
4
8
3
.
6
8
2
7.
s
u
o
i
r
a
v
h
t
i
w
s
t
f
a
009
o.
N
KN
B
e
r
u
t
c
a
fr
.
n
Mi
]
n
-i
b
l
[
e
u
q
or
t
8 2
2
5
6
er
,
0 0 1 1 1 2 3
desi
l
1 4
.
9
.
1
.
3
.
77
.
2
.
3
.
D
.
2
.
3
.
3
.
4
72 3
.
4
.
5
.
6
87
7.
gn
3 8 8 8
0 5 3
H
6
5
5
1
4
7
3
1
1
3
0
3
N
L
1 1
1 2 2 2
0
8
8
0
8
6
,
1
0
1
2
,
2
0
5
6
,
2
0
4
5
,
0
2
4
,
4
0
1
3
,
5
0
9
1
,
6
0
07
o.
L
RU
R
2
.
3
.
77
.
0
.
2
.
6
.
07
.
2
3
.
2
2
07
.
3
0
6
8
.
3
5
4
.
4
5
4
2
.
5
4
4
5
.
6
8
07
.
8
L
KN
B
9
.
3
9
.
4
47
.
5
0
.
6
97
.
6
9
7. 0
.
9
47
.
0
1
t
troke =
s
®
TR-
K
-
TEX
RO
®
TEX
O
R
e
z
i
S
8
2
8
3
8
4
5
5
75
90
mm
2
SYNTEX
®
e z
i
TEX
S
O
R 24 28 25 38 48
®
TEX
SYN
20
35
50
KTR
I
-S
KTR de
DK
R/
S
DK
R/
S
DK
R/
S
DK
R/
S
DK
SR/SGR
DK
SR/SGR
®
e z
i S
50-170 170-530 220-700 660-1,320
530-1,590
z
i
S
gn
i
s
2 0
R
G
S
3 1
R
G
S
4 4 2 2
R
G
S
5 3
R
G
S
4
5
- zero-backlash, torsionally rigid overload coupling with ROTEX
YNT
S
disc spring [lb-in]
DK
DK
1
130-260 390-790
1,540-2,650
SI
I
-S e
®
EX
2
oupl
c
-
e
h
c
t
a
R
-
[lb
e
u
rq
o
t
770
,
- 1
0
0
1
5
- 3
4
4
9
,
- 3
0
2
2
8
- 8
0
0
1
8
,
- 8
0
4
770
,
- 1
0
2
70
- 17,
0
5
7
9
,
- 3
0
4
4
880 - 17,700
0,0
00 - 3
15
rque range
to
SK
1
80-170 220-570 260-880 700-2,470
t
in
0
8
5
8
wi
ng
i
Ød
]
le
tails
y
t
e
s
d r
b
o
u
f
0
h n
o
0
001
t
.
n
o
e
0 2
N
d n
n
e
g
i
p
s
e
e
d
d
0
o
t
ize s
r
0
e
f
re
re
o
,
b m
rial e
mu
mat
axi
d
M
0
9
an
SK
2
170-570
350-880
610-1,590
1,410-3,540
h
t
a
m
1 0 1 1
1 2 1
2.125
2.500
d
1.313 00
1.5
1.813
2.125 1.875
or
t
.
x
3
.
8
.
6
.
0
.
1
.
3
.
5
.
6
.
Max. bo
0.813
1.000
1.313
que
Ø
d
3
1
3
1
8
8
0
0
5
2
3 3
1
0
0
8
8
re
d
1
1
D
3.15
3.86
4.72
6.38
l
A
mi
i
D
.
3
.
2
.
4
.
3
.
5
. .
6
.
4
5.75 —
6.93
2.17
2.5
3.15
4.13
A
4
9
17
72
3
2
5
7
4
9
3
9
72
D
H
gn
desi
,
er
t
l
1
8
3
.
1
77
.
1
0
2
.
2
6
5
.
2
3.35
3.94
E
d
H
1.77
0.71
1.06
1.974.45
0.79
1.18
6
1.50
2.01
0.94
1.10
2.36
2.76
0
07
o.
N
L
L
S
2
.
2
3
.
1
87
.
2
8
.
1
6
.
3
2
.
2
2
.
4
87
.
2
3.68 —
4.21
L
L
G
3.94
5.35
6.57
0 6
9 8 0 1
1.18
1.38
1.77
2.20
®
l
1
I
S
8
8
.
4
2
0
.
4
0
1
.
6
0
1
.
5
4
6
7. 0
1
.
6
76
.
8
2
3
7.
9.51 —
10.85
- GS
l
l
2
0.39
2.76
3.070.43
0.51
3.58
4.370.55
5
44
Page 29
ROTEX
®
Torsionally flexible coupling
Hub designs
Due to the numerous applications of ROTEX®for many different mounting situations, this coupling system is available with various hub designs. These designs mainly differ in that they offer either positive or frictionally engaged connections, but mounting situations like, for example, gear shafts with integrated transmission cams or similar applications are covered, too.
®
ROTEX
Design 1.0 hub with keyway and fixing screw
Positive locking power transmission, permissible torque
epending on the permissible surface pressure. Not suitable
d for backlash-free power transmission with heavily reversing operation.
Design 1.1 hub without keyway with fixing
Non-positive torque transmission for crimped and glued
onnections (no ATEX release).
c
Design 1.3 hub with spline bore
®
Design 4.2 with CLAMPEX
rictionally engaged, backlash-free shaft-hub-
F connection for the transmission of average torques.
Design 4.1 with CLAMPEX
esign 4.3 with CLAMPEX
D
Frictionally engaged, backlash-freeshaft-hub connection for the transmission of high torques.
Design 7.5 shell clamping hub without feather key for a double-cardanic connection
Frictionally engaged backlash-free shaft-hub-connection for radial assembly of coupling. Transmittable torques depending on bore diameter. (for ATEX category 3 only).
Design 7.6 shell clamping hub with feather key
for a double-cardanic connection
Positive locking power transmission with additional frictionally engaged condition for radial assembly of coupling. The frictionally engaged condition prevents or reduces reverse backlash, respectively. Surface pressure of the feather key connection is prevented.
clamping set KTR 250
®
clamping set KTR 200
®
lamping set KTR 400
c
esign 2.0 clamping hub single slotted, without keyway
D
ositive torque transmission for pressed or glued
P connections. (No ATEX certification available)
Design 2.1 clamping hub, single slotted, with keyway
Positive locking power transmission with additional frictionally engaged condition. The frictionally engaged
ondition prevents or reduces reverse backlash,respectively.
c Surface pressure of thefeather key connection is prevented.
esign 2.3 clamping hub with spline bore (page 33)
D
Design 6.0 clamping ring hub
(see ROTEX
Integrated frictionally engaged shaft-hub-connection for the
ransmission of higher torques. Screwing on elastomer side.
t For details about torque and dimensions see page 33. Suitable for high speeds.
Design 6.5 clamping ringhub
(see Rotex GS series)
Design like 6.0, except for clamping screws externally. As an example for radial assembly of intermediate pipe (special design).
Design 7.8 shell clamping hub without feather key
Frictionally engaged, backlash-free shaft-hub-connection for radial assembly of coupling. Transmittable torques depend on the bore diameter (for ATEX category 3 only).
Design 7.9 shell clamping hub with feather key
Positive locking power transmission with additional backlash for radial assembly of coupling. The frictionally engaged condition prevents or reduces reverse backlash, respectively. Surface pressure of the feather key connection is prevented.
®
GS series)
FNN hub
Coupling hub to be connected to an attachment such as brake drum, brake disk and fan.
TB1/TB2 Hub
Coupling hub for taper clamping bushes.
TB1 screwed on cam side. TB2 screwed externally.
Driving flange design 3b
Driving flange to connect to customer’s component. For dimensions see page 36.
SD hub shifting hub
Coupling hub for separating or switching on the driving/driven machine with standstill of the machine. Can be combined with slip ring and shiftable linkage.
Design 3Na + 4N
Driving flange with coupling flange
For type AFN and BFN. With type AFN the spider can be replaced while being assembled without having to disassemble the driving and driven side.
Driving flange design 3Na
Driving flange to connect to customer’s component. For dimensions see page 36.
45
Page 30
ROTEX
®
Torsionally flexible coupling
Weights and mass moment of inertia
Components
1 1a 2 3b 3Na 64N
ROTEX®component values
Standard hub Large hub Spider Driving flange
Size
14
19
24
28
38
42
48
55
65
75
90
100
110
125
140
160
180
Weight and mass moment of inertia each refer to the mid-range bore without keyway.
lu
A
[lbs]
2
]
[lb-in-sec
0.0441 0.0097 — — 0.0000266 0.0000044
0.141 0.163 0.551 0.012
0.000089 0.000177 0.000531 0.000009
0.271 0.384 1.213 0.031 0.062 0.320 0.662 0.309
0.000354 0.000708 0.002036 0.000053 0.002036 0.000620 0.000797 0.000531
0.441 0.582 1.962 0.053 1.191 0.512 1.080 0.485
0.000885 0.001682 0.004691 0.000089 0.006195 0.001505 0.001770 0.001151
0.970 2.56 3.31 1.04 2.91 2.80 0.093 1.61 0.690 1.92 0.772
0.002921 0.007611 0.010709 0.004071 0.011948 0.012390 0.000266 0.008850 0.003363 0.004425 0.003098
1.52 3.86 5.56 1.70 4.52 4.06 0.143 2.78 1.34 3.09 1.04
0.005930 0.015753 0.025046 0.009824 0.025754 0.015045 0.000620 0.028320 0.007877 0.009735 0.006018
1.76 5.38 7.36 2.23 6.13 6.04 0.190 3.20 1.66 4.23 1.37
0.097350 0.027258 0.041861 0.015399 0.042834 0.046020 0.001151 0.038055 0.012018 0.015930 0.009735 — 8.11 11.14 9.00 8.67 0.243 5.69 2.74 6.46 1.98 — 0.054428 0.0 83898 0.081951 0.088500 0.002036 0.092925 0.025842 0.032745 0.018585 — 12.50 14.97 13.32 12.90 0.375 6.84 3.61 9.61 2.89 — 0.109740 0.134166 0.158327 0.168150 0.003717 0.131865 0.043285 0.061065 0.034515 — 19.23 23.22 21.01 19.98 0.706 9.83 5.54 14.99 4.34 — 0.233994 0.289661 0.349221 0.354000 0.010266 0.248685 0.092925 0.133635 0.072570 — 32.63 41.23 40.13 37.49 1.26 15.30 9.15 28.31 7.61 — 0.595605 0.773667 1.335111 1.035450 0.028586 0.576135 0.240986 0.396480 0.198240 — 43.44 1.79 22.49 14.00 35.63 — — 1.034919 0.052038 1.031025 0.466661 0.706230 — — 60.42 2.62 18.91 47.08 — — 1.811153 0.097085 0.807209 2.499240 — — 93.27 3.59 27.78 75.70 — — 3.604340 0.174522 1.546007 2.857665 — — 128.1 4.65 38.08 107.4 — — 5.994902 0.276917 2.588360 4.351545 — — 185.7 7.08 58.00 156.7 — — 11.658017 5.595678 5.260086 8.578305 — — 261.3 11.58 72.93 241.3 — — 20.428898 1.220327 8.6193 69 17.39 0250
Part 1 Part 1a Part 2 Part 3b Part 3Na Part 4N Part 6
EN-GJL-
[lb-in-sec
250
[lbs]
2
]
EN-GJS-
400-15
[lbs]
[lb-in-sec
2
]
t
S
[lbs]
[lb-in-sec
2
]
lu
A
[lbs]
[lb-in-sec
2
]
N-GJL-250
E
[lb-in-sec
[lbs]
2
]
t
S
[lbs]
[lb-in-sec
2
]
olyurethane
P
Vulkollan)
(
[lbs]
[lb-in-sec
2
]
N-GJS-
E
[lbs]
[lb-in-sec
2
]
t
S
[lbs]
[lb-in-sec
2
]
EN-GJS-
400-15
[lbs]
[lb-in-sec
2
]
Coupling
lange
f
t
S
[lbs]
[lb-in-sec
2
]
DKM
pacer
s
lu
A
[lbs]
[lb-in-sec
2
]
46
Page 31
ROTEX
®
®
Torsionally flexible coupling
Weights and mass moment of inertia
ROTEX®complete coupling values
Standard AFN BFN CF DF SD
ize
S
19 1.12 0.00107 0.97 0.00142 0.84 0.00177 0.93 0.00071 24 2.43 0.00412 2.16 0.00319 2.43 0.00363 1.85 0.00416 1.26 0.00416 2.43 0.00407 28 3.97 0.00947 3.53 0.00735 3.75 0.00841 3.31 0.01098 2.43 0.01248 4.19 0.00938
38 5.51 0.01514 6.17 0.01850 5.73 0.01708 4.19 0.01921 3.31 0.02292 6.62 0.03850
42 8.60 0.04213 9.92 0.04178 9.04 0.03709 6.84 0.04541 5.73 0.05859 9.70 0.07116
48 11.69 0.07125 13.0 0.06514 12.1 0.06054 8.60 0.06683 6.62 0.07798 13.7 0.01974
55 17.42 0.13843 19.6 0.13099 18.3 0.12117 14.1 0.14976 11.7 0.18861 21.6 0.14693 65 26.24 0.27181 28.4 0.23544 27.1 0.22924 19.6 0.24606 14.1 0.02688 32.9 0.28854 75 41.01 0.59355 45.4 0.53195 42.6 0.50628 29.8 0.49300 20.3 0.50814 51.2 0.62488
90 74.09 1.95952 83.3 1.5206 0 75.4 1.37279 49.2 1.20020 32.0 1.17984 89.3 1.67372 100 88.64 2.12212 109 2.71549 99.7 2.42252 68.1 2.12513 46.7 2.118 93 103 2.18354 110 123.48 3.71981 149 4.76626 136 4.24228 94.6 3.82717 65.7 3.93515 136 3.70503 125 190.07 7.38404 226 9.28027 208 8.33145 142 7.24631 93 7.10824 213 7.52069 140 260.85 12.26811 311 15.42729 286 13.84296 199 12.58701 138 12.90476 282 12.10817 160 378.38 23.87832 464 31.12897 421 27.50006 281 22.91524 184 21.95491 420 24.10127 180 534.16 42.08199 676 58.25728 605 50.16747 386 39.36925 238 36.65199 578 42.57331
W
eight [lb]
Mass moment
of inertia J
lb-in-sec²]
[
Mass moment
eight
W
[lbs]
of inertia J
lb-in-sec²]
[
W
eight
[lbs]
Mass moment
of inertia J
[lb-in-sec²]
W
eight
[lbs]
Mass moment
of inertia J lb-in-sec²]
[
W
eight
[lbs]
Mass moment
of inertia J
lb-in-sec²]
[
W
eight
[lbs]
Mass moment
f inertia J
o
[lb-in-sec²]
ROTEX
BTAN/SBAN without drum/disc Drum for BTAN
Size
28 1.98 0.0035 38 4.63 0.0124 42 7.14 0.0274 48 9.72 0.0469 55 14.55 0.0929 65 22.27 0.1850 75 33.96 0.3912
90 60.86 1.0834 100 81.36 1.8357 110 112.23 3.2439 125 174.42 6.5 046 140 240.35 10.8796 160 356.99 21.7460 180 513.54 39.8003
Weights and mass moments of inertia refer to standard hub with mid-range bore without keyway.
1)
Weights and mass moments of inertia without intermediate shaft.
2)
Selection of ROTEX®brake drum - disc brake see page 40.
Weight
[lbs]
Mass moment of
inertia J [lb-in-sec²]
Brake disc
x B
D
B
160 x 60 4.67 0.0885
200 x 75 7.61 0.2655
250 x 95 15.1 0.7081 315 x 118 33.0 2.4783 400 x 150 68.8 7.8774 500 x 190 132 23.8977 630 x 236 247 70.8965
710 x 265 355 131.8799
800 x 300 445 240.7472
Weight
[lbs]
2)
Mass moment of
inertia J [lb-in-sec²]
Disc for SBAN
Brake disc
A x G
S
200x12.5 6.46 0.13601 250x12.5 10.28 0.33266
315x16 19.00 0.9898 400x16 33.58 2.78989 500x16 52.84 6.81494 630x20 105.2 21.47570 710x20 134.4 34.65255 800x25 209.3 69.737011 900x25 262.3 111.60305
1000x25 326.9 170.24846
Weight
[lbs]
2)
Mass moment of
inertia J [lb-in-sec²]
47
Page 32
Spider 95/98 Shore A; made from T-PUR®and PUR
23
ROTEX
®
Temperature Factor S
t
-58oF
-22oF 86
o
F
+104oF +122oF +140oF +158oF +176oF +194oF +212oF +230oF +248oF
T-PUR 1.0 1.0 1.1 1.2 1.3 1.45 1.6 1.8 2.1 2.5 3.0
PUR - 1.0 1.2 1.3 1.4 1.55 1.8 2.2 - - -
[]
Spider 64 Shore D; made from T-PUR®and PUR
14 22,200 25,400 4.5° 7.0° 140 280 37 9.0 6.7 5.5 4.2 2.5 19 16,700 19,000 180 370 49 7.2 47.4 38.9 29.4 17.4 24 12,100 13,800 660 1,320 170 9.9 133.7 109.7 82.9 49.1 28 10,100 11,500 1,770 3,540 460 12.6 243.6 199.8 151.0 89.6 38 8,300 9,500 3,580 7,160 920 15.3 620.9 509.1 384.9 228.2 42 7,000 8,000 4,950 9,910 1,290 18.0 706.8 579.7 438.3 259.8 48 6,350 7,250 5,790 11,590 1,500 20.7 845.4 693.2 524.2 310.7 55 5,550 6,350 7,300 14,600 1,900 23.4 955.2 783.3 592.2 351.0 65 4,950 5,650 2.5° 3.6° 10,390 20,79 0 2,700 27.0 1,337.3 1,096.6 829.2 491.5 75 4,150 4,750 21,240 42,480 5,520 32.4 2,197.0 1,801.5 1,362.2 807.4
90 3,300 3,800 39,820 79,650 10,350 45.0 5,970.2 4,895.6 3,701.5 2,194.1 100 2,950 3,350 54,740 109,480 14,230 54.0 7,622.2 6,250.2 4,725.8 2,801.2 110 2,600 2,950 79,650 159,310 20,710 63.0 10,077.7 8,263.6 6,248.1 3,703.5 125 2,300 2,600 110,630 221,270 28,760 72.0 12,704.5 10,417.7 7,876.8 4,668.9 140 2,050 2,350 141,610 283,230 36,820 81.9 15,761.2 12,924.2 9,771.9 5,792.3 160 1,800 2,050 212,420 424,840 55,230 113 27,223.9 22,323.6 16,878.9 10,004.8 180 1,550 1,800 309,780 619,570 80,540 117 53,206.0 43,629.0 32,987.8 19,553.2
14 22,200 25,400 6.4° 10° 66 130 18 3.4 2.7 2.1 1.2 19 16,700 19,000 89 170 23 4.8 11.3 9.3 7.1 4.2
4 24 12,100 13,800 300 610 81 6.6 43.0 35.2 26.6 15.8
28 10,100 11,500 840 1,680 220 8.4 96.5 79.1 59.8 35.5 38 8,300 9,500 1,680 3,360 430 10.2 186.3 152.8 115.5 68.5 42 7,000 8,000 2,340 4,690 610 12.0 210.1 172.3 130.3 77.3 48 6,350 7,250 2,740 5,480 710 13.8 324.8 266.3 201.4 119.4 55 5,550 6,350 3,620 7,250 940 15.6 448.9 3 68.1 278.4 165.0 65 4,950 5,650 3.2° 5,530 11,060 1,440 18.0 859.7 705.0 533.0 316.0 75 4,150 4,750 11,320 22,650 2,940 21.6 1,003.0 822.4 621.9 368.6
90 3,300 3,800 21,240 42,480 5,520 30.0 1,682.5 1,379.6 1,043.2 618.3 100 2,950 3,350 29,200 58,410 7,590 36.0 2,240.0 1,836.8 1,388.8 823.2 110 2,600 2,950 42,480 849,600 11,040 42.0 2,758.1 2,261.6 1,710.0 1,013.6 125 2,300 2,600 58,850 117,710 15,300 48.0 4,203.0 3,446.5 2,605.8 1,544.6 140 2,050 2,350 75,670 151,350 19,670 54.6 5,8 46.0 4,793.7 3,624.5 2,148.4 160 1,800 2,050 113,290 226,580 29,450 75.0 7,880.6 6,462.1 4,886.0 2,896.1 180 1,550 1,800 165,070 330,140 42,910 78.0 22,734.3 18,642.2 14,095.3 8,35 4.9
ROTEX
®
sizes for all
designs
and
materials
Max. speed (rpm)
with V =
115 ft/s 131 ft/s
iron steel
Twisting angle
with
T
KNTK max
ww
Torque
[lb-in]
Rated Max Vibratory
T
KN
T
K max
T
KW
Torsion stiffness C
dyn
x10
3
lb-in
–––––
rad
1.00 0.75 0.50 0.25 T
KN
T
KN
T
KN
T
KN
Damp ing
power
[W]
with +86 °F
P
KW
14 22,200 25,400 6.4° 10° 110 220 29 - 5.0 4.1 3.1 1.9
19 16,700 19,000 150 300 39 4.8 25.8 21.2 16.0 9.5
24 12,100 13,800 530 1,060 140 6.6 87.9 72.0 54.5 32.3
28 10,100 11,500 1,410 2,830 370 8.4 236.9 194.3 146.9 87.1
38 8,300 9,500 2,870 5,750 750 10.2 429.9 352.5 266.5 158.0
42 7,000 8,000 3,980 7,960 1,030 12.0 482.4 395.6 299.1 177.3
48 6,350 7,250 4,640 9,290 1,210 13.8 577.9 473.9 358.3 212.4
55 5,550 6,350 6,060 12,120 1,570 15.6 840.6 689.3 521.1 308.9
65 4,950 5,650 8,310 16,630 2,150 18.0 1,146.3 940.0 710.7 421.3
75 4,150 4,750 16,990 33,980 4,410 21.6 1,748.1 1,433.4 1,083.8 642.4
90 3,300 3,800 31,860 63,720 8,280 30.0 2,763.3 2,265.9 1,713.2 1,015.5
100 2,950 3,350 43,810 87,620 11,390 36.0 3,392.2 2,781.6 2,103.2 1,246.7
110 2,600 2,950 63,720 127,450 16,560 42.0 6,107.7 5,008.3 3,786.8 2,244.6 125 2,300 2,600 88,510 177,020 23,010 48.0 11,892.6 9,751.9 7,373.4 4,370.5 140 2,050 2,350 113,290 226,580 29,450 54.6 12,609.0 10,339.4 7,817.6 4,633.9 160 1,800 2,050 169,930 339,870 44,180 75.0 21,970.2 18,015.6 13,621.5 8,074.1 180 1,550 1,800 247,820 495,650 64,430 78.0 31,522.4 25,848.5 19,543.9 11,584.5
3.2°
Spider 92 Shore A; made from T-PUR®and PUR
Technical data
Unless specified, Shore hardness 92 Sh-A T-PUR. For circumferential speeds exceeding V = 98 ft/sec dynamic balancing is necessary. For circumferential speeds exceeding V = 115 ft/sec only steel or nodular iron. For peripheral speeds exceeding V = 115 ft/sec dynamic balancing of steel or nodular iron hubs is required.
1)
at +86oF
ROTEX
®
Torsionally flexible coupling
Loading...