KTM 450 XC ATV 2008 User Manual
450 XC ATV 2008
SPARE PARTS MANUAL: CHASSIS
ART.NO.: 3CF8475HQEN
ENGLISH
HANDLEBAR, CONTROLS
FRAME
MONOSHOCK
450 XC ATV 2008
SWING ARM
EXHAUST SYSTEM
DECAL
3x
AIR FILTER
8x
FRONT WHEEL
5x
TANK, SEAT, COVER
9x
REAR WHEEL
6x
10x
7x
MASK, FENDERS
11x
WIRING HARNESS
1
12x
13x
14x
15x
HAND BRAKE CYLINDER
REAR BRAKE CONTROL
BRAKE CALIPER FRONT
450 XC ATV 2008
BRAKE CALIPER REAR
LIGHTING SYSTEM
FRONT SECTION
16x
20x
INSTRUMENTS/LOCK SYSTEM
All information contained is without obligation. KTM-Sportmotorcycle AG particularly reserves the right to modify any equipment, technical
specifications, prices, colors, shapes, materials, services, service work, constructions, equipment and the like so as to adapt them to local
conditions or to cancel any of the above items, all without previous announcement and without giving reasons. KTM may stop manufacturing
certain models without previous notice. KTM shall not be held liable for any deviations of availability and/or ability to deliver, illustrations,
descriptions, printing and/or other errors. The illustrated models partly contain extra equipment, which is not applied to standard models.
© by KTM-SPORTMOTORCYCLE AG, Mattighofen AUSTRIA; All rights reserved; Reprint, also in extracts, with written allowance of KTMSPORTMOTORCYCLE AG, Mattighofen only.
17x
21x
SPECIAL TOOLS
18x
22x
19x
ACCESSORIES KIT
23x
2
24x
HANDLEBAR,CONTROLS
450 XC ATV 2008
FIG PART NUMBER DESCRIPTION QTY
1 83001033051 STEERING HEAD SCREW M20X1,5 1
2 83001033052 WASHER F. STEERING BEARING 1
4 0015100303 HH COLLAR SCREW M10X30 WS=13 1
5 83001033050 STEERING LEVER 1
6 83001033000 STEERING COLUMN 1
7 0025080256 HH COLLAR SCREW M8X25 TX40 2
8 83001035044 BEARING BLOCK WITH BEARING 08 1
9 83001035050 SLIDE BEARING W.C. JFM-3539-26 1
10 83001069000 CABLE GUIDE 1
11 59001092050 SPECIAL SCREW M6X12,5 WS=8 2
12 0985100003 SELF LOCKING NUT DIN0985-M10 2
13 83001042000 BUCKET 4
14 83001040000 RUBBER BUSH 4
15 54610052000 SPROCKET SCREW-AH M8X20 WS=6 1
16 0015080203 HH COLLAR SCREW M 8X20 WS=10 2
17 83001034008 HANDLE BAR BRIDGE 08 1
18 54801036000 STEER.HEAD SCREW M20X1,5 WS=27 1
19 83001041000 SPACER TUBE 10.2X16X39 2
22 59001039100 HANDLEBAR SUPPORT 28MM SC'99 1
23 0012100606 AH SCREW DIN6912-M10X60 2
24 83002001000 HANDLEBAR ATV 2008 1
25 59001038200 HANDLEBAR CLAMP D=28MM 2000 2
26 0025080306 HH COLLAR SCREW M8X30 TX40 4
27 83002021002 HANDLE BAR GRIP ATV R/S 1
28 83011070000 LEFT HANDLE SWITCH 1
29 83002021001 HANDLE BAR GRIP ATV L/S 1
30 60002031000 CLUTCH LEVER LONG CPL. 2003 1
31 59002035000 SPRING FOR CLUTCH LEVER 03 1
32 50302038000 LEVER SCREW CPL. 125-200 '98 1
33 50302037000 PROTECT.CAP FOR LEVER PERCH'98 1
34 59002032000 REP.KIT PISTON 9,5MM RAC. 2000 1
35 50302030150 CLAMP WITH PIN 2000 1
36 0015060203 HH COLLAR SCREW M 6X20 WS=8 1
38 50302034000 RUBBER FOR RESERVOIR '98 1
39 59002033000 COVER HYD.CLUTCH RACING 2000 1
40 0965040123 FLAT HEAD SCREW DIN0965-M 4X12 2
3
088300210 / C088300210
* NEW PART
X AS REQUIRED
HANDLEBAR,CONTROLS
450 XC ATV 2008
FIG PART NUMBER DESCRIPTION QTY
41 59002047000 LEVER CPL. RACING 2000 1
44 83032063000 CLUTCH PIPE 1
45 58411049100 CLUTCH SWITCH 03 1
46 83002030000 MASTER CYLINDER CPL. 1
47 0760385570 SHAFT SEAL RING 38,5X55X7 1
48 0472055200 CIRCLIP DIN0472-55X2 1
49 0625060061 BALL BEARING 6006/32-2RS1 1
50 0770320015 O-RING 32,00X1,50 VITON 2
51 83002022000 THUMB THROTTLE 1
52 83002091000 THROTTLE CABLE ATV 1
53 50301089000 SPACER BUSHING 6X10X5 2
98 50302036200 OIL FOR HYD. CLUTCH 75ML 1
4
088300210 / C088300210
* NEW PART
X AS REQUIRED
FRAME
450 XC ATV 2008
FIG PART NUMBER DESCRIPTION QTY
1 8300300100030 FRAME ATV-XC "NC08" 2008 1
2 83003040000 FOOTREST CPL. L/S 1
3 83003041000 FOOTREST CPL. R/S 1
4 0025100246 COLLAR SCREW M10X24 TX 4
8 77303053051 BUSHING 8,2X10X22 1
9 83003053000 CHAIN SLIDING PIECE BELOW 1
10 0023100183 COLLAR SCREW M10X18 TX 4
11 83003013044 ENGINE SUPPORT L/S CPL. 1
12 83003113044 ENGINE SUPPORT R/S CPL. 1
13 0025060166 HH COLLAR SCREW M6X16 TX30 2
14 83003090000 FRAME PROTECTION BELOW 1
16 0025080206 HH COLLAR SCREW M8X20 TX40 1
17 8300300300030 FRONT BUMPER BLACK 1
18 0025080166 HH COLLAR SCREW M8X16 TX40 4
19 83003002010 SUB FRAME-BRACKET 07 1
20 0025080356S HH COLLAR SCREW M8X35 TX40 4
21 36003014000 LOCK WASHER 8MM 4
22 83003002030 FENDER BRACKET 2
24 83003002044 SUB FRAME CPL. 08 1
25 83003002040 HEELGUARD FIXING L/S 1
26 83003002041 HEELGUARD FIXING R/S 1
27 0025060206 HH COLLAR SCREW M6X20 TX30 4
28 0019080266S COUNTER-SUNK SCREW ISA45 M8X26 2
30 0019080206S FLAT HEAD SCREW M. ISA45 M8X20 2
31 0025080456 HH COLLAR SCREW M8X45 TX40 1
32 83003099000 PROTECT.FILM F. FRAME L/S 2008 1
33 83003099100 PROTECT.FILM F. FRAME R/S 2008 1
34 59003013000 ENGINEBRAC.SCREW M10X123 WS=13 2
35 54310086100 SELF LOCKING NUT M10 CU WS=14 1
5
088300310 / C088300310
* NEW PART
X AS REQUIRED
MONOSHOCK
450 XC ATV 2008
FIG PART NUMBER DESCRIPTION QTY
1 83004010044 MONOSHOCK CPL. REAR 1
2 0015120556S HH COLLAR M12X55 WS=13 06 2
3 83061050044 FRONT MONOSHOCK CPL. 2
4 0023100453 COLLAR SCREW M10X45 TX 4
6
088300410 / C088300410
* NEW PART
X AS REQUIRED
SWING ARM
450 XC ATV 2008
FIG PART NUMBER DESCRIPTION QTY
1 83010040053 SHAFT SEAL RING 2"X2,75"X0,25" 1
2 83010040051 INNER RING 32008 2
3 83010040050 OUTER RING 32008 2
4 83010040033 REAR WHEEL EXCENTRIC CPL. 1
5 72003035000 GREASE FITTING M6 STRAIGHT 1
6 83010040052 SHAFT SEAL RING 2"X2,75"X0,313 1
7 0025080456 HH COLLAR SCREW M8X45 TX40 4
8 5461107610030 RET. CLAMP F. BRAKE HOSE BLACK 2
9 0009050103 SPECIAL SCREW M 5,0X10 2
10 0471780250 CIRCLIP DIN 471 78X2,5 1
11 83013052000 BRAKE THRUST BEARING 1
12 83013046100 BRAKE CALIPER SUPPORT PLATE 1
13 83004030044 SWING ARM CPL. 2008 1
14 83004030090 STICKER FOR CHAIN TENSION 1
15 0760253270 SHAFT SEAL RING 25X32X7 4
16 54804034000 BUCKET F. SHAFT SEAL RING 03 4
17 58033097000 NEEDLE BEARING HK 2216 4
18 54804032000 BUSHING SLEEVE F. SWING ARM 03 2
19 54603036000 STOP DISK 22,2X31,7X1 2
20 83004070000 CHAIN GUIDE 1
21 83004066000 CHAIN SLIDING GUARD 1
22 60035001000 SCREW RADIATOR BRACKET M6 03 1
23 83004046060 DRIVE-IN NUT FOR GUARD 2
24 83004046000 ASM-GUARD 1
25 0025060556 HH COLLAR SCREW M6X55 TX30 2
26 0021060003 WASHER DIN9021-A 6,4 2
27 83004046050 BUSHING F. SWINGPROTECTION 4
28 0025080206 HH COLLAR SCREW M8X20 TX40 4
29 83004037000 SWING ARM BOLT 1
30 54804038000 SELF LOCK.NUT M16X1,5 WS=19 03 1
7
088300490 / C088300490
* NEW PART
X AS REQUIRED
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