INDUSTRIAL
Tri-segment Media Converter
KCD-302 Series
Installation Guide
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DOC.040913-KCD-302
(C) 2003 KTI Networks Inc. All rights reserved. No part of this documentation may be reproduced in any form or by any means or used to make
any directive work (such as translation or transformation) without permission from KTI Networks Inc.
KTI Networks Inc. reserves the right to revise this documentation and to
make changes in content from time to time without obligation on the part
of KTI Networks Inc. to provide notification of such revision or change.
For more information, contact:
United States KTI Networks Inc.
P .O. BOX 631008
Houston, T exas 77263-1008
Phone: 713-2663891
Fax: 713-2663893
E-mail: kti@ktinet.com
URL: http://www.ktinet.com/
International Fax: 886-2-26983873
E-mail: kti@ktinet.com.tw
URL: http://www.ktinet.com.tw/
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The information contained in this document is subject to change without
prior notice. Copyright (C) All Rights Reserved.
TRADEMARKS
Ethernet is a registered trademark of Xerox Corp.
FCC NOTICE
This device complies with Class B Part 15 the FCC Rules. Operation is
subject to the following two conditions: (1) This device may not cause
harmful interference, and (2) this device must accept any interference
received including the interference that may cause.
CE NOTICE
Marking by the symbol indicates compliance of this equipment to
the EMC directive of the European Community. Such marking is indica-
tive that this equipment meets or exceeds the following technical standards:
EMC Class B
EN 50081-1/1992 : EN55022:1994/A1:1995/A2:1997 Class B
EN61000-3-2:2000
EN61000-3-3:1995/A1:2001
EN 55024:1998/A1:2001
IEC 61000-4-2:1995
IEC 61000-4-3:1995
IEC 61000-4-4:1995
IEC 61000-4-5:1995
IEC 61000-4-6:1996
IEC 61000-4-8:1993
IEC 61000-4-11:1994
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Table of Contents
1. Introduction......................................................... 5
1.1 Features ........................................................................................ 7
1.2 Specifications ................................................................................ 8
1.3 Model Specifications ................................................................... 1 3
1.4 Special Functions ........................................................................ 14
2. Installation.........................................................15
2.1 Unpacking ................................................................................... 15
2.2 DIN-Rail Mounting ....................................................................... 1 6
2.3 Mounting on a Plane Surface ...................................................... 19
2.4 Applying Power ............................................................................ 21
2.5 Making TP Port Connection......................................................... 23
2.6 Making FX Port Connections ....................................................... 2 4
3 Configuration Switches & LED Indicators ......26
3.1 Configuration Switches ............................................................... 27
3.1.1 TP Port Settings SW1-SW3 ...................................................... 27
3.1.2 802.3x Function Setting SW4 ................................................... 27
3.1.3 FX Port Duplex Settings SW5 SW6 .......................................... 28
3.1.4 Factory Default Settings ........................................................... 2 8
3.2 LED Indicators............................................................................. 2 9
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1. Introduction
The industrial tri-segment media converter series provides one 10/100BASETX Fast Ethernet port and two 100BASE-FX ports. It supports the connections to three network segments, one UTP and two fiber cables. It serves the
network data transfer between any two segments in switching basis. The
following figure illustrates a basic connection example:
The following figure illustrates another example which deploys multiple
fiber cables to connect other Ethernet devices in a daisy-chain method.
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For industrial environment, the converters are designed with the following enhanced features exceeding that of commercial media converters:
! High and wide operating T emperature: -10
o
C to +55oC
! Wide operating voltage range for DC power input: +7 ~ 30VDC
! Power input interface: Screw terminal block and DC jack for adapter
! DIN rail mounting support for industrial enclosure
! Screw plane mounting support for industrial enclosure
! Industrial-rated Emission and Immunity performance
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1.1 Features
• Support network data transfer at full wire speed
• The TP port supports 10Mbps and 100Mbps connections
• Auto MDI/MDI-X detection function on the TP (copper) port
• Auto-negotiation function on the TP port
• Transparent conversion to 802.1Q VLAN tagged packets between
any two segments
• Far End Fault function on FX (fiber) ports
• Support wide range of fiber options on the FX ports
• Low power consumption
• Two power interface type: screw terminal block and DC jack
• Wide operating voltage input range : +7 ~ 30VDC
• Support DIN rail mounting
• Support plane mounting
• High and wide operating temperature range : -10oC to +55oC
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1.2 Specifications
This figure shows the important components of the converter:
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Twisted-Pair Interface (TP Port, or called copper Port)
Connector Shielded RJ-45
Pin Assignments Auto MDI/MDI-X detection
Signal Compliance IEEE 802.3 10BASE-T , 802.3u 100BASE-TX
Data Speed 10Mbps or 100Mbps
Duplex Mode Half-duplex or Full-duplex
Configuration Auto-negotiation capable and optional
forced manual settings
Cable Types 10Mbps - Category 3, 4, or 5 UTP
100Mbps - Category 5 UTP
Supported Link Distance Up to 100 meters
Fiber Optic Interfaces (FX1 Port, FX2 Port)
Signal Compliance IEEE 802.3u 100BASE-FX
Connector SC, ST , or Single SC (model dependent)
Data Speed 100Mbps
Duplex Mode Full-duplex and optional half duplex
Cable Types Multimode (MMF) - 50/125, 62.5/125 mm
Single mode (SMF) - 9/125 mm
Supported Link Distance MMF up to 2km
SMF , single SMF (model dependent)
Eye Safety compliance IEC825 Class 1
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Configuration Setting Switches (SW)
NO. FUNCTION SETTINGS
SW1 TP Port mode OFF Auto-negotiation (default)
ON Forced mode
SW2 TP Port Duplex OF F Full duplex (default)
ON Half duplex
SW3 TP Port Speed OFF 100Mbps (default)
ON 10Mbps
SW4 802.3x function OFF Enable (default)
ON Disable
SW5 FX1 port duplex OF F Full duplex mode (default)
ON Half duplex mode
SW6 FX2 port duplex OF F Full duplex mode (default)
ON Half duplex mode
LED Indicators
LED DISPLAY ST ATE INTERPRETATION
PWR Power status ON Power on
OFF Power off
TP LINK TP port link status ON Link up and no traffic
OFF Link fault
BLINK Rx/Tx activities
TP 100M TP port speed status ON 100Mbps
OFF 10Mbps
TP FDX TP port duplex status O N Full duplex
OFF Half duplex
BLINK Collisions on half duplex
FX1 LINK FX1 port link status ON Link up and no traffic
OFF Link fault
BLINK Rx/Tx activities
FX1 OL FX1 port optical link ON Optical signal is detected
OFF No optical signal
FX2 LINK FX2 port link status ON Link up and no traffic
OFF Link fault
BLINK Rx/Tx activities
FX2 OL FX2 port optical link ON Optical signal is detected
OFF No optical signal
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DC Power Input
Interface Screw-type terminal block
(2 sets for power wire cascading)
DC Jack ( -D 6.3mm / + D 2.0mm)
Operating Input Voltages +7V ~ +30V(+5%)
Power consumption 2.7W max. @7.5VDC input
2.9W max. @24VDC input
3.0W max. @+30VDC input
Basic Information
MAC Addresses Entries 1K
Forwarding Throughput Full wire speed at 100M full duplex
10Mbps - 14,880 pps at 64-byte packets
100Mbps - 148,800pps at 64-byte packets
Forwarding Packet Types Transparent and no modification for
- IEEE 802.3 standard packets
- IEEE 802.1Q VLAN tagged packets
Packet Length Up t o 1536 bytes at store-and-forward mode
Flow Control Back-pressure for half-duplex mode
802.3x pause-frame base for full duplex mode
Far End Fault Function Supported on both FX ports
Mechanical
Dimension (base) W 28mm x D 82mm x H 95mm
Housing Enclosed metal with no fan
Mounting Support DIN-rail mounting, Plane mounting
Weight 250g
Environmental
Operating T emperature T ypical -10oC ~ 55oC (model dependent)
Storage T emperature -40oC ~ 85oC
Relative Humidity 5% ~ 90%
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Certificate
F C C Part 15 Class B
CE/EMC EMI EN50081-1 Class B
EMS EN55024
CE/L VD Safety EN 60950
EN 50081-1/1992 :
EN55022:1994/A1:1995/A2:1997 CISPR Class B
EN61000-3-2:2000 Device <75W
EN61000-3-3:1995/A1:2001 Clause 5
EN 55024:1998/A1:2001
IEC 61000-4-2:1995 ESD Test
IEC 61000-4-3:1995 RS Test
IEC 61000-4-4:1995 EFT/BURST T est
IEC 61000-4-5:1995 Surge Test
IEC 61000-4-6:1996 CS Test
IEC 61000-4-8:1993 Magnetic Field
IEC 61000-4-11:1994 Volatge Int. Dips
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1.3 Model Specifications
The media converter series provides the following fiber options:
Model Specifications
KCD-302-xxx WaveL. Operating
Model Ext. FX Connectors (nm) Fiber Distance Temperature
-2T FX1 : ST MMF 1310 2 km -10 ~ 55oC
-2C FX1 : SC MMF 1310 2 km -10 ~ 55oC
-2CL1 FX1 : SC MMF 1310 2 km -20 ~ 55oC
-2CL2 FX1 : SC MMF 1310 2 km -20 ~ 55oC
-MCSC2 FX1 : SC MMF 1310 2 km -20 ~ 55oC
-2SA2 FX1 : SC SMF 1310 15 k m -20 ~ 55oC
-2SL2 FX1 : SC SMF 1310 20 km -20 ~ 55oC
Optical Specifications
KCD-302-xxx WaveL. TX Power Rx Sens. Rx max.
Model Ext. FX Connectors (nm) (dBm) (dBm) (dBm)
-2T FX1 : ST MMF 1310 -19 ~ -14 -34 max. -14 min.
-2C FX1 : SC MMF 1310 -19 ~ -14 -34 max. -14 min.
-2CL1 FX1 : SC MMF 1310 -19 ~ -12 -31 max. -8 min.
-2CL2 FX1 : SC MMF 1310 -19 ~ -14 -34 max. -3 min.
-MCSC2 FX1 : SC MMF 1310 -19 ~ -14 -34 max. -3 min.
-2SA2 FX1 : SC SMF 1310 -15 ~ -8 -31 max. -7 min.
-2SL2 FX1 : SC SMF 1310 -18 ~ -7 -32 max. -3 min.
FX2 : ST MMF 1310 2 k m -10 ~ 55oC
FX2 : SC MMF 1310 2 km -10 ~ 55oC
FX2 : SC MMF 1310 2 km -20 ~ 55oC
FX2 : SC MMF 1310 2 km -20 ~ 55oC
FX2 : SC SMF 1310 20 km -20 ~ 55oC
FX2 : SC SMF 1310 15 km -20 ~ 55oC
FX2 : SC SMF 1310 20 km -20 ~ 55oC
FX2 : ST MMF 1310 -19 ~ -14 -34 max. -14 min.
FX2 : SC MMF 1310 -19 ~ -14 -34 max. -14 min.
FX2 : SC MMF 1310 -19 ~ -12 -31 max. -8 min.
FX2 : SC MMF 1310 -19 ~ -14 -34 max. -3 min.
FX2 : SC SMF 1310 -18 ~ -7 -32 max. -3 min.
FX2 : SC SMF 1310 -15 ~ -8 -31 max. -7 min.
FX2 : SC SMF 1310 -18 ~ -7 -32 max. -3 min.
WaveL. : Wavelength, Rx Sens. : Rx sensitivity, Rx max. : Maximum Rx power
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1.4 Special Functions
Auto MDI/MDI-X Function
This function allows the TP port to auto-detect the twisted-pair signals
and adapts itself to form a valid MDI to MDI-X connection with the
remote connected device automatically.
Auto-negotiation Function
When TP port is set on Auto-negotiation mode (SW1:ON), it is featured
with auto-negotiation function and full capability. It performs a negotiation process for the speed and duplex configuration with the connected
device automatically when each time a link is being established.
Far End Fault Function
The FX ports are facilitated with this function, which conforms to IEEE
802.3u 100BASE-FX specifications. When the FX port detects a link
failure on its receiving circuitry, it will send out an FEFI (Far End Fault
Indication) signal to the remote connected device to indicate a remote
fault is detected. It also is capable to receive FEFI signal sent from the
remote link partner. Upon receiving an FEFI signal, it indicates a link
failure occurred on the transmitting path. This function allows the converter to report a fiber link fault even when a link failure occurred on
transmitting fiber cable.
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2. Installation
2.1 Unpacking
Check that the following components have been included:
• Information CD
• The product unit
• DIN-rail mounting bracket
If any item is found missing or damaged, please contact your local reseller
for replacement.
The following are available optional accessories:
• Plane Mounting Bracket
The bracket is used for mounting the converter on a plane surface.
• Commercial-rated AC power adapters:
Rated AC120V/60Hz DC7.5V 1A
Rated AC230V/50Hz DC7.5V 1A
Rated AC100V/50-60Hz DC7.5V 1A
Rated AC240V/50Hz DC7.5V 1A
The adapters are used for supplying DC power to the converter
via DC power jack interface.
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2.2 DIN-Rail Mounting
In the product package, a DIN-rail bracket is provided for mounting the
converter in a industrial DIN-rail enclosure.
The steps to mount the device onto a DIN-rail are:
1. Clamp the bracket into the rear of the device. Align the bracket with
the rear face of the device and screw it onto the device unit.
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2. Unscrew and loose the mounting clamp plate of the bracket. Mount
the bracket with the device onto the DIN rail.
5. Screw the clamp with the bracket and make sure the device is
properly fixed on the DIN rail.
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Make sure that there are proper heat dissipation from and adequate ventilation around the device.
The final mechanical dimensions after installing DIN rail mounting bracket
are:
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2.3 Mounting on a Plane Surface
An optional mounting bracket, as shown below is also available for mounting the device on a plane surface such as a wall, a wood board, or a metal
plate in an industrial enclosure.
To mount the device on a plane surface, the steps are:
1. Clamp the bracket into the device and align the bracket with the
bottom surface of the device and screw it on the converter firmly as
shown below:
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2. Mount and screw the device on the target surface. The final
dimension after bracket installation is also shown below:
Make sure that there are proper heat dissipation from and adequate ventilation around the device. Do not place heavy objects on the device.
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2.4 Applying Power
The product provide two types of power interfaces, terminal block and DC
power jack for receiving DC power input from external power supply.
DC Power Input Specification
Operating V oltage +7 ~ +30VDC
Power Consumption Max. 3.0W @30VDC
DC Power T erminal Block
Connectors Screw-type T erminal block (2 sets)
Pin Assignments DC 1 + - Positive (+) Negative (-) terminals
DC 2 + - 2nd Positive (+) Negative (-) terminals
Power wires 24 ~ 12A WG (IEC 0.5~2.5mm2)
The steps to install power wires to the terminal block are:
1. Loose the terminal screw to open the contact for power wire
insertion. Insert power wire into the contact.
2. Screw the terminal and make sure power wire is fixed securely .
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DC2 + and DC2 - can be installed with another power-pair for delivering the
main power input to next converter in a cascading way.
Note: Only up to four device units can be cascaded to receive power
from one main power input source.
DC Power Jack
Connector: Jack D 6.3mm D 2.0mm
AC Power Adapters: Optional commercial rated adapters are available
for purchasing.
Rated AC120V/60Hz DC7.5V 1A
Rated AC230V/50Hz DC7.5V 1A
Rated AC100V/50-60Hz DC7.5V 1A
Rated AC240V/50Hz DC7.5V 1A
Steps to apply the power to the device are:
1. Connect power adapter DC plug to the DC power jack of the
converter before connecting to the AC outlet.
2. Connect the power adapter to the AC outlet.
Note: Before you begin the installation, check the AC voltage of your
area. The AC power adapter which is used to supply the DC power
for the unit should have the AC voltage matching the commercial
power voltage in your area.
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2.5 Making TP Port Connection
TP port is featured to support connection to :
• Auto-negotiation devices
• Auto-negotiation incapable 10BASE-T devices
• Auto-negotiation incapable 100BASE-TX devices
Network Cables
10BASE-T: 2-pair UTP Cat. 3,4,5 , EIA/TIA-568B 100-ohm STP
100BASE-TX: 2-pair UTP Cat. 5, EIA/TIA-568B 100-ohm STP
Link distance: Up to 100 meters
Note: The TP port is featured with auto MDI/MDI-X crossover
detection and configuration function. No matter a straight
through cable or crossover cable is connected, the TP port can
sense the receiving pair automatically and configure itself to
match the rule for MDI to MDI-X connection.
Configuration Setup
T o make a proper connection to different devices, the following configuration settings are recommended:
Link partner of TP port SW1 SW2 SW3
Auto-negotiation device Off: auto Off: full duplex Off: 100M
Fixed 10M half duplex device On: forced On: half duplex On: 10M
Fixed 100M half duplex device On: forced On: half duplex Off: 100M
Fixed 10M full duplex device On: forced Off: full duplex On: 10M
Fixed 100M full duplex device On: forced Off: full duplex Off: 100M
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2.6 Making FX Port Connections
FX1 port and FX2 port operate on 100Mbps and full duplex (factory
default).
A variety of fiber options is provided as follows:
Model Specifications
KCD-302-xxx WaveL. Operating
Model Ext. FX Connectors (nm) Fiber Distance Temperature
-2T FX1 : ST MMF 1310 2 km -10 ~ 55oC
-2C FX1 : SC MMF 1310 2 km -10 ~ 55oC
-2CL1 FX1 : SC MMF 1310 2 km -20 ~ 55oC
-2CL2 FX1 : SC MMF 1310 2 km -20 ~ 55oC
-MCSC2 FX1 : SC MMF 1310 2 km -20 ~ 55oC
-2SA2 FX1 : SC SMF 1310 15 km -20 ~ 55oC
-2SL2 FX1 : SC SMF 1310 20 km -20 ~ 55oC
FX2 : ST MMF 1310 2 k m -10 ~ 55oC
FX2 : SC MMF 1310 2 km -10 ~ 55oC
FX2 : SC MMF 1310 2 km -20 ~ 55oC
FX2 : SC MMF 1310 2 km -20 ~ 55oC
FX2 : SC SMF 1310 20 km -20 ~ 55oC
FX2 : SC SMF 1310 15 km -20 ~ 55oC
FX2 : SC SMF 1310 20 km -20 ~ 55oC
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Optical Specifications
KCD-302-xxx WaveL. TX Power Rx Sens. Rx max.
Model Ext. FX Connectors (nm) (dBm) (dBm) (dBm)
-2T FX1 : ST MMF 1310 -19 ~ -14 -34 max. -14 min.
-2C FX1 : SC MMF 1310 -19 ~ -14 -34 max. -14 min.
-2CL1 FX1 : SC MMF 1310 -19 ~ -12 -31 max. -8 min.
-2CL2 FX1 : SC MMF 1310 -19 ~ -14 -34 max. -3 min.
-MCSC2 FX1 : SC MMF 1310 -19 ~ -14 -34 max. -3 min.
-2SA2 FX1 : SC SMF 1310 -15 ~ -8 -31 max. -7 min.
-2SL2 FX1 : SC SMF 1310 -18 ~ -7 -32 max. -3 min.
WaveL. : Wavelength, Rx Sens. : Rx sensitivity, Rx max. : Maximum Rx power
FX2 : ST MMF 1310 -19 ~ -14 -34 max. -14 min.
FX2 : SC MMF 1310 -19 ~ -14 -34 max. -14 min.
FX2 : SC MMF 1310 -19 ~ -12 -31 max. -8 min.
FX2 : SC MMF 1310 -19 ~ -14 -34 max. -3 min.
FX2 : SC SMF 1310 -18 ~ -7 -32 max. -3 min.
FX2 : SC SMF 1310 -15 ~ -8 -31 max. -7 min.
FX2 : SC SMF 1310 -18 ~ -7 -32 max. -3 min.
Network Cables
Multimode (MMF) - 50/125, 62.5/125 mm
Single mode (SMF) - 9/125 mm
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3 Configuration Switches & LED Indicators
The following figure shows the locations of the configuration switches
and LED indicators:
Refer to the following sections for the related functions.
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3.1 Configuration Switches
SW FUNCTION SETTING & ST ATE
SW1 TP Port mode OFF Auto-negotiation (default)
O N Forced mode
SW2 TP Port Duplex OFF Full duplex (default)
O N Half duplex
SW3 TP Port Speed OFF 100Mbps (default)
O N 10Mbps
SW4 802.3x function OFF Enable (default)
ON Disable
SW5 FX1 port duplex OFF Full duplex mode (default)
ON Half duplex mode
SW6 FX2 port duplex OFF Full duplex mode (default)
ON Half duplex mode
3.1.1 TP Port Settings SW1-SW3
SW1, SW2, SW3 are used for configuring the TP port especially when
connecting to a link partner port which is not auto-negotiation capable.
Refer to section 2.5 for details.
3.1.2 802.3x Function Setting SW4
IEEE 802.3x function is the flow control method used for full duplex operation on the TP port and FX ports under store and forward mode. This
method uses pause frames for one port to stop further transmission from
its link partner.
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3.1.3 FX Port Duplex Settings SW5 SW6
This settings are used to set the duplex mode of the FX1 port and FX2
port individually. It is recommended to use full duplex mode for FX connection unless its link partner is a fixed half duplex device. Half duplex
mode will shorten the connection distance. The following table lists the
maximum MMF cable length connecting to different devices:
Link Partner of FX Port Distance (MMF cable)
Network card half-duplex fiber port 400 m
Network card full-duplex fiber port 2 k m
Class I hub half-duplex fiber port 160 m
2 Class II hub half-duplex fiber port 112 m
Switched half-duplex fiber port 400 m
Switched half-duplex fiber port 2 k m
Note: For SMF connection, be sure the link partner is a full duplex
device and set SW5 SW6 to full duplex mode for the FX ports.
3.1.4 Factory Default Settings
The factory default settings are as follows:
SW1 OFF TP port mode - auto-negotiation
SW2 OF F TP port - full duplex
SW3 OF F TP port - 100Mbps
SW4 OFF Enable IEEE 802.3x flow control function
SW5 OFF FX1 port - full duplex
SW6 OFF FX2 port - full duplex
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3.2 LED Indicators
LED DISPLAY STATUS & INTERPRET ATION
PWR Power status ON Power on
OFF Power off
TP
LINK TP port link status ON Link up and no traffic
OFF Link fault
Blink Rx/Tx activities
100M TP port speed status ON 100Mbps
OFF 10Mbps
FDX TP port duplex status ON Full duplex
OFF Half duplex
Blink Collisions on half duplex
FX1
LINK FX1 port link status ON Link up and no traffic
OFF Link fault
Blink Rx/Tx activities
OL FX1 port optical link ON Optical signal is detected
OFF No optical signal is detected
FX2
LINK FX2 port link status ON Link up and no traffic
OFF Link fault
Blink Rx/Tx activities
OL FX2 port optical link ON Optical signal is detected
OFF No optical signal is detected
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