Page 1
560 SMR 2006
SPARE PARTS MANUAL: ENGINE
ART.NO.: 3CM089432EN
ENGLISH
Page 2
Page 3
SPECIAL TOOLS
BALANCER SHAFT
ENGINE CASE
560 SMR 2006
CRANKSHAFT, PISTON
CYLINDER
TRANSMISSION I - MAIN SHAFT
3x
CARBURETOR
8x
TRANSMISSION II - COUNTERSHAFT
4x
CLUTCH
9x
SHIFTING MECHANISM
5x
11x
7x
KICKSTARTER
12x
COOLING SYSTEM
1
13x
14x
15x
16x
Page 4
VALVE DRIVE
CYLINDER HEAD
TIMING VALVE
560 SMR 2006
LUBRICATING SYSTEM
IGNITION SYSTEM
17x
21x
18x
x
All information contained is without obligation. KTM-Sportmotorcycle AG particularly reserves the right to modify any equipment, technical
specifications, prices, colors, shapes, materials, services, service work, constructions, equipment and the like so as to adapt them to local
conditions or to cancel any of the above items, all without previous announcement and without giving reasons. KTM may stop manufacturing
certain models without previous notice. KTM shall not be held liable for any deviations of availability and/or ability to deliver, illustrations,
descriptions, printing and/or other errors. The illustrated models partly contain extra equipment, which is not applied to standard models.
© 2004 by KTM-SPORTMOTORCYCLE AG, Mattighofen AUSTRIA; All rights reserved; Reprint, also in extracts, with written allowance of
KTM-SPORTMOTORCYCLE AG, Mattighofen only.
19x
x
20x
x
2
x
Page 5
SPECIAL TOOLS
560 SMR 2006
FIG PART NUMBER DESCRIPTION QTY
1 56012001044 UNIVERSAL MOUNTING RACK CPL. 1
2 59029002000 ENGINE HOLDER FOR RACING 2000 1
3 59029020000 RIVETTING TOOL TIMING CHAIN 1
4 59029005010 MOUNTING SLEEVE SEAL RING 1
5 51012011000 SPECIAL CIRCLIP PLIER 1
6 59029021044 EXTRACTOR PRIM. GEAR CPL. 1
7 58012015089 PISTON RING COMPRESSOR D=89MM 1
7 58012015095 PISTON RING COMPRESSOR D=95MM 1
7 59829015075 PISTON R. COMPRESSOR D=75MM 02 1
8 6899785 LOCTITE 243 BLUE 6CCM 1
9 15112017000 BUSHING EXTRACTOR 1
10 15112018000 INTERN.BEAR.PULLER 12-16 MM 1
10 15112018100 INTERN.BEAR.PULLER 18-23 MM 1
10 15112018200 INTERN.BEAR.PULLER 5-7 MM 1
11 59029026006 LIMIT PLUG GAUGE F.VALVE GUIDE 1
12 59029035000 MOUNTING RING FOR INNER CLUTCH 1
13 59029036000 PROTECTION COVER F.MAIN SHAFT 1
14 59029033000 EXTRACTOR FOR TIMING GEAR 1
15 59029019000 VALVE SPRING LEVER 1
16 58429037037 MOUNTING TOOL INNER RING NJ206 1
17 59031017200 MIXT. CONTROL SCREW FACTORY 04 1
18 58012009000 FLYWHEEL EXTRACTOR 1
19 309098 SILICON GASKET THREE-BOND 1
20 51012012000 HOLDING SPANNER FOR SPROCKET 1
21 59029072000 SPARK PLUG WRENCH 13/16 1
26 50329050000 VENT INJEKTION HYDR. CLUTCH 1
27 58429059000 LOCTITE 648 GREEN 24ML 1
28 59029003100 CLUTCH HOLDER RACING 2004 1
34 59029034000 WRENCH F.MIXTURE CONTROL SCREW 1
35 59029018000 PRESS PUNCH VALVE GUIDE 1
3
065902900 / C065902900
* NEW PART
X AS REQUIRED
Page 6
BALANCER SHAFT
560 SMR 2006
FIG PART NUMBER DESCRIPTION QTY
1 59830057044 BALANCER SHAFT W. GEARWHEEL 02 1
4 0625160040 GROOVED BALL BEAR. TM 16004 C3 2
6 0760142460 SHAFT SEAL RING 14X24X6 B 1
4
065903009 / C065903013
* NEW PART
X AS REQUIRED
Page 7
ENGINE CASE
560 SMR 2006
FIG PART NUMBER DESCRIPTION QTY
1 SXS06530006 ENGINE CASE CPL. 540 SXS 06 1
2 51030026100 DOWEL 17 X 13 X 12 1
3 49030090000 DOWEL 9,8 X 7 X 10 4
4 59030090000 HANGER FOR VENT HOSE 1
5 0014060153 HH COLLAR SCREW M 6X15 WS=8 1
6 58030021000 OILDRAIN PLUG W.MAG. M 12X1,5 1
7 58038022000 CU-SEAL RING DIN7603-12X18X1,5 2
9 0908120153 PLUG DIN0908-M12X1,5 1
10 59030024000 DOWEL 17 X 19 X 12 1
11 58038023300 PRESSURE SPRING L=25MM D=1MM 1
12 58038028000 VALVE PISTON D=10MM 1
13 59030054000 JET 60 DELLORTO M6X0,75 1
17 59031050100 ENGINE BREATHER TUBE 00 1
18 59030022100 BLEEDER FLANGE M12X1,5 WS=13 1
19 59030080000 LOCATING SCREW L=24 2003 1
20 58030081000 CU-SEAL RING 8 X 14 X 3 1
21 0402025980 NEEDLE ROLLER DIN5402 2,5X9,8 1
22 59030019000 OIL LEVEL GLASS G 1777 Y 1
23 58030020000 PLUG M 24X3 1
24 0770191015 O-RING 19,00X3,00 NBR 1
26 0402040980 NEEDLE ROL.DIN5402 NRB 4X9,8 2
29 0125050003 WASHER DIN0125-A 5,3 1
30 0985050083 FLAT HEAD SCREW DIN7985-M 5X 8 1
31 0015060083 HH COLLAR SCREW M 6X8 WS=8 1
33 59030001090 RET.BRACKET F.BRAKE LEVER HUB 1
34 0770120020 O-RING 12,00X2,00 NBR 70 1
35 59038014000 PLUG M16X1,5 1
36 59038015000 OIL SCREEN 11,8X44,5MM 1
37 0770090015 O-RING 9X1,5 NBR 2
38 0603121830 SEAL RING DIN7603 12X18X3 1
41 59030025100 GASKET FOR CLUTCH COVER 1
42 59030039100 ENGINE CASE GASKET NS92-24 1
43 59030001100 CLUTCH COVER RACING 2006 1
44 59030047100 CHAIN DAMPING PLATE RAC. 2005 1
50 0015060453 HH COLLAR SCREW M 6X45 WS=8 6
51 0015060603 HH COLLAR SCREW M 6X60 WS=8 4
5
065933000 / C065933000
* NEW PART
X AS REQUIRED
Page 8
ENGINE CASE
560 SMR 2006
FIG PART NUMBER DESCRIPTION QTY
52 0015060303 HH COLLAR SCREW M 6X30 WS=8 10
53 0015060353 HH COLLAR SCREW M 6X35 WS=8 2
54 0015060753 HH COLLAR SCREW M 6X75 WS=8 1
60 59030099000 GASKET SET CPL. RACING 2000 1
70 0770250030 O-RING 25,00X3,00 NBR 70 1
71 59040034000 CAP COVER 1
72 59007439000 CLAMP RSGU 18/15 03 1
73 0125060003 WASHER DIN0125-A 6,4 1
74 0015060123 HH COLLAR SCREW M 6X12 WS=8 1
6
065933000 / C065933000
* NEW PART
X AS REQUIRED
Page 9
,
CRANKSHAFT
PISTON
560 SMR 2006
FIG PART NUMBER DESCRIPTION QTY
1 59030018700 CRANKSHAFT 560 SMR 2006 1
STROKE 72MM, WITHOUT WASHER
2 SXS03530021 CON. ROD REP. SET 03 1
WITH WASHER - 525
3 0625060206 BALL BEARING TMB 206 JR2 C3 1
4 80030019000 CYL.ROLLBEAR.NJ206ECP/C3HVC058 1
5 59030055000 DRIVE GEAR 32-T F.BALANC.SHAFT 1
6 56030081000 THRUST WASHER 30,5X45X0,10 x
6 56030081100 THRUST WASHER 30,7X47X0,15 x
6 56030081200 THRUST WASHER 30,5X45X0,30 x
7 0888030050 WOODRUFF KEY DIN6888-3X5X13 2
8 0984060162 AH SCREW DIN7984-M 6X16 2
9 0760304772 SH.SEAL RING 30X47X7 BSL VITON 1
13 59032000033 PRIMARY GEAR 33-T 1
15 59030029100 HH NUR M20X1,5 WS=27 LEFT 1
16 6946005 WOODRUFF KEY 5X6,5 HARDED 1
17 0760142460 SHAFT SEAL RING 14X24X6 B 1
18 0471250120 CIRCLIP DIN0471-25X1,2 1
20 49030021000 COLLAR NUT M12X1 R/S 1
21 0137120000 SPRING WASHER DIN0137-B12 1
42 80030032000 RECTANGULAR RING 100X1,25 1
50 59030107000 I PISTON 100MM CPL. 1
50 59030107000 II PISTON 100MM CPL. 1
51 59330032000 OIL SCRAPER RING D=100MM 1
53 59030033000 PISTON PIN BOLT 20X15,8/12X50 1
54 59030074000 CIRCLIP C20X1,5 2
7
065933001 / C065933001
* NEW PART
X AS REQUIRED
Page 10
CYLINDER
560 SMR 2006
FIG PART NUMBER DESCRIPTION QTY
1 SXS03530010 CYLINDER D=100MM, L=76MM 1
2 59030035150 CYLINDER BASE GASKET 0,8MM 1
3 59030023000 DOWEL 6X8X11,5 2
4 0015060403 HH COLLAR SCREW M 6X40 WS=8 1
5 0015060453 HH COLLAR SCREW M 6X45 WS=8 2
7 0402040980 NEEDLE ROL.DIN5402 NRB 4X9,8 2
8 0603061001 CU-SEAL RING DIN7603-6X10X1 2
9 0015060103 HH COLLAR SCREW M 6X10 WS=8 1
8
05590306 / C065933002
* NEW PART
X AS REQUIRED
Page 11
CARBURETOR
560 SMR 2006
FIG PART NUMBER DESCRIPTION QTY
1 59031001500 CARBURETOR FCR-MX 4125E 06 1
5 57331027000 CARBURETOR COVER 2002 1
10 57331080000 BRACKET PLATE FOR THR. CABLE 1
11 57331055000 SCREW M 5 X 8 2
12 57331046000 THROTTLE SHAFT CPL. 1
14 57331046050 COIL SPRING THROTTLE SHAFT 1
16 57331035051 LINK ARM THROTTLE VALVE CPL. 1
19 57331035000 THROTTLE VALVE CPL. 1
20 59031035050 BUSHING THROTTLE VALVE 4
21 57331035153 GASKET PLATE THROTTLE VALVE 04 1
22 59031035052 GASKET WASHER THROTTLE VALVE 1
23 59031021000 JET NEEDLE KEIHIN OBDTM x
23 59031034000 JET NEEDLE KEIHIN OBDTN x
23 59031034400 JET NEEDLE KEIHIN OBDTP 1
23 59031034500 JET NEEDLE KEIHIN OBDTQ x
23 59031034600 JET NEEDLE KEIHIN OBDTR x
24 59031029000 BAR CLIP 1
25 57331032000 NEEDLE SET SCREW CPL. 1
26 59031121000 NEEDLE JET FCR-MX 1
27 54531623180 MAIN JET 180 KEIHIN x
27 54531623182 MAIN JET 182 KEIHIN x
27 54531623185 MAIN JET 185 KEIHIN x
27 54531623188 MAIN JET 188 KEIHIN x
27 54531623190 MAIN JET 190 KEIHIN 1
27 54531623192 MAIN JET 192 KEIHIN x
27 54531623195 MAIN JET 195 KEIHIN x
27 54531623198 MAIN JET 198 KEIHIN x
27 54531623200 MAIN JET 200 KEIHIN x
28 54531607040 IDLE JET 40 KEIHIN 1
28 54531607042 IDLE JET 42 KEIHIN 1
28 54531607045 IDLE JET 45 KEIHIN x
29 59031051085 STARTER JET 85 1
30 57331007100 IDLE AIR JET 100 KEIHIN 1
31 57331037200 MAIN AIR JET 200 KEIHIN 1
32 59031017100 ADJUST SCREW CPL. FCR-MX 1
35 57331085000 BUFFER PLATE 1
9
065933100 / C065933100
* NEW PART
X AS REQUIRED
Page 12
CARBURETOR
560 SMR 2006
FIG PART NUMBER DESCRIPTION QTY
39 57331009000 FLOAT CPL. 1
40 57331008000 ARM PIN FLOAT 1
41 57331075000 HOT-STARTER VALVE CPL. 1
42 57331020000 NEEDLE VALVE CPL. 1
46 57331155000 DRAIN SCREW FLOAT CHAMBER 1
47 57331060000 COVER ACCELERATOR PUMP 1
49 57331011000 FLOAT CHAMBER CPL. SET 1
53 59031059000 COIL SPRING 1
55 57331048000 STARTER VALVE CPL. 1
56 57331098000 BREATH.HOSE FCR-MX KEIHIN CPL. 1
60 0965050103 FLAT HEAD SCREW DIN0965-M 5X10 1
61 54531699000 PLUG M 18X1 1
64 57331062000 INTERMEDIATE LEVER CPL. 1
65 57331056000 LINK LEVER 1
66 57331059000 SPRING LINK LEVER 1
67 57331159000 SPRING INTERMEDIATE LEVER 1
68 57331038000 CARBURETOR COVER 1
69 57331087000 WASHER LINK LEVER 1
70 57331084000 E-CLIP 1
72 57331061000 ROD ACCELERATOR PUMP 1
85 59031040200 INTAKE FUNNEL FCR/FCR-MX 02 1
SIDEWARDS CLOSED
87 59031040010 O-RING FOR INTAKE FUNNEL 1
89 0912050103 AH SCREW DIN0912-M 5X10 2
90 57331025000 STOP SCREW CPL. FCR-MX 1
99 57331099000 GASKET SET FCR-MX KEIHIN 1
10
065933100 / C065933100
* NEW PART
X AS REQUIRED
Page 13
CLUTCH
560 SMR 2006
FIG PART NUMBER DESCRIPTION QTY
1 59032000476 OUTER CLUTCH HUB 76-Z/20-Z 01 1
HARDED
2 59032002250 INNER HUB 06 1
3 59032011100 LINING DISC 2MM 04 7
4 59032010100 INTERMEDIATE DISC 1MM 2002 4
5 59032003350 PRESSURE CAP WITH OIL BORE 06 1
6 59032005000 CLUTCH SPRING 2,5X43MM 6
7 59032006050 SPRING RETAINER 6,2X12X18X5,2 6
8 59032010200 INTERMEDIATE DISC 1,4MM 2002 4
10 59032054200 PUSH ROD 7x189,6 MM 06 1
11 59032007000 HALF-WASHER 03 2
12 59032017000 SUPPORTWASHER 25X35X1 1
13 0984060252 AH SCREW DIN6912 M6X25 6
14 0405252910 NEEDLE BEAR K 25X29X10 2
15 59032000033 PRIMARY GEAR 33-T 1
16 59032061044 OUTPUT CYLINDER CPL. 2003 1
17 0770300015 O-RING 30,00X1,50 NBR 70 1
18 50329050000 VENT INJEKTION HYDR. CLUTCH 1
19 59032066000 PISTON WITH O-RING AND BALL 03 1
20 54732064000 BLEEDER SCREW WITH CAP 1
21 0015060353 HH COLLAR SCREW M 6X35 WS=8 1
22 0015060203 HH COLLAR SCREW M 6X20 WS=8 2
23 59032009000 STEPPED WASHER 03 1
24 59032065000 GASKET FOR SLAVE CYLINDER 1
26 59032004300 DRIVING SLEEVE D=8, L=33 06 12
27 0993012000 CIRCLIP DIN7993-RW12 1
28 54637098200 AXIAL WASHER AS1226 12X26X1 1
29 54637097200 AXIAL NEEDLE BEARING AXK 1226 1
30 50332054051 PRESSURE PIECE 125-380 '98 1
31 0936181505 HEXAGON NUT DIN0936-M18X1,5 R. 1
32 56532018000 LOCK WASHER 1
33 59032062000 HOLLOW SCREW HYDR. CLUTCH CPL. 1
11
065903200 / C065903200
* NEW PART
X AS REQUIRED
Page 14
KICKSTARTER
560 SMR 2006
FIG PART NUMBER DESCRIPTION QTY
1 54833070044 KICKSTARTER CPL. '03 1
2 54610052000 SPROCKET SCREW-AH M8X20 WS=6 1
3 54633037000 WASHER 8MM GALVANIZED 1
4 0760193070 SHAFT SEAL RING 19X30X7 B 1
5 59033055000 DRIVING HUB 1
6 59033051039 KICKSTARTER GEAR 39-T 1
7 0471170010 CIRCLIP DIN0471-17X1 1
9 0988172405 SHIM WASHER DIN0988-17X24X0,5 2
10 59033053000 INTERMEDIATE GEAR 24-T 1
12 59033054000 KICKSTARTER SPRING 1
13 59033074000 SPRING HANGER 1
14 0015060123 HH COLLAR SCREW M 6X12 WS=8 1
15 59033080000 SHIM 20X32X1 1
16 0471190120 CIRCLIP DIN0471-19X1,2 1
17 0405222610 NEEDLE BEARING K 22X26X10 A 1
18 59033069000 BUMP PART 1
19 58033031000 STOP DISK 22,2 X 30 X 1,5 1
20 58033028000 RATCHET GEAR SPRING 1,2 MM 1
21 59033052000 RATCHET GEAR KICKSTARTER 1
23 0015060203 HH COLLAR SCREW M 6X20 WS=8 2
24 59033050000 KICKSTARTER SHAFT RACING 2000 1
12
05590330 / C065903300
* NEW PART
X AS REQUIRED
Page 15
TRANSMISSION I - MAIN SHAFT
560 SMR 2006
FIG PART NUMBER DESCRIPTION QTY
1 59033001300 MAIN SHAFT-ZB 16-T SX 03 1
2 59033005039 IDLER GEAR 5.G 24-T "39" 1
3 0405222613 NEEDLE BEAR. K 22X26X13 TN 2
4 59033031000 STOP DISC 25,2X32X1,5 1
5 59033003046 SLIDING GEAR 3/4.G 20/22-T"46" 1
6 0471250120 CIRCLIP DIN0471-25X1,2 2
7 59033030000 STOP DISC 25,2X32X1,5 1
9 59033006045 IDLER GEAR 6.G 21-T "45" 1
10 59033002037 SOLID GEAR 2.G 18-T "37" 1
11 56033030000 STOP DISC 17,2X30X1 1
12 0625062034 BALL BEARING 6203 JR C3 1
13 0625062054 BALL BEARING 6205 C3 NTN 1
13
05590333 / C065933300
* NEW PART
X AS REQUIRED
Page 16
TRANSMISSION II -
560 SMR 2006
FIG PART NUMBER DESCRIPTION QTY
1 59033010000 COUNTER SHAFT RACING 2000 1
2 59033012036 IDLER GEAR 2.G 30-T "36" 1
3 0405222611 NEEDLE BEAR.K 22X26X10 DIVIDED 3
4 59033031000 STOP DISC 25,2X32X1,5 1
5 0471250120 CIRCLIP DIN0471-25X1,2 3
6 59033016044 SLIDING GEAR 6.G 18-T "44" 1
8 59033030000 STOP DISC 25,2X32X1,5 2
9 59033014033 IDLER GEAR 4.G 26-T "33" 1
10 59033013047 IDLER GEAR 3.G 28-T "47" 1
13 59033015040 SLIDING GEAR 5.G.24-T "40" 1
14 59033080000 SHIM 20X32X1 1
15 0405202612 NEEDLE BEARING K 20X26X12 1
16 59033011043 IDLER GEAR 1.G 32-T "43" 1
17 56033030000 STOP DISC 17,2X30X1 1
18 54633014100 SPACER BUSHING 12MM 1
20 50033029013 SPROCKET 13-T x
20 50033029014 SPROCKET 14-T x
20 50033029015 SPROCKET 15-T x
22 59033034044 SCREW+SPRING WASHER 1
25 0770020220 O-RING 25,12X1,78 NBR70 1
30 0625062034 BALL BEARING 6203 JR C3 1
31 49030023000 CYL.ROLL BEARING NJ205 1
32 0760324571 SHAFT SEAL RING 32X45X7 BSLNBR 1
14
05590336 / C065933301
* NEW PART
X AS REQUIRED
Page 17
SHIFTING MECHANISM
560 SMR 2006
FIG PART NUMBER DESCRIPTION QTY
1 59034031000 SHIFTING LEVER CPL.RACING 2000 1
2 0933060165 HH SCREW DIN0933-M 6X16 10.9 1
3 50232050001 STEEL WASHER 6,4X17X3 1
4 0760142460 SHAFT SEAL RING 14X24X6 B 1
5 54632095000 NEEDLE BEAR.HK 1412 14X20X12 2
6 59034002000 SHIFT FORK 2./4.GEAR 2000 1
7 59034005044 SHIFT SHAFT CPL. RACING '03 1
8 59034003000 SHIFT FORK 1./3.GEAR 2000 1
9 54634050000 STOP DISK 14X30X1 1
10 54634014100 RETURN SPRING 2,2MM '95 1
12 56534013100 TENSIONING SPRING 0,8MM 1
13 59034020000 SHIFT RAIL 11,8X105MM 1
14 58038023200 PRESSURE SPRING 0,9MM 4
15 50334018100 SHIFTING ROLLER 6X8X5,2 3
16 59034015044 SHIFT LOCATING DRUM ALU CPL.00 1
17 54634008044 SLIDING PLATE CPL. 1
18 0984060302 AH SCREW DIN6912 M 6X30 1
19 0625618050 BALL BEARING 61805 C3 2
20 54634024144 LOCKING LEVER CPL '96 1
21 0015050203 HH COLLAR SCREW M 5X20 WS=8 1
22 54634052300 SLEEVE FOR LOCKING LEVER 1
23 59034023000 SPRING 2,3MM 1
24 59034019000 SHIFT RAIL 11,8X89MM 1
25 59034001000 SHIFT FORK 5./6.GEAR 2000 1
26 59034012000 SHIFTROLLER 6-GEAR 1
27 54634020000 SPRING GUIDE 1
28 0349000050 WASHER DIN7349-5X15X2 1
29 50233041000 PAIR OF WASHERS M 6 NORDLOCK 2
30 0985050083 FLAT HEAD SCREW DIN7985-M 5X 8 1
31 0125050003 WASHER DIN0125-A 5,3 1
15
065903400 / C065903400
* NEW PART
X AS REQUIRED
Page 18
COOLING SYSTEM
560 SMR 2006
FIG PART NUMBER DESCRIPTION QTY
1 59035007300 RADIATOR L/S 45.407 03 1
2 59035008300 RADIATOR R/S 45.408 03 1
3 59035024100 RADIATOR HOSE L/S RAD.-CYL. 03 1
4 59035124100 RADIATOR HOSE R/S RAD.-CYL. 03 1
5 54435024001 HOSE ID 7,5 PER METER 1
6 59035125000 RADIATOR HOSE CYL.HEAD-RAD. 03 1
13 10001020000 HOSE CLAMP GEMI 16-27 7
15 50231005000 HOSE CLAMP YDNAC 10119 11MM 2
16 0015060123 HH COLLAR SCREW M 6X12 WS=8 4
17 0021060003 WASHER DIN9021-A 6,4 4
18 41001052000 RUBBER SLEEVE D=12MM 4
19 55007016001 PVC-HOSE 7X10 PER METER 1
20 59035009000 RADIAT.CAP 20,3PSI (1,4BAR) 03 1
22 5903504000004 RADIAT. PROTECT.RAC. ORANGE 03 x
22 5903504000030 RADIAT. PROTECT. RAC. BLACK 06 2
16
05590350 / C065903501
* NEW PART
X AS REQUIRED
Page 19
VALVE DRIVE
560 SMR 2006
FIG PART NUMBER DESCRIPTION QTY
1 59036030000 INTAKE VALVE D=35MM 2
2 59036031000 EXHAUST VALVE D=30MM 2
3 59036027000 VALVE-STEM SEALING RACING 4
6 59436028044 VALVE SPRING CONICAL CPL. 03 4
9 59036033000 VALVE COLLET KK 6 H 8
10 59036062000 ADJUSTMENT SCREW M6X0,75 4
11 59036062100 NUT M6X0,75 4
13 59036056000 ROCKER ARM SHAFT INTAKE 1
14 59036057000 ROCKER ARM SHAFT EXHAUST 1
15 59036061095 END CAP ROCKER ARM SHAFT 2
16 0770191016 O-RING 19,10X1,60 NBR 70 2
17 59036060010 SHIM ALU 5,2X10X2 2
18 0912050083 AH SCREW DIN 912 M 5X8 2
19 59036050000 DECOMPRESSION SHAFT CPL. 1
20 0770051016 O-RING 5,10X1,60 NBR 70 1
22 59036059000 DECOMPRESSION LEVER SPRING 1
23 0471080000 CIRCLIP DIN0471- 8X0,8 1
30 59036060144 ROCKER ARM INTAKE CPL. 1
31 59036061144 ROCKER ARM EXHAUST CPL. 1
17
05590362 / C065903610
* NEW PART
X AS REQUIRED
Page 20
CYLINDER HEAD
560 SMR 2006
FIG PART NUMBER DESCRIPTION QTY
1 59436020144 CYL.HEAD CPL.450/525 SX+SMR 1
2 SXS03530014 CYLINDER HEAD GASKET D=100 1
3 58036052200 VALVE COVER REAR 2
4 58036053000 VALVE COVER GASKET 2
5 0015060556 HH COLLAR SCR. M6X55 WS=8 10.9 2
6 0015060453 HH COLLAR SCREW M 6X45 WS=8 2
7 0015060753 HH COLLAR SCREW M 6X75 WS=8 1
8 0015060303 HH COLLAR SCREW M 6X30 WS=8 2
9 0015060503 HH COLLAR SCREW M 6X50 WS=8 1
10 59036025101 VALVE GUIDE INTAKE 2
11 59036026101 VALVE GUIDE EXHAUST 2
12 59036044200 INTAKE BOOT 525 06 1
13 59030061000 CLAMP D=56MM B=9MM M4X25 2
15 59436039000 EXHAUST FLANGE CPL. 450/525 03 1
16 59036041000 GASKET EXHAUST FLANGE 1
17 0015060203 HH COLLAR SCREW M 6X20 WS=8 10
18 0603061001 CU-SEAL RING DIN7603-6X10X1 7
19 0015060163 HH COLLAR SCREW M 6X16 WS=8 3
21 59030023000 DOWEL 6X8X11,5 2
30 59036006090 VENT SCREW M6X10 CPL. 1
31 58036065100 CU-SEAL RING 6 X 10 X 2 1
35 59036090000 WASHER 10,8X18,8X1,5 4
40 59035052000 WATER PUMP COVER RACING 2000 1
41 59035053000 WATER PUMP COVER GASKET 0,8MM 1
44 59436079000 CYLINDER HEAD SCREW M10X142 4
18
065903601 / C065933600
* NEW PART
X AS REQUIRED
Page 21
TIMING VALVE
560 SMR 2006
FIG PART NUMBER DESCRIPTION QTY
1 59836013000 TIMING CHAIN 94 ROLLS 02 1
3 59036001000 TIMING CHAIN GUIDE RACING 1
4 59036018000 SECURING GUIDE RACING 1
5 59036014000 TIMING GEAR 18-T 1
6 59036002000 TIMING CHAIN TENSIONER 1
7 59036003050 GASKET TIMING CHAIN TENSIONER 1
8 59036003000 TIMINGCHAIN TENSIONER CPL.RAC. 1
9 59036001050 SPACER BUSHING 6,1X8,2X13,1 2
10 0015060203 HH COLLAR SCREW M 6X20 WS=8 2
11 0015050163 HH COLLAR SCREW M 5X16 WS=8 2
12 59036018050 SUPPORTING SLEEVE 5,2X7X10X7,7 2
15 0603061001 CU-SEAL RING DIN7603-6X10X1 2
16 0015060253 HH COLLAR SCREW M 6X25 WS=8 2
24 59036010100 CAMSHAFT 8/06 1
26 59036011100 CAMSHAFT GEAR 2003 1
27 59036016000 AUTO DECOMPRESSION SHAFT 1
29 0984080103 AH SCREW DIN7984-M 8X10 2
32 59036082000 WASHER 26,7X34X1,3 1
33 59036081100 GASKET SUPPORT 1
34 0625062014 BALL BEARING 6201 2
35 59036017000 SPRING FOR AUTODECOMPRESSION 1
37 0770291016 O-RING 29,10X1,60 NBR 70 1
38 0770020220 O-RING 25,12X1,78 NBR70 1
40 0760101843 SHAFT SEAL RING 10X18X4 BSL 2
41 59036013050 RIVET LINK FOR TIMING CHAIN 1
43 0402031780 NEEDLE ROL.DIN5402 NRB 3X17,8 1
44 59035055144 WATER PUMP WHEEL CPL. RAC.2001 1
45 0471100010 CIRCLIP DIN0471-10X1 1
19
065903602 / C065933601
* NEW PART
X AS REQUIRED
Page 22
LUBRICATING SYSTEM
560 SMR 2006
FIG PART NUMBER DESCRIPTION QTY
1 59038002000 OIL PUMP SHAFT 1
2 59038011010 OILPUMP ROTOR CPL. 10MM G-73R 1
3 59038011012 OILPUMP ROTOR 12MM G-95R/003 1
4 58438001000 OIL PUMP GEAR 26-T 1
5 59038004000 OIL PUMP COVER L/S 1
6 59038003000 OIL PUMP COVER R/S 8MM 1
7 0015050163 HH COLLAR SCREW M 5X16 WS=8 6
8 0984050122 AH SCREW DIN6912-M 5X12 2
11 59038041000 OIL FILTER COVER RACING 2
12 58038005100 OIL FILTER LONG 1
13 59038046100 OIL FILTER SHORT 1
14 0402251980 NEEDLEROL.DIN5402 NRA 2,5X19,8 1
15 0402251180 NEEDLE ROLLER DIN5402 2,5X11,8 2
16 58038030000 BANJO BOLT M8 X 1 DIN7643 1
17 59038029000 JET SCREW "100" M8X1 WS=12 1
18 0603082121 SEAL RING CU DIN7603- 8X12X1 4
19 59838035000 OIL PIPE 01 1
20 0770400025 O-RING 40,00X2,50 NBR 70 2
21 59038017000 PLUG M20X1,5 WS=13 1
22 59038016000 OIL SCREEN 15X83MM 1
23 0770125015 O-RING 12,5X1,5 NBR 2
24 0770020170 O-RING 17,17X1,78 GLO 1
25 58038007755 STOP DISK 8,1 X 15 X 0,5 1
26 0799060000 TAB WASHER DIN6799-RS 6,0 1
27 58405098000 RUBBERBUFFER 8X17X10 SILENC'97 1
20
05590380 / C065933800
* NEW PART
X AS REQUIRED
Page 23
IGNITION SYSTEM
560 SMR 2006
FIG PART NUMBER DESCRIPTION QTY
1 59030002500 IGNITION COVER 4K3A 2000 1
2 59030040000 IGNITION COVER GASKET 0,8MM 1
3 77039004000 STATOR 4K3-A 05 1
4 77039005000 FLYWHEEL 05 1
5 59039034000 PULSER COIL KOKUSAN 4K3-A/B 1
6 59039031700 DIGITAL BOX 560 SMR 06 1
8 59039090100 SPARK PLUG CONNECT. VD05EG 03 1
9 59039093100 SPARK PLUG NGK DCPR8E 03 1
10 59030002050 SUPPORT FOR WIRE 1
11 0084040063 CYL.HEAD SCREW DIN0084-M 4X 6A 1
12 59439032000 WIRING HARNESS FOR CDI SX 04 1
13 59039009000 SPACER BUSHING 5,2X7X4,8 2000 2
16 59039006000 IGNITIONCOIL KOKUSAN 4K3-A/B 1
20 44011076100 CABLE TIE 100/2,5MM BLACK x
29 49030090000 DOWEL 9,8 X 7 X 10 2
30 0015060353 HH COLLAR SCREW M 6X35 WS=8 2
31 0015060303 HH COLLAR SCREW M 6X30 WS=8 2
33 0912050253 AH SCREW DIN0912-M 5X25 2
34 0015050163 HH COLLAR SCREW M 5X16 WS=8 2
35 0014060203 HH COLLAR SCREW M 6X20 WS=8 2
36 0015060163 HH COLLAR SCREW M 6X16 WS=8 2
21
05590391 / C065933900
* NEW PART
X AS REQUIRED
Page 24
560 SMR 2006
Page 25
560 SMR 2006
Page 26
560 SMR 2006
Page 27
Page 28
Art.Nr.: 3CM089432EN 7/2005
www.ktm.at
A-5230 Mattighofen
KTM-Sportmotorcycle AG
KTM Group Partner
3CM089432EN
*3CM089432EN*
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