KSR Moto GRS125 2013 User Manual

mod.#

USER MANUAL

U 14 168/2013

ENG

1

INTRODUCTION

Thanks for your purchasing of this vehicle. This model is designed for safety, built for durability, and
perfected for daily street use. The unique vehicle design, enrich of stylish and personality, represents your
outstanding taste and favor to pursue the state of the art living attitude.

This manual describes the correct usage of this motorcycle including safety riding, simple inspection methods
and so on. For a more comfortable and safety riding, please read this manual carefully . If any questions concerning
the operation or maintenance of your vehicle, please consult a dealer.

2

IMPORTANT MANUAL INFORMATION

In this manual with some important information is distinguished by the following notations:

!

WARNING

Is a WARNING which has to be followed. Refusing to follow can lead to

severe injury or death to the operator.

CAUTION

A CAUTION indicates a important information to avoid damage to the vehicle.

CAUTION

• Please always put this manual with vehicle for rider maintenance/ dealer tracking of service records even if vehicle is
being sold.

• This manual contains the most of the vehicle information, however, the maker will continually improve it’s product
design and quality that lead to difference between the manual and vehicle . If you have any questions concerning this
manual, please consult your dealer.

!

WARNING

FOR YOUR OWN SAFETY, PLEASE READ THIS MANUAL CAREFULLY BEFORE OPERATION THIS VEHICLE. ONLY OPERA­TE THE VEHICLE UNTIL YOU HAVE COMPLETELY AWARE OF ADEQUATE KNOWLEDGE OF CONTROLS AND OPERATION
FEATURE AND YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES. PERIODIC INSPECTIONS, WELL
MAINTENANCE AND GOOD RIDING SKILLS, WILL ENSURE YOUR SAFETY RIDING AND INCEASE THE PRODUCT RELIABI­LITY OF THIS VEHICLE.

*Product and specications are subject to change without notice.

3

IMPORTANT MANUAL INFORMATION

Dealer label here

4

TABLE OF CONTENTS

INTRODUCTION 1
IMPORTANT MANUAL INFORMATION

2

TABLE OF CONTENTS

4

SAFETY INFORMATION

6

Safe riding 6
Protective clothing 6

Modications 7
Loading and accessories 7
Accessorries 7
Gasoline and exhaust gas 8

Other safe-riding points 8

DESCRIPTION OF THE VEHICLE

9

Side view 9
Controls and instruments 10

CONSUMER INFORMATION

11

Vehicle identikation number (VIN) 11

INSTRUMENT AND CONTROL FUNC­TIONS

12

Main switch 12
Dashboard unit 13
Handlebar switches - Left 14
Handlebar switches - Right 14
Brake lever 15
Brake pedal 15
Gear shift pedal 15
Fuel tank 16

Remove the fuel tank cap 16
Install the fuel tank cap 16

Fuel 16
Catalytic converter 17
Seat 17

Open the seat 17
Close the seat (2) 17

Side stand 18
Main stand 18
Combined brake system (CBS) 18

PRE-OPERATION CHECKS

19

Pre-operation check list 20

OPERATION AND IMPORTANT RIDING
POINTS

21

Starting the engine 21
Starting off 21
Shifting and riding 21
Acceleration / Deceleration 22
Braking 22
Stop the Engine / Parking 22
Engine break in 23

PERIODIC MAINTENANCE AND MINOR
REPAIR

24

Owner’s tool kit 24
Spark plug 24

Check the spark plug

24

Engine oil

26

Check engine oil 26
Oil change

26

Fuel lter

27

Air lter

27

ECU 27
Idling speed 27
Throttle cable free play 27

Throttle cable free play adjustment 27

Clutch free play 28

Clutch free play adjustment 28

Tires 28

Tire air pressure 28
Tire inspection 29

Rims 30
Brake free play 30

Front brake 30
Rear brake 30
Brake padel free play 30

Brake pads 31
Brake uid 31

Changing the brake uid 32

Cables 32
Throttle grip and cable 32
Lubricating the brake lever and brake
pedal 32
Side stand 32
Front fork 32
Steering 33
Wheel bearings 33
Drive chain 34

Tensioning the chain drive 34

Shock absorber 34

Adjust the shock absorber 34
Charge the battery 35

5

TABLE OF CONTENTS

Store the battery 35

Fuse 35

Replacing the fuse 35

Lighting 36

Headlight 36

Position light 36
Front turn signal light 36
Rear turn signal light 36
Taillight / Brake light lamp 36
License plate lamp 36

TROUBLESHOOTING

37

Troubleshooting chart 37

CLEAN AND STORAGE

39

Clean the vehicle 39

Before cleaning 39
Cleaning after normal use 39

Cleaning after riding in the rain, near
the sea or on salt-sprayed roads 39
After cleaning 40

Storage 40

Short-term (for a few days) 40
Long-term (for weeks) 40

SPECIFICATIONS

42

WARRANTY INFORMATION

45

SERVICE AND MAINTENANCE

46

Important information 46
Maintenance schedule 47
Service record 48

SPACE FOR NOTES 49

6

SAFETY INFORMATION

THIS VEHICLE ARE TWO WHEEL
SINGLE TRACK VEHICLES. THE
USE OF SAVETY AND OPERATI­ON MAY IN DIFFERENT RESULT
BY THE USE OF PROPER RIDING
TECHNIQUES OF THE OPERATOR.
TO REMIND OF OPERATOR, WHO
SHOULD KNOW THE FOLLOWING
REQUIREMENTS BEFORE RIDING.

HE OR SHE SHOULD:

• WELL TRAINED AND FIMILIAR
TO ALL THE ASPECTS OF Vehicle
OPERATION.

• FULLY READ AND AWARE OF
MAINTENANCE REQUIREMENTS
THAT NOTED IN THIS OWNER’S
MANUAL.

• OBTAIN QUALIFIED TRAINING &
LEGAL LICENSE FOR OPERATI­ON OF THIS VEHICLE.

• WELL AND PROFESSIONAL
MAINTENANCE SERVICE FOR
OPERATOR AND CERTIFICA­TED REPAIR SHOP/DEALER TO
ACQUIRE GOOD MECHANICAL
CONDITIONS OF VEHICLE.

Safe riding

• Always pre-check your vehicle befo­re riding is important to prevent an
accident.

• Please follow the maximum loads li­mited of operator and passenger.

• Many accidents happening to moto­rists are caused by car drivers who
fail to recognize them. Therefore, to

make yourself conspicuous to trafc

will be very effective to reducing the
change of this kind of accidents.

Therefore:

• Wear bright colored and protective
clothes.

• Operate the turning signals before
turning and slow down the speed
when approaching and passthrough
the intersection

• Keep proper distance to other Moto­rists, and let them be aware of your
location

• Know your skills and limits

• Never lend your vehicle to others

who are not qualied for riding

• Always follow the legal speed limits

on the vehicle and trafc law.

• The posture of the operator and
passenger is important for proper
control. A proper riding posture can
Keep vehicle in balance while riding.

• Operator should sit up-right with two
hands on the handle bar and both
feet on the footpegs while driving.

• The passenger should make sure

that he/she can rmly hold the grip

or the operator with feet on the foot­pegs.

• Driving after consuming alcohol or
illegal drugs is strickly prohibited.

• This vehicle is designed for onroad
use only. It is not suitable for off-road
use.

Protective clothing

Properly clothing will keep you safe
from potential accidents:

• Always wear an approved helmet
with face shield to protect your eye
from dust and rain drop.

• The wear of a proper jacket, shoes,
gloves etc., provides better protec-

tion, reducing the degree of injuiry

7

SAFETY INFORMATION

from unexpected accidents.

• Never wear loose clothes, otherwise
they could catch on the control le-

vers or wheels and cause injury or

an accident.

• Never touch the engine or exhaust
system during or after operation.
They become very hot and can
cause burns. Always wear protective
clothing that cover your legs, ankles,
and feet.

Modications

Modications made to this vehicle

which are not approved by the maker,
or the removal of original equipment,
may make the vehicle unsafe for use

and can cause severe personal injury.

Modications may also make your ve-

hicle illegal to use.

Loading and accessories

Adding accessories or cargo to your
vehicle will cause a different weight

distribution of the vehicle and inuence

the steering & balance.

It may cause

the possibility of an accident.

Be extremely cautious and follow the
limitation below when equipped with
accessories / cargo. Below are some
guidelines to follow if loading cargo or
adding accessories to your vehicle.

Loading

The total weight of the operator, pas-

senger (when allowed), accessories

and cargo must not exceed the maxi­mum load limit.

Maximum load

(not include the vehicle):

150kg

When loading within this weight limit,
keep following points in mind:

• Cargo and accessory weight should
be kept as low and close to the ve­hicle as possible. Make sure to dis­tribute the weight as evenly as pos­sible on both sides of the vehicle to
minimize imbalance or instability.

• Make sure that accessories and car­go are securely attached to vehicle

before riding

• Never attach any large or heavy
items to the handlebar, front fork, or
front fender. Such items can create
unstable handling or a slow steering
response.

Accessorries

Genuine accessories have been speci-

cally designed for use on this vehicle.

If need, please contact with dealer for
detail. Since the maker can not test all
other accessories, you are personally
responble for the proper selection, in­stallation and use of non OEM acces­sories.

Keep the following guidelines in mind,
when mounting accessories.

• Never install accessories or carry

cargo that would inuence on the

ground clearance, limit suspension
travel, steering, or obscure lights or

turning lights, reectors.

• Accessories on the handle bar/front
suspension area will cause bad inu­ence on steering the vehicle. if you

8

SAFETY INFORMATION

will install accessories, please keep
it as light in weight and not interfere
on steering the vehicle.

This vehicle
is for On-Road transportation purpo­se only, please do not install any of
extended cargo carrier as sulky, that
will make vehicle unstable in cross
winds and vehicle turns.

• While equipped with electrical ac-

cessories, please consult qualiled

stores, to make sure such items
will not exceed the capacity of the
vehicle’s electrical system. Unpro­per installation of such items may
cause a dangerous loss of lights, lo­wer engine power or even damage
the vehicle.

Gasoline and exhaust gas

GASOLINE IS HIGHLY FLAMMABLE:

• Always turn the engine off when

refueling.

• Take care not to spill any gasoli-

ne on the engine (hot) or exhaust

system when refueling.

• Do not smoke or use Mobile pho-

ne while re-fueling.

• Never start the engine or let it run for
any length of time in a closed area.
The exhaust fumes are poisonous
and may cause loss of conscious­ness and death within a short time.

• Always turn the engine off before
leaving the vehicle and remove the
key from the main switch. When par­king the vehicle, please note the fol­lowing:

• The engine and exhaust system

remain hot, therefore, park the ve­hicle in a place where pedestrians
or children are not likely to touch
these hot areas.

• Do not park the vehicle on a slope

or soft ground, otherwise it may
fall over.

• Do not lay your vehicle to near

ammable place.

• In case of swallow any gasoline, or
gasoline get into your eyes, please
see your doctor immediately. Keep
away the gasoline to your skin and
water.

OTHER SAFE-RIDING POINTS

• Turn the signal before making turns.

• When raining or across on run on
the wet road, Iron Plates, keep your
speed low, slightly using braking to
avoid slipping or even fall down.

• Be careful when passing parked
cars. A driver might not see you and
open a door in your path.

9

DESCRIPTION OF THE VEHICLE

SIDE VIEW

1. Wheel - Front

2. Brake disc - Front

3. Headlight

4. Turn signal light - Front

5. Fuel tank cap

6. Spark plug

7. Air lter

8. Battery

9. Seat

10. Tail light / Brake light

11. Turn signal light - Rear

12. Mufer

13. Wheel - Rear

14. Brake disc - Rear

15. Footpeg passenger

16. Main stand

17. Side stand

18. Footpeg

1

5

10

13

14

1617 1518

7

6

2

4

12

3

8

11

9

10

DESCRIPTION OF THE VEHICLE

CONTROLS AND INSTRUMENTS

1. Handlebar switches - Left

2. Clutch lever

3. Dashboard unit

4. Brake lever - Front brake

5. Throttle grip

6. Handlebar switches - Right

7. Main switch

8. Brake pedal - Rear brake

9. Shift pedal

2

7

3

64 5

1

9 8

11

CONSUMER INFORMATION

VEHICLE IDENTIFIKATION NUMBER (VIN)

Please write down the VIN (vehicle identication number) to order replacement parts from your dealer or the vehicle should

be stolen.

The vehicle identication number of the vehicle (1) is stamped on the steering head (right).

1

CAUTION

The vehicle identication number is used to identify your motorcycle and may be used to register your vehicle with the

licensing authority in your area.

12

INSTRUMENT AND CONTROL FUNCTIONS

MAIN SWITCH

The main switch controls the ignition
and lighting systems, and also used to
lock the steering. The various positions
are described as below.

On

All electrical circuits are supplied with
power, the engine can be started. The
key cannot be removed.

Off

All electrical systems are off . The key
can be removed.

Steering lock

The steering is locked, and all electri­cal systems are off. The key can be
removed.

Lock the steering

1. Turn the handlebar fully to the left.

2. Insert the key into the main switch.

3. Turn the key while you apply pres­sure to it, counterclockwise in the
position. If the lock does not engage
immediately, move the handlebars
back and forth slightly.

4. Remove the key.

Unlock the steering

1. Insert the key into the main switch.

2. Turn the key clockwise to the po­sition. If the lock does not engage
immediately, move the handlebars
back and forth slightly.

!

WARNING

Never turn the key to or , while
the vehicle is moving, otherwise the
electrical systems will be switched
off, which may result in loss of con­trol or an accident. Make sure that
the vehicle is stopped before tur­ning the key.

13

INSTRUMENT AND CONTROL FUNCTIONS

DASHBOARD UNIT

1. Engine warning light (EOBD)

2. High beam indicator lamp

3. Neutral indicator lamp N

4. Turn signal indicator light /

5. Rev counter

6. Speedometer

7. Gear indicator

8. Odometer

9. Fuel warning indicator

10. Clock

11. Function button 1

12. Function button 2

1. Engine warning light (EOBD)

When you turn on the ignition, the lamp
lights up. After starting the engine, it
disappears. If your vehicle detects a
failure in the system, the check engi­ne lamp lights up. Contact a dealer to
check with a diagnosis tool.

2. High beam indicator lamp

Lights up whenever high beam is swit­ched on.

3. Neutral indicator lamp (N)

Lights up whenever neutral (N) is se­lected.

4. Turn signal indicator light /

This indicator light ashes when the

turn signal light is activated.

5. Rev counter

Displays the engine speed in RPM.

6. Speedometer

The dashboard unit is equipped with a
speedometer. The speedometer shows
the riding speed.

7. Gear indicator

Indicates which gear is currently enga-

ged. In neutral (N), no light is lit.

8. Odometer

The dashboard unit is equipped with an
odometer. The odometer shows the to­tal distance traveled.

1112

1

2

3

4

564

7

8

9

10

14

INSTRUMENT AND CONTROL FUNCTIONS

9. Fuel warning indicator

The fuel warning indicator shows if you
have little fuel left in the tank. Refuel
immediately.
The fuel gauge indicates the amount of
fuel in the fuel tank. The needle moves
towards „E“ (Empty) as the fuel level
decreases.

CAUTION

Be take care not let the fuel tank to fully
empty it-self, that cause engine can not
run it-self anymore.

10. Clock

Displays the time of day.

11. Function button 1

When you press this button you can
shift from total meter to trip meter.

12. Function button 2

When you press this button you can
shift from km to mile.

HANDLEBAR SWITCHES - LEFT

1

2

3

4

1. Passing beam switch

2. High / Low beam switch /

3. Turn signal switch

4. Horn switch

1. Passing beam switch

As long as the button is pressed will
light the high beam.

2. High / Low bean switch /

Set this switch to for the high beam
and to for the low beam.

3. Turn signal switch

To signal a right-hand turn, push this
switch to . To signal a left-hand turn,
push this switch to . When released
the switch returns to the center posi­tion. To cancel the turn signal lights,
push the switch in after it has returned
to the center position.

4. Horn switch

Press this switch to sound the horn.

HANDLEBAR SWITCHES - RIGHT

3

4

1

2

1. Lever adjustment

2. Engine - ON / OFF

3. Warning light switch /

4. Electro starter switch

15

INSTRUMENT AND CONTROL FUNCTIONS

1. Lever adjustment

You can adjust the lever distance to

suit your needs. Push the lever forward
slightly and turn the screw in the desi­red positions of the four, this must be
on the lever opposite the arrow symbol.
Position 1 is the longest, position 4 is
the shortest.

2. Engine - ON / OFF

The power switch is “ON” and ignition
switch is at position, at the mean­time, grip the brake, the engine can be
started. And press engine off switch at

position, the engine is will be off.

3. Warning light switch /

By changing the switch position you
can switch on or off the warning
light.

4. Electro start switch

Push this switch (pull the brake le­ver at same time) to the start the en-

gine.

CAUTION

Before starting the vehicle check the
notes in the user manual.

BRAKE LEVER

The front brake lever is located on the
right handlebar grip. To apply the front
brake, pull this lever toward the hand­lebar grip.

BRAKE PEDAL

1

2

The brake pedal (1) is located on the

right-hand side of the vehicle and ope­rates the rear brake. Familiarise your­self with how it works before you ride
the vehicle on public roads. Novices
and returning riders are recommended
to take a riding techniques course.

GEAR SHIFT PEDAL

The gear shift pedal (2) is located on

the left side of the vehicle.
The vehicle is equipped with a 5-speed
manual transmission.

Before commissioning, familiarize
yourself with the handling of such a
transmission, otherwise serious dama-

ge and or injuries could be provoked.

CAUTION

Never attempt to change gear without
releasing the clutch. Novices and retur­ning riders are recommended to take a
riding techniques course.