KTM METALTITE® BALL VALVES - FLOATING TYPE
InstallatIon and operatIon manual
Before installation these instructions must be fully read and understood
1 SAFETY PRECAUTIONS
Precautions for using KTM valves safely are
highlighted with the following two warning
signs to indicate the level of danger posed.
Please read the postscript carefully to ensure
safety and prevent any damage before starting
to use the product.
WARNING
A potentially hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION
A potentially hazardous situation which, if not
Please read through this manual completely
before operating the valves.
Floating Type Metaltite
for high temperature fluid, corrosive fluid,
slurry and solid containing fluid.
Please use the valves according to warnings
and cautions described in this document.
Failure to do so could result in an accident
due to wrong storage, installation, operation,
maintenance and disassembling and/or serious
damage.
Please keep this manual in a handy place for
immediate reference; be sure to provide it to
purchaser, contractor, piping designer, user,
operator or maintenance technician.
®
Ball Valves are usable
avoided, may result in minor or moderate injury.
2 SPECIFICATION
The safety of the valves and conformity with
your equipment should be checked by the
design engineer or those who determine the
specification based on the catalog or other
technical data.
Upon arrival, the applicable conditions
(temperature, pressure, fluid-characteristics,
environmental conditions, mounting gauge etc.)
should be first checked to make sure they are
correct.
The content of this manual is effective as of
April 2015.
KTM reserves the right to discontinue the
manufacture of, change or modify design
and/or construction of any KTM product during
the manufacturing procedure, without incurring
any obligation to accept for credit, to replace or
furnish or install such changes or modifications
on products previously or subsequently sold.
This document is subject to changes without
notice.
Emerson.com/FinalControl
© 2017 Emerson. All Rights Reserved. VCIOM-02481-EN 18/11
KTM METALTITE® BALL VALVES - FLOATING TYPE
InstallatIon and operatIon manual
For the standard specifications, refer to the table below and the catalog.
Example: EB11 M 31 AY A15 10
Valve codes
EB11 ASME 150 EB12 ASME 300
JIS10K JIS20K
JPI 150 JPI 300
Sub-codes
M Metal seat
Body codes
31 CF8/ SCS13A
32 CF8M / SCS14A
62 WCB / SCPH2
Trim codes
Ball hard facing Temperature range
A Hard chrome plating Y -29º~250ºC
B Ni alloy overlay G -29º~350ºC
X -29º~500ºC
Flange codes
A15 ASME 150 J20 JIS20K
A30 ASME 300 P013 JPI 150
J10 JIS10K P033 JPI 300
Size DN and NPS
DN 15 - DN 200; NPS ½ - NPS 8
* The lowest temperature for models with body material SCPH2 is -5°C.
3 RANGE OF APPLICATION
Pressure/temperature ratings
Floating type Metaltite ball valves have a range
17/4
stem
SCPH2 (-5°C)
Min. limited line
CF8M Class 300
WCB Class 300
of application defined by temperature and
pressure. Please operate the valve within the
range shown below.
CF8 Class 300
Operating the valve outside that range may
result in failure of valve body or parts and
Pressure (MPa)
DN 50, 80, 100, 125
leakage of the fluid.
(The pressure/temperature rating is
defined by body, ball and stem material.)
CF8 Class 150
CF8M Class 150
WCB Class 150
TYPE: FLOATING
Range of production: Class 150 - 300, Size DN 15 - DN 200; NPS ½ - NPS 8
Backup seal Range of temperature Hard facing Trim code Typical application
Reinforced PTFE -29°C~250°C
(-20~480°F)
Graphite -29°C~350°C
(-20~662°F)
-29°C~500°C
(-20°C~932°F)
Ball: hard chrome plated AY For slurries, paper and pulp, fluids containing solid particles etc.
Seat: stellited
Ball: nickel alloy overlay BY On-off and throttling.
Seat: stellited
Ball: hard chrome plated AG For high temperature fluids, slurries, pulp stocks, steam,
Seat: stellited
fluidscontaining solid particles etc.
Ball: nickel alloy overlay BG On-off, throttling, fire-safe
Seat: stellited
Ball: nickel alloy overlay BX For high temperature, high pressure fluids and high frequency.
Seat: stellited
Fire-safe
WCB (SCPH2)(425°C)
DN 15, 20, 25, 40, 65
DN 150, 200
Temperature(°C)
Max. limited line
AY·BY type
max. limited line
AG·BG type
max.limited line
2
KTM METALTITE® BALL VALVES - FLOATING TYPE
InstallatIon and operatIon manual
WARNING
Do not use valves beyond specifications or limits
indicated in the catalog.
CAUTION
1. These models may be used indoors or
outdoors. If however used in an environment
exposed to gas, an appropriate type and
material should be used to prevent corrosion
or rusting. (Detailsonthe component
materials are provided in the catalogs.)
2. To prevent accidents, custom-made valves
for special treatment and operation should be
ordered for specific applications using oxygen
and hydrogen peroxide.
4 STORAGE AND PRESERVATION BEFORE
INSTALLATION
The storage of the valves should be in
accordance with the following criteria:
1. Storage warehouse should be clean and dry.
2. The ball must be in open position and
the end flanges must be protected with
appropriate seal discs.
3. Do not remove the bore protection
cover until installation to avoid rust and
contamination with foreign substances.
4. Periodical checks have to be carried out
in the storage area to verify that the above
mentioned conditions are maintained.
CAUTION
1. The ball valves are delivered with the ball in
full-open position and should be stored as they
are. Keeping the ball in other positions, incl.
half-open position, for an extended period of
time could cause seat leakage.
2. Do not place the consignment package directly
on the ground.
3. Do not expose consignment packages to the
rain/wind or directly to the sun.
4. Storage in an open area for a limited period
can be considered only if the valves have
appropriate packing (packed in cases covered
with vinyl sheets protecting from rain, wind,
dust etc).
5. Store in a dry and well ventilated condition.
6. If storage is anticipated for an extended period,
the desiccant bags (if supplied) should be
changed every six months.
5 TRANSPORTATION
2. Lifting and handling must be done only by
qualified personnel. Improper hoisting can
cause valve deformation or damage from
dropping the valve.
3. Do not lift the valve by using lifting points or
lugs located on the actuator, as these lifting
points/lugs are for the actuator only.
4. Do not lift the valve by its hand-lever as these
levers are not designed to take the load of
the whole valve. Doing so may cause the
lever to brake off or be disconnected from the
valve, resulting in possible valve damage or a
person’s injury.
5. Avoid lifting over people’s heads, equipments
or any other things, that can possibly be
damaged or cause of injury in the event that
the lifted load falls off the handling equipment.
6. All local safety regulations must be observed
and complied with at all times.
6 INSTALLATION
The following instructions will make for a
satisfactory and long life service of the valve.
1. Remove the valve from the shipping package
(box or pallet) carefully to avoid any damage
to the valve and actuator (plus accessories
where applicable).
2. Confirm that the materials of construction
listed on the valve nameplates are
appropriate for the intended service and
according to specifications. When in doubt,
contact KTM or your local Emerson facility.
3. Define the preferred mounting orientation
with respect to the system pressure. Where
applicable, the arrow on the body helps to
identify the upstream side (high pressure)
and downstream side (low pressure).
4. Fasteners like bolts and nuts at each
connecting portion on the valve should
be checked and retightened in case
they were loosened due to shock during
transportation. When tightening nuts, use a
closed wrench for safety.
5. Before installation, the protection cover on
the bore must be removed.
6. Manually operated valves may be installed
on pipes at any angle, horizontally, vertically
or any other direction. It is however
recommended to consider facilitating
maintenance and operation of the valve.
7. Maintenance space must be provided.
WARNING
1. When handling valves, the correct equipment
and accessories (slings, fasteners, hooks
etc.) must be sized and selected, taking into
consideration the individual and/or overall
valves weight indicated in the packing list and/
or delivery note.
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