KSR Moto B 05 User Manual

mod.#
USER MANUAL
B 05
ENG
1
INTRODUCTION
Thanks for your purchasing of this vehicle. This model is designed for safety, built for durability, and perfected for daily street use. The unique vehicle design, enrich of stylish and peronality, represents your outstanding taste and favor to pursue the state of the art living attitude.
This manual describes the correct usage of this motorcycle including safety riding, simple inspection methods and so on. For a more comfortable and safety riding, please read this manual carefully. If any questions concerning the operation or maintenance of your vehicle, please consult a dealer.
2
IMPORTANT MANUAL INFORMATION
In this manual with some important information is distinguished by the following notations:
!
WARNING
It is WARNING instructions that need to follow, failure of follow coulnd be end in result severe
injuiry or lead to death to the operator.
CAUTION
A CAUTION indicates with special precautions to avoid damage to the vehicle.
A CAUTION indicates important information in this manual.
CAUTION
• Please always put this manual with vehicle for rider maintenance/ dealer tracking of service records even if vehicle is being sold.
• This manual contains the most of the vehicle information, however, the maker will continually imrprove it’s product design and quality that lead to difference between the manual and vehicle . If you have any questions concerning this manual, please consult your dealer.
!
WARNING
FOR YOUR OWN SAFETY, PLEASE READ THIS MANUAL CAREFULLY BEFORE OPERATION THIS VEHICLE. ONLY OPERATE THE VEHICLE UNTIL YOU HAVE COMPLETELY AWARE OF ADEQUATE KNOWLEDGE OF CONTROLS AND OPERATION FEA­TURE AND YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES. PERIODIC INSPECTIONS, WELL MAIN­TENANCE AND GOOD RIDING SKILLS, WILL ENSURE YOUR SAFETY RIDING AND INCEASE THE PRODUCT RELIABILITY OF THIS VEHICLE.
*Product and specications are subject to change without notice.
3
IMPORTANT MANUAL INFORMATION
Dealer label here
4
TABLE OF CONTENTS
INTRODUCTION 1
IMPORTANT MANUAL INFORMATION 2
TABLE OF CONTENTS 4
SAFETY INFORMATION 6
Safe riding 6 Protective clothing 6
Modications 7 Loading and accessories 7 Accessorries 7 Gasoline and exhaust gas 8
Other safe-riding points 8 Location of label 9
DESCRIPTION OF THE VEHICLE 10
Side view (Version 0) - Left 10 Side view (Version 2) - Left 11 Side view (Various Versions) - Right 12 Controls and instruments (Various Versions) 13
INSTRUMENT AND CONTROL
FUNCTIONS 14
Main switch 14 Dashboard unit - Analog 14 Dashboard unit - Digital 15 Handlebar switches - Left 19 Handlebar switches - Right 20 Brake lever 20 Fuel tank 20
Remove the fuel tank cap (1) 20
Install the fuel tank cap (1) 21
Fuel 21 Engine oil tank 22
Remove the engine oil tank cap (3) 22 Install the engine oil tank cap (3) 22
Catalytic converter 23 Kickstarter 23 Seat 23
Open the seat 23 Close the seat 24
Storage Luggage Box 24 Helmet hook 24 Side stand 25 Main stand 25 Rear carrier 25 USB-port (Option) 26
PRE-OPERATION CHECKS 27
Pre-operation check list 28
OPERATION AND IMPORTANT RIDING POINTS 29
Starting the engine 29
Starting with the electric starter 29 Starting with the kickstarter 29
Starting off 30 Acceleration / Deceleration 30 Braking 31 Parking 31 Engine break in 31
PERIODIC MAINTENANCE AND MINOR REPAIR 33
Owner’s tool kit 33 Battery cover 34 Spark plug 34
Check the spark plug 34
Final transmission oil 36
Change the nal transmission oil 36
Air lter 37
Replace the air lter 37
Carburetor 37 Throttle cable free play 37 Tires 38
Tire air pressure 38 Tire inspection 38
Rims 39 Brake lever free play 39
Front brake 39 Rear brake 40
Brake pads 40
Brake pads - Front 40 Brake shoes - Rear 41
Brake uid 41
Changing the brake uid 42
Cables 42 Throttle grip and cable 42 Lubricating the brake levers 42 Main stand 43
5
TABLE OF CONTENTS
Front fork 43 Steering 43 Wheel bearings 44 Battery 44
Charge the battery 45 Store the battery 45
Fuse 45
Replacing the fuse 45
Lighting 46
Headlight 46
Turn signal light - Front 46 Turn signal light - Rear 46 Tail light / Brake light 46 License plate light 46
TROUBLESHOOTING 47
Troubleshooting chart 48
CLEAN AND STORAGE 49
Clean the vehicle 49
Before cleaning 49 Cleaning after normal use 49 Cleaning after riding in the rain, near the sea or on salt-sprayed roads 49 After cleaning 49
Storage 50
Short-term (for a few days) 50 Long-term (for weeks) 50
SPECIFICATIONS 51
CONSUMER INFORMATION 55
Vehicle identikation number (VIN) 55
WARRANTY INFORMATION 56
SERVICE AND MAINTENANCE 57
Important information 57 Maintenance schedule 58 Service record 59
SPACE FOR NOTES 60
6
SAFETY INFORMATION
THIS VEHICLE ARE TWO WHEEL SINGLE TRACK VEHICLES. THE USE OF SAVETY AND OPERATI­ON MAY IN DIFFERENT RESULT BY THE USE OF PROPER RIDING TECHNIQUES OF THE OPERATOR. TO REMIND OF OPERATOR, WHO SHOULD KNOW THE FOLLOWING REQUIREMENTS BEFORE RIDING.
HE OR SHE SHOULD:
• WELL TRAINED AND FIMILIAR TO ALL THE ASPECTS OF Vehicle OPERATION.
• FULLY READ AND AWARE OF MAINTENANCE REQUIREMENTS THAT NOTED IN THIS OWNER’S MANUAL.
• OBTAIN QUALIFIED TRAINING & LEGAL LICENSE FOR OPERATI­ON OF THIS VEHICLE.
• WELL AND PROFESSIONAL MAINTENANCE SERVICE FOR OPERATOR AND CERTIFICA­TED REPAIR SHOP/DEALER TO ACQUIRE GOOD MECHANICAL CONDITIONS OF VEHICLE.
Safe riding
• Always pre-check your vehicle befo­re riding is key point to prevent an accident.
• Please follow the maxium loads limi­ted of operator and passenger.
• Most of accident on the motorists is cased by automobile driver who “fai­lure to recognize out the vehicle” and caused mobile/vehicle accidents. Therefore, to make yourself conspi­cuous apprear to public will be very effective in reducing the change of this kind of accidents.
Therefore:
• Wear a brightly colored and protecti­ve clothes/Jacket
• Operate the turning signals before turning and slow down the Speed when approaching and passthrough the intersection
• Keep proper distance with other Mo­torists, and let them aware of your location
• Know your skills and limits
• Never lend your vehicle to oththers
who not qualied for riding
• Always follow the legal speed limit
on the vehicle and trafc law
• The posture of the operator and passenger is important for proper control. properly riding posture can Keep vehicle in balance while riding.
• Operator should sit up-right with
two hand hold on handle bar, foot
on oorboard while driving.
• Passenger should make sure that
he/she can rmly hold on grip or
operator with foot step on footrest.
• Drving after Acohol drink or other il­legal drugs is strickly prohibited.
• This vehicle is designed for onroad use only. It is not suitable for off-road use.
Protective clothing
Properly clothing yourself will keep you safety from potential accidents:
• Always wear an approved helmet.
• With face shield to protect your eye from dust and rain drop.
7
SAFETY INFORMATION
The wear of proper jacket, shoes, groves etc., can be better protection,
reducing the degree of injuiry from
un-expected accident.
Never wear loose-tting clothes, otherwise they could catch on the control levers or wheels and cause
injury or an accident.
• Never touch the engine or exhaust system during or after operation. They become very hot and can cause burns. Always wear protective clothing that covers your legs, ank­les, and feet.
Modications
Modications made to this vehicle that
not approved by maker, or the removal of original equipment, may let vehicle unsafe for use and cause severe per-
sonal injury. Modications may also
make your vehicle illegal touse.
Loading and accessories
Adding accessories or cargo to your vehicle may cause the different on the weight distribution of vehicle and in-
uence on the steering & balance.
It may cause possibility of an accident, please extremely caution and follow below limitation when you equipped with accessories. Below are some ge­neral or accessories. Here are some guidelines to follow if loading cargo or adding accessories to your vehicle.
Loading
The total weight of the operator, pas­senger (when allowed), accessories and cargo must not exceed the maxi­mum load limit.
Maximum load
(not include the vehicle):
155kg
When loading within this weight limit, keep the following in mind:
• Cargo and accessory weight should
be kept as low and close to the ve­hicle as possible. Make sure to dis­tribute the weight as evenly as pos­sible on both sides of the vehicle to
minimize imbalance or instability.
• Make sure that accessories and car­go are securely attached to vehicle before riding
• Never attach any large or heavy items to the handlebar, front fork, or front fender. Such items can create unstable handling or a slow steering response.
Accessorries
Genuine accessories have been speci-
cally designed for use on this vehicle.
If need, please contact with dealer for detail. Since the maker can not test all other accessories , you must perso­nally be responble for the proper selec­tion, installation and use of non-OEM accessories.
Keep the following guidelines in mind, when mounting accessories.
• Never install accessories or carry
cargo that would inuence on the
ground clearance, limit suspension travel, steering,or obscure lights or
turning lights, reectors.
8
SAFETY INFORMATION
• Accessories on the handle bar/front suspension area will cause bad inu­ence on steering the vehicle. if you will install accessories, please keep it as light in weight and not interfere on steering the vehicle.
This vehicle is for On-Road transportation purpo­se only, please do not install any of extended cargo carrier as sulky, that will make vehicle unstable in cross winds and vehicle turns.
• While equip with electrical accesso-
ries, please consult with qualiled
stores, to make sure such items will not exceed the capacity of the vehicle’s electrical system. Unpro­per install of such items may cause a dangerous loss of lights, lower engine power or even damage the vehicle.
Gasoline and exhaust gas
• GASOLINE IS HIGHLY FLAMMAB­LE:
• Always turn the engine off when
refueling.
• Take care not to spill any gasoli­ne on the engine (hot) or exhaust system when refueling.
• Do not smoke or use Mobile pho­ne while re-fueling.
• Never start the engine or let it run for any length of time in a closed area. The exhaust fumes are poisonous and may cause loss of conscious­ness and death within a short time.
• Always turn the engine off before leaving the vehicle and remove the key from the main switch. When par­king the vehicle, please note the fol­lowing:
• The engine and exhaust system
remain hot, therefore, park the ve­hicle in a place where pedestrians or children are not likely to touch these hot areas.
• Do not park the vehicle on a slope
or soft ground, otherwise it may fall over.
• Do not lay your vehicle to near
ammable place.
• In case of swallow any gasoline, or gasoline get into your eyes, please see your doctor immeidately. Keep away the gasoline to your skin and water.
OTHER SAFE-RIDING POINTS
• Turn the signal before making turns.
• When raining or across on run on the wet road, Iron Plates, keep your speed low, slightly using braking to avoid slipping or even fall down.
• Be careful when passing parked cars. A driver might not see you and open a door in your path.
9
SAFETY INFORMATION
LOCATION OF LABEL
1. Anti-tampering label
Symbol image
1
10
DESCRIPTION OF THE VEHICLE
SIDE VIEW (VERSION 0) - LEFT
1. Wheel - Front
2. Brake disc - Front
3. Headlight
4. Turn signal light - Front
5. Helmet holder
6. Battery
7. Engine oil tank cap
8. Storage compartment - Seat
9. Seat
10. Fuel tank cap
11. Carrier - Rear
12. Tail light / Brake light
13. Turn signal light - Rear
14. Wheel - Rear
15. Drum brake - Rear
16. Kickstarter
17. Pedal
18. Main stand
19. Air lter
20. Side stand
1
5 11
14
20
15
17
19 16
8
6
2
4
13
3
7
9
10
12
18
11
DESCRIPTION OF THE VEHICLE
SIDE VIEW (VERSION 2) - LEFT
1. Wheel - Front
2. Brake disc - Front
3. Headlight
4. Turn signal light - Front
5. Helmet holder
6. Battery
7. Engine oil tank cap
8. Storage compartment - Seat
9. Seat
10. Fuel tank cap
11. Carrier - Rear
12. Tail light / Brake light
13. Turn signal light - Rear
14. Wheel - Rear
15. Drum brake - Rear
16. Kickstarter
17. Pedal
18. Main stand
19. Air lter
20. Side stand
1
5 11
14
20
15
17
19 16
8
6
2
4
13
3
7
9
10
12
18
12
DESCRIPTION OF THE VEHICLE
SIDE VIEW (VARIOUS VERSIONS) - RIGHT
1. Mufer
2. Spark plug
3. USB-port (Option)
1
2
3
13
DESCRIPTION OF THE VEHICLE
CONTROLS AND INSTRUMENTS (VARI­OUS VERSIONS)
1. Handlebar switches - Left
2. Brake lever - Rear brake
3. Dashboard unit
4. Handlebar switches - Right
5. Brake lever - Front brake
6. Throttle grip
7. Main switch
2
5
6
7
3
1
4
14
INSTRUMENT AND CONTROL FUNCTIONS
MAIN SWITCH
The main switch controls the ignition and lighting systems, and also used to lock the steering. The various positions are described as below.
On
All electrical circuits are supplied with power, the engine can be started. The key cannot be removed.
Off
All electrical systems are off . The key can be removed.
Steering lock
The steering is locked, and all electri­cal systems are off. The key can be removed.
Lock the steering
1. Turn the handlebar fully to the left.
2. Insert the key into the main switch.
3. Turn the key while you apply pres­sure to it, counterclockwise in the position. If the lock does not engage immediately, move the handlebars back and forth slightly.
4. Remove the key.
Unlock the steering
1. Insert the key into the main switch.
2. Turn the key clockwise to the po­sition. If the lock does not engage immediately, move the handlebars back and forth slightly.
!
WARNING
Never turn the key to or , while the vehicle is moving, otherwise the electrical systems will be switched off, which may result in loss of con-
trol or an accident. Make sure that the vehicle is stopped before tur­ning the key.
DASHBOARD UNIT - ANALOG
1
2
3
4
5
6
1. Speedometer
2. Odometer
3. Turn signal indicator light
4. Fuel gauge
5. Engine oil level warning light
6. High beam indicator lamp
15
INSTRUMENT AND CONTROL FUNCTIONS
Speedometer
The dashboard unit is equipped with a speedometer. The speedometer shows the riding speed.
Odometer
The dashboard unit is equipped with an odometer. The odometer shows the total distance traveled.
Turn signal indicator light
This indicator light ashes when the
turn signal switch is pushed to the left or right.
Fuel gauge
Displays how much fuel remains in the fuel tank. The fuel gauge indicates the amount of fuel in the fuel tank. The needle moves towards “E” (Empty) as the fuel level decreases. When the needle reaches “E”, refuel as soon as possible.
CAUTION
Be take care not let the fuel tank to fully empty it-self, that cause engine can not run it-self anymore.
High beam indicator lamp
Lights up whenever high beam is swit­ched on.
Engine oil level warning light
The warning light comes on when the when the engine oil level in the engine oil tank is low during operation. If the warning light comes on during
operation, check the oil level and ll the
oil tank with an engine oil. The warning light should go off after the engine oil
tank has been relled.
CAUTION
Do not operate the vehicle until you know that the engine oil level is sufci­ent. Lack of engine oil will damage the engine.
!
WARNING
Please note that the engine oil war­ning light is model dependent. If your vehicle has no engine oil war­ning you must check the oil level before each ride.
DASHBOARD UNIT - DIGITAL
1
2
3
4
5
6
7
1. Turn signal indicator light - Left
2. High beam indicator lamp
3. Turn signal indicator light - Right
4. Engine oil level warning light
5. Speedometer
16
INSTRUMENT AND CONTROL FUNCTIONS
6. Odometer
7. Fuel gauge
Turn signal indicator light - Left
This indicator light ashes when the
turn signal switch is pushed to the left.
High beam indicator lamp
Lights up whenever high beam is swit­ched on.
Turn signal indicator light - Right
This indicator light ashes when the
turn signal switch is pushed to the right.
Engine oil level warning light
The warning light comes on when the when the engine oil level in the engine oil tank is low during operation. If the warning light comes on during
operation, check the oil level and ll the
oil tank with an engine oil. The warning light should go off after the engine oil
tank has been relled.
CAUTION
Do not operate the vehicle until you know that the engine oil level is sufci­ent. Lack of engine oil will damage the engine.
!
WARNING
Please note that the engine oil war­ning light is model dependent. If your vehicle has no engine oil war­ning you must check the oil level before each ride.
Speedometer
The dashboard unit is equipped with a speedometer. The speedometer shows the riding speed.
Odometer
The dashboard unit is equipped with an odometer. The odometer shows the total distance traveled.
Fuel gauge
Displays how much fuel remains in the fuel tank. The fuel gauge indicates the amount of fuel in the fuel tank. The needle moves towards “E” (Empty) as the fuel level decreases. When the needle reaches “E”, refuel as soon as possible.
CAUTION
Be take care not let the fuel tank to fully empty it-self, that cause engine can not run it-self anymore.
Time display
At shutdown screen press either „Ad-
just“ or „Select“ button to display the
current clock time. lt will shut off auto­matically after 30 seconds.
17
INSTRUMENT AND CONTROL FUNCTIONS
„ADJUST“- button function
• In main screen, you could hold pres­sing the „Select“ button for 3 se­conds to change the speed unit.
In main screen press the „Adjust“ button once to switch the function from odometer to trip A.
Hold pressing the „Adjust“ button for 3 seconds to reset the trip A.
In trip screen, press the „Adjust“ but- ton to swtich from trip A to trip B.
Hold pressing the „Adjust“ button for 3 seconds to reset the trip B.
In trip screen press the „Adjust“ but­ton once to back the main screen.
„SELECT“- button function
• In main screen, press the „Select“ button for 3 seconds to enter the the backlight brightness setting.
18
• Hold the „Select“ button to swich for example from 5 to 3 (60%). 1 is the darkest and 5 is the brightest back­light.
• Hold pressing the „Select“ button for 3 seconds once to back the main screen.
„ADJUST“ and „SELECT“ - button function
• In main screen hold pressing the „Adjust“ + „Select“ button for 3 se­conds to enter the clock setting.
Press the „Adjust“ button to choose the hour you want to set, for examp­le 14.
• Press the „Select“ button to enter the minute setting.
INSTRUMENT AND CONTROL FUNCTIONS
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