KTM 1190 RC8 2009 PARTS MANUAL
1190 RC8 2009
SPARE PARTS MANUAL: ENGINE
ART.NO.: 3CM089850IEN
ENGLISH
SPECIAL TOOLS
BALANCER SHAFT
CYLINDER
1190 RC8 2009
ENGINE CASE
CLUTCH COVER
TRANSMISSION I - MAIN SHAFT
3x
CRANKSHAFT, PISTON
7x
TRANSMISSION II - COUNTERSHAFT
4x
SECONDARY AIR SYSTEM SAS
8x
SHIFTING MECHANISM
5x
CLUTCH
9x
WATER PUMP
6x
10x
1
11x
12x
13x
15x
COOLING SYSTEM
VALVE DRIVE
TIMING DRIVE
1190 RC8 2009
CYLINDER HEAD REAR
CYLINDER HEAD FRONT
THROTTLE BODY
16x
20x
LUBRICATING SYSTEM
All information contained is without obligation. KTM-Sportmotorcycle AG particularly reserves the right to modify any equipment, technical
specifications, prices, colors, shapes, materials, services, service work, constructions, equipment and the like so as to adapt them to local
conditions or to cancel any of the above items, all without previous announcement and without giving reasons. KTM may stop manufacturing
certain models without previous notice. KTM shall not be held liable for any deviations of availability and/or ability to deliver, illustrations,
descriptions, printing and/or other errors. The illustrated models partly contain extra equipment, which is not applied to standard models.
© by KTM-SPORTMOTORCYCLE AG, Mattighofen AUSTRIA; All rights reserved; Reprint, also in extracts, with written allowance of KTMSPORTMOTORCYCLE AG, Mattighofen only.
17x
21x
IGNITION SYSTEM
18x
23x
19x
ELECTRIC STARTER
24x
2
25x
SPECIAL TOOLS
1190 RC8 2009
FIG PART NUMBER DESCRIPTION QTY
1 61229001000 UNIVERSAL MOUNTING RACK 1
2 61229002000 ENGINE BRACKET 1
3 61229003000 CLUTCH HOLDER 1
4 61229005000 MOUNT. SLEEVE SHAFT SEAL RING 1
5 61229044000 PRESSING TOOL D53 MAIN BEARING 1
6 61229045000 BEARING RING F. PRESSING TOOL 1
7 61229010000 PULLER CPL. F. IGNITION COVER 1
8 61229020000 RING F. COMB. SHAFT BEARING 1
9 61229013000 ARBOR PRESS SS-RING DRIVE 1
10 61229015000 ENGINE BLOCKING SCREW 1
11 61229016000 PRES.SOCKET COUNTERSHAFT DRIVE 1
12 61229017000 PULLER F. COUNTERSHAFT DRIVE 1
13 61229018000 COMBINATION PRESSURE PAD 1
14 61229025000 EXTENSION TORQUE WRENCH 1
15 61229021000 UNLOCKING TOOL 1
16 61229008000 PRES. PEACE F. ROTOR EXTRACTOR 1
17 58429009000 MAGNETO EXTRACTOR 1
18 61229050000 FRAME SUPPORT 1
19 61229051000 CENTERING PIN 1
3
086122910 / C086122910
* NEW PART
X AS REQUIRED
BALANCER SHAFT
1190 RC8 2009
FIG PART NUMBER DESCRIPTION QTY
1 61230057060 STOP DISK 15,2X25X1 2
2 61230058050 BEARING BOLT 15X39 08 1
3 0405151917 NEEDLE BEARING K 15X19X17 1
4 61230058000 BALANCER SHAFT L/S 08 1
4
086123030 / C086123030
* NEW PART
X AS REQUIRED
CYLINDER
1190 RC8 2009
FIG PART NUMBER DESCRIPTION QTY
1 61230035000 CYLINDER BASE GASGET 08 2
2 61230005000 CYLINDER 08 2
3 0474050100 GROOVED PIN DIN1474 5X10 4
5
086123040 / C086123040
* NEW PART
X AS REQUIRED
ENGINE CASE
1190 RC8 2009
FIG PART NUMBER DESCRIPTION QTY
1* 6123000004424 ENGINE CASE CPL. WITH BEARINGS 1
2 0019050103 INT. TORX FLAT HEAD M 5X10 8.8 7
3 61230084000 BRACKET FOR BEARING INSERT 08 2
5 0025080306 HH COLLAR SCREW M8X30 TX40 3
6 61230066100 ENGINE BRACKET R/S 1
7 61230039100 MOLDED RING CASE CENTER 1
9 0025050166 HH COLLAR SCREW M5X16 TX30 2
10 75038041200 OILFILTER CAP 1
11 0770039026 O-RING 39,34X2,62 NBR 70 SH 1
12 0025060256 HH COLLAR SCREW M6X25 TX30 2
13 69030060044 PINION COVER CPL. 1
14 61230047044 CHAIN FAIL. PROTECTION CPL. 1
15 0412153511 CYL.ROLLER BEAR. NJ202 ECP C3 1
16 60030010000 SWING BEARING OUTSIDE LC8 03 2
17 60030023000 DOWEL 20,1X24X12 03 1
18 49030090000 DOWEL 9,8 X 7 X 10 3
19 61230044000 STUD M6X110 08 4
20 0025060806 HH COLLAR SCREW M6X80 TX30 16
21 61230043000 CASE SCREW M8X125 AS 08 5
22 0025060906 HH COLLAR SCREW M6X90 TX30 2
23 0025060506 HH COLLAR SCREW M6X50 TX30 1
24 60038029200 REDUCING JET "30" M6X0,75 1
25 0770090015 O-RING 9X1,5 NBR 1
26 77336056095 SCREW PLUG 1
27 0906200100 PLUG DIN0913-M10X1X8 2
28 0018050103 INT. TORX OVAL HEAD M 5X10 8.8 2
29 57031523140 MAIN JET 140 1
30 60005026000 SLS-VALVE 03 1
31 45038017000 SEAL RING 8X14X1 AI 1
32 0025080166 HH COLLAR SCREW M8X16 TX40 1
99* 61230099100 GASKET KIT ENGINE CPL. 1
6
086123010 / C096123010
* NEW PART
X AS REQUIRED
CLUTCH COVER
1190 RC8 2009
FIG PART NUMBER DESCRIPTION QTY
1* 6123002600041 OUTER CLUTCH COVER 09 1
2 61230027000 MOLDED RING OUTER CLUTCH COVER 1
3* 6123000104441 CLUTCH CASE WITH BEARINGS 1
4 61230025000 CLUTCH COVER GASGET 08 1
5 49030090000 DOWEL 9,8 X 7 X 10 2
10 0025060956 HH COLLAR SCREW M6X95 TX30 1
11 0025060306 HH COLLAR SCREW M6X30 TX30 9
12 0025060906 HH COLLAR SCREW M6X90 TX30 2
13 0025060456 HH COLLAR SCREW M6X45 TX30 5
14 0025060356 HH COLLAR SCREW M6X35 TX30 1
7
096123020 / C096123020
* NEW PART
X AS REQUIRED
,
CRANKSHAFT
PISTON
1190 RC8 2009
FIG PART NUMBER DESCRIPTION QTY
1 61230015000 CONNECTING-ROD SCREW MJ10X1 08 4
2 0402040980 NEEDLE ROL.DIN5402 NRB 4X9,8 4
3* 61230013100 CONNECTING ROD CPL. 122MM 2
4 612300150101 SPLIT BEAR. BUSH RED 08 x
4 612300150102 SPLIT BEAR. BUSH BLUE 08 x
4 612300150103 SPLIT BEAR. BUSH YELLOW 08 x
5 0888040050 WOODRUFF KEY DIN6888 4X5X13 3
6 612300820001 SPLIT BEAR. BUSH RED 08 x
6 612300820002 SPLIT BEAR. BUSH BLUE 08 x
6 612300820003 SPLIT BEAR. BUSH YELLOW 08 x
7* 61230018300 CRANKSHAFT CPL. 1
8 60030026010 BUSHING BOWL 28X32X13 03 2
9 60032009050 HH-NUT M33X1,5 L/S WS46 03 1
10 60032009040 WASHER 33,2X46X2 03 1
11* 61230007400 I PISTON D=103 CPL. x
11* 61230007400 II PISTON D=103 CPL. x
12 61230033000 PISTON PIN D=20 08 2
13 77630074000 CIRCLIP 4
14 61230055000 PRIMARY GEAR 1
15 61230056000 DRIVE WHEEL BALANCER SHAFT 08 1
16 61230030000 L-RING 2
17 61230031000 PISTON RING MN 2
18 61230032000 PISTON RING GFSOE 2
8
086123060 / C096123060
* NEW PART
X AS REQUIRED
Loading...