KSB TRIODIS MT 150, TRIODIS MT 300, TRIODIS MT 600, TRIODIS MT 900, TRIODIS TBT 150 Operating Instructions Manual

Operating Instructions

8613.81/7- EN

TRIODIS 150

TRIODIS 300

TRIODIS 600

TRIODIS 900

MT and TBT versions

1. Declaration of conformity 2

2. General 4

3. Safety 4

4. Transport and interim storage 5

5. Description of valves 6
6 Installation 11

7. Commissioning / Decommissionning 15
8 Maintenance / Repair 16

9. Trouble shooting 17

42810916

2

1. Declaration of conformity

Hereby we, KSB S.A.S.

Zone industrielle Gagnaire Fonsèche
24490 LA ROCHE CHALAIS

Registered Office: 92635 - Gennevilliers

Fran

ce

declare that the valves listed below comply:

with the requirements of the Pressure Equipment Directive 2014/68/EU

Description of the valve types: Butterfly valves

- TRIODIS MT

- TRIODIS

TBT

class 150 DN 50- 600
class 300 DN 80- 1200
class 600 DN 150- 1000
class 900 DN 250- 600

class 150 DN 80- 1200
class 300 DN 80- 1200
class 600 DN 150- 1000
class 900 DN 250- 600

As per harmonized European standards: EN 12516- 1

EN 12516- 2
and other standards / directives: ASME B16.34
Suitable for: Fluids group 1 and 2
Conformity Assessment Procedure: Module H

Production sites :
LA ROCHE CHALAIS

Name and address of the notified body
for orders made from the 01/10/2011:

Bureau Veritas

67/71 boulevard du Château

92200

Neuilly- sur-

Seine

FRANCE

Notified body number: 0062

3

 with the requirements of the regulation EC REACH 1907/2006.

Regulation EC 1907/2006 on the registration, evaluation, authorization and restrictions of chemicals
Description of the valve types: Butterfly valves

-- TRIODIS MT

-- TRIODIS

TBT

class 150 DN 50 - 600
class 300 DN

80 -

1200

class 600 DN

150 -

1000

class 900 DN 250 - 600
class 150 DN 80- 1200

class 300 DN 80- 1200
class 600 DN 150- 1000
class 900 DN 250- 600

Article 33/REACH

None of substances included in the candidate list and in Annex XIV of this
regulation are present in our actuators above a concentration of 0,1%
(weight by weight)

 with Directive ATEX 2014/34/EU.

Michel Delobel rev.9 - 10/16
Quality Assurance

This document was prepared electronically and is valid without signature.
Its implementation in the public domain validates his condition.

4

2. General

These operating instructions apply to KSB offset disc butterfly valves
Design,

manufacturing

and testing of the KSB valves are subject to a
Quality Assurance System according to EN ISO 9001 and to the
European Pressure Equipment Directive 2014/68/EU (PED).

Correct installation and maintenance or repair are mandatory to
ensure trouble free operation of the valves.

The

manufacturer

cannot be made liable for these valves if operating

instructions are not being observed.

ATTENTION

The valves must not be operated beyond the limits

defined in the operating

instructions/contractual

documentation/type
leaflet. Any use beyond the above conditions will lead to overload
which the valves cannot withstand.

3.1. Safety Symbols in these Operating

Instructions

Safety instructions put forth in this instruction manual, the
nonobservance

of

which would involve the

risk of

personal injury,

they

are specially marked with the general hazard symbol:

in accordance with ISO

3864-

B.3.1.

or with the electric voltage warning sign:

Nonobservance

of this warning may lead to personal injury or

property damage, e.g.:

- Injury caused by escaping fluids (cold/hot, toxic, flammable,

corrosive or under pressure)

- Incorrect operation or destruction of the valve.
The descriptions and instructions in this manual refer to the standard

versions but also apply to the related variants.
These operating instructions do not take into consideration:

- Incidents which may occur during installation, operation and

maintenance.

- The local safety regulations. lt is the user’s responsibility to ensure

that these are also observed by the installation staff involved.

For actuated valves, the specified connection parameters and the
installation and maintenance instructions - including the operating
manual for the actuator --- must be observed.

ATTENTION

Handling a valve requires skilled and experienced

personnel.
The

personnel

in

charge

of

operation, maintenance

and

installation

of

this valve must be aware of the

interaction

between the valve and the

plant.
Operator’s errors concerning the valve may have serious

consequences for the entire plant, e.g.:

- fluid may escape

- downtime of the plant/machine

- adverse effect/reduction/increase of the efficiency/function of a

plant/machine.

For further questions or in case of damage to the valve, please

contact

your KSB Sales Office.
For further questions and supplementary orders, especially when

ordering spare parts, please always state the indications of the
marking plate.

The specifications (operating data) of the valves are listed in the
technical documentation & type leaflet of the related valve (see also
section 5).

When returning valves to the manufacturer, please refer to section 4.

3. Safety

This manual contains basic instructions to be complied with during
operation and maintenance. lt is therefore vital for the fitter and the
operator/user

to

read

this

manual before installing/commissioning

the

valve.

Also, this manual must always be available at the site where

the

valve is installed.
lt is

not enough to observe the general instructions listed in the

section
”safety”, the specific safety instructions listed in the other sections
should also be observed.

In accordance with ISO

3864-

B.3.6.

Safety

instructions

the

nonobservance

of which would

involve

hazard
to the valve and jeopardize its operation have been marked with the
word

ATTENTION

lnstructions directly attached to the valve, (e.g. nominal pressure)
must be complied with and maintained in a legible condition.

3.2. Qualification and training of personnel

The personnel for operation, maintenance, Inspection and

installation
must be adequately qualified for the work involved. The personnel
responsibility, competence and supervision must be clearly defined

by

the user. lf the personnel in question is not already in possession of

the
required know-how, appropriate training and instructions must be
provided. lf

deemed necessary, the manufacturer/supplier will

provide
such training and instructions at the user’s request. In addition, the
user is responsible for ensuring that the contents of these operating
instructions are fully understood by the personnel involved.

3.3. Danger or nonobservance of the safety

instructions

Nonobservance

of the safety instructions may lead to personal injury
and danger for both the environment and the valve itself.
Nonobservance

of these safety instructions will also forfeit the user’s
warranty.

Such noncompliance could result in for example :

- failure of essential functions of the valve/plant

- failure of prescribed maintenance and repair practices

- hazard to people by electrical, mechanical or chemical effects

-

hazard to the environment due to leakage of hazardous

substances

3.4. Safety Consciousness

The safety instructions contained in this manual, the applicable
national accident prevention regulations and any of the user’s own
applicable

internal work, operation or safety

instructions

must be fully

complied with.

3.5. Safety Instructions for the

User/Operator

Any

hot

or

cold parts

of

the valve

(e.g.

body

or

handle

or

actuator)

that

could

cause a hazard must

be

protected by the user against

accidental

contact.
Leakage of hazardous substance (e.g. flammable, corrosive, toxic,

hot) must be drained so as to avoid all danger to people or the
environment. All relevant laws must be observed.

Electrical hazards must be effectively prevented. (For details,
please refer to the IEC 364 or equivalent national standard and/or
local utility energy supply regulations).

5

3.6. Safety lnstructions for Maintenance, Inspection and Installation work

3.6.1. General

The user is responsible for ensuring that all maintenance, inspection and installation work is carried out by authorized, adequately
qualified staff who are thoroughly familiar with this instruction manual. Any work on a valve may only be performed when the
valve is un-pressurized and has cooled down to 60 ° C or has warmed up to 0 ° C .
Any work on actuated valves may only be done after that the actuator has been disconnected from its energy supply.
The procedure described in the operating instructions to shut down the actuator must be observed. Valves in contact with
hazardous media must be decontaminated. Immediately following completion of the work, all safety relevant and protective
devices must be reinstalled and/or re-enabled. Prior to recommissioning, refer to the points listed under section 7 Commissioning.

3.6.2. End of line installation

Use as end of line and downstream dismantling is not allowed.

3.7. Unauthorized Modification and Manufacturing of Spare Parts

The equipment shall not be altered or modified in any way prior to consultation with the manufacturer. Genuine spare parts
and accessories authorized by the manufacturer will ensure operational safety. The manufacturer cannot be held responsible
for damage resulting from the use of non-genuine parts or accessories.

3.8. Inadmissible Modes of Operation

Operational safety and reliability of the valve supplied is only warranted for its designated use as defined in section 2 ”General”
of the operating instructions. The limits stated in the technical documentation must not be exceeded under any circumstances.

3.9. Draining plug

Before unscrew draining plug, pressure in the pipe should be removed.

4. Transport and Interim Storage

4.1. Transport

The valves in the as-supplied condition are ready for operation.

ATTENTION

For transport and storage, the valves must always be maintained in the semi--- closed position and be packed in

cardboard, crate or case with suitable protection (dessicant, thermowelded barrier).

ATTENTION

To prevent damage, do not hang the valve by its handle or actuator. After delivery or prior to installation,

the valve should be checked for damage during transit.

4.2. Interim Storage

The valves must be stored in such a way that correct operation is assured even after prolonged storage.
This comprises: - Storing at 5° from the closed position

- Suitable measures against contamination, frost and corrosion (e.g. by using thermowelded plastic bags with
dessicant, protection caps and plugs onto threaded holes).

6

Type

Size (mm)

Type series booklet no.

TRIODIS 150 MT

50 - 600 8465.53

TRIODIS 300 MT

80 - 1200 8613.1783

TRIODIS 600 MT

150 - 1000

8613.1786

TRIODIS 900 MT

250- 600

-

5. Description of valves

The

sectional

drawings shown

hereafter

are

examples

for the general

design of our valves. For

drawings

and

other information pertaining

to
a specific valve series, please refer to the relevant type leaflets and
specific technical drawings.

5.1. Marking

The valves are marked to PED 2014/68/EU.

Marking of the identity

plate
1 - Valve type model
2 - Internal material code
3 - Valve DN / NPS
4 - Maximum allowable pressure
5 - PS: Maximum allowable differential pressure
6 - Maximum allowable temperature
7 - Pipe flange drilling pattern (if known)
8 - Month and year of production
9 - Equipment serial number
10 - CE marking with notified body identification number
11 - Valve PN / Class designation

PS

SIZE

50

65

80

100

125

150 200

10 16

25

40

Valves for hazardous liquids and gaz (group 1) according to table 6
of annex II (PED)

559

412.1

412.3
01--- 48

553.3

310.2

Detail A

Cl. 150: DN 2” to 24”

DN 2” to 10”

213

901.1
554

310.1

412.2

561.1
970
100

543.1

561.2

903

561.3
550

543.2

310.3
210

5.2. Drawings and documents

5.2.1 MT version (average temperature)

144
50--- 5

72--- 3
50--- 6
904

Detail A

930.5

901.6

553.2

Option: Draining plug (≥8”)

41-2.3

914.3