KSB Hyper Operating Manual

Multi-functional Plug

Hyper

Installation/Operating Manual

Legal information/Copyright

Installation/Operating Manual Hyper

Original operating manual

All rights reserved. The contents provided herein must neither be distributed, copied, reproduced,
edited or processed for any other purpose, nor otherwise transmitted, published or made available to a
third party without the manufacturer's express written consent.

Subject to technical modification without prior notice.

© KSB SE & Co. KGaA, Frankenthal 26/11/2018

Contents

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Contents

1 General.................................................................................................................................................... 4

1.1 Principles ...........................................................................................................................................................4

1.2 Target group.....................................................................................................................................................4

1.3 Other applicable documents............................................................................................................................4

1.4 Symbols .............................................................................................................................................................4

1.5 Key to safety symbols/markings.......................................................................................................................4

2 Safety...................................................................................................................................................... 6

2.1 General..............................................................................................................................................................6

2.2 Intended use .....................................................................................................................................................6

2.3 Personnel qualification and personnel training.............................................................................................6

2.4 Consequences and risks caused by non-compliance with this manual .........................................................6

2.5 Safety awareness ..............................................................................................................................................7

3 Transport/Temporary Storage/Disposal............................................................................................... 8

3.1 Checking the condition upon delivery............................................................................................................8

3.2 Transport...........................................................................................................................................................8

3.3 Storage..............................................................................................................................................................8

3.4 Disposal .............................................................................................................................................................9

4 Description............................................................................................................................................ 10

4.1 General description ........................................................................................................................................10

4.2 Designation.....................................................................................................................................................10

4.3 Name plate......................................................................................................................................................10

4.4 Design details..................................................................................................................................................11

4.5 Technical data.................................................................................................................................................11

4.6 Configuration and function...........................................................................................................................12

4.7 Scope of supply...............................................................................................................................................12

4.8 Accessories ......................................................................................................................................................12

5 Installation at Site................................................................................................................................ 13

5.1 Safety regulations...........................................................................................................................................13

5.2 Checks to be carried out prior to installation...............................................................................................13

5.3 Electrical connection ......................................................................................................................................14

6 Commissioning/Start-up/Shutdown................................................................................................... 16

6.1 Commissioning/Start-up.................................................................................................................................16

6.2 Shutdown........................................................................................................................................................17

6.3 Returning to service .......................................................................................................................................17

7 Servicing/Maintenance........................................................................................................................ 18

7.1 Maintenance...................................................................................................................................................18

8 Trouble-shooting.................................................................................................................................. 19

9 Related Documents.............................................................................................................................. 20

9.1 Wiring diagram...............................................................................................................................................20

10 EU Declaration of Conformity............................................................................................................. 21

Index ..................................................................................................................................................... 22

1 General

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1 General

1.1 Principles

This instruction manual is valid for the type series and variants indicated on the front
cover.

The manual describes the proper and safe use of this equipment in all phases of
operation.

The name plate indicates the type series, the main operating data and the serial
number. The serial number uniquely describes the product and is used as
identification in all further business processes.

In the event of damage, immediately contact your nearest KSB Service centre to
maintain the right to claim under warranty.

1.2 Target group

This instruction manual is aimed at the target group of trained and qualified
specialist technical personnel.

1.3 Other applicable documents

Table1: Overview of other applicable documents

Document Contents

Operating manual(s) for the
pump(s)

Proper and safe use of the pump in all phases of
operation

Wiring diagram Electrical connection

For accessories and/or integrated machinery components, observe the relevant
manufacturer's product literature.

1.4 Symbols

Table2: Symbols used in this manual

Symbol Description

✓ Conditions which need to be fulfilled before proceeding with the

step-by-step instructions

⊳ Safety instructions

⇨

Result of an action

⇨ Cross-references

1.

2.

Step-by-step instructions

Note
Recommendations and important information on how to handle
the product

1.5 Key to safety symbols/markings

Table3: Definition of safety symbols/markings

Symbol Description

!

DANGER

DANGER
This signal word indicates a high-risk hazard which, if not avoided,
will result in death or serious injury.

!

WARNING

WARNING
This signal word indicates a medium-risk hazard which, if not
avoided, could result in death or serious injury.

1 General

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Symbol Description

CAUTION

CAUTION
This signal word indicates a hazard which, if not avoided, could
result in damage to the machine and its functions.

Explosion protection
This symbol identifies information about avoiding explosions in
potentially explosive atmospheres in accordance with EU Directive
2014/34/EU (ATEX).

General hazard
In conjunction with one of the signal words this symbol indicates a
hazard which will or could result in death or serious injury.

Electrical hazard
In conjunction with one of the signal words this symbol indicates a
hazard involving electrical voltage and identifies information about
protection against electrical voltage.

Machine damage
In conjunction with the signal word CAUTION this symbol indicates
a hazard for the machine and its functions.

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2 Safety

!

DANGER

All the information contained in this section refers to hazardous situations.

In addition to the present general safety information the action-related safety
information given in the other sections must be observed.

2.1 General

This instruction manual contains general installation, operating and maintenance
instructions that must be observed to ensure safe operation of the system and
prevent personal injury and damage to property.

The safety information in all sections of this manual must be complied with.

The instruction manual must be read and understood by the responsible specialist
personnel/operators prior to installation and commissioning.

The contents of this instruction manual must be available to the specialist personnel
at the site at all times.

Information attached directly to the product must always be complied with and kept
in a perfectly legible condition at all times. This applies to, for example:

▪ Markings for connections

▪ Name plate

The operator is responsible for ensuring compliance with all local regulations not
taken into account in this instruction manual.

2.2 Intended use

The values specified in the technical product literature for the mains voltage, mains
frequency, ambient temperature and motor current must not be exceeded. The
control unit must only be operated in accordance with the instructions provided in
the operating manual and other applicable documents.

2.3 Personnel qualification and personnel training

All personnel involved must be fully qualified to install, operate, maintain and
inspect the equipment this manual refers to. The responsibilities, competence and
supervision of all personnel involved in installation, operation, maintenance and
inspection must be clearly defined by the operator.

Deficits in knowledge must be rectified by means of training and instruction
provided by sufficiently trained specialist personnel. If required, the operator can
commission the manufacturer/supplier to train the personnel.

Training on the control unit must always be supervised by specialist technical
personnel.

2.4 Consequences and risks caused by non-compliance with this manual

▪ Non-compliance with these operating instructions will lead to forfeiture of

warranty cover and of any and all rights to claims for damages.

▪ Non-compliance can, for example, have the following consequences:

– Hazards to persons due to electrical, thermal, mechanical and chemical

effects and explosions

– Failure of important product functions

– Failure of prescribed maintenance and servicing practices

– Hazard to the environment due to leakage of hazardous substances

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2.5 Safety awareness

In addition to the safety information contained in this manual and the intended use,
the following safety regulations shall be complied with:

▪ Accident prevention, health regulations and safety regulations

▪ Explosion protection regulations

▪ Safety regulations for handling hazardous substances

▪ Applicable standards, directives and laws

3 Transport/Temporary Storage/Disposal

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3 Transport/Temporary Storage/Disposal

3.1 Checking the condition upon delivery

1. On transfer of goods, check each packaging unit for damage.

2. In the event of in-transit damage, assess the exact damage, document it and
notify KSB or the supplying dealer and the insurer about the damage in writing
immediately.

3.2 Transport

CAUTION

Improper transport

Damage to the device!

▷ Always transport the device properly and in its original packaging.

▷ For transport, observe the transport instructions on the original packaging.

▷ Do not throw device.

1. Upon receipt, unpack the control unit and check for in-transit damage.

2. Report any in-transit damage to the manufacturer immediately.

3. Dispose of packaging material in accordance with local regulations.

4. Make sure that the ambient conditions are met.

Switch off the control unit prior to transporting it.

Table4: Ambient conditions for transport

Ambient condition Value

Relative humidity Max. 80% (no condensation)

Ambient temperature -10°C to + 70°C

3.3 Storage

CAUTION

Damage during storage due to humidity, dirt or vermin

Corrosion/contamination of the control unit!

▷ For outdoor storage cover the (packed or unpacked) control unit and

accessories with water-proof material.

If the ambient conditions for storage are met, the function of the control unit is
safeguarded even after a prolonged period of storage. If properly stored indoors, the
equipment is protected for a maximum of 12months.

▪ Store the control unit in dry, vibration-free conditions and, if possible, in its

original packaging.

▪ Store the control unit in a dry room at constant atmospheric humidity.

▪ Prevent excessive fluctuations in atmospheric humidity.

Table5: Ambient conditions for storage

Ambient condition Value

Relative humidity Max. 85% (no condensation)

Ambient temperature -10°C to + 70°C