Page 1
Pressure Booster System
Hyamat K
From series 2014w33
Installation/Operating Manual
Page 2
Legal information/Copyright
Installation/Operating Manual Hyamat K
Original operating manual
All rights reserved. The contents provided herein must neither be distributed, copied, reproduced,
edited or processed for any other purpose, nor otherwise transmitted, published or made available to a
third party without the manufacturer's express written consent.
Subject to technical modification without prior notice.
© KSB SE & Co. KGaA, Frankenthal 28/05/2019
Page 3
Contents
Contents
Glossary .................................................................................................................................................. 6
1 General.................................................................................................................................................... 7
1.1 Principles ...........................................................................................................................................................7
1.2 Software changes .............................................................................................................................................7
1.3 Installation of partly completed machinery....................................................................................................7
1.4 Target group.....................................................................................................................................................7
1.5 Other applicable documents............................................................................................................................7
1.6 Symbols .............................................................................................................................................................7
1.7 Key to safety symbols/markings.......................................................................................................................8
2 Safety...................................................................................................................................................... 9
2.1 General..............................................................................................................................................................9
2.2 Intended use .....................................................................................................................................................9
2.3 Personnel qualification and personnel training.............................................................................................9
2.4 Consequences and risks caused by non-compliance with this manual .......................................................10
2.5 Safety awareness ............................................................................................................................................10
2.6 Safety information for the operator/user.....................................................................................................10
2.7 Safety information for maintenance, inspection and installation ..............................................................10
2.8 Unauthorised modes of operation................................................................................................................11
3 Transport/Temporary Storage/Disposal............................................................................................. 12
3.1 Checking the condition upon delivery..........................................................................................................12
3.2 Transport.........................................................................................................................................................12
3.3 Storage/preservation......................................................................................................................................13
3.4 Return to supplier ..........................................................................................................................................13
3.5 Disposal ...........................................................................................................................................................14
4 Description............................................................................................................................................ 15
4.1 General description ........................................................................................................................................15
4.2 Product information as per Regulation No. 1907/2006(REACH).................................................................15
4.3 Designation.....................................................................................................................................................15
4.4 Name plate......................................................................................................................................................15
4.5 Design details..................................................................................................................................................16
4.6 Configuration and function...........................................................................................................................17
4.7 Noise characteristics .......................................................................................................................................17
4.8 Scope of supply...............................................................................................................................................18
4.9 Dimensions and weights ................................................................................................................................18
5 Installation at Site................................................................................................................................ 19
5.1 Checks to be carried out prior to installation...............................................................................................19
5.2 Installing the pressure booster system..........................................................................................................20
5.3 Mounting the accumulator............................................................................................................................20
5.4 Connecting the piping ...................................................................................................................................20
5.4.1 Fitting an expansion joint (optional)................................................................................................22
5.4.2 Fitting the pressure reducer (optional) ............................................................................................22
5.5 Acoustic cladding............................................................................................................................................22
5.6 Electrical connection ......................................................................................................................................23
5.6.1 Sizing the power cable ......................................................................................................................23
5.6.2 Connecting the pressure booster system..........................................................................................24
5.6.3 Connecting the remote ON/OFF input..............................................................................................24
5.6.4 Connecting the dry running protection device................................................................................24
5.6.5 Connecting the fire alert...................................................................................................................24
5.6.6 Connecting the ambient temperature monitoring device (optional) ............................................25
5.6.7 Connecting the digital inputs (optional)..........................................................................................25
Hyamat K
3 of 76
Page 4
Contents
6 Commissioning/Start-up/Shutdown................................................................................................... 26
6.1 Commissioning/Start-up.................................................................................................................................26
6.1.1 Prerequisites for commissioning/start-up .........................................................................................26
6.1.2 Priming and venting the pressure booster system...........................................................................26
6.1.3 Setting the dry running protection device.......................................................................................27
6.1.4 Start-up...............................................................................................................................................28
6.1.5 Checklist for commissioning/start-up................................................................................................29
6.2 Operating limits..............................................................................................................................................30
6.2.1 Frequency of starts.............................................................................................................................30
6.2.2 Ambient conditions ...........................................................................................................................30
6.2.3 Maximum operating pressure...........................................................................................................30
6.2.4 Fluid handled .....................................................................................................................................30
6.2.5 Minimum flow rate............................................................................................................................31
6.3 Shutdown........................................................................................................................................................31
6.3.1 Shutdown ...........................................................................................................................................31
6.3.2 Measures to be taken for shutdown ................................................................................................31
7 Operation.............................................................................................................................................. 32
7.1 Control panel..................................................................................................................................................32
7.1.1 Display ................................................................................................................................................33
7.1.2 LEDs.....................................................................................................................................................33
7.1.3 Function keys......................................................................................................................................33
7.1.4 Navigation keys..................................................................................................................................34
7.1.5 Service interface.................................................................................................................................34
7.2 Menu structure ...............................................................................................................................................35
7.3 Quick menu.....................................................................................................................................................36
7.4 Access levels ....................................................................................................................................................36
7.5 Displaying and changing parameters............................................................................................................37
7.6 Displaying and acknowledging warning and alert messages......................................................................38
7.7 Saving and restoring settings ........................................................................................................................39
7.8 Operating modes............................................................................................................................................40
7.8.1 Manual mode.....................................................................................................................................40
7.9 Functions.........................................................................................................................................................40
7.9.1 Setting flow detection.......................................................................................................................40
7.9.2 Remote ON/OFF..................................................................................................................................40
7.9.3 Fire alert .............................................................................................................................................40
7.9.4 Setting the ambient temperature monitoring device (optional) ...................................................41
7.9.5 Enabling digital inputs (optional).....................................................................................................41
8 Servicing/Maintenance........................................................................................................................ 42
8.1 General information/safety regulations........................................................................................................42
8.1.1 Inspection contract ............................................................................................................................42
8.2 Servicing/Inspection........................................................................................................................................43
8.2.1 Supervision of operation...................................................................................................................43
8.2.2 Maintenance schedule.......................................................................................................................43
8.3 Setting the pre-charge pressure ....................................................................................................................44
8.4 Resetting dry running protection..................................................................................................................45
9 Trouble-shooting.................................................................................................................................. 46
10 Related Documents.............................................................................................................................. 48
10.1 General assembly drawings with list of components...................................................................................48
10.1.1 HyamatK with Movitec 2, 4, 6, 10, 15..............................................................................................48
10.1.2 Hyamat K with Movitec 25, 40, 60, 90..............................................................................................50
10.2 Flow diagram..................................................................................................................................................52
10.3 Parameter list..................................................................................................................................................53
10.4 Fault messages................................................................................................................................................70
4 of 76
Hyamat K
Page 5
Contents
11 EU Declaration of Conformity............................................................................................................. 72
12 Certificate of Decontamination........................................................................................................... 73
13 Commissioning Report......................................................................................................................... 74
Index ..................................................................................................................................................... 75
Hyamat K
5 of 76
Page 6
Glossary
Glossary
Accumulator
Pressure losses may occur in the piping
downstream of the pressure booster system as a
result of losses due to leakage. The accumulator
serves to compensate for pressure losses and
minimises the frequency of starts of the pressure
booster system.
Certificate of decontamination
A certificate of decontamination is enclosed by the
customer when returning the product to the
manufacturer to certify that the product has been
properly drained to eliminate any environmental
and health hazards arising from components in
contact with the fluid handled.
Dry running protection
Dry running protection devices prevent the pump
from being operated without the fluid to be
handled, which would result in pump damage.
IE3
Efficiency class to IEC60034-30: 3=Premium
Efficiency (IE = International Efficiency)
Manual mode
Direct operation on the power supply network,
independently of the control unit.
Switchgear and controlgear assembly
Control cabinet with one or several control units/
switchgears and electrical equipment.
6 of 76
Hyamat K
Page 7
1 General
1 General
1.1 Principles
This operating manual is valid for the type series and variants indicated on the front
cover.
The operating manual describes the proper and safe use of this equipment in all
phases of operation.
The name plate indicates the type series, the main operating data and the serial
number. The serial number uniquely describes the product and is used as
identification in all further business processes.
In the event of damage, immediately contact your nearest KSB service facility to
maintain the right to claim under warranty.
1.2 Software changes
The software has been specially created for this product and thoroughly tested.
Making changes or additions to the software or parts of the software is prohibited.
This does not, however, apply to software updates supplied by KSB.
1.3 Installation of partly completed machinery
To install partly completed machinery supplied by KSB refer to the sub-sections under
Servicing/Maintenance.
1.4 Target group
This operating manual is aimed at the target group of trained and qualified specialist
technical personnel. (ðSection2.3,Page9)
1.5 Other applicable documents
Table1: Overview of other applicable documents
Document Contents
Sub-supplier product literature Operating manuals, logic diagram and other
product literature of accessories and integrated
machinery components
1.6 Symbols
Table2: Symbols used in this manual
Symbol Description
✓ Conditions which need to be fulfilled before proceeding with the
step-by-step instructions
⊳ Safety instructions
⇨
⇨ Cross-references
1.
2.
Result of an action
Step-by-step instructions
Note
Recommendations and important information on how to handle
the product
Hyamat K
7 of 76
Page 8
1 General
!
DANGER
!
WARNING
CAUTION
1.7 Key to safety symbols/markings
Table3: Definition of safety symbols/markings
Symbol Description
DANGER
This signal word indicates a high-risk hazard which, if not avoided,
will result in death or serious injury.
WARNING
This signal word indicates a medium-risk hazard which, if not
avoided, could result in death or serious injury.
CAUTION
This signal word indicates a hazard which, if not avoided, could
result in damage to the machine and its functions.
General hazard
In conjunction with one of the signal words this symbol indicates a
hazard which will or could result in death or serious injury.
Electrical hazard
In conjunction with one of the signal words this symbol indicates a
hazard involving electrical voltage and identifies information about
protection against electrical voltage.
Machine damage
In conjunction with the signal word CAUTION this symbol indicates
a hazard for the machine and its functions.
8 of 76
Hyamat K
Page 9
2 Safety
!
DANGER
2 Safety
All the information contained in this section refers to hazardous situations.
In addition to the present general safety information the action-related safety
information given in the other sections must be observed.
2.1 General
▪ This operating manual contains general installation, operating and maintenance
instructions that must be observed to ensure safe operation of the system and
prevent personal injury and damage to property.
▪ Comply with all the safety instructions given in the individual sections of this
operating manual.
▪ The operating manual must be read and understood by the responsible specialist
personnel/operators prior to installation and commissioning.
▪ The contents of this operating manual must be available to the specialist
personnel at the site at all times.
▪ Information and markings attached directly to the product must always be
complied with and kept in a perfectly legible condition at all times. This applies
to, for example:
– Flow direction arrow
– Markings for connections
– Name plate
▪ The operator is responsible for ensuring compliance with all local regulations not
taken into account.
2.2 Intended use
▪ The pressure booster system must only be operated within the operating limits
described in the other applicable documents.
▪ Only operate pressure booster systems which are in perfect technical condition.
▪ Do not operate partially assembled pressure booster systems.
▪ The pressure booster system must only handle the fluids described in the product
literature of the respective design variant.
▪ Never operate the pressure booster system without the fluid to be handled.
▪ Observe the information on minimum flow rates specified in the product
literature (to prevent overheating, bearing damage, etc).
▪ Observe the maximum flow rates indicated in the data sheet or product
literature (to prevent overheating, cavitation damage, bearing damage, etc).
▪ Do not throttle the flow rate on the suction side of the pressure booster system
(to prevent cavitation damage).
▪ Consult the manufacturer about any other modes of operation not described in
the product literature.
2.3 Personnel qualification and personnel training
▪ All personnel involved must be fully qualified to install, operate, maintain and
inspect the product this manual refers to.
▪ The responsibilities, competence and supervision of all personnel involved in
transport, installation, operation, maintenance and inspection must be clearly
defined by the operator.
▪ Deficits in knowledge must be rectified by means of training and instruction
provided by sufficiently trained specialist personnel. If required, the operator can
commission the manufacturer/supplier to train the personnel.
▪ Training on the pressure booster system must always be supervised by specialist
technical personnel.
Hyamat K
9 of 76
Page 10
2 Safety
2.4 Consequences and risks caused by non-compliance with this manual
▪ Non-compliance with these operating instructions will lead to forfeiture of
warranty cover and of any and all rights to claims for damages.
▪ Non-compliance can, for example, have the following consequences:
– Hazards to persons due to electrical, thermal, mechanical and chemical
effects and explosions
– Failure of important product functions
– Failure of prescribed maintenance and servicing practices
– Hazard to the environment due to leakage of hazardous substances
2.5 Safety awareness
In addition to the safety information contained in this operating manual and the
intended use, the following safety regulations shall be complied with:
▪ Accident prevention, health regulations and safety regulations
▪ Explosion protection regulations
▪ Safety regulations for handling hazardous substances
▪ Applicable standards, directives and laws
2.6 Safety information for the operator/user
▪ Fit protective equipment (e.g. contact guards) supplied by the operator for hot,
cold or moving parts, and check that the equipment functions properly.
▪ Do not remove any protective equipment (e.g. contact guards) during operation.
▪ Eliminate all electrical hazards. (In this respect refer to the applicable national
safety regulations and/or regulations issued by the local energy supply
companies.)
▪ If shutting down the pump does not increase potential risk, fit an emergency-
stop control device in the immediate vicinity of the pump (set) during pump set
installation.
2.7 Safety information for maintenance, inspection and installation
▪ Modifications or alterations of the pressure booster system are only permitted
with the manufacturer's prior consent.
▪ Use only original spare parts or parts authorised by the manufacturer. The use of
other parts can invalidate any liability of the manufacturer for resulting damage.
▪ The operator ensures that maintenance, inspection and installation are
performed by authorised, qualified specialist personnel who are thoroughly
familiar with the manual.
▪ Carry out work on the pressure booster system during standstill only.
▪ The pump casing must have cooled down to ambient temperature.
▪ Pump pressure must have been released and the pump must have been drained.
▪ When taking the pressure booster system out of service always adhere to the
procedure described in the manual.
▪ Decontaminate pressure booster systems which handle fluids posing a health
hazard.
▪ As soon as the work has been completed, re-install and/or re-activate any safety-
relevant and protective devices. Before returning the product to service, observe
all instructions on commissioning.
▪ Make sure the pressure booster system cannot be accessed by unauthorised
persons (e.g. children).
▪ Prior to opening the device, pull the mains plug and wait for at least 10minutes.
10 of 76
Hyamat K
Page 11
2 Safety
2.8 Unauthorised modes of operation
Always observe the limits stated in the product literature.
The warranty relating to the operating reliability and safety of the pressure booster
system supplied is only valid if the equipment is used in accordance with its intended
use. (ðSection2.2,Page9)
Hyamat K
11 of 76
Page 12
3 Transport/Temporary Storage/Disposal
Movitec 2, 4, 6, 10, 15
Movitec 25, 40, 60, 90
3 Transport/Temporary Storage/Disposal
3.1 Checking the condition upon delivery
1. On transfer of goods, check each packaging unit for damage.
2. In the event of in-transit damage, assess the exact damage, document it and
notify KSB or the supplying dealer and the insurer about the damage in writing
immediately.
3.2 Transport
DANGER
Pressure booster system tipping over
Risk of injury by falling pressure booster system!
▷ Never suspend the pressure booster system by its power cable.
▷ Observe the applicable local accident prevention regulations.
▷ Observe the information on weights, centre of gravity and fastening points.
▷ Use suitable and permitted transport equipment, e.g. crane, forklift or pallet
truck.
▷ To transport the pressure booster system, suspend it from the lifting tackle as
illustrated.
12 of 76
Fig.1: Attaching the lifting equipment to the system and transporting the system
ü Transport equipment/lifting equipment suitable for the corresponding weight
has been selected and is available.
1. Remove the packaging. Remove the caps from the connection openings.
2. Check for any in-transit damage.
3. Transport the pressure booster system to the place of installation.
4. Detach the pressure booster system from the pallet using a suitable tool.
5. Attach the pressure booster system to the lifting equipment as illustrated.
6. Lift it off the wooden skids. Dispose of the wooden skids.
7. Carefully place down the pressure booster system at the site of installation.
Hyamat K
Page 13
3 Transport/Temporary Storage/Disposal
3.3 Storage/preservation
CAUTION
Damage during storage due to frost, moisture, dirt, UV radiation or vermin
Corrosion/contamination of pressure booster system!
▷ Store the pressure booster system in a frost-proof room. Do not store outdoors.
CAUTION
Wet, contaminated or damaged openings and connections
Leakage or damage of the pressure booster system!
▷ Only open the openings of the pressure booster system at the time of
installation.
If commissioning is to take place some time after delivery, we recommend that the
following measures be taken when storing the pressure booster system:
Store the pressure booster system in a dry, protected room where the atmospheric
humidity is as constant as possible.
Table4: Ambient conditions for storage
Ambient condition Value
Relative humidity 50% maximum
Ambient temperature 0°C to +40°C
▪ Frost-free
▪ Well-ventilated
3.4 Return to supplier
1. Drain the pressure booster system as per operating instructions.
2. Always flush and clean the pressure booster system, particularly if it has been
used for handling noxious, explosive, hot or other hazardous fluids.
3. If the pressure booster system has handled fluids whose residues could lead to
corrosion damage in the presence of atmospheric humidity or could ignite upon
contact with oxygen, the pressure booster system must also be neutralised and
treated with anhydrous inert gas to ensure drying.
4. Always complete and enclose a certificate of decontamination when returning
the pressure booster system. (ðSection12,Page73)
Always indicate any safety and decontamination measures taken.
NOTE
If required, a blank certificate of decontamination can be downloaded from the
following web site: www.ksb.com/certificate_of_decontamination
Hyamat K
13 of 76
Page 14
3 Transport/Temporary Storage/Disposal
3.5 Disposal
WARNING
Fluids handled, consumables and supplies which are hot and/or pose a health
hazard
Hazard to persons and the environment!
▷ Collect and properly dispose of flushing fluid and any fluid residues.
▷ Wear safety clothing and a protective mask if required.
▷ Observe all legal regulations on the disposal of fluids posing a health hazard.
1. Dismantle the pressure booster system.
Collect greases and other lubricants during dismantling.
2. Separate and sort the pump materials, e.g. by:
- Metals
- Plastics
- Electronic waste
- Greases and other lubricants
3. Dispose of materials in accordance with local regulations or in another
controlled manner.
Electrical or electronic equipment marked with the adjacent symbol must not be
disposed of in household waste at the end of its service life.
Contact your local waste disposal partner for returns.
If the used electrical or electronic equipment contains personal data, the operator is
responsible for deleting it before the equipment is returned.
14 of 76
Hyamat K
Page 15
4 Description
A
uftrag-Nr.:
43w4102.rN-neireS
:noitisoP1C 0140/2 B/K TAMAYH
Förderstrom (DIN 1988) 2,0 m3/h Förderhöhe 80,0 m Motorleistung P2 pro Pumpe 1,50 kW
Förderstrom (maximal)* 4,0 m3/h Förderhöhe bei Q=0 89,2 m Motorleistung P2 ges. Anlage 2 x kW
Einschaltdruck (p
E
) 8,0 bar Druckbehälter: Betriebsspannung / Frequenz 400 V 50 HZ Hz
Ausschaltdruck (p
A
) 8,43 bar Vorpreßdruck 7,1 bar Steuerspannung / Frequenz 230 V 50 HZ Hz
Vordruck 0,0 bar Inhalt Bruttovolumen 8,0 Liter Motornennstrom 2,9 A
:.rN nalptlahcSrab0,61.xam kcurdsbeirteB BD 705 145 (Ind.5)
*mit zugeschalteter Reservepump
e
Vor Inbetriebnahme Betriebsanleitung beachten !
1,50
9972707746
100
15
16
17
18
19
120 21
2
3
4
5
6
7
8
9101112
13
14
Made in Germany
Johann-Klein-Straße 9
Deutschland
67227 Frankenthal
KSB SE & Co. KGaA
4 Description
4.1 General description
▪ Pressure booster system
4.2 Product information as per Regulation No. 1907/2006(REACH)
For information as per chemicals Regulation (EC) No 1907/2006 (REACH), see http://
www.ksb.com/reach.
4.3 Designation
Example: Hyamat K 6 / 1505B / 0,3
Table5: Designation key
Code Description
Hyamat Pressure booster system
K Cascade control
6 Number of pumps
15 Pump size
05 Number of stages
B Design status
0,3 Inlet pressure [bar]
4.4 Name plate
Fig.2: Name plate (example)
1 Order number 12 Head at Q=0
2 Production year and production week 13 Maximum operating pressure
3 Motor power P2, per pump set 14 Inlet pressure
4 Motor power P2, overall pressure booster system 15 Stop pressure
5 Operating voltage, frequency 16 Start-up pressure
6 Control voltage, frequency 17 Maximum permissible flow rate
7 Nominal current of pump set 18 Flow rate (to DIN1988)
8 Circuit diagram 19 Type series
9 Gross vol. content 20 Head
10 Pre-charge pressure 21 Order item number
11 Accumulator
Hyamat K
15 of 76
Page 16
4 Description
4.5 Design details
Design
▪ Fully automatic pressure booster package system
▪ Baseplate-mounted
▪ Two to six vertical high-pressure centrifugal pumps
▪ Hydraulic components made of stainless steel / brass
▪ 1 check valve and 1 shut-off valve per pump set to DIN/DVGW
▪ Discharge-side, direct-flow membrane-type accumulator, approved for drinking
water
▪ Pressure gauge
▪ Pressure transmitter on the discharge side
▪ Design and function as per DINEN806-2
Pressure booster system with Movitec 2B, 4B, 6B, 10B and 15B:
▪ Anti-vibration pads per pump
Pressure booster system with Movitec 25B, 40B, 60B and 90B:
▪ Level-adjustable feet and rubber pads (supplied but not fitted)
Installation
▪ Stationary dry installation
Drive
▪ Electric motor 50Hz
▪ 2 poles
▪ Efficiency class IE3 to IEC60034-30
▪ Special KSB model
▪ For three-phase mains
Automation
▪ Control unit (IP54 enclosure)
▪ Control panel (display, keys, LEDs, service interface)
▪ Transformer for control voltage
▪ Motor protection switch per pump
▪ Lockable master switch (repair switch)
▪ Pressure transmitter on the discharge side
▪ Circuit diagram to VDE and parts list for electric parts
▪ Terminal strip/terminals with identification for all connections
▪ Terminal connection for analog dry running protection
▪ Remote ON/OFF input
▪ Field bus connection (optional)
16 of 76
Hyamat K
Page 17
4 Description
1
2
3
4
5
4.6 Configuration and function
Fig.3: Illustration of pressure booster system
1 Control unit 4 Manifold
2 Control cabinet 5 Baseplate
3 High-pressure centrifugal pump
Design The fully automatic pressure booster system is equipped with two to six vertical high-
pressure centrifugal pumps (3) for pumping the fluid handled to the consumer
installations in the set pressure range.
Function A microprocessor control unit (1) controls and monitors two to six high-pressure
pumps (3). The first pump set starts up when the pressure drops below the set startup pressure. As the demand increases or decreases, peak load pumps are started and
stopped automatically. As soon as the demand increases again after one pump set
has been stopped, another pump set which has not been in operation before is
started up. The pump sets are started and stopped as a function of demand. The
operating status is displayed via LEDs.
4.7 Noise characteristics
The pressure booster system is available with different numbers and sizes of pumps.
For the noise characteristics refer to the operating manual of the pump set. To
calculate the expected total sound pressure level, add*** a defined value*** to the
individual pump set’s expected sound pressure level.
Table6: Values for calculating the total expected sound pressure level
Number of pump sets Value
dB(A)
2 + 3
3 + 4.5
4 + 6
5 + 7
6 + 7.5
Example Pressure booster system with 4 pump sets (value + 6dB(A))
Single pump = 48dB(A)
48dB(A) + 6dB(A) = 54dB(A)
The expected total sound pressure level of 54dB(A) may develop when all 4 pump
sets are running under full-load conditions.
On pressure booster systems with acoustic cladding the expected total sound pressure
level is reduced by approx. 7 dB(A).
Hyamat K
17 of 76
Page 18
4 Description
4.8 Scope of supply
Depending on the model, the following items are included in the scope of supply:
Pressure booster system
▪ Two to six vertical high-pressure centrifugal pumps
▪ Discharge-side, direct-flow membrane-type accumulator, approved for drinking
water
▪ 1 check valve and 1 shut-off valve per pump set to DIN/DVGW
▪ Pressure transmitter on the discharge side
▪ Pressure gauge
▪ Powder-coated / epoxy resin-coated steel baseplate
For Movitec 2B, 4B, 6B, 10B and 15B:
▪ With oval flange/round flange
▪ Pumps mounted on the baseplate with anti-vibration mounts
For Movitec 25B, 40B, 60B and 90B:
▪ With round flange
▪ Pressure booster system with level-adjustable feet and rubber pads (supplied but
not fitted)
Control unit
▪ IP54 enclosure
▪ Control panel (display, keys, LEDs, service interface)
▪ Transformer for control voltage
▪ Motor protection switch per pump
▪ Lockable master switch (repair switch)
▪ Terminal strip/terminals with identification for all connections
▪ Circuit diagram and list of electric components
▪ Terminal connection for analog dry running protection
▪ Remote ON/OFF input
4.9 Dimensions and weights
For dimensions and weights refer to the outline drawing.
18 of 76
Hyamat K
Page 19
5 Installation at Site
5 Installation at Site
5.1 Checks to be carried out prior to installation
WARNING
Installation on mounting surfaces which are unsecured and cannot support the
load
Personal injury and damage to property!
▷ Use a concrete of compressive strength class C12/15 which meets the
requirements of exposure class X0 to EN206-1.
▷ The mounting surface must have set and must be completely horizontal and
even.
▷ Observe the weights indicated.
NOTE
The anti-vibration mounts provide adequate insulation against solid-borne noise.
NOTE
Do not install pressure booster systems next to sleeping or living quarters.
Before beginning with the installation check the following:
▪ All structural work required has been checked and prepared in accordance with
the dimensions in the outline drawing.
▪ The pressure booster system can be operated on the power supply network
according to the data on the name plate. (ðSection4.4,Page15)
▪ The place of installation is frost-free.
▪ The place of installation can be locked.
▪ The place of installation is well-ventilated.
▪ A suitably dimensioned drain connection (e.g. leading to a sewer) is available.
▪ If expansion joints are used, take note of its creep resistance. Expansion joints
must be easily replaceable.
Hyamat K
19 of 76
Page 20
5 Installation at Site
5.2 Installing the pressure booster system
WARNING
Top-heavy pressure booster system
Risk of personal injury by pressure booster system tipping over!
▷ Pressure booster systems awaiting final installation must be secured against
tipping over.
▷ Firmly anchor the pressure booster system.
NOTE
To prevent the transmission of piping forces and solid-borne noise, installing
expansion joints with length-limiters is recommended.
ü The pressure booster system’s packaging has been removed.
ü A suitable installation site has been selected that meets the requirements.
ü Sufficient clearance in all directions is provided for servicing work.
1. Mark out the anchoring holes on the floor as shown in the outline drawing.
2. Drill the holes (max. diameter: 12mm).
3. Insert plug fixings of appropriate size.
4. Place the pressure booster system in its correct installation position.
5. Use suitable bolts to firmly anchor the pressure booster system.
5.3 Mounting the accumulator
CAUTION
Dirt in the pressure booster system
Damage to the pump sets!
▷ Clean the accumulator before filling it.
ü The original operating manual of the pressure booster system is on hand.
1. Mechanically and electrically connect the accumulator in accordance with the
original operating manual supplied.
5.4 Connecting the piping
CAUTION
Air pockets in suction line
Pressure booster system cannot prime!
▷ Lay the pipe with a continuously rising slope.
20 of 76
Hyamat K
Page 21
5 Installation at Site
1952:116
1
Fig.4: Correct piping connection
1 Suction lift operation
1. Install the piping without transmitting any stresses and strains.
2. Connect the piping to the distribution lines on the inlet side and discharge side.
Hyamat K
21 of 76
Page 22
5 Installation at Site
5.4.1 Fitting an expansion joint (optional)
DANGER
Sparks and radiant heat
Fire hazard!
▷ Take suitable precautions to protect the expansion joint if any welding work is
carried out.
CAUTION
Leaking expansion joint
Flooding of installation room!
▷ Do not apply any paint to the expansion joint.
▷ Keep the expansion joint clean.
▷ Regularly check for cracks or blisters, exposed fabric or other defects.
ü Sufficient clearance in all directions is provided for checking the expansion joint.
ü The expansion joint is not insulated along with the pipeline insulation.
1. The expansion joint has a length limiter with solid-borne sound insulation.
2. Install the expansion joint in the piping free of twist or distortion. Never use the
expansion joint to compensate for misalignment or mismatch of the piping.
3. Evenly tighten the bolts crosswise. The ends of the bolts must not protrude from
the flange.
Example p
5.4.2 Fitting the pressure reducer (optional)
NOTE
A pipe length of approximately 600 mm must be provided on the inlet side to
accommodate a pressure reducer, if necessary.
NOTE
A pressure reducer must be installed if the inlet pressure fluctuation is too high for
the pressure booster system to operate as intended or if the total pressure (inlet
pressure and shut-off head) exceeds the design pressure.
The inlet pressure (p
5m is required for the pressure reducer to function properly. This means that the
pressure reducer must be mounted 5m higher than the pressure booster system. The
pressure drops by about 0.1bar per metre of height difference. Alternatively, the
pressure reducer can be subjected to a pressure of 0.5 bar.
=4bar
inl
Minimum pressure gradient=5m ≙ 0.5bar
Downstream pressure:4bar - 0.5bar = 3.5bar.
ü A minimum pressure gradient of 5m is available.
1. Install the pressure reducer in the pipe on the inlet side.
) varies between 4and 8bar. A minimum pressure gradient of
inl
22 of 76
5.5 Acoustic cladding
Acoustic cladding reduces the air-borne sound caused by the motors.
Hyamat K
Page 23
5 Installation at Site
CAUTION
Insufficient air circulation after installation of acoustic cladding
Risk of motors overheating!
▷ Do not obstruct the cooling openings.
5.6 Electrical connection
DANGER
Electrical connection work by unqualified personnel
Danger of death from electric shock!
▷ Always have the electrical connections installed by a trained and qualified
electrician.
▷ Observe regulations IEC60364.
WARNING
Incorrect connection to the mains
Damage to the mains network, short circuit!
▷ Observe the technical specifications of the local energy supply companies.
NOTE
Installing a motor protection device is recommended.
Lightning protection
▪ Electrical installations must be protected against overvoltage (compulsory since
14December2018) (see DINVDE0100-443 (IEC60364-4-44:2007/A1:2015,
modified) and DIN VDE 0100-534 (IEC 60364-5-53:2001/A2:2015, modified).
Whenever modifications are made to existing installations, retrofitting a surge
protective device (SPD) in accordance with VDE is mandatory.
▪ A maximum cable length of 10metres should not be exceeded between the
surge protective device (usually type 1, internal lightning protection) installed at
the service entrance and the equipment to be protected. For longer cables,
additional surge protective devices (type 2) must be provided in the subdistribution board upstream of the equipment to be protected or directly in the
equipment itself.
▪ The associated lightning protection concept must be provided by the operator or
by a suitable provider commissioned by the operator. Surge protective devices
can be offered for the control units on request.
Wiring diagram
The wiring diagrams are located in the control cabinet, which is where they must be
stored.
The product literature of the switchgear and controlgear assembly supplied with the
system includes a list of the electrical components installed. When ordering spare
parts for electrical components, always indicate the number of the wiring diagram.
Terminal assignment
For the terminal assignment refer to the wiring diagram.
5.6.1 Sizing the power cable
Determine the cross-section of the power cable based on the total rated power
required.
Hyamat K
23 of 76
Page 24
5 Installation at Site
1
2
5.6.2 Connecting the pressure booster system
ü The pressure booster system can be operated on the power supply network
according to the data on the name plate.
ü The wiring diagram is available.
1. Connect terminals L1, L2, L3, PE and N in accordance with the wiring plan.
2. Connect the potential equalisation conductor on the baseplate to the terminal
with the earthing symbol.
Fig.5: Connecting the potential equalisation conductor
1 Earthing terminal 2 Baseplate
3. Connect the remote ON/OFF input. (ðSection5.6.3,Page24)
4. Connect the dry running protection device. (ðSection5.6.4,Page24)
5. Connect the fire alert. (ðSection5.6.5,Page24)
5.6.3 Connecting the remote ON/OFF input
1. Establish the connection in accordance with the wiring diagram.
5.6.4 Connecting the dry running protection device
ü The original operating manual of the dry running protection device is on hand.
1. Fit the dry running protection device in accordance with the supplied original
operating manual. Connect it in the control unit in accordance with the supplied
original operating manual.
5.6.5 Connecting the fire alert
1. Establish the connection in accordance with the wiring diagram.
24 of 76
Hyamat K
Page 25
5 Installation at Site
5.6.6 Connecting the ambient temperature monitoring device (optional)
ü The original operating manual of the Pt1000 temperature sensor is on hand.
1. Fit temperature sensor Pt1000 in a suitable place in the installation room in
accordance with the original operating manual.
2. Establish the connection in accordance with the wiring diagram.
5.6.7 Connecting the digital inputs (optional)
1. Establish the connection in accordance with the wiring diagram.
ð Establish the remote reset, setpoint changeover and functional check run
functions via the WSD inputs 1 to 3.
Hyamat K
25 of 76
Page 26
6 Commissioning/Start-up/Shutdown
6 Commissioning/Start-up/Shutdown
6.1 Commissioning/Start-up
6.1.1 Prerequisites for commissioning/start-up
CAUTION
Pump set running dry
Damage to the pump set/pressure booster system!
▷ Use dry running protection. If the dry running protection terminal is disabled by
means of a bridge, the operator shall assume responsibility for any dry running
that might occur.
Ensure that the following requirements are met prior to commissioning/start-up:
▪ The pressure booster system has been properly connected to the electric power
supply and is equipped with all protection devices.
▪ All relevant VDE standards and/or regulations applicable in the country of use are
complied with.
▪ The dry running protection device has been installed. (ðSection5.6.4,Page24)
6.1.2 Priming and venting the pressure booster system
CAUTION
Foreign matter in the piping
Damage to the pumps/pressure booster system!
▷ Before commissioning/starting (or even test running) the pressure booster
system, make sure that there is no foreign matter in the pressure booster
system or piping.
CAUTION
Operation without the fluid to be handled
Damage to the pump sets!
▷ Prime the pressure booster system with the fluid to be handled.
NOTE
Prior to its delivery, the pressure booster system will be tested hydraulically with
water and then drained again. For technical reasons the presence of some residual
water is unavoidable.
Prior to commissioning/start-up observe EN806. After prolonged standstill periods,
flushing or professional disinfection is recommended. For extensive or branched
piping systems, flushing the pressure booster system can be restricted to a limited
area.
26 of 76
NOTE
Minor leakage of the mechanical seals during commissioning is normal and will
cease after a short period of operation.
Have commissioning carried out by specialist KSB staff.
ü The original operating manual of the pump set on hand.
ü The pipe unions between the pump set and the piping have been re-tightened.
ü The flange bolting has been checked for firm seating.
Hyamat K
Page 27
6 Commissioning/Start-up/Shutdown
ü The cooling air inlet openings and cooling air outlet openings on the motor are
unobstructed.
ü All shut-off valves are open.
ü The pre-charge pressure of the accumulator has been checked.
(ðSection8.3,Page44)
ü The minimum flow rate has been observed. (ðSection6.2.5,Page31)
1. Set the master switch to “0”; unlock all motor protection switches (if
applicable).
2. Provide connection to power supply.
3. Open the vent plugs on the pump set in accordance with the supplied original
operating manual of the pump set.
4. Slowly open the inlet-side shut-off valve and prime the pressure booster system
until the fluid to be handled escapes through the vent holes.
5. Close and slightly tighten the pump vent plugs.
6. Switch on all motor protection switches.
7. Switch on the master switch.
8. If fitted, set the manual-0-automatic selector switches to manual or operate the
pump sets in manual mode, starting them one after another via the control unit.
(ðSection7.8.1,Page40) Compare the direction of rotation to the arrow
indicating the direction of rotation on the motor.
ð If the direction of rotation does not match, interchange the phases at the
terminal board of the motor.
9. If fitted, set the manual-0-automatic selector switches to automatic.
10. Open the discharge-side valve.
11. When all pump sets are running, loosen the vent plugs again to let any
remaining air escape.
12. Re-tighten the vent plug.
13. Check that the pump sets are running smoothly.
14. Close the discharge-side shut-off valve in order to verify whether the pump sets
reach the maximum shut-off head.
15. Open the discharge-side valve.
16. Set the dry running protection device. (ðSection6.1.3,Page27)
6.1.3 Setting the dry running protection device
Dry running protection devices are available in the form of pressure switches,
pressure transmitters or flow monitors. The dry running protection devices are set to
the values specified in the order. If the settings do not match the site data, adjust the
settings for dry running protection.
Pressure switch ü The original operating manual of the pressure switch is on hand.
1. Undertake settings in accordance with the operating manual of the pressure
switch.
Table7: Recommended settings for pressure switches
Stop pressure Start-up pressure
0.5barbelow p
inl
0.2barbelow p
inl
Pressure transmitter 1. Undertake settings via parameters 3-5-15 and 3-5-16. (ðSection7.5,Page37)
Table8: Recommended settings for pressure transmitters
Stop pressure Start-up pressure
0.5barbelow p
inl
0.2barbelow p
inl
Flow monitor The start-up pressure is not adjustable via the flow monitor.
Hyamat K
27 of 76
Page 28
6 Commissioning/Start-up/Shutdown
If no flow is detected on the suction side and the pressure on the pressure side drops
below the set value, the flow monitor stops the pressure booster system (lack of
water). To reset the dry running protection, set at least one pump set to manual
mode.
1. Set the stop pressure via parameters 3-5-17. (ðSection7.5,Page37)
2. Reset dry running protection. (ðSection8.4,Page45)
Table9: Recommended flow monitor settings
Stop pressure Start-up pressure
6.1.4 Start-up
0.5barbelow p
set
-
NOTE
The pressure booster system is factory-set to the data indicated on the name plate.
Standard design
ü The pressure booster system has been primed and vented.
(ðSection6.1.2,Page26)
1. Switch on the master switch.
ð The green LED lights up and signals the system's readiness for operation.
Additional instruments
ü The pressure booster system has been primed and vented.
(ðSection6.1.2,Page26)
1. Set the manual-0–automatic selector switch to automatic.
ð The green LED lights up and signals the system's readiness for operation.
28 of 76
Hyamat K
Page 29
6 Commissioning/Start-up/Shutdown
6.1.5 Checklist for commissioning/start-up
Table10: Checklist
Action Done
Steps to be
carried out
1 Read the operating manual.
2 Compare the power supply data against the name plate data.
3 Check the earthing system/take measurements.
4 Check the mechanical connection to the water mains. Re-tighten the flange and pipe unions.
5 Prime and vent the pressure booster system from the inlet side.
6 Check the inlet pressure.
7 Check whether all cables are firmly connected to the terminals inside the control unit.
8 Compare the set values of the motor protection switches with the name plate data; if
required, re-adjust.
9 Compare the direction of rotation to the arrow indicating the direction of rotation on the
motor.
10 Check the start-up pressure and stop pressure; re-adjust if necessary.
11 Test the proper function of the dry running protection equipment. If not fitted, make a
relevant note in the commissioning report.
12 After the pump set has been running for 5 to 10minutes, vent it again.
13 Set all switches to automatic.
14 Check the pre-charge pressure.
15 Enter any deviations from the name plate or order documentation in the commissioning
report.
16 Complete the commissioning report together with the operator/user and instruct the operator/
user as to the function of the unit.
Hyamat K
29 of 76
Page 30
6 Commissioning/Start-up/Shutdown
6.2 Operating limits
DANGER
Non-compliance with operating limits
Damage to the pump set!
▷ Comply with the operating data indicated in the data sheet.
▷ Avoid operation against a closed shut-off element.
▷ Never operate the pump set outside the limits specified below.
DANGER
Non-compliance with operating limits for the fluid handled
Explosion hazard!
▷ Never use the pump to handle different fluids which might react chemically
with each other.
▷ Never use the pump to handle a flammable fluid with a fluid temperature
above the ignition temperature.
6.2.1 Frequency of starts
To prevent high temperature increases in the motor and impermissible loads on the
pump, motor, seals and bearings, do not exceed a certain number of starts per hour.
See original operating manual of the pump sets.
6.2.2 Ambient conditions
Observe the following parameters and values during operation:
Table11: Permissible ambient conditions
Ambient condition Value
Ambient temperature 0 °C to +40°C
Relative humidity 50 % maximum
6.2.3 Maximum operating pressure
CAUTION
Permissible operating pressure exceeded
Damage to connections and seals!
▷ Never exceed the operating pressure specified in the data sheet.
The maximum operating pressure equals 16, 25 or 40bar, depending on the design
variant. See name plate. (ðSection4.4,Page15)
30 of 76
6.2.4 Fluid handled
6.2.4.1 Permissible fluids to be handled
▪ Clean fluids not chemically or mechanically aggressive to the pump materials
▪ Drinking water
▪ Service water
▪ Cooling water
Hyamat K
Page 31
6 Commissioning/Start-up/Shutdown
1
6.2.4.2 Fluid temperature
Table12: Temperature limits of the fluid handled
Permissible fluid temperature Value
Maximum +70°C
25°C to DIN1988 (DVGW)
Minimum 0°C
6.2.5 Minimum flow rate
Table13: Minimum flow rate per pump in manual mode
Size Minimum flow rate per pump
[l/h]
Movitec 2B 200
Movitec 4B 400
Movitec 6B 600
Movitec 10B 1100
Movitec 15B 1600
Movitec 25B 2800
Movitec 40B 4600
Movitec 60B 6100
Movitec 90B 8500
1)
6.3 Shutdown
6.3.1 Shutdown
Standard design
1. Set the master switch to 0.
Additional instruments
1. Set manual-0-automatic selector switch to 0.
6.3.2 Measures to be taken for shutdown
Fig.6: Venting and draining the accumulator
1 Vent plug
ü The pressure booster system has been switched off. (ðSection6.3.1,Page31)
1. Open vent plug 1 at the accumulator.
ð The pressure booster system is being vented and drained.
2. Close vent plug 1 on the accumulator.
1) Applies to the handling of water (Germany only)
Hyamat K
31 of 76
Page 32
7 Operation
1
2
3
4
5
7 Operation
CAUTION
Incorrect operation
Water supply is not assured!
▷ Make sure to comply with all local regulations, particularly the EC Machinery
Directive and the EC Directive on Low-Voltage Equipment.
The pressure booster system is factory-set to the start-up pressure and stop pressure
indicated on the name plate. Changes and restorations can be made via the control
panel. (ðSection7.7,Page39)
7.1 Control panel
Fig.7: Control panel
1 Display
2 LED display
3 Function keys
4 Navigation keys
5 Service interface
32 of 76
Hyamat K
Page 33
7 Operation
7.1.1 Display
The display contains the following information:
Fig.8: Display elements
Table14: Display elements and description
Display element Description
Parameter No./pump Shows the number of the parameter or pump
selected
The parameter No. indicates the path through the
menu levels.
Current selection Shows the current parameter in plain text
Parameter information List of selectable parameters/parameter
information
Level Shows the current access level
(ðSection7.4,Page36)
Date, time Shows the set date and time
7.1.2 LEDs
The LED provides information on the operating status.
Table15: LED description
LED Description
Green Trouble-free operation
Yellow One or more warnings are active.
Red One or more alerts are active.
7.1.3 Function keys
You can use the menu keys to access the elements at the first menu level directly.
Table16: Assignment of menu keys
Key Menu
Operation
Diagnosis
Settings
Information
Hyamat K
33 of 76
Page 34
7 Operation
Esc
OK
?
7.1.4 Navigation keys
For navigating through the menus and confirming settings:
Table17: Control unit: Navigation keys
Key Description
Direction keys:
▪ Move up/down in the menu options
▪ Increase/decrease a numerical value
▪ Scroll up or down
Escape key:
▪ Cancel an entry without saving it.
▪ Move up one menu level.
OK key:
▪ On the start display: Open the quick menu.
▪ Confirm settings.
▪ Confirm a menu selection.
▪ When entering numbers: Go to the next digit.
Help key:
▪ Displays a help text for each selected menu option.
7.1.5 Service interface
The service interface allows a PC/notebook to be connected via an RS232 cable. The
service interface serves to parameterise and update the control unit.
34 of 76
Hyamat K
Page 35
7 Operation
7.2 Menu structure
Table18: Menu overview
Main menu Key Submenu Menu display
➡ Operation ➡ General ▪ System pressure
▪ System load in %
▪ RDP switch present/not present
▪ Inlet pressure
▪ Level content in %
▪ Level inlet tank in m
▪ Digital inputs
➡ Pumps ▪ Operating mode of pumps
▪ Display pump load
▪ Display thermal protection
➡ Time and statistics ▪ Operating hours
▪ Service interval
▪ Current min. pump runtime
➡ Diagnosis ➡ General ▪ Display messages
▪ Show history
▪ Acknowledge faults
▪ Clear history
➡ Settings ➡ Control panel ▪ Basic settings
▪ CAN configuration
▪ Service interface
▪ Logo
➡ Control unit ▪ Login
▪ Service
➡ System configuration ▪ Number of pumps
▪ Configuration suction side
▪ Configuration operating mode
➡ System settings ▪ Suction side
▪ Discharge side
➡ Pressure configuration ▪ Configuration setpoint
▪ Configuration dry running protection
➡ Timer settings ▪ Functional check run
➡ Time/date
➡ Program outputs
➡ Messages
➡ Main menu
➡ Information ➡ Control module ▪ Serial number
▪ Alternative setpoint
▪ Material number
▪ Firmware
▪ Parameter set
▪ Hardware version
Hyamat K
35 of 76
Page 36
7 Operation
7.3 Quick menu
The Quick Menu allows access to the main parameters which may be required for
adapting the pressure booster system to site conditions. Press OK to call up the Quick
Menu from the start screen.
▪ PIN
▪ Setpoint
▪ Bandwidth
▪ High-pressure alert
▪ Low-pressure alert
▪ Min. run time
▪ Start delay
▪ Stop delay
▪ RDP delay
▪ High/low alert delay
7.4 Access levels
Various access levels have been defined to prevent unintentional or unauthorised
access to the pressure booster system parameters.
"Standard" level Unless users log on to one of the other access levels, they will only have limited access
to parameters.
"Customer" level Access level for expert users.
This level enables access to all the parameters required for commissioning. You must
enter the password under (3-2-1-1) Login to gain access.
"C" is displayed.
If password protection is deactivated via parameter 3-2-1-2, this access level becomes
the "Standard" access level.
The password is "7353".
"Service" level Access level for service personnel.
You must enter the password under (3-2-1-1) Login to gain access.
"S" is displayed.
"Factory" level Access level for the manufacturer only.
"F" is displayed.
NOTE
If no keys are pressed for ten minutes, the system will automatically return to the
"Standard" access level.
36 of 76
Hyamat K
Page 37
7 Operation
7.5 Displaying and changing parameters
The parameter numbers reflect the navigation path of the menu. The first digit
indicates the first menu level directly accessible via the four function keys.
Parameter list: (ðSection10.3,Page53)
Table19: Example: Displaying and changing parameter 3-5-1 (setting setpoint)
- Step 1: Logging in
1. Log in at Customer level (entering password).
(ðSection7.4,Page36)
ð “C” is displayed.
Step 2: Accessing menu
1. Press function key Settings (menu level 3-1).
ð 3-1 is displayed.
Step 3: Navigating
1. Press direction key until 3-5 is displayed.
2. Press OK to confirm selection.
ð 3-5-1 is displayed.
Step 4: Changing the parameter value
1. To change the parameter value, press OK a second time.
2. To change the numerical value, press the direction key.
ð Changes are made from left to right. The bar above the entry
displays the value currently being entered in relation to the
value range.
Step 5: Confirming value
1. Press OK to confirm changed value.
ð The cursor moves to the next position (second position from the
left).
Step 6: Confirming value
ü The parameter value has been successfully changed.
1. Press OK to save new parameter values.
Step 7: Leaving the parameter menu
1. To leave the parameter menu, press ESC several times.
ð The main display is shown.
ð The new setpoint is active.
Hyamat K
37 of 76
Page 38
7 Operation
7.6 Displaying and acknowledging warning and alert messages
The LED signals warning messages (yellow) and alert messages (red) and connects the
messages to the relay outputs. The messages can be viewed and acknowledged in the
menu.
Fault messages: (ðSection10.4,Page70)
Table20: Displaying and acknowledging fault messages
Step 1: Accessing menu
1. Press function key Diagnosis (menu level 2-1).
ð 2-1-1 is displayed (displaying messages).
ð The current fault message is displayed.
Step 2: Displaying fault message.
1. To display the fault message, press OK.
ð 2-1-2 is displayed (showing history).
ð Further information on the fault message is displayed.
Step 3: Reading out further information on the fault message.
1. Press the direction key to read out further information on the
fault message.
ð Fault message
ð Fault occurred: date and time
ð Fault acknowledged: date and time
ð Fault dismissed: date and time
Step 4: Remedying and acknowledging a fault.
ü The displayed fault has been remedied.
1. To acknowledge the fault message, press OK.
ð 2-1-3 is displayed (acknowledging faults).
2. Re-start the pressure booster system by switching it on and off via
the master switch (reset).
ð All alerts are acknowledged at the same time. Resetting alerts
causes the system to re-start.
Step 5: Clearing history (optional).
ü Logged in at Service level.
1. To delete fault history, press OK.
ð 2-1-4 is displayed (deleting history).
Step 6: Leaving menu.
1. To leave menu, press ESC several times.
ð The main display is shown.
38 of 76
Hyamat K
Page 39
7 Operation
7.7 Saving and restoring settings
Saving settings
ü Logged in at Customer level.
1. Call up parameter 3-2-2-4 (saving customer settings).
2. Position cursor on OK and press OK.
Restoring settings
Restoring factory settings ü Logged in at Customer level.
1. Call up parameter 3-2-2-1 (factory settings).
2. Position cursor on RESET OK and press RESET OK.
ð Resets the pressure booster system’s values and settings to factory-set defaults.
Resetting to saved settings ü Logged in at Customer level.
1. Call up parameter 3-2-2-3 (customer settings).
2. Position cursor on RESET OK and press RESET OK.
ð Resets to settings saved on site.
Resetting to default
settings
ü Logged in at Factory level (for manufacturers only).
1. Select parameter 3-2-2-6 (default settings).
2. Position cursor on OK and press OK.
ð The control unit is reset to the pressure booster system type. No settings for
pressure, dry running protection, etc.
Hyamat K
39 of 76
Page 40
7 Operation
7.8 Operating modes
7.8.1 Manual mode
Manual mode is reserved for emergencies. Continuous manual operation would lead
to waste of energy and water and cause the fluid handled and/or the pump set to
overheat. The pump sets can be switched to manual mode depending on the design
of the pressure booster system.
▪ Standard design: By making the appropriate settings at the display, one of the
pump sets is operated directly on mains power for 10seconds, independently of
the control unit. After the 10seconds the pump set is stopped automatically.
▪ Design with supplementary equipment: By selecting the appropriate setting via
the manual-0-automatic selector switch, available as supplementary equipment,
every pump set is operated directly on the mains, independently of the control
unit.
7.9 Functions
7.9.1 Setting flow detection
When one pump set is operated, the control unit checks the quantity of the fluid
handled.
The pump set’s speed is slightly lowered within a configurable time interval. If the
actual value is within the bandwidth, the control unit triggers the filling of the
accumulator and stops the pump set.
Setting the time interval
ü Logged in at Service level.
1. Call up parameter 3-4-3-5-2 (time flow rate).
2. Set time [seconds].
Setting the bandwidth
ü Logged in at Service level.
1. Call up parameter 3-4-3-5-1 (bandwidth flow rate).
2. Set the setpoint [%].
7.9.2 Remote ON/OFF
The remote ON/OFF connection is an NC contact. When this contact is open, all
pumps in operation switch off in succession after a configurable stop delay. A
warning message is output (yellow LED). When this contact is closed, the pump sets
start up again in line with demand. The warning message is cleared.
7.9.3 Fire alert
The fire alert connection is an NC contact. When the contact is open, all pumps are
switched off in succession after a configurable start delay. An alert (red LED) is
output. In this case, the dry running protection and/or remote ON/OFF functions, if
enabled, are ignored.
When the contact closes, the pump sets will stop depending on demand. The alert is
cleared.
40 of 76
Hyamat K
Page 41
7 Operation
7.9.4 Setting the ambient temperature monitoring device (optional)
If the configurable ambient temperature value is exceeded, a warning message is
output. The ambient temperature can be read on the display.
The ambient temperature monitoring device cannot be used in combination with
digital inputs for remote reset, setpoint changeover and functional check run.
ü The temperature sensor Pt1000 is fitted and electrically connected.
(ðSection5.6.6,Page25)
1. Call up parameter 3-3-4 (WSD).
2. Set the water flow detection on the accumulator to TEMPERATURE.
3. Call up parameter 3-4-4-3 (ambient temperature).
4. Set the temperature [°C].
7.9.5 Enabling digital inputs (optional)
NOTE
This function cannot be used in conjunction with ambient temperature monitoring.
ü The accumulator’s water flow detection (WSD) function is deactivated.
ü Logged in at Service level.
1. Call up parameter 3-3-4 (WSD).
2. Set water flow detection on accumulator to OFF.
ð WSD inputs 1 to 3 are available.
The following functions can be assigned via the digital inputs:
▪ Remote reset
– Activated by pulse to terminals.
▪ Setpoint changeover (see parameter 3-5-9)
– Activated by closing the contact, de-activated by opening the contact.
▪ Functional check run
– Pulse-activated.
Hyamat K
41 of 76
Page 42
8 Servicing/Maintenance
8 Servicing/Maintenance
8.1 General information/safety regulations
DANGER
Unintentional start-up of pressure booster system
Danger to life!
▷ De-energise the pressure booster system for any repair work or servicing work.
▷ Ensure that the pressure booster system cannot be re-energised unintentionally.
WARNING
Improper lifting/moving of heavy assemblies or components
Personal injury and damage to property!
▷ Use suitable transport devices, lifting equipment and lifting tackle to move
heavy assemblies or components.
WARNING
Unqualified personnel performing work on the pressure booster system
Risk of personal injury!
▷ Always have repair and maintenance work performed by specially trained,
qualified personnel.
CAUTION
Incorrectly serviced pressure booster system
Function of pressure booster system not guaranteed!
▷ Regularly service the pressure booster system.
▷ Prepare a maintenance schedule for the pressure booster system, with special
emphasis on lubricants, shaft seals and pump couplings.
The operator ensures that maintenance, inspection and installation are performed by
authorised, qualified specialist personnel who are thoroughly familiar with the
manual.
▪ Observe the safety instructions and information.
▪ For any work on the pump (set) observe the operating manual of the pump (set).
▪ In the event of damage you can always contact KSB- KSB Service .
▪ A regular maintenance schedule will help avoid expensive repairs and contribute
to trouble-free, reliable operation with a minimum of maintenance expenditure
and work.
▪ Never use force when dismantling and reassembling the equipment.
42 of 76
8.1.1 Inspection contract
For all inspection work and servicing work to be carried out at regular intervals we
recommend taking out the KSB inspection contract. Contact your service partner for
details.
Hyamat K
Page 43
8 Servicing/Maintenance
8.2 Servicing/Inspection
8.2.1 Supervision of operation
CAUTION
Increased wear due to dry running
Damage to the pump set!
▷ Never operate the pump set without liquid fill.
▷ Never close the shut-off element in the suction line and/or supply line during
pump operation.
CAUTION
Impermissibly high temperature of fluid handled
Damage to the pump!
▷ Prolonged operation against a closed shut-off element is not permitted
(heating up of the fluid).
▷ Observe the temperature limits in the data sheet and in the section on
operating limits.
While the pump is in operation, observe and check the following:
▪ If activated, check the functional check run.
▪ Measure the actual start-up pressure and stop pressure of the pump sets with a
pressure gauge. Compare the values with the specifications on the name plate.
▪ Compare the pre-charge pressure of the accumulator with the recommended
data. (ðSection8.3,Page44)
▪ Check the rolling element bearings for running noises.
Vibrations, noise and an increase in current input occurring during unchanged
operating conditions indicate wear.
▪ Monitor the functions of auxiliary connections, if any.
8.2.2 Maintenance schedule
Table21: Overview of maintenance work
Maintenance interval Servicing/maintenance work
At least once a year Check the pump sets for smooth running and the mechanical seal for integrity.
Check the shut-off elements, drain valves and check valves for proper functioning and
tightness.
If fitted, clean the strainer in the pressure reducer.
If fitted, check the expansion joints for any wear.
Verify the pre-charge pressure. Check the accumulator for integrity.
(ðSection8.3,Page44)
Check the automatic switching functionality.
Check the cut-in levels and cut-out levels.
Check the inflow, inlet pressure, dry running protection, flow monitoring and pressure
reducer.
Hyamat K
43 of 76
Page 44
8 Servicing/Maintenance
8.3 Setting the pre-charge pressure
WARNING
Wrong gas
Danger of poisoning!
▷ Use only nitrogen to charge the accumulator.
CAUTION
Pre-charge pressure too high
Damage to the accumulator!
▷ Observe the manufacturer's product literature (see name plate or operating
manual of the accumulator).
The accumulator’s pre-charge pressure (p) must be lower than the set start-up
pressure (pE) of the pressure booster system.
The best storage volumes are achieved with the following settings (mean value):
▪ Value 0.9 at start-up pressure > 3bar
▪ Value 0.8 at start-up pressure < 3bar
Example 1 pE=5bar
5bar×0.9=4.5bar
With a start-up pressure of 5bar the pre-charge pressure of the accumulator must be
4.5bar.
Example 2 pE=2bar
2bar ×0.8=1.6bar
With a start-up pressure of 2bar the pre-charge pressure of the accumulator must be
1.6bar.
Checking the pre-charge pressure
1. Close the shut-off elements fitted underneath the membrane-type accumulator.
2. Drain the membrane-type accumulator via the drain valve.
3. Remove and store the protective cap of the membrane-type accumulator valve.
4. Check the pre-charge pressure using suitable equipment (e.g. tyre pressure
gauge).
5. Fit the protective cap of the membrane-type accumulator valve.
Filling the membrane-type accumulator
1. Remove and store the protective cap of the membrane-type accumulator valve.
2. Add nitrogen through the valve.
3. Fit the protective cap of the membrane-type accumulator valve.
44 of 76
Hyamat K
Page 45
8 Servicing/Maintenance
8.4 Resetting dry running protection
If no flow is detected on the suction side and the pressure on the pressure side drops
below the set value, the flow monitor stops the pressure booster system (lack of
water). Depending on the system design, dry running protection must be reset
manually.
Pressure switch and
pressure transmitter
Flow monitor To reset the dry running protection, set at least one pump set to manual mode.
If dry running protection devices are available in the form of pressure switches or
pressure transmitters, the system is reset automatically (self-reset).
Resetting via manual-0-automatic selector switch
1. Set the manual-0-automatic selector switch to manual for approx. 10seconds.
Resetting via frequency inverter
ü The original operating manual of the frequency inverter is on hand.
1. Set the pump set to manual mode for approx. 10seconds via the frequency
inverter’s control unit. See the original operating manual of the frequency
inverter.
Hyamat K
45 of 76
Page 46
9 Trouble-shooting
9 Trouble-shooting
WARNING
Improper work to remedy faults
Risk of injury!
▷ For any work performed to remedy faults, observe the relevant information
given in this instruction manual and/or in the product literature provided by the
accessories manufacturer.
NOTE
Prior to commissioning and maintenance work during the warranty period,
consultation with KSB Service is required. Non-compliance with this instruction will
lead to forfeiture of any and all rights to claims for damages.
If problems occur that are not described in the following table, consultation with the
KSB service is required.
A Pumps fail to start in automatic mode or cut out shortly after start-up. Lack of water
is indicated.
B Pressure booster system does not start up.
C Pumps running but not delivering water.
D Insufficient delivery of pressure booster system.
E Discharge-side pressure too low.
F Discharge-side pressure too high.
G Leakage at mechanical seal.
H One/several pumps/motors overheated.
I Motor protection switch(es) triggered. Warning LED lit.
J Pump(s) do(es) not stop.
K Pumps start too often (more than 30 starts per pump and hour).
L One/several pumps/motors overheated.
Table22: Trouble-shooting
A B C D E F G H I J K L Possible cause Remedy
- - ✘ ✘ - - - ✘ - ✘ - - Pumps / piping not vented and/or
primed
✘ ✘ ✘ ✘ ✘ - - ✘ - - ✘ - Shut-off valves fully or partially
closed
✘ - - ✘ ✘ - - - - ✘ ✘ - Strainer clogged (inlet-side pressure
reducer)
✘ - - ✘ ✘ ✘ - - - ✘ ✘ - Inlet-side pressure reducer set
incorrectly
- - ✘ ✘ ✘ - - ✘ ✘ ✘ ✘ - Check valve in bypass line defective Replace.
✘ ✘ - - - - - - - - - - Inlet-side shut-off valve closed Check and open if necessary.
- ✘ - - - - - ✘ - ✘ - - Discharge-side shut-off valve closed
or defective
✘ - - ✘ ✘ - - ✘ - ✘ ✘ - Inlet pressure lower than stated in
the purchase order
- ✘ - - - ✘ - - - - - - Inlet pressure higher than stated in
the purchase order
- - - - ✘ - - - - ✘ - - Start-up pressure set too high Check setting.
2) Release the pump set pressure and disconnect the pump set from the power supply before performing work on pressureretaining parts.
Vent and/or prime.
Check and open if necessary.
Clean.
Check and adjust if required.
Check and open if necessary.
Contact the manufacturer.
Contact the manufacturer.
2)
46 of 76
Hyamat K
Page 47
9 Trouble-shooting
A B C D E F G H I J K L Possible cause Remedy
- ✘ - - ✘ ✘ - ✘ - ✘ - ✘ Pressure transmitter set incorrectly
Check setting.
2)
or defective
- - - - - - - ✘ - - ✘ ✘ Pre-charge pressure of the
Restore nitrogen cushion.
accumulator too low
- - - - - - - ✘ - - ✘ ✘ Defective accumulator Check integrity. Replace if necessary.
- - - - - - ✘ - - - - - Defective mechanical seal Replace.
✘ - - - - - - ✘ - ✘ - - Suction-side pressure transmitter/
Check setting.
pressure switch set incorrectly or
defective.
- - ✘ ✘ ✘ - - ✘ ✘ ✘ ✘ - Defective check valve Check. Replace sealing element if
necessary.
- - - - ✘ - - - ✘ ✘ - ✘ Water extraction higher than stated
Contact the manufacturer.
in the purchase order
- ✘ - - - - - - ✘ - - ✘ Motor protection switch triggered or
set incorrectly / pump seized
Compare setting with the motor’s
rating plate data.
- - - - - - - - - - ✘ - Delay setting too short Check setting.
- ✘ - - - - - - - - - - Mains supply interrupted Check. Remedy defect if applicable.
Check fuse.
- ✘ - - - - - - - - - - Control current fuse tripped (control
Determine cause and reset.
cabinet)
- ✘ - - - - - - ✘ - - - Main fuse on (owner-supplied)
distribution board loose or blown;
Check fuses and replace as necessary.
Measure the motor current.
fuses possibly too small or too fast
- - - - - - - - ✘ - - - Intermittent voltage fluctuations Press reset key and fault
acknowledgement key.
- ✘ - - - - - - - - - - Phase failure Check individual phases. Replace
fuse if necessary.
✘ - - - - - - - - - - - Inlet tank empty and/or float switch
Check. Remedy defect if applicable.
defective/disconnected
Hyamat K
47 of 76
Page 48
10 Related Documents
5
4
1
2
3
79-1
680
655
691.02
79-2.02
743.04
691.02
838.03
743.04
691.01
79-2.01
743.03
743.01
99-23
591
743.02
742 743.01
10 Related Documents
10.1 General assembly drawings with list of components
10.1.1 HyamatK with Movitec 2, 4, 6, 10, 15
Fig.9: General assembly drawing of HyamatK with Movitec 2, 4, 6, 10, 15
1 Option: pressure transmitter
2 Option: pressure switch
3 Standard version: pressure transmitter
4 Pump connection, suction side
5 Pump connection, discharge side
48 of 76
Hyamat K
Page 49
10 Related Documents
Table23: List of components
Part No. Description Ident. No.
591 Accumulator 01 079 764
655 Pumps, see Spare Parts Programme On request
680 Acoustic cladding, see Accessories On request
691.01 Pressure gauge, indication 0-16bar 00 401 413
691.02 Pressure gauge, indication 0-10bar 00 401 414
742 Lift check valve1 (Movitec 2, 4) 01 149 253
742 Lift check valve11/4 (Movitec 6) 01 149 254
742 Lift check valve11/2 (Movitec 10) 01 149 255
742 Lift check valve2 (Movitec 15) 01 149 256
743.01 Ball valve G1 (Movitec 2, 4) 01 057 427
743.01 Ball valve G 1 1/4 (Movitec 6) 01 057 428
743.01 Ball valve G 1 1/2 (Movitec 10) 01 057 429
743.01 Ball valve G2 (Movitec 15) 01 057 430
743.02 Ball valve for accumulator 01 079 765
743.03 Ball valve G 1/
743.04 Ball valve G 1/
4
4
00 410 125
00 410 125
79-2.01 Transmitter 0 - 16bar 01 133 639
79-2.02 Transmitter 0 - 10bar 01 133 638
79-2.02 Transmitter 0 - 1bar 01 533 184
79-1 Control unit for 3 pumps 18 041 018
79-1 Control unit for 6 pumps 18 041 019
838.03 Pressure switch 0-11bar 01 034 231
903 Set of screw plugs On request
99-23 Installation set per pump 18 040 627
Hyamat K
49 of 76
Page 50
10 Related Documents
54
3
21
79-1
680
655
79-2.02
691.02
743.05
838.02
743.02
691.02
79-2.01
743.04
691.01
903
743.01
747
591
743.03
743.02
99-23
10.1.2 Hyamat K with Movitec 25, 40, 60, 90
Fig.10: General assembly drawing of Hyamat K with Movitec 25, 40, 60, 90
1 Option: pressure transmitter
2 Option: pressure switch
3 Standard version: pressure transmitter
4 Pump connection, suction side
5 Pump connection, discharge side
50 of 76
Hyamat K
Page 51
10 Related Documents
Table24: List of components
Part No. Description Ident. No.
591 Accumulator 01 079 764
655 Pumps, see Spare Parts Programme On request
680 Acoustic cladding, see Accessories On request
691.01 Pressure gauge, indication 0-16bar 00 401 413
691.02 Pressure gauge, indication 0-10bar 00 401 414
743.01 Butterfly valve DN65 (Movitec 25) 42 087 766
743.01 Butterfly valve DN80 (Movitec 40) 42 087 767
743.01 Butterfly valve DN100 (Movitec 60, 90) 42 087 768
743.02 Butterfly valve DN65 (Movitec 25) 42 087 766
743.02 Butterfly valve DN80 (Movitec 40) 42 087 767
743.02 Butterfly valve DN100 (Movitec 60, 90) 42 087 768
743.03 Ball valve for accumulator 01 079 765
743.04 Ball valve G 1/
743.05 Ball valve G 1/
4
4
00 410 125
00 410 125
747 Swing check valve DN65 (Movitec 25) 40 984 470
747 Swing check valve DN80 (Movitec 40) 40 984 471
747 Swing check valve DN100 (Movitec 60, 90) 40 984 472
79-2.01 Transmitter 0 - 16bar 01 133 639
79.2.02 Transmitter 0 - 10bar 01 133 638
79-2.02 Transmitter 0 - 1bar 01 533 184
79-1 Control unit for 3 pumps 18 041 018
79-1 Control unit for 6 pumps 18 041 019
838.02 Pressure switch 0-11bar 01 034 231
903 Set of screw plugs On request
99-23 Installation set per pump 18 040 654
Hyamat K
51 of 76
Page 52
10 Related Documents
11
10
3
25
11
25
12
10
3
16
9
15
3
26
3
13
8
24 17
2
19
22
18 21
2
24 7 2 6 5 2 4 2 1
Hyamat
2 23
2 6 5 2 4 2 1
10.2 Flow diagram
Fig.11: Flow diagram for direct connection (grey box: KSB's scope of supply)
52 of 76
Fig.12: Flow diagram for indirect connection
Number Description
1 Mains water supply
2 Shut-off element
3 Ball valve
4 Water meter
5 Check valve
6 Distribution line, inlet side
7 Pressure reducer, inlet side
8 Inlet line
9 Shut-off elements
10 Pressure transmitter
11 Pressure gauge
12 Control unit
13 Pump with drain and vent valve
15 Discharge line
16 Accumulator, discharge side
17 Pressure reducer, discharge side
18 Distribution line downstream of pressure booster system
19 Consumer lines downstream of pressure booster system
21 Consumer lines upstream of pressure booster system
22 Distribution line upstream of pressure booster system
23 Inlet tank with float valve and level monitor
24 Expansion joint
25 Drain valve
26 Swing check valve
Hyamat K
Page 53
Table25: Overview of parameters
Parameter Description Factory settings Possible settings Min. value Max. value Read access right Write access right
1 Betrieb
1-1 Allgemeines
1-1-1 Systemdruck
Hyamat K
1-1-2 Pumpenauslastung %
1-1-3 Trockenlaufschutz
1-1-4 saugseitiger Druck
1-1-5 Niveau Vorbehälter %
1-1-6 Niveau Vorbehälter
1-1-7 Umgebungstemperatur
1-1-8 Digitale Eingänge
1-1-9.2 Pos. Speicherventil
1-1-9.1 Pos. Speicherventil
1-1-14 WSD pulses tank 1
1-1-15 WSD pulses tank 2
1-1-16 WSD pulses tank 3
53 of 76
1-2 Pumpen
10.3 Parameter list
Display of operating mode
General operating status indicators
Displaying the measured system pressure
Displaying the total pump load in percent
Detection of dry running protection via
pressure switch is activated/deactivated.
Displaying the suction-side pressure
Displaying the water level in inlet tank in
percent
Displaying the water level in the inlet tank
Displaying the measured ambient
temperature if water flow detection is
available
Displaying the status of the digital inputs
Position of supply valve
Position of proportional supply valve
0% ... 100%
Water flow detection, number of fills in
tank1
Water flow detection, number of fills in
tank2
Water flow detection, number of fills in
tank3
Pump-relevant status information
- - - - Everybody Nobody
- - - - Everybody Nobody
- - - - Everybody Nobody
- - - - Everybody Nobody
- Not available,
available
- - - - Everybody Nobody
- - - - Everybody Nobody
- - - - Everybody Nobody
- - - - Everybody Nobody
- - - - Service Service
Open Open,
closed
0 0...100 0 100 Everybody Nobody
0 - - - Everybody Nobody
0 - - - Everybody Nobody
0 - - - Everybody Nobody
- - - - Everybody Nobody
- - Everybody Nobody
- - Everybody Nobody
10 Related Documents
Page 54
54 of 76
Parameter Description Factory settings Possible settings Min. value Max. value Read access right Write access right
1-2-1 Betriebsart Pumpen
1-2-1.1.1 Pumpennummer
1-2-1.2.1 Betriebsart Pumpe
1-2-2 Anzeige Pumpenlast
Hyamat K
1-2-3 Anzeige Motorschutz
1-2-4 Betriebsstunden
1-2-5 Pumpenanlaufzahl
1-3 Zeiten und Statistik
1-3-1 Betriebsstunden
1-3-2 Serviceintervall
1-3-3 akt. min Pumpenlaufz
2 Diagnose
2-1 Allgemeines
2-1-1 Meldungen anzeigen
2-1-2 Historie anzeigen
2-1-3 Fehler quittieren
2-1-4 Historie löschen
3 Einstellungen
Setting the operating mode for each
individual pump
Entering the pump number for which the
operating mode is configured
Displaying the operating status of the
pump
Displaying the pump load
Bit-based display of status of all thermal
fault inputs
Displaying the operating hours per pump
Displaying the number of starts per pump
Operating times and statistics
Operating hours of the system
Time to next service interval
Current minimum pump runtime in
seconds
Monitoring and diagnosis
General monitoring functions
Current messages for all available
warnings/alerts
History of all warnings/alerts
All messages are acknowledged
Deleting the message history
Settings
- - - - Everybody Everybody
1 1.. 3 1 3 Everybody Everybody
1 Automatic,
manual On (10 s),
manual Off
- - - - Everybody Nobody
- Not tripped,
tripped
- - - - Everybody Nobody
- - - - Customer Nobody
- - - - Everybody Nobody
0 - - - Everybody Nobody
0 - - - Everybody Nobody
- - - - Everybody Nobody
- - - - Everybody Nobody
- - - - Everybody Nobody
- - - - Everybody Customer
- - - - Everybody Nobody
- - - - Everybody Everybody
- - - - Service Service
- - - - Everybody Nobody
- - Everybody Everybody
- - Service Nobody
10 Related Documents
Page 55
Parameter Description Factory settings Possible settings Min. value Max. value Read access right Write access right
3-1 Bedieneinheit
3-1-1 Basis-Einstellungen
3-1-1-1 Sprache
3-1-1-4 Kontrast
Hyamat K
3-1-1-2 Leuchtdauer
3-1-1-2-1 Betriebsart
3-1-1-2-2 Leuchtdauer
3-1-1-3 Anz. Phys. Einheiten
3-1-1-3-1 Druck
3-1-1-3-2 Füllstand
3-1-1-3-3 Temperatur
3-1-2 Feldbus
3-1-2-1 Feldbus Typ
3-1-4 Logo
3-1-4-1 Logo
55 of 76
3-2 Steuergerät
Control panel
Basic settings for control panel
Language settings
Contrast
Configuring the illumination time of the
display
Illumination type of system display
System display: setting the illumination
time in seconds
Selecting the units shown on the display.
The measured values are converted in the
device.
Units of measured pressure values
Units of tank fill level
Units of water flow detection temperature
Field bus settings
Type of connected field bus module
Setting the logo displayed
Selecting the logo displayed
Device-specific settings
- - - - Everybody Nobody
- - - - Everybody Nobody
English English,
German,
Dutch,
French,
Turkish
13 5.. 20 5 20 Everybody Everybody
- - - - Everybody Everybody
Timed Always on,
timer-based
600 10.. 999 10 999 Everybody Service
- - - - Everybody Nobody
kPa kPa,
bar,
PSI,
feet,
mwc
cm cm,
m
°C °C,
°F
- - - - Nobody Nobody
No module No module,
Profibus,
Modbus
- - - - Service Nobody
No logo KSB logo,
dp logo,
no logo
- - - - Everybody Nobody
- - Everybody Everybody
- - Everybody Everybody
- - Everybody Service
- - Everybody Service
- - Everybody Service
- - Nobody Nobody
- - Service Service
10 Related Documents
Page 56
56 of 76
Parameter Description Factory settings Possible settings Min. value Max. value Read access right Write access right
3-2-1 Anmeldung
3-2-1-1.1 PIN
3-2-1-1.1.1 Anmelde-Ebene
3-2-1-1.1.2 PIN-Eingabe
3-2-1-1.2 PIN
Hyamat K
3-2-1-1.2.1 Anmelde-Ebene
3-2-1-1.2.2 PIN-Eingabe
3-2-1-2 Passwort Abfrage
3-2-2 Service
3-2-2-1 Werkseinstellung
3-2-2-2 Rücksetz Serv Interv
3-2-2-3 Kundeneinstellung
3-2-2-4 Sp. Kundeneinstell.
3-2-2-5 Sp. Werkseinstellung
3-2-2-6 Grundeinstellung
3-2-2-6.1.1 Rücksetz Grundeinst
3-2-2-7 Edit Pumpe Betr.std.
3-2-2-7.1.1 Pumpennummer
Login
Entering the user level and password
Selecting the login level
Prompt to enter PIN
Entering the user level and password
Selecting the login level
Prompt to enter PIN
Password entry required
Service settings
Factory-set defaults
Resetting the service interval
Loading locally saved settings
Saving the customer settings
Saving the factory settings
Resetting to default settings
Resetting to default settings
Editing pump operating hours
Number of pump
- - - - Everybody Nobody
- - - - Everybody Nobody
User level User level,
service level,
factory level
- 0.. 9999 0 9999 Everybody Everybody
- - - - Factory Nobody
User level User level,
service level,
factory level,
development level
- 0.. 9999 0 9999 Factory Factory
Yes No,
yes
- - - - Customer Nobody
- Reset ok,
no set available
- OK,
failed
- Reset ok,
no set available
- - - - Customer Customer
- - - - Factory Factory
- - - - Service Service
Default Default,
Hyamat K,
Hyamat V,
Hyamat VP,
HyaEco VP
- - - - Service Service
1 1.. 6 1 6 Service Service
- - Everybody Everybody
- - Factory Factory
- - Customer Customer
- - Customer Customer
- - Service Service
- - Customer Customer
- - Service Service
10 Related Documents
Page 57
Parameter Description Factory settings Possible settings Min. value Max. value Read access right Write access right
3-2-2-7.2.1 Stunden
3-2-2-7.2.2 Minuten
3-2-2-7.2.3 Sekunde
3-2-2-8 Reset Betriebsstund.
3-2-3 Werktest
Hyamat K
57 of 76
3-2-3-1 Werktest
3-2-3-1.1.1 Testergebnis
3-3 Sys. Konfig.
3-3-1 Anzahl Pumpen
3-3-2 Konfig. Saugseite
3-3-3 Konfig. Druckseite
3-3-4 WSD
3-3-5 Leckageerkennung
Hours
Minutes
Second
Resetting the operating hours
Factory test
Factory test
Test result
System configuration
Maximum number of pumps used in
system
General configuration, suction side
General configuration, discharge side
Configuring the water flow detection for the
tank
Activating leakage monitoring
0 0.. 500000 0 500000 Service Service
0 0.. 59 0 59 Service Service
0 0.. 59 0 59 Service Service
- OK,
failed
- - - - Factory Nobody
- - - - Factory Factory
Failed Failed,
passed
- - - - Everybody Nobody
3 1.. 6 1 6 Everybody Service
Pressure switch Pressure switch,
pressure sensor,
water flow detection,
inlet tank/gate valve,
inlet tank/
proportional valve
Cascade Cascade (without
frequency inverter),
1 jockey,
2 jockeys,
floating frequency
inverter,
frequency inverter
per pump
Off Off,
1 tank,
2 tanks,
3 tanks,
1 tank + temp.,
2 tanks + temp.,
3 tanks + temp.,
temperature
Off On,
off
- - Service Service
- - Factory Factory
- - Everybody Service
- - Everybody Service
- - Everybody Service
- - Everybody Service
10 Related Documents
Page 58
58 of 76
Parameter Description Factory settings Possible settings Min. value Max. value Read access right Write access right
3-3-7 Pumpenmod. int/ext
3-4 Systemeinstellungen
3-4-1 Saugseite
3-4-1-1 Drucksensor bei 4mA
Hyamat K
3-4-1-2 Drucksensor bei 20mA
3-4-1-3 Dämp. zeit druck
3-4-1-4 Vorbehälterkonfig.
3-4-1-4-1 Vorbehälterniv. 0%
3-4-1-4-2 Vorbehälterniv. 100%
3-4-1-4-3 Sensorniv. Vorbehäl.
3-4-1-4-4 Ausschaltniveau
3-4-1-4-5 Rücksetzniveau
3-4-1-4-6 Kritisches Niveau
3-4-1-4-7 Hochwasserniveau
3-4-1-4-8 Schaltschwellen
Setting for pump mode via HMI (internal)
or switch (external)
Parameterisation of system
Suction-side parameterisation
Analog measured value at 4mA, suction
side
Analog measured value at 20 mA, suction
side
Damping time for smoothing measured
value to compensate for measurement
peaks
Configuring inlet tank control
Minimum water level at which no air enters
into tank, in percent, from upper edge of
inlet nozzle
Maximum water level of inlet tank, in
percent, from upper edge of inlet nozzle
Distance of sensor positioned above tank
floor to tank floor, in centimetres
System stop when dry running level
reached
Resetting the system when defined dry
running level is reached
Threshold of critical water level in inlet tank
Threshold of high water level in inlet tank
1 or 2 extra signalling relay contacts for
switching thresholds
Internal Internal,
external
- - - - Everybody Nobody
- - - - Everybody Nobody
0 -100.. 1000 -100 1000 Everybody Service
1000 0.. 9999 0 9999 Everybody Service
200 100.. 2000 100 2000 Factory Factory
- - - - Everybody Service
0 0.. 99 0 99 Everybody Service
200 0.. 999 0 999 Everybody Service
0 -100.. 999 -100 999 Everybody Service
10 0.. 99 0 99 Everybody Service
15 0.. 99 0 99 Everybody Service
30 0.. 99 0 99 Everybody Service
105 0.. 199 0 199 Everybody Service
- - - - Everybody Service
- - Everybody Service
10 Related Documents
Page 59
Parameter Description Factory settings Possible settings Min. value Max. value Read access right Write access right
3-4-1-4-8-1 Schwelle 1: AN
3-4-1-4-8-2 Schwelle 1: AUS
3-4-1-4-8-3 Schwelle 2: AN
3-4-1-4-8-4 Schwelle 2: AUS
Hyamat K
3-4-1-4-9 Zulaufschieb. Auf/Zu
3-4-1-4-9-1 Niveau 1: AUF
3-4-1-4-9-2 Niveau 1: ZU
3-4-1-4-9-3 Niveau 1A: AUF
3-4-1-4-9-4 Niveau 1A: ZU
3-4-1-4-10 Proportional Armatur
3-4-1-4-10-1 Niveau Sollwert 1
3-4-1-4-10-2 Niveau Sollwert 1A
3-4-1-4-10-3 Hysterese
3-4-1-4-10-4 Abtastrate
59 of 76
3-4-1-4-10-5 Analog Ausgang
3-4-2 Druckseite
Inlet tank level for relay 1 energised in
percent
Inlet tank level for relay 1 de-energised in
percent
Inlet tank level for relay 2 energised in
percent
Inlet tank level for relay 2 de-energised in
percent
Position of inflow gate valve for filling inlet
tank
Level for opening gate valve to start filling
inlet tank
Level for closing gate valve to stop filling
inlet tank
Second level (timer-based) for opening
gate valve to start filling
Second level (timer-based) for closing gate
valve to stop filling
Use of a proportional valve to fill inlet tank
Level in inlet tank at which valve is
completely closed
Second level (timer-based) in inlet tank at
which valve is completely closed
Setting the hysteresis for fully open valve
Measurement cycle for measuring to
control proportional valve
Configuring the analog output
Discharge-side parameterisation
50 0...199 0 199 Everybody Service
50 0...199 0 199 Everybody Service
40 0...199 0 199 Everybody Service
40 0...199 0 199 Everybody Service
- - - - Everybody Nobody
70 0.. 99 0 99 Everybody Service
90 0.. 99 0 99 Everybody Service
40 0.. 99 0 99 Everybody Service
60 0.. 99 0 99 Everybody Service
- - - - Everybody Nobody
80 0.. 99 0 99 Everybody Service
40 0.. 99 0 99 Everybody Service
15 0.. 99 0 99 Everybody Service
10 0.. 99 0 99 Everybody Service
4-20mA 4-20mA,
0-20mA
- - - - Everybody Service
- - Everybody Service
10 Related Documents
Page 60
60 of 76
Parameter Description Factory settings Possible settings Min. value Max. value Read access right Write access right
3-4-2-1 Drucksensor bei 4mA
3-4-2-2 Drucksensor bei 20mA
3-4-2-3 Reakt. bei Sensorfe.
3-4-2-4 Max. Sys. Leistung
Hyamat K
3-4-2-5 Notstrombegrenzung
3-4-4 WSD-Einstellungen
3-4-4-1 Anzahl Auffrischung
3-4-4-2 Auffrischungsdauer
3-4-4-3 Raumtemperatur
3-4-4-4 Temperaturmessung
3-5 Druckkonfig.
3-5-1 Sollwert
3-5-3 Bandbreite
3-5-5 Maximaler Sollwert
3-5-9 Alternativ-Sollwert
3-5-11 Alarm Max Druck
Analog measured value at 4mA,
discharge side
Analog measured value at 20 mA,
discharge side
Number of pumps started up in the event
of a sensor failure on the discharge side
Limitation of maximum system power (n x
100%, n = number of pumps)
Limitation of maximum system power for
operation on emergency power
Configuring water flow detection
Number of water replacement cycles
Duration of water replacement procedure
in hours
Measured average ambient temperature
Duration of ambient temperature
measurement in hours
Configuring the system pressure
Entering the pressure setpoint (system
pressure)
Bandwidth within which the frequency
inverters remain at the same, constant
speed independent of pressure.
Limit value for maximum setpoint
Date/time-based alternative setpoint
Upper limit value for maximum system
pressure
0 -100.. 1000 -100 1000 Everybody Service
1000 0.. 9999 0 9999 Everybody Service
0 0.. 3 0 3 Everybody Service
600 0.. 600 0 600 Everybody Service
10 Related Documents
600 0.. 600 0 600 Everybody Service
- - - - Everybody Nobody
30 0.. 99 0 99 Everybody Service
24 0.. 999 0 999 Everybody Service
25 0.. 50 0 50 Everybody Service
24 0.. 999 0 999 Everybody Service
- - - - Everybody Nobody
400 0.. 1000 0 1000 Everybody Customer
5 0.. 999 0 999 Everybody Customer
1000 400.. 1000 400 1000 Everybody Service
400 0.. 1000 0 1000 Everybody Customer
1000 400.. 1000 400 1000 Everybody Customer
Page 61
Parameter Description Factory settings Possible settings Min. value Max. value Read access right Write access right
3-5-12 Aktion bei Max Druck
3-5-13 Alarm Min Druck
3-5-14 Aktion bei Min Druck
Hyamat K
3-5-15 MinDruck Trockenlauf
3-5-16 Rücksetz Trockenlauf
3-5-17 Druck Strömungsüberw
3-6 Zeiteinstellungen
3-6-1 Anz. Pumpenstarts
3-6-2 Mindestlaufzeit
3-6-3 Korr. Mindestlaufzt.
3-6-4 Max Pumpenlaufzeit
3-6-5 Startverzögerung
3-6-6 Abschaltverzögerung
61 of 76
3-6-8 Abschaltverzög. TL
Parameter for selecting action in case of
excessively high system pressure (stop
pumps or output message only)
Lower limit value for minimum system
pressure
Parameter for selecting action in case of
excessively low system pressure (stop
pumps or output message only)
Minimum suction-side pressure limit for dry
running protection
Suction-side pressure for re-start following
dry running occurrence
Lack-of-water fault is set if setpoint minus
pressure defined is undershot.
Configuring the time parameters
Entering the optimal pump starts per hour.
The pump runtime is adjusted
automatically.
Limit for minimum runtime of pump
Correction value for minimum runtime of
pump
Maximum pump runtime.
After the time has lapsed, the system
switches over to the next pump.
Start delay of pumps if pressure remains
below setpoint
Stop delay of pumps if pressure remains at
setpoint
Stop delay following detection of dry
running occurrence
Stop pumps Stop pumps,
message only
0 0.. 400 0 400 Everybody Customer
Stop pumps Stop pumps,
message only
20 0.. 80 0 80 Everybody Customer
80 20.. 999 20 999 Everybody Customer
100 0.. 1000 0 1000 Everybody Service
- - - - Everybody Nobody
10 0.. 99 0 99 Everybody Service
180 0.. 999 0 999 Everybody Customer
10 0.. 99 0 99 Everybody Service
86400 0.. 604800 0 604800 Everybody Service
1 0.. 999 0 999 Everybody Service
1 0.. 999 0 999 Everybody Service
10 0.. 999 0 999 Everybody Service
- - Everybody Customer
- - Everybody Customer
10 Related Documents
Page 62
62 of 76
Parameter Description Factory settings Possible settings Min. value Max. value Read access right Write access right
3-6-9 Zeitverz. Alarme
3-6-10 WSD 1 Puls Länge
3-6-11 WSD 2 Puls Länge
3-6-12 WSD 3 Puls Länge
Hyamat K
3-6-13 Sys. Startverzög.
3-6-14 Jockey min. laufzeit
3-7 Zeit/Datum
3-7-1 Datum
3-7-1.1.1 Jahr
3-7-1.1.2 Monat
3-7-1.1.3 Tag
3-7-2 Zeit
3-7-2.1.1 Zeit
3-7-3 Zwangsanlauf
3-7-4 Zwangsanlauf Interv.
3-7-5 Zwangsanlauf täglich
Time window for suppressing alerts when
system pressure is exceeded/undershot
Water flow detection1, length of pulse in
seconds
Water flow detection2, length of pulse in
seconds
Water flow detection 3, length of pulse in
seconds
Start delay following re-start
Limit for minimum runtime of jockey pump
Date and time
Setting the date
Setting the year
Setting the month
Setting the day of the week
Setting the time
Setting the time in the format HH:MM:SS
Basic setting for forced start (check run)
Interval-controlled forced start (check run);
the pumps are started at fixed, defined
intervals.
Day-controlled forced start (check run);
the pumps are started at a defined time
60 10.. 999 10 999 Everybody Service
4 0.. 99 0 99 Everybody Service
4 0.. 99 0 99 Everybody Service
4 0.. 99 0 99 Everybody Service
10 0.. 32 0 32 Service Service
0 0.. 999 0 999 Service Service
- - - - Everybody Nobody
- - - - Everybody Customer
... 1970.. 2099 1970 2099 Everybody Customer
1 1.. 12 1 12 Everybody Customer
1 1.. 31 1 31 Everybody Customer
- - - - Everybody Customer
0 0.. 86399 0 86399 Everybody Customer
Interval Off,
digital input,
interval,
day-based,
week-based
86400 0.. 1000000 0 1000000 Everybody Service
- - - - Everybody Customer
- - Everybody Customer
10 Related Documents
Page 63
Parameter Description Factory settings Possible settings Min. value Max. value Read access right Write access right
3-7-5.1.1 Stunden
3-7-5.1.2 Minuten
3-7-6 Zwangsanlauf wöchl.
3-7-6.1.1 Stunden
Hyamat K
63 of 76
3-7-6.1.2 Minuten
3-7-6.1.3 Tag
3-7-7 Dauer Zwangsanlauf
3-7-9 Alt. Füllst. Datum E
3-7-9.1.1 Alt. Füllst. Monat E
3-7-9.1.2 Alt. Füllst. Tag E
3-7-10 Alt. Füllst. Datum A
Hours for daily forced start (check run)
Minutes for daily forced start (check run)
Weekly forced start (check run): at a
defined time on specific days
Weekly forced start (check run): at a
defined time (hours) on specific days
Weekly forced start (check run): at a
defined time (minutes) on specific days
Weekly forced start (check run): at a
defined time on a specific day
Specifying the duration of the forced start
(check run)
The alternative fill level is activated in
accordance with day(s)/month(s).
Entering the month in which the alternative
fill level is activated
Entering the weekday on which the
alternative fill level is activated
Entering the date on which the alternative
fill level is deactivated
0 0.. 23 0 23 Everybody Customer
0 0.. 59 0 59 Everybody Customer
- - - - Everybody Customer
_ 0.. 23 0 23 Everybody Customer
_ 0.. 59 0 59 Everybody Customer
Sunday Sunday,
Monday,
Tuesday,
Wednesday,
Thursday,
Friday,
Saturday
30 0.. 30 0 30 Everybody Service
- - - - Everybody Customer
Off Off,
January,
February,
March,
April,
May,
June,
July,
August,
September,
October,
November,
December
1 1.. 31 1 31 Everybody Customer
- - - - Everybody Customer
- - Everybody Customer
- - Everybody Customer
10 Related Documents
Page 64
64 of 76
Parameter Description Factory settings Possible settings Min. value Max. value Read access right Write access right
3-7-10.1.1 Alt. Füllst. Monat A
Hyamat K
3-7-10.1.2 Alt. Füllst. Tag A
3-7-11 Wartungsintervall
3-7-8 Alternative Sollwert
3-7-8-1 Anpassung Sollwert
3-7-8-2 Alt. Sollw. Ein/Aus
3-7-8-2.1.1 Alt. Sollw. Std. Ein
3-7-8-2.1.2 Alt. Sollw. Min Ein
3-7-8-2.1.3 Alt. Sollw. Std. Aus
3-7-8-2.1.4 Alt. Sollw. Min Aus
Entering the month in which the alternative
fill level is deactivated
Entering the weekday on which the
alternative fill level is deactivated
Configuring the maintenance interval for
the system in days
Alternative setpoint to take effect based on
time
Configuring the alternative setpoint to take
effect on a daily or weekly basis
The alternative pressure setpoint is
activated/deactivated.
Entering the hours when the alternative
pressure setpoint is activated
Entering the minutes when the alternative
pressure setpoint is activated
Entering the hours when the alternative
pressure setpoint is deactivated
Entering the minutes when the alternative
pressure setpoint is deactivated
Off Off,
January,
February,
March,
April,
May,
June,
July,
August,
September,
October,
November,
December
1 1.. 31 1 31 Everybody Customer
0 0.. 3000 0 3000 Service Service
- - - - Everybody Nobody
Off Off,
weekly,
daily
- - - - Everybody Customer
0 0.. 23 0 23 Everybody Customer
0 0.. 59 0 59 Everybody Customer
0 0.. 23 0 23 Everybody Customer
0 0.. 59 0 59 Everybody Customer
- - Everybody Customer
- - Everybody Customer
10 Related Documents
Page 65
Parameter Description Factory settings Possible settings Min. value Max. value Read access right Write access right
3-7-8-3 Alt. Sollw. Tag Ein
3-7-8-4 Alt. Sollw. Ein Aus
Hyamat K
3-7-8-4.1.1 Alt. Sollw. Std. Ein
3-7-8-4.1.2 Alt. Sollw. Min Ein
3-7-8-4.1.3 Alt. Sollw. Std. Aus
3-7-8-4.1.4 Alt. Sollw. Min Aus
3-8 Progr. Ein-/Ausgänge
3-8-1 Eingänge
3-8-1-1 Eingang 1
3-8-1-2 Eingang 2
65 of 76
Entering the weekday on which the
alternative pressure setpoint is activated
Entering the weekday on which the
alternative pressure setpoint is deactivated
Entering the hours when the alternative
pressure setpoint is activated
Entering the minutes when the alternative
pressure setpoint is activated
Entering the hours when the alternative
pressure setpoint is deactivated
Entering the minutes when the alternative
pressure setpoint is deactivated
Programming inputs/outputs
Inputs
Configuration of input 1
Configuration of input 2
Sunday Sunday,
Monday,
Tuesday,
Wednesday,
Thursday,
Friday,
Saturday
- - - - Everybody Customer
0 0.. 23 0 23 Everybody Customer
0 0.. 59 0 59 Everybody Customer
0 0.. 23 0 23 Everybody Customer
0 0.. 59 0 59 Everybody Customer
- - - - Service Service
- - - - Service Nobody
None None,
forced start (check
run),
alt. setpoint,
leakage,
remote
acknowledgement,
bypass valve,
emergency power
None None,
forced start (check
run),
alt. setpoint,
leakage,
remote
acknowledgement,
bypass valve,
emergency power
- - Everybody Customer
- - Service Service
- - Service Service
10 Related Documents
Page 66
66 of 76
Parameter Description Factory settings Possible settings Min. value Max. value Read access right Write access right
3-8-1-3 Eingang 3
3-8-2 Ausgänge
Hyamat K
3-8-2-1 Ausgang 1 (P4)
3-8-2-2 Ausgang 2 (P5)
3-8-2-3 Ausgang 3 (P6)
3-8-2-4 Ausgang 4 (FR4)
3-8-2-5 Ausgang 5 (FR5)
Configuration of input 3
Outputs
Configuration of output 1
Configuration of output 2
Configuration of output 3
Configuration of output 4
Configuration of output 5
None None,
forced start (check
run),
alt. setpoint,
leakage,
remote
acknowledgement,
bypass valve,
emergency power
- - - - Service Nobody
None None,
threshold 1,
threshold 2,
supply valve,
bypass valve,
lack of water
None None,
threshold 1,
threshold 2,
supply valve,
bypass valve,
lack of water
None None,
threshold 1,
threshold 2,
supply valve,
bypass valve,
lack of water
None None,
threshold 1,
threshold 2,
supply valve,
bypass valve,
lack of water
None None,
threshold 1,
threshold 2,
supply valve,
bypass valve,
lack of water
- - Service Service
- - Service Service
- - Service Service
- - Service Service
- - Service Service
- - Service Service
10 Related Documents
Page 67
Parameter Description Factory settings Possible settings Min. value Max. value Read access right Write access right
3-8-2-6 Ausgang 6 (FR6)
3-9 Meldungen
3-9-1 Meldeeinstellungen
Hyamat K
67 of 76
3-9-1.1.1 Fehler id
3-9-1.2.1 Ampel
3-9-1.2.2 Fehler speichernd
3-10 Haupt-Menü
3-10-1.1 Menü Einstellungen
3-10-1.2 Menü Einstellungen
3-10-1.2.1 Rootmenu Auswahl
3-10-1.2.1 Ampel
3-13 Pumpenwechsel
3-13-1 Versorgung
3-13-2 Verzögerung
3-14 By Pass Ventil
3-14-1 Ventil-Funktion
3-14-2 Öffnungsverzögerung
Configuration of output 6
Messages
List of all alerts
Fault ID
Assignment of fault as warning or alert
Without/with automatic reset (re-start)
Configuring the main menu
List of all main menu elements
List of all main menu elements
Root menu selection
Assignment of fault as warning or alert
Pump changeover
Selection of oversupply/undersupply
Time delay between pump changeover
Bypass valve
Activating/deactivating the valve function
Delay time that lapses before valve is
opened
None None,
threshold 1,
threshold 2,
supply valve,
bypass valve,
lack of water
- - - - Service Nobody
- - - - Service Service
- - - Service Service
Red Green,
amber,
red
Off Off,
on
- - - - Customer Nobody
- - Customer Everybody
- - - - Develop Develop
1 1.. 65 1 65 Develop Develop
Off Off,
on
- - - - Everybody Service
Undersupply Undersupply,
oversupply
0 0.. 10 0 10 Everybody Service
- - - - Everybody Service
Off Off,
forced start (check
run),
Pt1000,
digital input
2 0.. 20 0 20 Everybody Service
- - Service Service
- - Service Service
- - Service Service
- - Develop Develop
- - Everybody Service
- - Everybody Service
10 Related Documents
Page 68
68 of 76
Parameter Description Factory settings Possible settings Min. value Max. value Read access right Write access right
3-14-3 Schließverzögerung
3-14-4 Temperatur
3-14-5 Öffnungszeit
3-14-6 Versuche in 24Std.
Hyamat K
3-14-7 Min. Öffnungszeit
3-15 Feldbus
3-15-1 Profibus
3-15-1-1 PB Slave Adresse
3-15-2 Modbus
3-15-2-1 MB Slave Adresse
3-15-2-2 Baudrate
4 Information
4-1 Steuermodul
4-1-1 Seriennummer
4-1-2 Parametersatz
4-2 IO Info
4-2-1 IO Serial Number
4-2-2 IO FW-Version
Delay time that lapses before valve is
closed
Temperature above which the valve is
opened
Time window in which the valve is opened
Valve opening frequency before an alert is
displayed
Minimum opening time of valve
Field bus settings
Profibus settings
Profibus slave address
Modbus settings
Modbus slave address
Baud rate
Information
Control module (CM)
Serial number of control module
Version of the control panel parameter set
IO information on internal communications
unit
IO information on serial number of internal
communications unit
IO information on firmware of internal
communications unit
2 0.. 20 0 20 Everybody Service
20 0.. 40 0 40 Everybody Service
120 10.. 600 10 600 Everybody Service
2 1.. 5 1 5 Everybody Service
10 Related Documents
2 0.. 20 0 20 Everybody Service
- - - - Customer Nobody
- - - - Customer Nobody
126 1.. 255 1 255 Customer Customer
- - - - Customer Nobody
247 1.. 247 1 247 Customer Customer
192 9600,192 - - Customer Customer
- - - - Everybody Nobody
- - - - Everybody Nobody
- - - - Everybody Nobody
0 - - - Everybody Everybody
- - - - Everybody Nobody
- - - - Everybody Nobody
- - - - Everybody Nobody
Page 69
Parameter Description Factory settings Possible settings Min. value Max. value Read access right Write access right
4-2-3 IO FW-Revision
4-2-4 IO HW-Revision
4-3 HMI Info
4-3-1 HMI Serial Number
Hyamat K
4-3-2 HMI FW-Version
4-3-3 HMI FW-Revision
4-3-4 HMI HW-Revision
4-4 Profibus Info
4-4-1 PB FW-Version
4-4-2 PB FW-Revision
4-4-3 PB HW-Revision
4-5 Modbus Info
4-5-1 MB FW-Version
4-5-2 MB FW-Revision
4-5-3 MB HW-Revision
5 Quickmenü
IO information on revision of internal
communications unit
IO information on hardware of internal
communications unit
IO information on HMI
IO information on serial number of HMI
IO information on firmware of HMI
IO information on revision of HMI
IO information on hardware of HMI
Information on Profibus used
Information on firmware of Profibus
Information on firmware of Profibus
Information on hardware of Profibus
Information on Modbus used
Information on firmware of Modbus
Information on revision of Modbus
Information on hardware of Modbus
Information on quick menu
- - - - Everybody Nobody
- - - - Everybody Nobody
- - - - Everybody Everybody
- - - - Everybody Nobody
- - - - Everybody Nobody
- - - - Everybody Nobody
- - - - Everybody Nobody
- - - - Everybody Everybody
- - - - Everybody Nobody
- - - - Everybody Nobody
- - - - Everybody Nobody
- - - - Everybody Everybody
- - - - Everybody Nobody
- - - - Everybody Nobody
- - - - Everybody Nobody
- - - - Everybody Nobody
10 Related Documents
69 of 76
Page 70
10 Related Documents
10.4 Fault messages
Table26: Overview of fault messages
Fault message Description Type of message
Warning Alert
Failure PT. Dis. Fault, discharge-side pressure sensor - ✘
Sys. press.to low System pressure below minimum pressure - ✘
Sys press.to high System pressure above maximum pressure - ✘
No water Insufficient water or insufficient inlet pressure on
suction side
Maintenance req. Service interval exceeded ✘ More pumps fail Multiple pump faults - ✘
No refresh tank 1 Insufficient water replacement, tank1 - ✘
No refresh tank 2 Insufficient water replacement, tank2 - ✘
No refresh tank 3 Insufficient water replacement, tank3 - ✘
Aver temp to high Average temperature of water flow detection too high - ✘
Curr temp to high Current temperature of water flow detection too high ✘ Temp. Fail. Pump 1 Fault (temperature, motor protection switch, etc.),
pump1
Temp. Fail. Pump 2 Fault (temperature, motor protection switch, etc.),
pump2
Temp. Fail. Pump 3 Fault (temperature, motor protection switch, etc.),
pump3
Temp. Fail. Pump 4 Fault (temperature, motor protection switch, etc.),
pump4
Temp. Fail. Pump 5 Fault (temperature, motor protection switch, etc.),
pump5
Temp. Fail. Pump 6 Fault (temperature, motor protection switch, etc.),
pump6
Failure valve Fault, suction-side valve ✘ Inlet sensor fail Fault, suction-side pressure or level sensor ✘ High water level Water level in inlet tank too high - ✘
Crit. water level Water level in inlet tank too low ✘ Low water level Water level in inlet tank low (lack of water) - ✘
Temp. sensor fail Fault, temperature sensor of water flow detection ✘ 24V out of range Internal 24V voltage outside permissible range ✘ 5V out of range Internal 5V voltage outside permissible range ✘ 3V out of range Internal 3V voltage outside permissible range ✘ External off External command for system stop active ✘ Fire alarm External fire alert command for starting all pumps active - ✘
Br. Wire Sens.dis Fault, discharge-side pressure sensor - ✘
Br. Wire Sens.Inl Fault, suction-side pressure sensor - ✘
Leakage Leak detected - ✘
Eeprom HW Error EEPROM data not saved due to hardware problems - ✘
Manual off Pump 1 Pump 1 stopped
(independent of automatic mode)
Manual off Pump 2 Pump 2 stopped
(independent of automatic mode)
Manual off Pump 3 Pump 3 stopped
(independent of automatic mode)
Manual off Pump 4 Pump 4 stopped
(independent of automatic mode)
Manual off Pump 5 Pump 5 stopped
(independent of automatic mode)
- ✘
✘ -
✘ -
✘ -
✘ -
✘ -
✘ -
✘ -
✘ -
✘ -
✘ -
✘ -
70 of 76
Hyamat K
Page 71
10 Related Documents
Fault message Description Type of message
Warning Alert
Manual off Pump 6 Pump 6 stopped
(independent of automatic mode)
Manual On Pump 1 Pump 1 in manual mode
(independent of automatic mode)
Manual On Pump 2 Pump 2 in manual mode
(independent of automatic mode)
Manual On Pump 3 Pump 3 in manual mode
(independent of automatic mode)
Manual On Pump 4 Pump 4 in manual mode
(independent of automatic mode)
Manual On Pump 5 Pump 5 in manual mode
(independent of automatic mode)
Manual On Pump 6 Pump 6 in manual mode
(independent of automatic mode)
More Pumps off Several pumps stopped (independent of automatic
mode)
Flushing Flushing procedure in progress ✘ Valve opened oftenly Several flushing procedures carried out ✘ Ext. Power Operation Emergency power mode active; maximum system load
limited
Factory Test No test carried out in factory - ✘
✘ -
✘ -
✘ -
✘ -
✘ -
✘ -
✘ -
✘ -
✘ -
Hyamat K
71 of 76
Page 72
11 EU Declaration of Conformity
11 EU Declaration of Conformity
Manufacturer: KSB SE & Co. KGaA
Johann-Klein-Straße 9
67227 Frankenthal (Germany)
The manufacturer herewith declares that the product:
Hyamat K, Hyamat V, Hyamat SVP, Hyamat SVP Eco
KSB order number: ...................................................................................................
▪ is in conformity with the provisions of the following Directives as amended from time to time:
– Pump set: EC Machinery Directive 2006/42/EC
– Pump set: Electromagnetic Compatibility Directive 2014/30/EU
The manufacturer also declares that
▪ the following harmonised international standards have been applied:
– ISO 12100
– EN 809
– EN 60204-1
▪ Applied national technical standards and specifications, in particular:
– DIN 1988-500
Person authorised to compile the technical file:
Name
Function
Address (company)
Address (street, No.)
Address (post or ZIP code, city) (country)
The EU Declaration of Conformity was issued in/on:
Place, date
..............................3).............................
Name
Function
Company
Address
3) A signed, legally binding EU Declaration of Conformity is supplied with the product.
72 of 76
Hyamat K
Page 73
12 Certificate of Decontamination
R
12 Certificate of Decontamination
Type: ................................................................................................................................
Order number/
Order item number4): ................................................................................................................................
Delivery date: ................................................................................................................................
Applications: ................................................................................................................................
Fluid handled4): ................................................................................................................................
Please tick where applicable4):
Corrosive Oxidising Flammable Explosive Hazardous to health
Seriously hazardous to
health
Toxic Radioactive Bio-hazardous Safe
Reason for return4): ................................................................................................................................
Comments: ................................................................................................................................
................................................................................................................................
The product/accessories have been carefully drained, cleaned and decontaminated inside and outside prior to dispatch/
placing at your disposal.
We herewith declare that this product is free from hazardous chemicals, biological and radioactive substances.
For mag-drive pumps, the inner rotor unit (impeller, casing cover, bearing ring carrier, plain bearing, inner rotor) has been
removed from the pump and cleaned. In cases of containment shroud leakage, the outer rotor, bearing bracket lantern,
leakage barrier and bearing bracket or intermediate piece have also been cleaned.
For canned motor pumps, the rotor and plain bearing have been removed from the pump for cleaning. In cases of leakage at
the stator can, the stator space has been examined for fluid leakage; if fluid handled has penetrated the stator space, it has
been removed.
No special safety precautions are required for further handling.
The following safety precautions are required for flushing fluids, fluid residues and disposal:
...............................................................................................................................................................
...............................................................................................................................................................
We confirm that the above data and information are correct and complete and that dispatch is effected in accordance with the
relevant legal provisions.
.................................................................. ....................................................... .......................................................
Place, date and signature Address Company stamp
4) Required fields
Hyamat K
73 of 76
Page 74
13 Commissioning Report
13 Commissioning Report
The pressure booster system specified below has been commissioned today by the undersigned, authorised KSB
Service who created this report.
Pressure booster system details
Type series ........................................................................................................................................
Size ........................................................................................................................................
Serial number ........................................................................................................................................
Order No. ........................................................................................................................................
Purchaser/place of installation
Purchaser Place of installation
Name .................................................... ..........................................................................
Address .................................................... ..........................................................................
.................................................... ..........................................................................
Operating data For further data refer to the wiring diagram.
Start-up pressure pE bar ....................................................
Inlet pressure monitoring p
(setting of inlet pressure switch)
Stop pressure pA bar ....................................................
Inlet pressure p
Pre-charge pressure
of accumulator p
- x
....................................................
inl
[bar] ....................................................
inl
pre-charge
....................................................
[bar]
The operator or operator’s representative herewith confirms to have received instructions on how to operate and
service the pressure booster system. The relevant circuit diagrams and operating instructions have been handed
over.
Non-conformities found during commissioning Deadline for remedial action
Non-conformity
..........................................................................
1 ............................................................................................
............................................................................................................. ..........................................................................
............................................................................................................. ..........................................................................
............................................................................................................. ..........................................................................
Name of KSB representative Name of purchaser or representative
............................................................................................................. ..........................................................................
Place Date
............................................................................................................. ..........................................................................
74 of 76
Hyamat K
Page 75
Index
Index
A
Automation16
C
Certificate of Decontamination73
Commissioning/start-up26
D
Design16
Designation15
Disposal14
Drive16
Dry running protection26
Connecting the dry running protection device24
E
Event of damage7
F
Fault messages
Displaying and acknowledging warning and alert
messages38
Faults
Causes and remedies46
Q
Qualification9
Quick menu36
R
Return to supplier13
S
Safety9
Safety awareness10
Scope of supply18
Setting the setpoint37
W
Warnings8
Warranty claims7
I
Installation16
Installation at site19
Intended use9
K
Key to safety symbols/markings8
L
LED display33
M
Maintenance work43
N
Name plate15
Navigation keys34
No-flow detection40
O
Operating limits9
Other applicable documents7
P
Partly completed machinery7
Personnel9
Hyamat K
75 of 76
Page 76
KSB SE & Co. KGaA
Johann-Klein-Straße 9 • 67227 Frankenthal (Germany)
Tel. +49 6233 86-0
www.ksb.com
1952.861/06-EN (01201815)
Loading...