KSB Guard Operating Manual
KSB Guard
Installation/Operating Manual
Legal information/Copyright
Installation/Operating Manual KSB Guard
Original operating manual
All rights reserved. The contents provided herein must neither be distributed, copied, reproduced,
edited or processed for any other purpose, nor otherwise transmitted, published or made available to a
third party without the manufacturer's express written consent.
Subject to technical modification without prior notice.
© KSB SE & Co. KGaA, Frankenthal 09/11/2018
Contents
Contents
1 General.................................................................................................................................................... 5
1.1 Principles ...........................................................................................................................................................5
1.2 Target group.....................................................................................................................................................5
1.3 Other applicable documents............................................................................................................................5
1.4 Symbols .............................................................................................................................................................5
1.5 Key to safety symbols/markings.......................................................................................................................5
2 Safety...................................................................................................................................................... 7
2.1 General..............................................................................................................................................................7
2.2 Intended use .....................................................................................................................................................7
2.3 Personnel qualification and personnel training.............................................................................................7
2.4 Consequences and risks caused by non-compliance with this operating manual........................................7
2.5 Safety awareness ..............................................................................................................................................8
2.6 Software changes .............................................................................................................................................8
3 Transport/Temporary Storage/Disposal............................................................................................... 9
3.1 Checking the condition upon delivery............................................................................................................9
3.2 Transport...........................................................................................................................................................9
3.3 Storage..............................................................................................................................................................9
3.4 Disposal ...........................................................................................................................................................10
4 Description............................................................................................................................................ 11
4.1 General description ........................................................................................................................................11
4.2 Name plates ....................................................................................................................................................11
4.3 Technical data.................................................................................................................................................11
4.4 Function ..........................................................................................................................................................12
4.5 Gateway ..........................................................................................................................................................13
4.6 Sensor unit ......................................................................................................................................................14
4.7 Transmission and battery unit .......................................................................................................................14
5 Installation/Commissioning................................................................................................................. 15
5.1 Installation ......................................................................................................................................................15
5.1.1 Installing the gateway.......................................................................................................................15
5.1.2 Installing the sensor unit...................................................................................................................18
5.1.3 Establishing a connection between the sensor unit and the transmission and battery unit........20
5.1.4 Commissioning...................................................................................................................................20
5.1.5 Installing the transmission and battery unit ....................................................................................21
5.1.6 Routing the connecting cable ...........................................................................................................21
5.2 Commissioning the gateway..........................................................................................................................22
5.3 Assigning and setting up ...............................................................................................................................23
6 Operation.............................................................................................................................................. 25
6.1 Operating modes of transmission and battery unit.....................................................................................25
6.2 Taking manual measurement and displaying signal strength.....................................................................25
6.3 Reading out the transmission status .............................................................................................................25
7 Changing the Batteries........................................................................................................................ 27
8 Dismantling .......................................................................................................................................... 28
8.1 Dismantling the gateway...............................................................................................................................28
8.2 Dismantling the transmission and battery unit............................................................................................28
8.3 Dismantling the sensor unit...........................................................................................................................29
9 Trouble-shooting.................................................................................................................................. 30
9.1 Trouble-shooting the gateway......................................................................................................................30
9.2 Trouble-shooting the transmission and battery unit/ sensor unit...............................................................30
10 Related Documents.............................................................................................................................. 32
10.1 Recommended mounting position for sensor unit ......................................................................................32
KSB Guard
3 of 40
Contents
11 EU Declaration of Conformity............................................................................................................. 35
Index ..................................................................................................................................................... 36
4 of 40
KSB Guard
1 General
!
DANGER
!
WARNING
CAUTION
1 General
1.1 Principles
This instruction manual is valid for the type series and variants indicated on the front
cover.
The manual describes the proper and safe use of this equipment in all phases of
operation.
The name plate indicates the type series, the main operating data and the serial
number. The serial number uniquely describes the product and is used as
identification in all further business processes.
In the event of damage, immediately contact your nearest KSB Service centre to
maintain the right to claim under warranty.
1.2 Target group
This instruction manual is aimed at the target group of trained and qualified
specialist technical personnel.
1.3 Other applicable documents
Table1: Overview of other applicable documents
Document Contents
Operating manual for pump/
pump set
For accessories and/or integrated machinery components, observe the relevant
manufacturer's product literature.
Description/operation of pump/pump set
1.4 Symbols
Table2: Symbols used in this manual
Symbol Description
✓ Conditions which need to be fulfilled before proceeding with the
step-by-step instructions
⊳ Safety instructions
⇨
⇨ Cross-references
1.
2.
Result of an action
Step-by-step instructions
Note
Recommendations and important information on how to handle
the product
1.5 Key to safety symbols/markings
Table3: Definition of safety symbols/markings
Symbol Description
DANGER
This signal word indicates a high-risk hazard which, if not avoided,
will result in death or serious injury.
WARNING
This signal word indicates a medium-risk hazard which, if not
avoided, could result in death or serious injury.
CAUTION
This signal word indicates a hazard which, if not avoided, could
result in damage to the machine and its functions.
KSB Guard
5 of 40
1 General
Symbol Description
General hazard
In conjunction with one of the signal words this symbol indicates a
hazard which will or could result in death or serious injury.
Electrical hazard
In conjunction with one of the signal words this symbol indicates a
hazard involving electrical voltage and identifies information about
protection against electrical voltage.
Machine damage
In conjunction with the signal word CAUTION this symbol indicates
a hazard for the machine and its functions.
6 of 40
KSB Guard
2 Safety
!
DANGER
2 Safety
All the information contained in this section refers to hazardous situations.
In addition to the present general safety information the action-related safety
information given in the other sections must be observed.
2.1 General
This instruction manual contains general installation, operating and maintenance
instructions that must be observed to ensure safe operation of the system and
prevent personal injury and damage to property.
The safety information in all sections of this manual must be complied with.
The instruction manual must be read and understood by the responsible specialist
personnel/operators prior to installation and commissioning.
The contents of this instruction manual must be available to the specialist personnel
at the site at all times.
Information attached directly to the product must always be complied with and kept
in a perfectly legible condition at all times. This applies to, for example:
▪ Markings for connections
▪ Name plate
The operator is responsible for ensuring compliance with all local regulations not
taken into account in this instruction manual.
2.2 Intended use
▪ The values specified in the technical product literature for the mains voltage and
ambient temperature must not be exceeded. The device must only be operated
in accordance with the instructions provided in the operating manual and other
applicable documents.
2.3 Personnel qualification and personnel training
All personnel involved must be fully qualified to install, operate, maintain and
inspect the equipment this manual refers to. The responsibilities, competence and
supervision of all personnel involved in transport, installation, operation,
maintenance and inspection must be clearly defined by the operator.
Deficits in knowledge must be rectified by means of training and instruction
provided by sufficiently trained specialist personnel. If required, the operator can
commission the manufacturer/supplier to train the personnel.
Training on the device must always be supervised by specialist technical personnel.
2.4 Consequences and risks caused by non-compliance with this operating manual
▪ Non-compliance with this operating manual will lead to forfeiture of warranty
cover and of any and all rights to claims for damages.
▪ Non-compliance can, for example, have the following consequences:
– Hazards to persons due to electrical, thermal, mechanical and chemical
effects and explosions
– Failure of important product functions
– Failure of prescribed maintenance and servicing practices
KSB Guard
7 of 40
2 Safety
2.5 Safety awareness
In addition to the safety information contained in this manual and the intended use,
the following safety regulations shall be complied with:
▪ Accident prevention, health regulations and safety regulations
▪ Safety regulations for handling hazardous substances
▪ Applicable standards, directives and laws
2.6 Software changes
The software has been specially created for this product and thoroughly tested.
It is impermissible to make any changes or additions to the software or parts of the
software.
8 of 40
KSB Guard
3 Transport/Temporary Storage/Disposal
3 Transport/Temporary Storage/Disposal
3.1 Checking the condition upon delivery
1. On transfer of goods, check each packaging unit for damage.
2. In the event of in-transit damage, assess the exact damage, document it and
notify KSB or the supplying dealer and the insurer about the damage in writing
immediately.
3.2 Transport
CAUTION
Improper transport
Damage to the device!
▷ Always transport the device properly and in its original packaging.
▷ For transport, observe the transport instructions on the original packaging.
▷ Do not throw device.
1. Upon receipt, unpack the device and check for in-transit damage.
2. Report any in-transit damage to the manufacturer immediately.
3. Dispose of packaging material in accordance with local regulations.
3.3 Storage
If the ambient conditions for storage are met, the function of the device will be
ensured even after a prolonged period of storage.
CAUTION
Damage during storage by humidity, dirt or vermin
Corrosion/contamination of the device!
▷ For outdoor storage cover the (packed or unpacked) device and accessories with
water-proof material.
Table4: Ambient conditions for storage
Ambient condition Value
Relative humidity 85% max. (non-condensing)
Ambient temperature -30°C to +60°C
1. Store the device in dry conditions and in its original packaging.
2. Store the device in a dry room in which the atmospheric humidity is maintained
at a constant level (as far as this is possible).
3. Prevent excessive fluctuations in atmospheric humidity (see Ambient conditions
for storage table).
KSB Guard
9 of 40
3 Transport/Temporary Storage/Disposal
3.4 Disposal
Electrical or electronic equipment marked with the adjacent symbol must not be
disposed of in household waste at the end of its service life.
Contact your local waste disposal partner for returns.
If the used electrical or electronic equipment contains personal data, the user is
responsible for deleting it before the equipment is returned.
NOTE
Due to certain components it contains, the device is classified as special waste and
meets RoHs 2011/65/EC requirements.
Once decommissioned, the device must be properly disposed of in accordance with
local regulations.
10 of 40
KSB Guard
4 Description
KSB SE & Co.KGaA
www.ksb.com
Ambient Temperature:
Protection Class:
Id. No
0 - 90 °C
IP65
01852755
GS118W220001Serial No
KSB Guard Sensor Unit
KSB SE & Co.KGaA
www.ksb.com
Battery Supply: 2 x 1.5V (baby-cell)
0 - 50 °C
IP65
2.4 GHz / < 10mW
Indoor use only
01852758 / 01852753
GT118W260001
Johann-Klein-Str. 9
D-67227 Frankenthal
Protection Class:
KSB Guard Transmission and Battery Unit
Ambient Temperature:
Id. No (Complete System/This Unit):
Serial No
Sensor Network Comm.:
4 Description
4.1 General description
Monitoring device for monitoring vibrations and temperatures of pump sets.
4.2 Name plates
Fig.1: Name plate of sensor unit
Sensor unit Table5: Technical data of sensor unit
Fig.2: Name plate of transmission and battery unit
Fig.3: Name plate of gateway
4.3 Technical data
Characteristic Value
Material Aluminium
Dimensions [mm] 60x45x30
Enclosure IP65
Cable type 1.5m, PUR, 6-pin
Ambient temperature ≤90°C
KSB Guard
11 of 40
4 Description
Transmission and battery
unit
Gateway Table7: Technical data of gateway
Table6: Technical data of transmission and battery unit
Characteristic Value
Material Plastic
Dimensions [mm] 120x80x50
Enclosure IP65
Temperature range 0-50°C
Power supply 2 C size batteries (baby), (R14)
Wireless module ISM band, 2.4GHz
Connection M8, 6-pin
Characteristic Value
Mains voltage 110 - 240V, AC voltage
Mains frequency 50/60Hz
Power input <15W
In-service ambient temperature 0 to 40°C
1)
Enclosure IP54
Weight <400g
Dimensions 158×95×45
SMA-RP socket (antenna sensor network) Antenna for 2.4 GHz (WLAN/
Bluetooth)
SMA socket (LTE antenna) Antenna for 2G/3G/4G mobile
data, included in standard
accessories with approx. 5 m
cable
Internal SIM card
2)
Pre-configured
Transmission and battery
unit
Gateway One gateway can process the data of up to 20 transmission and battery units if they
4.4 Function
The sensor unit and transmission and battery unit are connected by a connecting
cable. The sensor unit is installed on the pump’s bearing bracket or drive lantern,
where it measures the pump’s vibration and temperature using built-in sensors.
This data is sent to the transmission and battery unit.
The transmission and battery unit sends the recorded data to the gateway via a radio
signal. From there, the data collected is transferred directly and in encrypted format
to the KSB Cloud for processing.
send data every hour. This number is reduced with more frequent data transmission.
1) Higher temperatures than indicated are possible. Contact KSB Support before installation. Contact: +49 6233 86 6400 and
ksbguard-support@ksb.com.
2) The SIM card is pre-installed and cannot be replaced.
12 of 40
KSB Guard
Loading...