KSB ECOLINE GLB, ECOLINE PTF, ECOLINE SCF, ECOLINE GTB, ECOLINE GTV Operating Manual

ECOLINE GLF/GTF/PTF/SCF/FYF ECOLINE GLB/GTB ECOLINE GLV/GTV/SCV ECOLINE GLC/GTC/SCC/FYC

Operating Manual

Legal information/Copyright

Operating Manual

Original operating manual

All rights reserved. The contents provided herein must neither be distributed, copied, reproduced, edited or processed for any other purpose, nor otherwise transmitted, published or made available to a third party without the manufacturer's express written consent.

Subject to technical modification without prior notice.

Contents

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Contents

Glossary .................................................................................................................................................. 5

1 General.................................................................................................................................................... 6

1.1 Principles ...........................................................................................................................................................6

1.2 Target group.....................................................................................................................................................6

1.3 Other applicable documents............................................................................................................................6

1.4 Symbols .............................................................................................................................................................6

2 Safety...................................................................................................................................................... 7

2.1 Key to safety symbols/markings.......................................................................................................................7

2.2 General..............................................................................................................................................................7

2.3 Intended use .....................................................................................................................................................8

2.4 Personnel qualification and training...............................................................................................................8

2.5 Consequences and risks caused by non-compliance with this manual .........................................................8

2.6 Safety awareness ..............................................................................................................................................8

2.7 Safety information for the operator/user.......................................................................................................9

2.8 Safety information for maintenance, inspection and installation ................................................................9

2.9 Unauthorised modes of operation..................................................................................................................9

3 Transport/Temporary Storage/Disposal............................................................................................. 10

3.1 Checking the condition upon delivery..........................................................................................................10

3.2 Transport.........................................................................................................................................................10

3.3 Storage/preservation......................................................................................................................................11

3.4 Return to supplier...........................................................................................................................................12

3.5 Disposal ...........................................................................................................................................................12

4 Valve Description ................................................................................................................................. 13

4.1 General description ........................................................................................................................................13

4.2 Marking...........................................................................................................................................................13

4.3 Globe Valves to ANSI/ASME with Gland Packing .........................................................................................14

4.4 Bellows-type Globe Valves to ANSI/ASME.....................................................................................................30

4.5 Gate Valves to ANSI/ASME.............................................................................................................................38

4.6 Lift Check Valves to ANSI/ASME ....................................................................................................................57

4.7 Swing Check Valves to ANSI/ASME................................................................................................................64

4.8 Strainers to ANSI/ASME..................................................................................................................................76

5 Installation at Site................................................................................................................................ 81

5.1 General information/Safety regulations .......................................................................................................81

5.2 Installation position and location..................................................................................................................82

5.3 Welding into the pipeline..............................................................................................................................83

5.4 Valves with actuator.......................................................................................................................................83

5.5 Insulation ........................................................................................................................................................84

6 Commissioning/Start-up/Shutdown................................................................................................... 85

6.1 Commissioning/start-up .................................................................................................................................85

6.2 Shutdown........................................................................................................................................................87

7 Servicing/Maintenance........................................................................................................................ 88

7.1 Safety regulations...........................................................................................................................................88

7.2 Maintenance...................................................................................................................................................88

8 Trouble-shooting.................................................................................................................................. 90

9 EU Declaration of Conformity............................................................................................................. 91

9.1 EU Declaration of Conformity for ECOLINE FYF 800, GLF 2500, GLB 800, GTF 2500, GTB 800, PTF 2500,

SCF 2500 ..........................................................................................................................................................91

9.2 EU Declaration of Conformity for ECOLINE GTC, GLC, SCC, GLF, GTF, SCF, PTF .........................................92

9.3 EU Declaration of Conformity for ECOLINE FYC...........................................................................................93

9.4 EU Declaration of Conformity for ECOLINE GLV, GTV, SCV.........................................................................94

Contents

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9.5 EU Declaration of Conformity for ECOLINE GLB 150-600 ............................................................................95

Index ..................................................................................................................................................... 96

Glossary

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Glossary

PED

The 97/23/EC or 2014/68/EU directive, also known as the Pressure Equipment Directive, sets out the requirements to be met by pressure equipment intended to be placed on the market in the European economic area.

Technical literature

Refer to the product catalogue for the technical literature on our products at www.ksb.com.

1 General

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1 General

1.1 Principles

This operating manual is supplied as an integral part of the type series and variants indicated on the front cover. The manual describes the proper and safe use of this equipment in all phases of operation.

In the event of damage, immediately contact the KSB sales organisation responsible in order to maintain the right to claim under warranty.

1.2 Target group

This operating manual is aimed at the target group of trained and qualified specialist technical personnel.

1.3 Other applicable documents

Table1: Overview of other applicable documents

Document Contents

Type series booklet Description of the valve Flow characteristics

1)

Information on Kv and zeta values

General assembly drawing

2)

Sectional drawing of the valve

Sub-supplier product literature3)Operating manuals and other product literature

for the accessories

Observe the relevant manufacturer's product literature for the accessories.

1.4 Symbols

Table2: Symbols used in this manual

Symbol Description

✓ Conditions which need to be fulfilled before proceeding with the

step-by-step instructions

⊳ Safety instructions ⇨ Result of an action ⇨ Cross-references

1.

2.

Step-by-step instructions

Note Recommendations and important information on how to handle the product

1) If any

2) If inclusion in the scope of supply has been agreed; otherwise refer to the type series booklet.

3) If inclusion in the scope of supply has been agreed.

2 Safety

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2 Safety

!

DANGER

All the information contained in this section refers to hazardous situations.

2.1 Key to safety symbols/markings

Table3: Definition of safety symbols/markings

Symbol Description

!

DANGER

This signal word indicates a high-risk hazard which, if not avoided, will result in death or serious injury.

!

WARNING

This signal word indicates a medium-risk hazard which, if not avoided, could result in death or serious injury.

CAUTION

This signal word indicates a hazard which, if not avoided, could result in damage to the machine and its functions.

Explosion protection

This symbol identifies information about avoiding explosions in potentially explosive atmospheres in accordance with Directive 2014/34/EU (ATEX).

General hazard

In conjunction with one of the signal words this symbol indicates a hazard which will or could result in death or serious injury.

Electrical hazard

In conjunction with one of the signal words this symbol indicates a hazard involving electrical voltage and identifies information about protection against electrical voltage.

Machine damage In conjunction with the signal word CAUTION this symbol indicates a hazard for the machine and its functions.

2.2 General

This manual contains general installation, operating and maintenance instructions that must be observed to ensure safe valve operation and prevent personal injury and damage to property.

The safety information in all sections of this manual must be complied with. The operating manual must be read and fully understood by the specialist personnel/

operators responsible prior to installation and commissioning. The contents of this operating manual must be available to the specialist personnel

at the site at all times. Instructions and information attached directly to the valve must always be complied

with and kept in a perfectly legible condition at all times. This applies to, for example: flow direction arrow, manufacturer, type designation, nominal pressure, nominal size, year of construction and material.

The operator is responsible for ensuring compliance with all local regulations not taken into account in this manual.

The design, manufacture and the testing of the valves are subject to a QM system to DINENISO9001 as well as the European Pressure Equipment Directive 97/23/EC. Compliance with these requirements, however, is based on normal, predominantly static loading.

Valves exposed to creep-rupture conditions have a limited service life and have to meet the applicable regulations stipulated in the technical codes.

In the case of customised special variants, further restrictions may apply with regard to the operating mode and service life. Please refer to the relevant sales literature for this information.

2 Safety

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This operating manual does not take into account:

▪ Any eventualities or incidents which may occur during installation performed by

the customer, operation and maintenance.

▪ Local regulations; the operator must ensure that such regulations are strictly

observed by all, including the personnel called in for installation.

2.3 Intended use

▪ Only operate valves which are in perfect technical condition. ▪ Do not operate partially assembled valves.

▪ The valve must only handle the fluids specified in the product literature. ▪ Only operate the valve within the permissible operating range specified for

pressure and temperature.

▪ Consult the manufacturer about any other modes of operation not described in

the product literature.

Prevention of foreseeable misuse

▪ Never exceed the permissible operating limits specified in the data sheet or

product literature regarding pressure, temperature, etc.

▪ Observe all safety information and instructions in this operating manual.

2.4 Personnel qualification and training

All personnel involved must be fully qualified to transport, install, operate, maintain and inspect the product this manual refers to and be fully aware of the interaction between the valve and the system.

The responsibilities, competence and supervision of all personnel involved in transport, installation, operation, maintenance and inspection must be clearly defined by the operator.

Deficits in knowledge must be rectified by means of training and instruction provided by sufficiently trained specialist personnel. If required, the operator can commission the manufacturer/supplier to train the personnel.

Hands-on training at the valve must always be supervised by specialist technical personnel.

2.5 Consequences and risks caused by non-compliance with this manual

▪ Non-compliance with this operating manual will lead to forfeiture of warranty

cover and of any and all rights to claims for damages.

▪ Non-compliance can, for example, have the following consequences:

– Hazards to persons due to electrical, thermal, mechanical and chemical

effects and explosions

– Failure of important product functions – Failure of prescribed maintenance and servicing practices – Hazard to the environment due to leakage of hazardous substances

2.6 Safety awareness

In addition to the safety information contained in this manual and the intended use, the following safety regulations shall be complied with:

▪ Accident prevention, health and safety regulations ▪ Explosion protection regulations ▪ Safety regulations for handling hazardous substances ▪ Applicable standards, directives and laws

2 Safety

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2.7 Safety information for the operator/user

Actuator-operated valves are intended for use in areas which cannot be accessed by unauthorised persons. Operation of these valves in areas which can be accessed by unauthorised persons is only permitted if appropriate protective devices are fitted at the site. This must be ensured by the operator.

▪ The operator shall fit contact guards for hot, cold and moving parts and check

that the guards function properly.

▪ Do not remove any contact guards during operation. ▪ Provide the personnel with protective equipment and make sure it is used. ▪ Contain leakages (e.g. at the stem seal) of hazardous fluids (e.g. explosive, toxic,

hot) so as to avoid any danger to persons and the environment. Adhere to all relevant laws.

▪ Eliminate all electrical hazards. (In this respect refer to the applicable national

safety regulations and/or regulations issued by the local energy supply companies.)

2.8 Safety information for maintenance, inspection and installation

▪ Modifications or alterations of the valve require the manufacturer's prior

consent.

▪ Use only original spare parts or parts authorised by the manufacturer. The use of

other parts can invalidate any liability of the manufacturer for resulting damage.

▪ The operator ensures that maintenance, inspection and installation is performed

by authorised, qualified specialist personnel who are thoroughly familiar with the manual.

▪ Carry out work on the valve during standstill only. ▪ The valve body must have cooled down to ambient temperature. ▪ The pressure in the valve body must have been released and the valve must have

been drained.

▪ When taking the valve out of service always adhere to the procedure described

in the manual.

▪ Decontaminate valves which handle fluids posing a health hazard. ▪ As soon as the work has been completed, re-install and/or re-activate any safety-

relevant and protective devices. Before returning the product to service, observe all instructions on commissioning.

2.9 Unauthorised modes of operation

Never operate the valve outside the limits stated in the data sheet and in this operating manual.

The warranty relating to the operating reliability and safety of the valve supplied is only valid if the valve is used in accordance with its intended use.

(ðSection2.3,Page8)

Shut-off valves are not suitable for regulating volume flow. Gate valves are used in such a way that they are either fully open or fully closed. An

intermediate position (throttling function) is not permitted.

3 Transport/Temporary Storage/Disposal

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3 Transport/Temporary Storage/Disposal

3.1 Checking the condition upon delivery

1. On transfer of goods, check each packaging unit for damage.

2. In the event of in-transit damage, assess the exact damage, document it and

notify KSB or the supplying dealer (as applicable) and the insurer about the damage in writing immediately.

3.2 Transport

Always close the valve manually before transporting it. The valve is delivered ready for operation and its line connection ports may still be closed with caps, if applicable. Original spare parts are only ready for operation following assembly/installation and subsequent shell and leak testing of the valve.

DANGER

The valve could slip out of the suspension arrangement

Danger to life from falling parts!

▷ Only transport the valve in the specified position. ▷ Never suspend the valve from its handwheel. ▷ Pay attention to the weight data and the centre of gravity. ▷ Observe the applicable local accident prevention regulations. ▷ Use suitable, permitted lifting accessories. ▷ Transport devices (if any) on the actuator may not be suitable for being

attached to a suspension arrangement in order to transport the valve/actuator assembly. Refer to the actuator operating manual for the permissible loads.

To transport the valve, suspend it from the lifting tackle as illustrated.

3 Transport/Temporary Storage/Disposal

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Fig.1: Transporting the valve

3.3 Storage/preservation

If commissioning is to take place some time after delivery, we recommend that the following measures be taken for storing the valve:

CAUTION

Incorrect storage

Damage to the valve due to dirt, corrosion, moisture and/or frost!

▷ Store the valve in a dust- and vibration-free, frost-proof room where the

atmospheric humidity is as constant as possible (use suitable caps or film for protection).

▷ Close the valve using little force and store in the closed position. ▷ Protect the valve from contact with solvents, lubricants, fuels or other

chemicals.

If properly stored indoors, the equipment is protected for a maximum of 12 months.

NOTE

For actuated valves, also observe the actuator's operating manual.

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3.4 Return to supplier

1. Drain the valve as described in the manual.

2. Always flush and clean the valve, particularly if it has been used for handling

noxious, explosive, hot or other hazardous fluids.

3. If the fluids handled by the system leave residues which might lead to corrosion damage when coming into contact with atmospheric humidity, or which might ignite when coming into contact with oxygen, the valve must also be neutralised and blown through with anhydrous inert gas for drying purposes.

4. When returning valves used for handling Fluids in Group 1 always complete and enclose a certificate of decontamination. Always indicate any safety and decontamination measures taken.

NOTE

If required, a blank certificate of decontamination can be downloaded from the KSB web site at: www.ksb.com/certificate_of_decontamination

3.5 Disposal

WARNING

Fluids, consumables and supplies which are hot and/or pose a health hazard

Hazard to persons and the environment!

▷ Collect and properly dispose of flushing fluid and any residues of the fluid

handled.

▷ Wear safety clothing and a protective mask, if required. ▷ Observe all legal regulations on the disposal of fluids posing a health hazard.

1. Dismantle the valve. Collect greases and other lubricants during dismantling.

2. Separate and sort the valve materials, e.g. by:

- Metals

- Plastics

- Electronic waste

- Greases and other lubricants

3. Dispose of materials in accordance with current regulations or in another controlled manner.

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4 Valve Description

4.1 General description

The sectional drawings below provide examples of the general design/configuration of the valve. For additional and more detailed information, refer to the respective type series booklet.

4.2 Marking

Table4: General marking

Parameter Value/Marking

Nominal size NPS (inch) ... Nominal pressure class Class ... Manufacturer KSB Type series/Model ECOLINE... Year of construction 20..

Material .......

Flow direction arrow →

Traceability of the material .......

CE markingPED

Identification number of the notified body 0036 Customer's marking e.g. plant/system No., etc.

The CE marking on the valve indicates that it is in conformity with the European Pressure Equipment Directive 97/23/EC.

Fluids in Groups 1 and 2

Class PN DN

≤25 32 40 50 65 80 100 125 150 ≥200 10 16 25

≥

≥40

150

300

Fluid groups

Group 1 comprises fluids defined as

▪ Explosive ▪ Extremely flammable ▪ Highly flammable ▪ Flammable: The maximum allowable temperature is above flashpoint ▪ Very toxic ▪ Toxic ▪ Oxidising

Group 2 comprises all other fluids not referred to in Group 1.

4 Valve Description

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4.3 Globe Valves to ANSI/ASME with Gland Packing

4.3.1 ECOLINE GLC 150-600

4.3.1.1 Operating data

Table5: Operating properties

Characteristic Value

Nominal pressure Class 150 - 600 Nominal size NPS 2'' - 12'' Max. permissible pressure 106 bar / 1500 PSI Min. permissible temperature 0°C /32 °F Max. permissible temperature 816 °C / 1500 °F

Temperatures < 0°C on request Selection as per pressure/temperature ratings (ðSection4.3.1.4,Page16)

4.3.1.2 Fluids handled

▪ Steam ▪ Fluids containing gas ▪ Fluids containing mineral oils ▪ Gas ▪ High-temperature hot water ▪ Feed water ▪ Oil

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4.3.1.3 Design details

Design

▪ Globe valve to BS 1873 ▪ Tested to API 598 ▪ Body made of cast steel or stainless steel ▪ Bolted bonnet ▪ Outside screw ▪ Rotating stem ▪ Non-rotating stem (8'' and 10'' Class 300/600) ▪ Rising stem ▪ Stem with burnished shank ▪ Solid flat disc (plug-type valve disc for 8" and 10" Class 600) ▪ Stem sealed by gland packing ▪ Two-piece self-aligning gland follower ▪ Stem nut made of nickel steel ▪ Valve seat made of wear-resistant and corrosion-proof materials ▪ Back seat ▪ Hardened back seat bush ▪ Die-moulded graphite gland packing, packing end rings made of braided

graphite

▪ Stainless steel/graphite gaskets ▪ Outside yoke ▪ Yoke head suitable for mounting electric and pneumatic actuators (DIN ISO 5210) ▪ The valves satisfy the safety requirements of Annex I of the European Pressure

Equipment Directive 97/23/EC (PED) for fluids in Groups 1 and 2.

▪ The valves do not have a potential internal source of ignition and can be used in

potentially explosive atmospheres, Group II, category2 (zones1+21) and category3 (zones2+22) to ATEX 2014/34/EU.

Variants

▪ Position indicator ▪ Limit switch(es) ▪ Locking device ▪ Throttling plug ▪ Hard-faced back seat ▪ Drain plug ▪ Bypass ▪ Version in compliance with TA-Luft (German Clean Air Act) to VDI 2440 for

temperatures up to 400 °C

▪ Version with free stem end and top flange to ISO 5210 ▪ Gearboxes ▪ Electric actuators ▪ Non-destructive testing, e.g. radiographic testing ▪ Inspections to technical codes such as AD2000 or IBR ▪ NACE standard ▪ Other flanged end designs or butt weld ends to ASME B16.25 ▪ Larger nominal sizes and other variants on request

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4.3.1.4 Pressure/temperature ratings

Table6: Permissible operating pressures in bar at temperatures in °C (to ASME B16.34)

Class

Material -29 to3893 149 204 260 316 343 371 399 427 454 482 510 538 566 593 621 649 677 704 732 760 788 816

150 A 216 WCB4)19,7 17,9 15,9 13,8 11,7 9,7 8,6 7,6 6,6 5,5 4,5 3,4 2,4 1,4 - - - - - - - - - 300 51,0 46,9 45,2 43,8 41,7 39,3 37,9 36,5 34,8 28,3 22,1 15,9 9,3 5,9 - - - - - - - - - 600 102,0 93,8 90,3 87,2 83,1 78,3 75,8 73,1 70,0 56,9 44,1 31,7 19,0 11,7 - - - - - - - - - 150 A 217 WC65)20,0 17,9 15,9 13,8 11,7 9,7 8,6 7,6 6,6 5,5 4,5 3,4 2,4 1,4 1,46)1,46)- - - - - - - 300 51,7 51,7 49,6 47,9 45,9 41,7 40,7 39,3 36,5 35,2 33,4 31,0 22,1 14,8 10,0 6,6 - - - - - - - 600 103,4 103,4 99,6 95,5 91,7 83,4 81,0 78,3 73,4 70,0 67,2 62,1 44,1 29,6 20,0 13,1 - - - - - - - 150 A 217 WC9 20,0 17,9 15,9 13,8 11,7 9,7 8,6 7,6 6,6 5,5 4,5 3,4 2,4 1,4 1,46)1,46)- - - - - - - 300 51,7 51,7 50,3 48,6 45,9 41,7 40,7 39,3 36,5 35,2 33,4 31,0 26,5 18,3 12,1 7,6 - - - - - - - 600 103,4 103,4 100,3 97,2 91,7 83,4 81,0 78,3 73,4 70,0 67,2 62,1 52,1 36,9 24,1 15,2 - - - - - - - 150 A 217 C5 20,0 17,9 15,9 13,8 11,7 9,7 8,6 7,6 6,6 5,5 4,5 3,4 2,4 1,4 1,46)1,46)1,46)1,06)- - - - - 300 51,7 51,7 50,3 48,6 45,9 41,7 40,7 39,3 36,5 35,2 33,4 25,9 19,0 13,8 10,0 6,9 4,1 2,4 - - - - - 600 103,4 103,4 100,3 97,2 91,7 83,4 81,0 78,3 73,4 70,0 67,2 51,4 37,9 27,6 20,0 13,8 8,6 4,8 - - - - - 150 A 217 C12 20,0 17,9 15,9 13,8 11,7 9,7 8,6 7,6 6,6 5,5 4,5 3,4 2,4 1,4 1,46)1,46)1,46)1,46)- - - - - 300 51,7 51,7 50,3 48,6 45,9 41,7 40,7 39,3 36,5 35,2 33,4 31,0 25,9 17,6 11,7 7,9 5,2 3,4 - - - - - 600 103,4 103,4 100,3 97,2 91,7 83,4 81,0 78,3 73,4 70,0 67,2 62,1 52,1 34,8 23,8 15,5 10,3 7,2 - - - - - 150 A 352 LCB7)18,3 17,6 15,9 13,8 11,7 9,7 8,6 - - - - - - - - - - - - - - - - 300 47,9 45,5 44,1 42,4 40,3 37,9 36,9 - - - - - - - - - - - - - - - - 600 96,2 91,0 87,9 84,8 81,0 76,2 73,4 - - - - - - - - - - - - - - - - 150 A 352 LCC 20,0 17,9 15,9 13,8 11,7 9,7 8,6 - - - - - - - - - - - - - - - - 300 51,7 51,7 50,3 48,6 45,9 41,7 40,7 - - - - - - - - - - - - - - - - 600 103,4 103,4 100,3 96,6 91,7 83,4 81,0 - - - - - - - - - - - - - - - - 150 A 351 CF88)19,0 15,9 14,1 13,1 11,7 9,7 8,6 7,6 6,6 5,5 4,5 3,4 2,4 1,4 1,46)1,46)1,46)1,46)1,46)1,46)1,46)1,46)1,46)1,0

6)

300 49,6 41,4 37,2 34,1 32,1 30,3 29,6 29,0 28,6 27,9 27,2 26,9 26,2 24,5 22,4 17,6 14,1 11,4 9,3 7,9 6,6 5,2 4,1 2,8 600 99,3 82,7 74,1 68,6 64,1 61,0 59,6 58,3 56,9 55,8 54,5 53,8 52,7 49,0 44,8 35,5 28,3 22,8 18,3 15,5 12,8 10,3 7,9 5,9 150 A 351 CF8M8)19,0 16,2 14,8 13,4 11,7 9,7 8,6 7,6 6,6 5,5 4,5 3,4 2,4 1,4 1,46)1,46)1,46)1,46)1,46)1,46)1,46)1,46)1,46)1,0

6)

300 49,6 42,7 38,6 35,5 33,1 31,0 30,3 30,0 29,3 29,0 29,0 28,6 26,5 25,2 24,8 21,0 16,2 12,8 10,0 7,9 6,6 5,2 4,1 2,8 600 99,3 85,5 77,2 70,7 65,8 62,1 61,0 60,0 59,0 58,3 57,6 57,2 53,4 50,0 49,6 42,1 32,8 25,5 20,3 16,2 13,1 10,3 7,9 5,9

Table7: Permissible operating pressures in PSI at temperatures in °F (to ASME B16.34)

Class

Material

-20 to 100

200 300 400 500 600 650 700 750 800 850 900 950 1000 1050 1100 1150 1200 1250 1300 1350 1400 1450 1500

150 A 216

WCB

4)

285 260 230 200 170 140 125 110 95 80 65 50 35 20 - - - - - - - - - 300 740 680 655 635 605 570 550 530 505 410 320 230 135 85 - - - - - - - - - 600 1480 1360 1310 1265 1205 1135 1100 1060 1015 825 640 460 275 170 - - - - - - - - - 150 A 217

WC6

5)

290 260 230 200 170 140 125 110 95 80 65 50 35 20 206)206)- - - - - - - 300 750 750 720 695 665 605 590 570 530 510 485 450 320 215 145 95 - - - - - - - 600 1500 1500 1445 1385 1330 1210 1175 1135 1065 1015 975 900 640 430 290 190 - - - - - - - 150 A 217

WC9

290 260 230 200 170 140 125 110 95 80 65 50 35 20 206)206)- - - - - - - 300 750 750 730 705 665 605 590 570 530 510 485 450 385 265 175 110 - - - - - - - 600 1500 1500 1455 1410 1330 1210 1175 1135 1065 1015 975 900 755 535 350 220 - - - - - - - 150 A 217 C5 290 260 230 200 170 140 125 110 95 80 65 50 35 20 206)206)206)156)- - - - - 300 750 750 730 705 665 605 590 570 530 510 485 375 275 200 145 100 60 35 - - - - - 600 1500 1500 1455 1410 1330 1210 1175 1135 1065 1015 975 745 550 400 290 200 125 70 - - - - - 150 A 217

C12

290 260 230 200 170 140 125 110 95 80 65 50 35 20 206)206)206)206)- - - - - 300 750 750 730 705 665 605 590 570 530 510 485 450 375 255 170 115 75 50 - - - - - 600 1500 1500 1455 1410 1330 1210 1175 1135 1065 1015 975 900 755 505 345 225 150 105 - - - - - 150 A 352

LCB

7)

265 255 230 200 170 140 125 - - - - - - - - - - - - - - - - 300 695 660 640 615 585 550 535 - - - - - - - - - - - - - - - - 600 1395 1320 1275 1230 1175 1105 1065 - - - - - - - - - - - - - - - - 150 A 352

LCC

290 260 230 200 170 140 125 - - - - - - - - - - - - - - - - 300 750 750 730 705 665 605 590 - - - - - - - - - - - - - - - - 600 1500 1500 1455 1405 1330 1210 1175 - - - - - - - - - - - - - - - - 150 A 351

CF8

8)

275 230 205 190 170 140 125 110 95 80 65 50 35 20 206)206)206)206)206)206)206)206)206)15

6)

300 720 600 540 495 465 440 430 420 415 405 395 390 380 355 325 255 205 165 135 115 95 75 60 40 600 1440 1200 1075 995 930 885 865 845 825 810 790 780 765 710 650 515 410 330 265 225 185 150 115 85 150 A 351

CF8M

8)

275 235 215 195 170 140 125 110 95 80 65 50 35 20 206)206)206)206)206)206)206)206)206)15

6)

300 720 620 560 515 480 450 440 435 425 420 420 415 385 365 360 305 235 185 145 115 95 75 60 40

4) Permissible but not recommended for prolonged use above 427°C (800°F).

5) Cannot be used for temperatures above 593°C (1100°F).

6) For butt weld end valves only. Flanged end ratings terminate at 538°C (1000°F).

7) Cannot be used for temperatures above 343°C (650°F).

8) At temperatures over 538°C (1000°F), use only when carbon content is 0.04% or higher.

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Class

Material

-20

to

100

200 300 400 500 600 650 700 750 800 850 900 950 1000 1050 1100 1150 1200 1250 1300 1350 1400 1450 1500

600 1440 1240 1120 1025 955 900 885 870 855 845 835 830 775 725 720 610 475 370 295 235 190 150 115 85

Table8: Test pressures

Test Test medium Class 150 Class 300 Class 600

[bar] [psi] [bar] [psi] [bar] [psi]

Shell Water 32 450 78 1125 153 2225 Leak test (back seat) 23 315 56 815 112 1630 Leak test (seat) 23 315 56 815 112 1630

4.3.1.5 Materials

1

2

920.3

920.1

411

166

900

465

450

461

560

452

920.2

544

961

554

458

300

100

515

350

200

902

① Bearing (8''-12'' Class 300, 6''-12'' Class 600) ② Lantern ring (optional)

Table9: Parts list

Part

No.

Description Material

A 216 WCB A 217 WC6 A 217 WC9 A 217 C5 A 217 C12 A 352 LCB A 352 LCC A 351 CF8 A 351 CF8M

100 Body A 216 WCB A 217 WC6 A 217 WC9 A 217 C5 A 217 C12 A352 LCB A 352 LCC A 351 CF8 A 351 CF8M 166 Yoke A 216 WCB A 217 WC6 A 217 WC9 A 217 C5 A 217 C12 A352 LCB A 352 LCC A 351 CF8 A 351 CF8M 350 Lower valve disc

section

A 216 WCB A 217 WC6 A 217 WC9 A 217 C5 A 217 C12 A352 LCB A 352 LCC A 351 CF8 A 351 CF8M

515 Seat ring A 105 A 182 F11 A 182 F22 A 182 F5 A 182 F9 A 182 LF2 A 350 LF2 A 182 F304 A 182 F316 200 Stem See "Trim materials" table 450 Back seat

bush

See "Trim materials" table

465 Lower gland

section

13Cr 13Cr 13Cr 13Cr 13Cr 304 304 304 316

452 Gland follower A 216 WCB A 216 WCB A 216 WCB A 351 CF8 A 351 CF8 A 351 CF8 A 351 CF8 A 351 CF8 A 351 CF8 544 Threaded bush A 439 D2C A 439 D2C A 439 D2C A 439 D2C A 439 D2C A 439 D2C A 439 D2C A 439 D2C A 439 D2C 902 Stud A 193 B7 A 193 B16 A 193 B16 A 193 B16 A 193 B16 A 320 L7 A 320 L7 A 193 B8 A 193 B8

920.1 Nut A 194 2H A 194 Gr. 7 A 194 Gr. 7 A 194 Gr. 7 A 194 Gr. 7 A 194 Gr. 7 A 194 Gr. 7 A 194 Gr. 8 A 194 Gr. 8 461 Gland

packing

Graphite Graphite Graphite Graphite Graphite Graphite Graphite Graphite Graphite

411 Joint ring Graphite +

stainless steel

Graphite + stainless steel

900 Eyebolt A 307 B A 193 B16 A 193 B16 A 193 B16 A 193 B16 A 320 L7 A 320 L7 A 193 B8 A 193 B8

920.2 Nut A 194 2H A 194 Gr. 7 A 194 Gr. 7 A 194 Gr. 7 A 194 Gr. 7 A 194 Gr. 7 A 194 Gr. 7 A 194 Gr. 8 A 194 Gr. 8 560 Pin Carbon

steel

Carbon steel

Carbon steel Carbon

steel

Stainless steel

961 Handwheel Nodular cast iron or malleable cast iron or cast steel

920.3 Handwheel nut Carbon

steel

Carbon steel

Stainless steel

4 Valve Description

18 of 100

Part

No.

Description Material

A 216 WCB A 217 WC6 A 217 WC9 A 217 C5 A 217 C12 A 352 LCB A 352 LCC A 351 CF8 A 351 CF8M

554 Washer Carbon

steel

Carbon steel

Stainless steel

Stainless

steel 300 Bearing Steel Steel Steel Steel Steel Steel Steel Steel Steel 458 Lantern ring 13Cr 13Cr 13Cr 13Cr 13Cr 304 304 304 316

Table10: Trim materials

Part No. Description Trim 1 Trim 2 Trim 5 Trim 8 Trim 10

13% chrome steel (Cr) / 13% chrome steel (Cr)

304 / 304 Stellite / Stellite Stellite / 13% chrome

steel (Cr)

316 / 316

350 Lower valve disc

section

13% chrome steel (Cr) 304 stainless steel Stellite 13% chrome steel (Cr) 316 stainless steel

515 Seat ring 13% chrome steel (Cr) 304 stainless steel Stellite Stellite 316 stainless steel 200 Stem 13% chrome steel (Cr) 304 stainless steel 13% chrome steel (Cr) 13% chrome steel (Cr) 316 stainless steel 450 Back seat

bush

13% chrome steel (Cr) 304 stainless steel 13% chrome steel (Cr) 13% chrome steel (Cr) 316 stainless steel

4.3.1.6 Function

The main components of the globe valves are the body (100), the yoke (166), the valve disc (350), the stem (200) and the actuating unit.

Stem seal

The gland packing (461), which seals off the stem (200), is tightened via the gland follower (452) by means of eyebolts (900) and nuts (920.2). The yoke (166) is equipped with a back seat bush (450) which seals off the valve when the stem (200) is fully retracted.

Seat/disc interface

The hard-faced seat ring (515) is welded into the body (100). The seating surface of the valve disc (350) is hard-faced.

Bonnet/cover seal

The body (100) and the yoke (166) are connected by studs (902) and nuts (920.1). The joint is sealed by means of a joint ring (411).

4.3.2 ECOLINE GLF 150-600

4.3.2.1 Operating data

Table11: Operating properties

Characteristic Value

Nominal pressure Class 150 - 600 Nominal size NPS ½'' - 2'' Max. permissible pressure 104 bar / 1480 PSI Min. permissible temperature 0°C /32 °F Max. permissible temperature 816 °C / 1500 °F

Temperatures < 0°C on request Selection as per pressure/temperature ratings (ðSection4.3.2.4,Page20)

4 Valve Description

19 of 100

4.3.2.2 Fluids handled

▪ Steam ▪ Fluids containing gas ▪ Gas ▪ High-temperature hot water ▪ Fluids containing mineral oils ▪ Oil ▪ Feed water

4.3.2.3 Design details

Design

▪ Globe valve to API 602 ▪ Tested to API 598 ▪ Body made of forged steel ▪ Bolted bonnet ▪ Outside screw ▪ Outside yoke ▪ Rotating stem ▪ Rising handwheel ▪ Stem sealed by gland packing ▪ Reduced bore ▪ Two-piece self-aligning gland follower ▪ Graphite gland packing ▪ Stem with burnished shank ▪ Fully confined bonnet gasket ▪ Back seat ▪ Solid valve disc ▪ Integral seat - ST6 (HF) ▪ The valves satisfy the safety requirements of Annex I of the European Pressure

Equipment Directive 97/23/EC (PED) for fluids in Groups 1 and 2.

▪ The valves do not have a potential internal source of ignition and can be used in

potentially explosive atmospheres, Group II, category2 (zones1+21) and category3 (zones2+22) to ATEX 2014/34/EU.

Variants

▪ Seal-welded body/bonnet joint ▪ Full bore ▪ Hard-faced back seat ▪ Extended bonnet ▪ Locking device ▪ Position indicator ▪ Electric actuators ▪ Version in compliance with TA-Luft (German Clean Air Act) to VDI 2440 for

temperatures up to 400 °C

▪ Butt weld ends ▪ NACE standard ▪ Other flanged end designs or butt weld ends to ASME B16.25 ▪ Other trims

4 Valve Description

20 of 100

4.3.2.4 Pressure/temperature ratings

Table12: Permissible operating pressures in bar at temperatures in °C (to ASME B16.34)

Class

Material 0 to 38 93 149 204 260 316 343 371 399 427 454 482 510 538 566 593 621 649 677 704 732 760 788 816

150 A 105 19,7 17,9 15,9 13,8 11,7 9,7 8,6 7,6 6,6 5,5 - - - - - - - - - - - - - 300 51,0 46,9 45,2 43,8 41,7 39,3 37,9 36,5 34,8 28,3 - - - - - - - - - - - - - 600 102,0 93,8 90,3 87,2 83,1 78,3 75,8 73,1 70,0 56,9 - - - - - - - - - - - - - 150 A 182 F11 9)20,0 17,9 15,9 13,8 11,7 9,7 8,6 7,6 6,6 5,5 4,5 3,4 2,4 1,4 1,4

10)

1,4

10)

- - - - - - - 300 51,7 51,7 49,6 47,9 45,9 41,7 40,7 39,3 36,5 35,2 33,4 31,0 22,1 14,8 10,0 6,6 - - - - - - - 600 103,4 103,4 99,6 95,5 91,7 83,4 81,0 78,3 73,4 70,0 67,2 62,1 44,1 29,6 20,0 13,1 - - - - - - - 150 A 182 F304

11)

19,0 15,9 14,1 13,1 11,7 9,7 8,6 7,6 6,6 5,5 4,5 3,4 2,4 1,4 1,4

10)

1,4

10)

1,4

10)

1,4

10)

1,4

10)

1,4

10)

1,4

10)

1,4

10)

1,4

10)

1,0

10)

300 49,6 41,4 37,2 34,1 32,1 30,3 29,6 29,0 28,6 27,9 27,2 26,9 26,2 24,5 22,4 17,6 14,1 11,4 9,3 7,9 6,6 5,2 4,1 2,8 600 99,3 82,7 74,1 68,6 64,1 61,0 59,6 58,3 56,9 55,8 54,5 53,8 52,7 49,0 44,8 35,5 28,3 22,8 18,3 15,5 12,8 10,3 7,9 5,9 150 A 182 F22 20,0 17,9 15,9 13,8 11,7 9,7 8,6 7,6 6,6 5,5 4,5 3,4 2,4 1,4 1,4

10)

1,4

10)

- - - - - - - 300 51,7 51,7 50,3 48,6 45,9 41,7 40,7 39,3 36,5 35,2 33,4 31,0 26,5 18,3 12,1 7,6 - - - - - - - 600 103,4 103,4 100,3 97,2 91,7 83,4 81,0 78,3 73,4 70,0 67,2 62,1 52,1 36,9 24,1 15,2 - - - - - - - 150 A 182 F316

11)

19,0 16,2 14,8 13,4 11,7 9,7 8,6 7,6 6,6 5,5 4,5 3,4 2,4 1,4 1,4

10)

1,4

10)

1,4

10)

1,4

10)

1,4

10)

1,4

10)

1,4

10)

1,4

10)

1,4

10)

1,0

10)

300 49,6 42,7 38,6 35,5 33,1 31,0 30,3 30,0 29,3 29,0 29,0 28,6 26,5 25,2 24,8 21,0 16,2 12,8 10,0 7,9 6,6 5,2 4,1 2,8 600 99,3 85,5 77,2 70,7 65,8 62,1 61,0 60,0 59,0 58,3 57,6 57,2 53,4 50,0 49,6 42,1 32,8 25,5 20,3 16,2 13,1 10,3 7,9 5,9 150 A 182 F304L 15,9 13,4 12,1 11,0 10,3 9,7 8,6 7,6 7,6 5,5 - - - - - - - - - - - - - 300 41,4 35,2 31,4 30,0 27,2 25,5 25,2 24,8 24,5 23,8 - - - - - - - - - - - - - 600 82,7 70,3 62,7 57,9 54,1 51,4 50,3 49,6 48,6 47,6 - - - - - - - - - - - - - 150 A 182 F316L 15,9 13,4 12,1 11,0 10,3 9,7 8,6 7,6 7,6 5,5 4,5 - - - - - - - - - - - - 300 41,4 35,2 31,4 29,0 27,2 25,5 25,2 24,8 24,5 23,8 23,4 - - - - - - - - - - - - 600 82,7 70,3 62,7 57,9 54,1 51,4 50,3 49,6 48,6 47,6 46,5 - - - - - - - - - - - - -

Table13: Permissible operating pressures in PSI at temperatures in °F (to ASME B16.34)

Class

Material

32 to 100

200 300 400 500 600 650 700 750 800 850 900 950 1000 1050 1100 1150 1200 1250 1300 1350 1400 1450 1500

150 A 105 285 260 230 200 170 140 125 110 95 80 - - - - - - - - - - - - - 300 740 680 655 635 605 570 550 530 505 410 - - - - - - - - - - - - - 600 1480 1360 1310 1265 1205 1135 1100 1060 1015 825 - - - - - - - - - - - - - 150 A 182

F11

9)

290 260 230 200 170 140 125 110 95 80 65 50 35 20 20

10)

20

10)

- - - - - - - 300 750 750 720 695 665 605 590 570 530 510 485 450 320 215 145 95 - - - - - - - 600 1500 1500 1445 1385 1330 1210 1175 1135 1065 1015 975 900 640 430 290 190 - - - - - - - 150 A 182

F304

11)

275 230 205 190 170 140 125 110 95 80 65 50 35 20 20

10)

20

10)

20

10)

20

10)

20

10)

20

10)

20

10)

20

10)

20

10)

15

10)

300 720 600 540 495 465 440 430 420 415 405 395 390 380 355 325 255 205 165 135 115 95 75 60 40 600 1440 1200 1075 995 930 885 865 845 825 810 790 780 765 710 650 515 410 330 265 225 185 150 115 85 150 A 182

F22

290 260 230 200 170 140 125 110 95 80 65 50 35 20 20

10)

20

10)

- - - - - - - 300 750 750 730 705 665 605 590 570 530 510 485 450 385 265 175 110 - - - - - - - 600 1500 1500 1455 1410 1330 1210 1175 1135 1065 1015 975 900 755 535 350 220 - - - - - - - 150 A 182

F316

11)

275 235 215 195 170 140 125 110 95 80 65 50 35 20 20

10)

20

10)

20

10)

20

10)

20

10)

20

10)

20

10)

20

10)

20

10)

15

10)

300 720 620 560 515 480 450 440 435 425 420 420 415 385 365 360 305 235 185 145 115 95 75 60 40 600 1440 1240 1120 1025 955 900 885 870 855 845 835 830 775 725 720 610 475 370 295 235 190 150 115 85 150 A 182

F304L

230 195 175 160 150 140 125 110 110 80 - - - - - - - - - - - - - 300 600 510 455 420 395 370 365 360 355 345 - - - - - - - - - - - - - 600 1200 1020 910 840 785 745 730 720 705 690 - - - - - - - - - - - - - 150 A 182

F316L

230 195 175 160 150 140 125 110 110 80 65 - - - - - - - - - - - - 300 600 510 455 420 395 370 365 360 355 345 340 - - - - - - - - - - - - 600 1200 1020 910 840 785 745 730 720 705 690 675 - - - - - - - - - - - - -

Table14: Test pressures

Test Test medium Class 150 Class 300 Class 600

[bar] [psi] [bar] [psi] [bar] [psi]

Shell Water 31,0 450 77,6 1125 153,4 2225 Leak test (back seat) 22,4 325 56,9 825 113,8 1650 Leak test (seat) 22,4 325 56,9 825 113,8 1650 Leak test (seat) Air 5,5 80 5,5 80 5,5 80

9) Use normalised and tempered materials only.

10) Flanged end ratings terminate at 538°C (1000°F).

11) At temperatures over 538°C (1000°F), use only when carbon content is 0.04% or higher.

4 Valve Description

21 of 100

4.3.2.5 Materials

961

544

920

452

465

902

461

901

166

411

200

350

515

100

1

① Tack-welded

Table15: Parts list

Part No.

Description Material

A 105 Trim 8

A 182 F11 Trim 5

A 182 F22 Trim 5

A 182 F304 Trim 2

A 182 F316 Trim 10

100 Body A 105 A 182 F11 A 182 F22 A 182 F304 A 182 F316 166 Yoke A 105 A 182 F11 A 182 F22 A 182 F304 A 182 F316 200 Stem A 182 F6a A 182 F6a A 182 F6a A 182 F304 A 182 F316 350 Valve disc A 182 F6a A 182 F6a + STL6 A 182 F6a + STL6 A 182 F304 A 182 F316 411 Joint ring 304 + graphite 304 + graphite 304 + graphite 304 + graphite 316 + graphite 452 Gland follower A 105 A 105 A 105 A 182 F304 A 182 F316 465 Lower gland

section

A 276 410 A 276 410 A 276 410 A 276 304 A 276 316

461 Gland packing Flexible graphite Flexible graphite Flexible graphite Flexible graphite Flexible graphite 515 Seat ring STL6 (integral) STL6 (integral) STL6 (integral) 304 (integral) 316 (integral) 544 Threaded bush A 276 410 A 276 410 A 276 410 A 276 410 A 276 410 901 Bolt A 193 B7 A 193 B16 A 193 B16 A 193 B8 A 193 B8M 902 Stud A 193 B8 A 193 B16 A 193 B16 A 193 B8 A 193 B8 920 Nut A 194 2H A 194 8 A 194 8 A 194 8 A 194 8M 961 Handwheel A 197 A 197 A 197 A 197 A 197

4.3.2.6 Function

The main components of the globe valves are the body (100), the yoke (166), the valve disc (351), the stem (200) and the actuating unit.

Stem seal

The gland packing (461), which seals off the stem (200), is tightened via the gland follower (452) by means of studs (902) and nuts (920). The yoke (166) features an integral back seat which seals off the valve when the stem (200) is fully retracted.

Seat/disc interface

The integral seating surfaces in the body (100) are hard-faced. The valve disc (351) is connected to the stem (200) by a "T" joint.

Bonnet/cover seal

The yoke (166) is bolted to the body (100). The joint is sealed by a joint ring (411).

4.3.3 ECOLINE GLF 800-2500

4 Valve Description

22 of 100

4.3.3.1 Operating data

Table16: Operating properties

Characteristic Value

Nominal pressure Class 800 - 2500 Nominal size NPS ½" - 2" Max. permissible pressure 431 bar / 6250 PSI Min. permissible temperature 0°C /32 °F Max. permissible temperature +538 °C / +1500 °F

Temperatures < 0°C on request Selection as per pressure/temperature ratings (ðSection4.3.3.4,Page24)

4.3.3.2 Fluids handled

▪ Steam ▪ Fluids containing gas ▪ Gas ▪ High-temperature hot water ▪ Fluids containing mineral oils ▪ Oil ▪ Feed water

4.3.3.3 Design details

Design

▪ Globe valve to API 602 ▪ Tested to API 598 ▪ Body made of forged steel ▪ Bolted bonnet (Class 800) ▪ Welded bonnet ▪ Outside screw ▪ Outside yoke ▪ Rotating stem ▪ Rising handwheel ▪ Stem sealed by gland packing ▪ Reduced bore ▪ Two-piece self-aligning gland follower ▪ Graphite gland packing ▪ Stem with burnished shank ▪ Fully confined bonnet gasket (Class 800) ▪ Back seat ▪ Solid valve disc ▪ Integral seat - ST6 (HF) ▪ The valves satisfy the safety requirements of Annex I of the European Pressure

Equipment Directive 97/23/EC (PED) for fluids in Groups 1 and 2.

▪ The valves do not have a potential internal source of ignition and can be used in

potentially explosive atmospheres, Group II, category2 (zones1+21) and category3 (zones2+22) to ATEX 2014/34/EU.

4 Valve Description

23 of 100

Variants

▪ Full bore ▪ Hard-faced back seat ▪ Extended bonnet ▪ Locking device ▪ Position indicator ▪ Electric actuators ▪ Version in compliance with TA-Luft (German Clean Air Act) to VDI 2440 for

temperatures up to 400 °C

▪ Butt weld ends ▪ NACE standard ▪ Other threaded ends or butt weld ends to ASME B16.25 ▪ Other trims ▪ Other material variants

4 Valve Description

24 of 100

4.3.3.4 Pressure/temperature ratings

Table17: Permissible operating pressures in bar at temperatures in °C (to ASME B16.34)

Class

Material

0 to3893 149 204 260 316 343 371 399 427 454 482 510 538 566 593 621 649 677 704 732 760 788 816

800 A 105 136,0 124,8 120,5 116,4 110,9 104,5 101,1 97,4 93,2 75,7 - - - - - - - - - - - - - 1500 255,3 233,0 225,4 219,0 209,7 193,6 187,8 181,8 173,6 143,8 - - - - - - - - - - - - - 2500 425,5 388,3 375,6 365,0 349,5 322,6 313,0 303,1 289,3 239,7 - - - - - - - - - - - - - 800 A 182

F11

12)

137,9 137,9 132,7 127,4 122,2 111,2 108,1 104,5 97,8 93,4 89,5 82,7 58,6 39,8 26,4 17,7 - - - - - - - 1500 258,6 257,4 248,7 239,8 231,8 206,6 201,1 194,1 183,1 175,1 169,0 158,2 128,6 74,5 44,0 30,5 - - - - - - - 2500 430,9 429,0 414,5 399,6 386,2 344,3 335,3 323,2 304,9 291,6 281,8 263,9 214,4 124,1 73,4 50,9 - - - - - - - 800 A 182 F22 137,9 137,9 133,9 129,6 122,2 111,2 108,1 104,5 97,8 93,4 89,5 82,7 70,7 49,1 32,2 20,2 - - - - - - - 1500 258,6 257,6 250,8 243,4 231,8 206,6 201,1 194,1 183,1 175,1 169,0 158,2 140,9 92,2 52,6 34,4 - - - - - - - 2500 430,9 429,4 418,2 405,4 386,2 344,3 335,3 323,2 304,9 291,6 281,8 263,9 235,0 153,7 87,7 57,4 - - - - - - - 800 A 182

F304

13)

132,4 110,3 98,9 91,4 85,5 81,2 79,4 77,6 76,0 74,5 72,9 71,5 70,2 65,3 59,8 47,2 37,7 30,3 24,5 20,8 17,1 13,8 10,7 7,7 1500 248,2 204,3 185,0 172,4 162,4 151,1 148,1 145,2 142,2 140,0 137,0 134,7 132,4 122,1 104,2 84,4 68,9 56,3 46,7 40,1 33,8 28,9 17,4 14,1 2500 413,7 340,4 308,4 287,3 270,7 251,9 246,9 241,9 237,0 233,3 228,4 224,5 220,7 203,6 173,7 140,7 114,9 93,8 77,9 66,9 56,3 48,1 29,2 23,8 800 A 182

F316

13)

132,4 114,0 102,9 94,3 87,9 82,9 81,2 80,0 78,5 77,6 76,9 76,3 71,2 66,7 66,2 56,1 43,6 34,0 27,0 21,5 17,7 13,8 10,7 7,7 1500 248,2 211,0 192,5 178,3 166,9 154,4 151,6 149,4 147,2 145,7 144,2 143,4 140,9 125,5 119,7 99,5 79,1 63,3 51,6 41,9 34,9 29,3 17,4 14,1 2500 413,7 351,6 320,8 297,2 278,1 257,4 252,7 249,0 245,3 242,9 240,4 238,9 235,0 208,9 199,5 165,9 131,8 105,5 86,0 69,8 58,2 48,9 29,2 23,8 800 A 182

F304L

110,3 94,0 83,9 77,2 72,3 68,4 67,1 66,2 64,9 63,4 - - - - - - - - - - - - - 1500 206,8 173,9 157,0 145,8 137,3 127,4 125,4 123,8 121,5 119,3 - - - - - - - - - - - - - 2500 344,7 289,9 261,6 243,0 228,9 212,3 208,9 206,3 202,5 198,8 - - - - - - - - - - - - - 800 A 182

F316L

110,3 94,0 83,9 77,2 72,3 68,4 67,1 66,2 64,9 63,4 62,2 - - - - - - - - - - - - 1500 206,8 173,9 157,0 145,8 137,3 127,4 125,4 123,8 121,5 119,3 117,1 - - - - - - - - - - - - 2500 344,7 289,9 261,6 243,0 228,9 212,3 208,9 206,3 202,5 198,8 195,1 - - - - - - - - - - - - 1500 A 182 F91 258,6 257,6 250,8 243,4 231,8 206,6 201,1 194,1 183,1 175,1 169,0 158,2 140,9 125,5 119,7 97,5 73,0 49,6 - - - - - 2500 430,9 429,4 418,2 405,4 386,2 344,3 335,3 323,2 304,9 291,6 281,8 263,9 235,0 208,9 199,5 162,5 121,7 82,7 - - - - - -

Table18: Permissible operating pressures in PSI at temperatures in °F (to ASME B16.34)

Class

Material

32 to 100

200 300 400 500 600 650 700 750 800 850 900 950 1000 1050 1100 1150 1200 1250 1300 1350 1400 1450 1500

800 A 105 1973 1810 1747 1688 1608 1515 1467 1413 1352 1098 - - - - - - - - - - - - - 1500 3705 3395 3270 3170 3015 2840 2745 2665 2535 2055 - - - - - - - - - - - - - 2500 6170 5655 5450 5280 5025 4730 4575 4425 4230 3430 - - - - - - - - - - - - - 800 A 182

F11

12)

2000 2000 1925 1848 1773 1613 1568 1515 1418 1355 1298 1200 850 577 383 257 - - - - - - - 1500 3750 3750 3610 3465 3325 3025 2940 2840 2660 2540 2435 2245 1595 1080 720 480 - - - - - - - 2500 6250 6250 6015 5775 5540 5040 4905 4730 4430 4230 4060 3745 2655 1800 1200 800 - - - - - - - 800 A 182

F22

2000 2000 1942 1880 1773 1613 1568 1515 1418 1355 1298 1200 1025 712 467 293 - - - - - - - 1500 3750 3750 3640 3530 3325 3025 2940 2840 2660 2540 2435 2245 1930 1335 875 550 - - - - - - - 2500 6250 6250 6070 5880 5540 5040 4905 4730 4430 4230 4060 3745 3220 2230 1455 915 - - - - - - - 800 A 182

F304

13)

1920 1600 1435 1325 1240 1178 1152 1125 1102 1080 1057 1037 1018 947 867 685 547 440 355 302 248 200 155 112 1500 3600 3000 2690 2485 2330 2210 2160 2110 2065 2030 1980 1945 1910 1770 1630 1285 1030 825 670 565 465 380 290 205 2500 6000 5000 4480 4140 3880 3680 3600 3520 3440 3380 3300 3240 3180 2950 2715 2145 1715 1370 1115 945 770 630 485 345 800 A 182

F316

13)

1920 1653 1493 1368 1275 1203 1178 1160 1138 1125 1115 1107 1032 968 960 813 632 493 392 312 257 200 155 112 1500 3600 3095 2795 2570 2390 2255 2210 2170 2135 2110 2090 2075 1930 1820 1800 1525 1185 925 735 585 480 380 290 205 2500 6000 5160 4660 4280 3980 3760 3680 3620 3560 3520 3480 3460 3220 3030 3000 2545 1970 1545 1230 970 800 630 485 345 800 A 182

F304L

1600 1363 1217 1120 1048 992 973 960 942 920 - - - - - - - - - - - - - 1500 3000 2555 2280 2100 1970 1860 1825 1800 1765 1730 - - - - - - - - - - - - - 2500 5000 4260 3800 3500 3280 3100 3040 3000 2940 2880 - - - - - - - - - - - - - 800 A 182

F316L

1600 1363 1217 1120 1048 992 973 960 942 920 902 - - - - - - - - - - - - 1500 3000 2555 2280 2100 1970 1860 1825 1800 1765 1730 1690 - - - - - - - - - - - - 2500 5000 4260 3800 3500 3280 3100 3040 3000 2940 2880 2820 - - - - - - - - - - - - 1500 A 182

F91

3750 3750 3640 3530 3325 3025 2940 2840 2660 2540 2435 2245 1930 1820 1800 1510 1115 720 - - - - - 2500 6250 6250 6070 5880 5540 5040 4905 4730 4430 4230 4060 3745 3220 3030 3000 2515 1855 1200 - - - - - -

12) Use normalised and tempered materials only.

13) At temperatures over 538°C (1000°F), use only when carbon content is 0.04% or higher.

4 Valve Description

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Table19: Test pressures

Test Test medium Class 800 Class 1500 Class 2500

[bar] [psi] [bar] [psi] [bar] [psi]

Shell Water 205,1 2975 396 5625 660 9375 Leak test (back seat) 149,8 2173 291 4125 484 6875 Leak test (seat) 149,8 2173 291 4125 484 6875 Optional leak test (seat) Air 5,5 80 4 to 7 58 to 100 4 to 7 58 to 100

4 Valve Description

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4.3.3.5 Materials

Class 800 Class 1500 Class 2500

1

961

544

920

452

465

902

461

901

166

411

200

350

515

100

1

2

961

544

920.3

920.2

452

465

900

560

461

166

200

350

515

100

1

2

961

544

920.3

920.2

452

465

900

920.2

461

166

200

350

515

100

① Tack-welded ② Seal-welded

Table20: Parts list

Part No.

Description Class Material

A 105 Trim 8

A 182 F11 Trim 5

A 182 F22 Trim 5

A 182 F304 Trim 2

A 182 F316 Trim 10

A182F91 Trim 5

100 Body A 105 A 182 F11 A 182 F22 A 182 F304 A 182 F316 A 182 F91 166 Yoke A 105 A 182 F11 A 182 F22 A 182 F304 A 182 F316 A 182 F91 200 Stem 800 A 182 F6a A 182 F6a A 182 F6a A 182 F304 A 182 F316

1500/2500 A 479-410-2 A 479-410-2 A 479-410-2 A 182 F304 A 182 F316 A479-XM19

350 Valve disc 800 A 182 F6a A 182 F6a + STL6 A 182 F6a + STL6 A 182 F304 A 182 F316

1500/2500 A276-410/

A276-410+ST6

A276-410/ A276-410+ST6

A276-304/ A276-304+ST6

A276-410/

A276-410+ST6 411 Joint ring 304 + graphite 304 + graphite 304 + graphite 304 + graphite 316 + graphite 452 Gland follower 800 A 105 A 105 A 105 A 182 F304 A 182 F316

1500/2500 A 105 A 105 A 105 A 182 F304 A 182 F304 A 182 F22

465 Lower gland

section

800 A 276-410 A 276-410 A 276-410 A 276-304 A 276-316 1500/2500 A 276-420 A 276-420 A 276-420 A 276-304 A 276-316 A 276-420

461 Gland packing Flexible graphite Flexible graphite Flexible graphite Flexible graphite Flexible graphite Flexible

graphite 515 Seat ring 800 A 276-410 + ST6 A 276-410 + ST6 A 276-410 + ST6 A 276-304 A 276-316

1500/2500 A276-410/

A276-410+ST6

A276-410/ A276-410+ST6

A276-304/ A276-304+ST6

A276-410/

A276-410+ST6 544 Threaded bush A 276-410 A 276-410 A 276-410 A 276-410 A 276-410 A 276-410 560 Pin 1500/2500 A 276-410 A 276-410 A 276-410 A 276-410 A 276-410 A 276-410 900 Eyebolt 1500/2500 A 193 B8 A 193 B8 A 193 B8 A 193 B8 A 193 B8 A 193 B8 901 Bolt 800 A 193 B7 A 193 B16 A 193 B16 A 193 B8 A 193 B8M 902 Stud 800 A 193 B8 A 193 B16 A 193 B16 A 193 B8 A 193 B8 920 Nut 800 A 194 2H A 194 8 A 194 8 A 194 8 A 194 8M

920.2 Nut 1500/2500 A 194 2H A 194 2H A 194 2H A 194 8 A 194 8 A194 4/7

920.3 Handwheel nut 1500/2500 A 194 2H A 194 2H A 194 2H A 194 8 A 194 8 A 194 2H 961 Handwheel A 197 A 197 A 197 A 197 A 197 A 197

4.3.3.6 Function

The main components of the globe valves are the body (100), the yoke (166), the valve disc (351), the stem (200) and the actuating unit.

Stem seal

The gland packing (461), which seals off the stem (200), is tightened via the gland follower (452) by means of studs (902) and nuts (920). The yoke (166) features an integral back seat which seals off the valve when the stem (200) is fully retracted.

Seat/disc interface

The integral seating surfaces in the body (100) are hard-faced. The valve disc (351) is connected to the stem (200) by a "T" joint.

Bonnet/cover seal

On Class 800 valves, the yoke (166) is bolted to the body (100). The joint is sealed by a joint ring (411). On Class 1500 and Class 2500 valves, the yoke (166) is screwed into the body (100) and the joint is seal-welded.

4 Valve Description

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4.3.4 ECOLINE GLV 150-300

4.3.4.1 Operating data

Table21: Operating properties

Characteristic Value

Nominal pressure Class 150 - 300 Nominal size NPS 2'' - 12'' Max. permissible pressure 50 bar / 720 PSI Min. permissible temperature 0°C /32 °F Max. permissible temperature 816 °C / 1500 °F

Temperatures < 0°C on request Selection as per pressure/temperature ratings (ðSection4.3.4.4,Page29)

4.3.4.2 Fluids handled

▪ Steam ▪ Gas ▪ Fluids containing gas ▪ High-temperature hot water ▪ Fluids containing mineral oils ▪ Oil ▪ Feed water

4 Valve Description

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4.3.4.3 Design details

Design

▪ Globe valve to ASME B16.34 ▪ Tested to API 598 ▪ Compact design to API 603 ▪ Valve made of corrosion-resistant materials ▪ Body made of stainless steel ▪ Bolted bonnet ▪ Outside screw ▪ Rotating stem ▪ Stem with burnished shank ▪ Stem nut made of nickel steel ▪ Rising handwheel ▪ Outside yoke ▪ Yoke head suitable for mounting electric and pneumatic actuators (DIN ISO 5210) ▪ Fully confined bonnet gasket ▪ Stem sealed by gland packing ▪ Two-piece self-aligning gland follower ▪ Die-moulded graphite gland packing, packing end rings made of braided

graphite

▪ Stainless steel/graphite gaskets ▪ Back seat ▪ Integrated seat ring ▪ Minimum wall thickness as per ASME B16.34 ▪ The valves satisfy the safety requirements of Annex I of the European Pressure

Equipment Directive 97/23/EC (PED) for fluids in Groups 1 and 2.

▪ The valves do not have a potential internal source of ignition and can be used in

potentially explosive atmospheres, Group II, category2 (zones1+21) and category3 (zones2+22) to ATEX 2014/34/EU.

Variants

▪ Hard-faced back seat ▪ Hard-faced sealing surface (single or double) ▪ PTFE packing ▪ PTFE gasket ▪ Drain plug ▪ Locking device ▪ Position indicator ▪ Limit switches ▪ Grease-free version ▪ Version with free stem end and top flange to ISO 5210 ▪ Gearboxes ▪ Electric actuators ▪ Non-destructive testing, e.g. radiographic testing ▪ NACE standard ▪ Other flange designs ▪ Larger nominal sizes and other variants on request

4 Valve Description

29 of 100

4.3.4.4 Pressure/temperature ratings

Table22: Permissible operating pressures in bar at temperatures in °C (to ASME B16.34)

Class

Material -29 to3893 149 204 260 316 343 371 399 427 454 482 510 538 566 593 621 649 677 704 732 760 788 816

150 A 351 CF8

14)

19,0 15,9 14,1 13,1 11,7 9,7 8,6 7,6 6,6 5,5 4,5 3,4 2,4 1,4 1,4

15)

1,4

15)

1,4

15)

1,4

15)

1,4

15)

1,4

15)

1,4

15)

1,4

15)

1,4

15)

1,0

15)

300 49,6 41,4 37,2 34,1 32,1 30,3 29,6 29,0 28,6 27,9 27,2 26,9 26,2 24,5 22,4 17,6 14,1 11,4 9,3 7,9 6,6 5,2 4,1 2,8 150 A 351 CF8M

14)

19,0 16,2 14,8 13,4 11,7 9,7 8,6 7,6 6,6 5,5 4,5 3,4 2,4 1,4 1,4

15)

1,4

15)

1,4

15)

1,4

15)

1,4

15)

1,4

15)

1,4

15)

1,4

15)

1,4

15)

1,0

15)

300 49,6 42,7 38,6 35,5 33,1 31,0 30,3 30,0 29,3 29,0 29,0 28,6 26,5 25,2 24,8 21,0 16,2 12,8 10,0 7,9 6,6 5,2 4,1 2,8

Table23: Permissible operating pressures in PSI at temperatures in °F (to ASME B16.34)

Class

Material

-20 to 100

200 300 400 500 600 650 700 750 800 850 900 950 1000 1050 1100 1150 1200 1250 1300 1350 1400 1450 1500

150 A 351

CF8

14)

275 230 205 190 170 140 125 110 95 80 65 50 35 20 20

15)

20

15)

20

15)

20

15)

20

15)

20

15)

20

15)

20

15)

20

15)

15

15)

300 720 600 540 495 465 440 430 420 415 405 395 390 380 355 325 255 205 165 135 115 95 75 60 40 150 A 351

CF8M

14)

275 235 215 195 170 140 125 110 95 80 65 50 35 20 20

15)

20

15)

20

15)

20

15)

20

15)

20

15)

20

15)

20

15)

20

15)

15

15)

300 720 620 560 515 480 450 440 435 425 420 420 415 385 365 360 305 235 185 145 115 95 75 60 40

Table24: Test pressures

Test Test medium Class 150 Class 300

[bar] [psi] [bar] [psi]

Shell Water 32 450 78 1125 Leak test (seat) 23 315 56 815 Leak test (back seat) 23 315 56 815 Leak test (seat) Air 4 to 7 60 to 100 4 to 7 60 to 100

4.3.4.5 Materials

920.1

350

452

544

200

461

465

166

411

961

554

100

560

920.2

902

900

920.3

Table25: Parts list

Part No. Description Material

A 351 CF8 A 351 CF8M

100 Body A 351 CF8 A 351 CF8M 350 Valve disc A 276 304 A 276 304 200 Stem A 276 304 A 276 316 411 Joint ring Stainless steel/graphite Stainless steel/graphite 166 Yoke A 351 CF8 A 351 CF8M 461 Gland packing Graphite Graphite 465 Lower gland section A 276 304 A 276 316 452 Gland follower A 351 CF8 A 351 CF8 544 Threaded bush A 439 D2 A 439 D2 961 Handwheel A 395 65 45 15 A 395 65 45 15

14) At temperatures over 538°C (1000°F), use only when carbon content is 0.04% or higher.

15) For butt weld end valves only. Flanged end ratings terminate at 538°C (1000°F).

4 Valve Description

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Part No. Description Material

A 351 CF8 A 351 CF8M

554 Washer A 276 420 A 276 420

920.1 Handwheel nut A 194 8 A 194 8

920.2 Nut A 194 8 A 194 8 902 Stud A 193 B8 A 193 B8 560 Pin A 276 304 A 276 304 900 Eyebolt A 193 B8 A 193 B8

920.3 Nut A 194 8 A 194 8

Table26: Trim materials

Part No. Description Trim 2 Trim 10

304 / 304 316 / 316

100 Body 304 stainless steel 316 stainless steel 350 Valve disc 304 stainless steel 316 stainless steel 200 Stem 304 stainless steel 316 stainless steel

4.3.4.6 Function

The main components of the globe valves are the body (100), the yoke (166), the valve disc (350), the stem (200) and the actuating unit.

Stem seal

The gland packing (461), which seals off the stem (200), is tightened via the gland follower (452) by means of eyebolts (900) and nuts (920.3). The yoke (166) features an integral back seat which seals off the valve when the stem (200) is fully retracted.

Seat/disc interface

The seat ring is an integral part of the body (100). The seating surface of the valve disc (350) is machined.

Bonnet/cover seal

The body (100) and the yoke (166) are connected by studs (902) and nuts (920.2). The joint is sealed by means of a joint ring (411).

4.4 Bellows-type Globe Valves to ANSI/ASME

4.4.1 ECOLINE GLB 150-600

4.4.1.1 Operating data

Table27: Operating properties

Characteristic Value

Nominal pressure Class 150 - 600 Nominal size NPS 2'' - 12'' Max. permissible pressure 106 bar Min. permissible temperature 0 °C Max. permissible temperature 427 °C

Temperatures < 0°C on request Selection as per pressure/temperature ratings (ðSection4.4.1.4,Page32)

4 Valve Description

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4.4.1.2 Fluids handled

▪ Steam ▪ Thermal oil ▪ Explosive fluids ▪ Combustible fluids ▪ Fluids containing gas ▪ Gas ▪ Fluids posing a health hazard ▪ Toxic fluids ▪ High-temperature hot water ▪ Highly aggressive fluids ▪ Condensate ▪ Corrosive fluids ▪ Valuable fluids ▪ Volatile fluids ▪ Fluids containing mineral oils ▪ Oil ▪ Feed water ▪ Other fluids on request.

4.4.1.3 Design details

Design

▪ Valve design to BS1873 and MSSSP-117 ▪ On/off disc ▪ Bolted bonnet ▪ Outside screw ▪ Outside yoke ▪ Integrated seat ring ▪ Metal-seated ▪ Rising stem ▪ Non-rising handwheel ▪ Graphite gland packing ▪ Stainless steel/graphite gaskets ▪ Travel stop ▪ Stem sealed by double-walled bellows and back-up gland packing ▪ Positive anti-rotation feature between stem and bellows ▪ Position indicator ▪ The valves satisfy the safety requirements of Annex I of the European Pressure

Equipment Directive 97/23/EC (PED) for fluids in Groups 1 and 2.

▪ The valves do not have a potential internal source of ignition and can be used in

potentially explosive atmospheres, Group II, category2 (zones1+21) and category3 (zones2+22) to ATEX 2014/34/EU.

4 Valve Description

32 of 100

Variants

▪ Locking device ▪ Limit switch(es) ▪ Version with free stem end and top flange to ISO 5210 ▪ NACE standard ▪ Electric actuators ▪ Seal-welded body/bonnet joint ▪ Leakage monitoring hole in the gland packing area ▪ Replaceable seat ring ▪ Version in compliance with TA-Luft (German Clean Air Act) to VDI 2440 for

temperatures up to 400 °C

▪ Other flanged end designs or butt weld ends to ASME B16.25

4.4.1.4 Pressure/temperature ratings

Table28: Permissible operating pressures in bar at temperatures in °C (to ASME B16.34)

Class Material -29 to 38 93 149 204 260 316 343 371 399 427

150 A 216 WCB 19,7 17,9 15,9 13,8 11,7 9,7 8,6 7,6 6,6 5,5 300 51,0 46,9 45,2 43,8 41,7 39,3 37,9 36,5 34,8 28,3 600 102,0 93,8 90,3 87,2 83,1 78,3 75,8 73,1 70,0 56,9 150 A 351 CF8 19,0 15,9 14,1 13,1 11,7 9,7 8,6 7,6 6,6 5,5 300 49,6 41,4 37,2 34,1 32,1 30,3 29,6 29,0 28,6 27,9 600 99,3 82,7 74,1 68,6 64,1 61,0 59,6 58,3 56,9 55,8 150 A 351 CF8M 19,0 16,2 14,8 13,4 11,7 9,7 8,6 7,6 6,6 5,5 300 49,6 42,7 38,6 35,5 33,1 31,0 30,3 30,0 29,3 29,0 600 99,3 85,5 77,2 70,7 65,8 62,1 61,0 60,0 59,0 58,3

Table29: Test pressures

Test Test medium Class 150 Class 300 Class 600

[bar] [psi] [bar] [psi] [bar] [psi]

Shell Water 32 450 78 1125 153 2225 Leak test (seat) 23 315 56 815 112 1630 Leak test (seat)

16)

Air 5,5 80 5,5 80 5,5 80

16) Optional for globe valves

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4.4.1.5 Materials

Class 150: 2" - 4" Class 300: 2" - 4" Class 600: 2" - 3"

Class 150: 6" Class 150: 8"

Class 300: 6" Class 600: 4"

Class 300: 8" Class 600: 6"

Class 150: 10" - 12" Class 300: 10" - 12" Class 600: 8"

Table30: Parts list

Part No. Description Material

Bellows: A 182 F316L

17)

A 216 WCB/ Trim8

A 216 WCB/ Trim5

A 351 CF8/Trim2 A 351 CF8M/

Trim10

1 Body A 216 WCB + ST6 A 216 WCB + ST6 A 351 CF8 A 351 CF8M 2 Valve disc A 105 + 13%

chrome (Cr)

A105 + ST6 A 182 F304 A 182 F316

3 Nut A 105 A 105 A 182 F304 A 182 F316 4

18)

Stem 2Cr13 2Cr13 A 182 F304 A 182 F316 5 Stud A 193 B7 A 193 B7 A 193 B8 A 193 B8 6 Nut A 194 2H A 194 2H A 194 Gr. 8 A 194 Gr. 8 7 Bonnet A 216 WCB A 216 WCB A 351 CF8 A 351 CF8M 8

18)

Bellows SS 316L SS 316L SS 316L SS 316L 9

18)

End plate

19)

SS 316L SS 316L SS 316L SS 316L 10 Yoke A 216 WCB A 216 WCB A 351 CF8 A 351 CF8M 11

18)

Gland packing Graphite Graphite Graphite Graphite 12 Stud A 193 B7 A 193 B7 A 193 B8 A 193 B8 13 Nut A 194 2H A 194 2H A 194 Gr. 8 A 194 Gr. 8 14 Lower gland section 1Cr13 1Cr13 SS304 SS316

17) Other bellows materials on request, e.g. SS316Ti.

18) Recommended spare parts

19) Welded to bellows

4 Valve Description

34 of 100

Part No. Description Material

Bellows: A 182 F316L

17)

A 216 WCB/ Trim8

A 216 WCB/ Trim5

A 351 CF8/Trim2 A 351 CF8M/

Trim10

15 Gland follower Carbon steel Carbon steel Stainless steel Stainless steel 16

18)

Stop Carbon steel Carbon steel Stainless steel Stainless steel 17 Stem nut D-2 D-2 D-2 D-2 18 Threaded ring Carbon steel Carbon steel Stainless steel Stainless steel 19 Cap Carbon steel Carbon steel Stainless steel Stainless steel 20 Handwheel Nodular cast iron Nodular cast iron Nodular cast iron Nodular cast iron 21 Lubricating nipple Stainless steel Stainless steel Stainless steel Stainless steel 22 Eyebolt A 193 B7 A 193 B7 A 193 B8 A 193 B8 23 Nut A 194 2H A 194 2H A 194 Gr. 8 A 194 Gr. 8 24 Pin Carbon steel Carbon steel Stainless steel Stainless steel 25

18)

Gasket SS316 + graphite SS316 + graphite SS316 + graphite SS316 + graphite 26

18)

Gasket SS316 + graphite SS316 + graphite SS316 + graphite SS316 + graphite 27 Thrust plate 1Cr13 1Cr13 SS304 SS316 28 Valve disc guide Carbon steel Carbon steel Stainless steel Stainless steel 29 Bearing - - - 30 Pilot plug A 105 + 13%

chrome (Cr)

A105 + ST6 A 182 F304 A 182 F316

31 Bolt Carbon steel Carbon steel Stainless steel Stainless steel 32 Washer Carbon steel Carbon steel Stainless steel Stainless steel 33 Gearbox - - - 34

18)

Pin Carbon steel Carbon steel Stainless steel Stainless steel

4.4.1.6 Function

The main components of the globe valves are the pressure-retaining parts, i.e. the body (1) and the bonnet (7), and the functional unit.

The body (1) and the bonnet (7) are connected by studs (5), and the joint is sealed to atmosphere by the gasket (26).

The functional unit consists of the valve disc (2), the stem (4) and the bellows (8). The actuating unit is a handwheel (20) or actuator.

The stem (4) passage through the bonnet (7) is sealed off by the bellows (8). The back-up gland packing (11) is tightened by means of two eyebolts (22) and nuts (23). The bellows-type stem seal is maintenance-free.

The seating surfaces of the body seat and the valve disc (30) are made of stainless materials. The handwheel (20) is mounted on the square or hexagon of the stem nut (17) and secured with a threaded ring (18).

4.4.2 ECOLINE GLB 800

4 Valve Description

35 of 100

4.4.2.1 Operating data

Table31: Operating properties

Characteristic Value

Nominal pressure Class 150 - 800 Nominal size NPS ½'' - 2'' Max. permissible pressure 136 bar Min. permissible temperature 0 °C Max. permissible temperature 427 °C

Temperatures < 0°C on request Selection as per pressure/temperature ratings (ðSection4.4.2.4,Page37)

4.4.2.2 Fluids handled

▪ Steam ▪ Explosive fluids ▪ Combustible fluids ▪ Liquids containing gas or vapour ▪ Gas ▪ Fluids posing a health hazard ▪ Toxic fluids ▪ High-temperature hot water ▪ Highly aggressive fluids ▪ Condensate ▪ Corrosive fluids ▪ Valuable fluids ▪ Volatile fluids ▪ Fluids containing mineral oils ▪ Oil ▪ Feed water ▪ Thermal oil ▪ Other fluids on request.

4 Valve Description

36 of 100

4.4.2.3 Design details

Design

▪ Valve design to ASMEB16.34, API602 and MSSSP-117 ▪ Bolted bonnet ▪ Outside screw ▪ Outside yoke ▪ Reduced bore ▪ Tapered valve disc ▪ Integrated seat ring ▪ Metal-seated ▪ Rising stem ▪ Graphite gland packing ▪ Stainless steel/graphite gaskets ▪ Travel stop ▪ Guided valve disc ▪ Stem sealed by double-walled bellows and back-up gland packing ▪ Positive anti-rotation feature between stem and bellows ▪ The valves satisfy the safety requirements of Annex I of the European Pressure

Equipment Directive 97/23/EC (PED) for fluids in Groups 1 and 2.

▪ The valves do not have a potential internal source of ignition and can be used in

potentially explosive atmospheres, Group II, category2 (zones1+21) and category3 (zones2+22) to ATEX 2014/34/EU.

Variants

▪ Throttling plug ▪ Needle valve disc ▪ Full bore ▪ PTFE gasket (up to 200 °C) ▪ PTFE gland packing (up to 200 °C) ▪ Locking device ▪ Limit switch(es) ▪ Position indicator ▪ Seal-welded body/bonnet joint ▪ Stellited seat/disc interface ▪ Version with free stem end and top flange to ISO 5210 ▪ Y-pattern ▪ Body extension with nipple ▪ NACE standard ▪ Version in compliance with TA-Luft (German Clean Air Act) to VDI 2440 for

temperatures up to 400 °C

▪ Electric actuators ▪ Other flanged end designs or butt weld ends to ASME B16.25

4 Valve Description

37 of 100

4.4.2.4 Pressure/temperature ratings

Table32: Permissible operating pressures in bar at temperatures in °C (to API602 and ASMEB16.34)

Class Material -29 to 38 93 149 204 260 316 343 371 399 427

150 A 105 19,7 17,9 15,9 13,8 11,7 9,7 8,6 7,6 6,6 5,5 300 51,0 46,9 45,2 43,8 41,7 39,3 37,9 36,5 34,8 28,3 600 102,0 93,8 90,3 87,2 83,1 78,3 75,8 73,1 70,0 56,9 800 136,0 124,8 120,5 116,4 110,9 104,5 101,1 97,4 93,2 75,7 150 A 182 F304 19,0 15,9 14,1 13,1 11,7 9,7 8,6 7,6 6,6 5,5 300 49,6 41,4 37,2 34,1 32,1 30,3 29,6 29,0 28,6 27,9 600 99,3 82,7 74,1 68,6 64,1 61,0 59,6 58,3 56,9 55,8 800 132,4 110,3 98,9 91,4 85,5 81,2 79,4 77,6 76,0 74,5 150 A 182 F316 19,0 16,2 14,8 13,4 11,7 9,7 8,6 7,6 6,6 5,5 300 49,6 42,7 38,6 35,5 33,1 31,0 30,3 30,0 29,3 29,0 600 99,3 85,5 77,2 70,7 65,8 62,1 61,0 60,0 59,0 58,3 800 132,4 114,0 102,9 94,3 87,9 82,9 81,2 80,0 78,5 77,6

Table33: Test pressures

Test Test medium Class 150 Class 300 Class 600 Class 800

[bar] [psi] [bar] [psi] [bar] [psi] [bar] [psi]

Shell Water 31,0 450 77,6 1125 153,4 2225 205,1 2975 Leak test (seat) 22,4 325 56,9 825 113,8 1650 149,8 2173 Leak test (seat)

20)

Air 5,5 80 5,5 80 5,5 80 5,5 80

4.4.2.5 Materials

1

2

3

4

5

6

7

8

9

10

11

12

13

14

16 17 18

19

15

Table34: Parts list

Part No. Description Material

Trim 8 Trim 2 Trim 10

1 Body A 105 + ST6 A 182 F304 A 182 F316 2 Valve disc A 276 420 A 276 304 A 276 316 3

21)

Stem A 182 F6a A 182 F304 A 182 F316

4

22)

21)

Bellows SS304 SS316L SS316L

5

21)

Bonnet gasket SS316 + graphite SS316 + graphite 316 + graphite 6 Bonnet A 105 A 182 F304 A 182 F316 7 Bolt A 193 B7 A 193 B8 A 193 B8M 8

21)

Gland packing Graphite Graphite Graphite 9 Pin A 276 410 A 276 304 A 276 316 10 Lower gland section A 276 420 A 276 304 A 276 316 11 Eyebolt A 193 B7 A 193 B8 A 193 B8

20) Optional for globe valves

21) Recommended spare parts

22) Other bellows materials on request.

4 Valve Description

38 of 100

Part No. Description Material

Trim 8 Trim 2 Trim 10

12 Gland follower A 105 A 182 F304 A 182 F316 13 Nut A 194 2H A 194 8 A 194 8 14 Stem nut A 276 410 A 276 410 A 276 410 15 Lubricating nipple Brass Brass Brass 16 Handwheel A 197 A 197 A 197 17 Nut A 194 2H A 194 8 A 194 8 18 Name plate SS304 SS304 SS304 19 Washer A 276 410 A 276 410 A 276 410

4.4.2.6 Function

The main components of the globe valves are the pressure-retaining parts, i.e. the body (1) and the bonnet (6), and the functional unit.

The body (1) and the bonnet (6) are connected by bolts (7), and the joint is sealed to atmosphere by the gasket (5).

The functional unit consists of the valve disc (2), the stem (3) and the bellows (4). The actuating unit is a handwheel (16) or actuator.

The stem (3) passage through the bonnet (6) is sealed off by the bellows (4). The back-up gland packing (8) is tightened by means of two eyebolts (11) and nuts (13). The bellows-type stem seal is maintenance-free.

The seating surfaces of the body seat and the valve disc (2) are made of stainless materials. The handwheel (16) is mounted on the square or hexagon of the stem nut (14) and secured with a nut (17).

4.5 Gate Valves to ANSI/ASME

4.5.1 ECOLINE GTC 150-600

4.5.1.1 Operating data

Table35: Operating properties

Characteristic Value

Nominal pressure Class 150 - 600 Nominal size NPS 2'' - 36'' Max. permissible pressure 106 bar / 1500 PSI Min. permissible temperature 0°C /32 °F Max. permissible temperature 816 °C / 1500 °F

Temperatures < 0°C on request Selection as per pressure/temperature ratings (ðSection4.5.1.4,Page40)

4.5.1.2 Fluids handled

▪ Steam ▪ Fluids containing gas ▪ Gas ▪ High-temperature hot water ▪ Feed water

4 Valve Description

39 of 100

4.5.1.3 Design details

Design

▪ Gate valve to API 600-2009 ▪ Tested to API 598 ▪ Body made of cast steel or stainless steel ▪ Flexible wedge ▪ Bolted bonnet ▪ Non-rotating stem ▪ Non-rising handwheel ▪ Stem sealed by gland packing ▪ Two-piece self-aligning gland follower ▪ Die-moulded graphite gland packing, packing end rings made of braided

graphite

▪ Stainless steel/graphite gaskets ▪ Stem with burnished shank ▪ Stem nut made of nickel steel ▪ Outside screw ▪ Sealing surfaces made of wear and corrosion resistant materials ▪ Back seat ▪ Hardened back seat bush ▪ Outside yoke ▪ Yoke head suitable for mounting electric and pneumatic actuators (DIN ISO 5210) ▪ The valves satisfy the safety requirements of Annex I of the European Pressure

Equipment Directive 97/23/EC (PED) for fluids in Groups 1 and 2.

▪ The valves do not have a potential internal source of ignition and can be used in

potentially explosive atmospheres, Group II, category2 (zones1+21) and category3 (zones2+22) to ATEX 2014/34/EU.

Variants

▪ Limit switch(es) ▪ Locking device ▪ Stem protecting tube ▪ Stem protecting tube with position indicator ▪ Drain plug ▪ Hard-faced back seat ▪ Pressure relief arrangement ▪ Bypass ▪ Version with free stem end and top flange to ISO 5210 ▪ Gearboxes ▪ Electric actuators ▪ Version in compliance with TA-Luft (German Clean Air Act) to VDI 2440 for

temperatures up to 400 °C

▪ Non-destructive testing, e.g. radiographic testing ▪ Inspections to technical codes such as AD2000 or IBR ▪ Gate valve to API 600-2015 ▪ NACE standard ▪ Other flanged end designs or butt weld ends to ASME B16.25 ▪ Larger nominal sizes and other variants on request

4 Valve Description

40 of 100

4.5.1.4 Pressure/temperature ratings

Table36: Permissible operating pressures in bar at temperatures in °C (to ASME B16.34)

Class

Material -29 to3893 149 204 260 316 343 371 399 427 454 482 510 538 566 593 621 649 677 704 732 760 788 816

150 A 216 WCB

23)

19,7 17,9 15,9 13,8 11,7 9,7 8,6 7,6 6,6 5,5 4,5 3,4 2,4 1,4 - - - - - - - - - 300 51,0 46,9 45,2 43,8 41,7 39,3 37,9 36,5 34,8 28,3 22,1 15,9 9,3 5,9 - - - - - - - - - 600 102,0 93,8 90,3 87,2 83,1 78,3 75,8 73,1 70,0 56,9 44,1 31,7 19,0 11,7 - - - - - - - - - 150 A 217 WC6

24)

20,0 17,9 15,9 13,8 11,7 9,7 8,6 7,6 6,6 5,5 4,5 3,4 2,4 1,4 1,4

25)

1,4

25)

- - - - - - - 300 51,7 51,7 49,6 47,9 45,9 41,7 40,7 39,3 36,5 35,2 33,4 31,0 22,1 14,8 10,0 6,6 - - - - - - - 600 103,4 103,4 99,6 95,5 91,7 83,4 81,0 78,3 73,4 70,0 67,2 62,1 44,1 29,6 20,0 13,1 - - - - - - - 150 A 217 WC9 20,0 17,9 15,9 13,8 11,7 9,7 8,6 7,6 6,6 5,5 4,5 3,4 2,4 1,4 1,4

25)

1,4

25)

- - - - - - - 300 51,7 51,7 50,3 48,6 45,9 41,7 40,7 39,3 36,5 35,2 33,4 31,0 26,5 18,3 12,1 7,6 - - - - - - - 600 103,4 103,4 100,3 97,2 91,7 83,4 81,0 78,3 73,4 70,0 67,2 62,1 52,1 36,9 24,1 15,2 - - - - - - - 150 A 217 C5 20,0 17,9 15,9 13,8 11,7 9,7 8,6 7,6 6,6 5,5 4,5 3,4 2,4 1,4 1,4

25)

1,4

25)

1,4

25)

1,0

25)

- - - - - 300 51,7 51,7 50,3 48,6 45,9 41,7 40,7 39,3 36,5 35,2 33,4 25,9 19,0 13,8 10,0 6,9 4,1 2,4 - - - - - 600 103,4 103,4 100,3 97,2 91,7 83,4 81,0 78,3 73,4 70,0 67,2 51,4 37,9 27,6 20,0 13,8 8,6 4,8 - - - - - 150 A 217 C12 20,0 17,9 15,9 13,8 11,7 9,7 8,6 7,6 6,6 5,5 4,5 3,4 2,4 1,4 1,4

25)

1,4

25)

1,4

25)

1,4

25)

- - - - - 300 51,7 51,7 50,3 48,6 45,9 41,7 40,7 39,3 36,5 35,2 33,4 31,0 25,9 17,6 11,7 7,9 5,2 3,4 - - - - - 600 103,4 103,4 100,3 97,2 91,7 83,4 81,0 78,3 73,4 70,0 67,2 62,1 52,1 34,8 23,8 15,5 10,3 7,2 - - - - - 150 A 352 LCB

26)

18,3 17,6 15,9 13,8 11,7 9,7 8,6 - - - - - - - - - - - - - - - - 300 47,9 45,5 44,1 42,4 40,3 37,9 36,9 - - - - - - - - - - - - - - - - 600 96,2 91,0 87,9 84,8 81,0 76,2 73,4 - - - - - - - - - - - - - - - - 150 A 352 LCC 20,0 17,9 15,9 13,8 11,7 9,7 8,6 - - - - - - - - - - - - - - - - 300 51,7 51,7 50,3 48,6 45,9 41,7 40,7 - - - - - - - - - - - - - - - - 600 103,4 103,4 100,3 96,6 91,7 83,4 81,0 - - - - - - - - - - - - - - - - 150 A 351 CF8

27)

19,0 15,9 14,1 13,1 11,7 9,7 8,6 7,6 6,6 5,5 4,5 3,4 2,4 1,4 1,4

25)

1,4

25)

1,4

25)

1,4

25)

1,4

25)

1,4

25)

1,4

25)

1,4

25)

1,4

25)

1,0

25)

300 49,6 41,4 37,2 34,1 32,1 30,3 29,6 29,0 28,6 27,9 27,2 26,9 26,2 24,5 22,4 17,6 14,1 11,4 9,3 7,9 6,6 5,2 4,1 2,8 600 99,3 82,7 74,1 68,6 64,1 61,0 59,6 58,3 56,9 55,8 54,5 53,8 52,7 49,0 44,8 35,5 28,3 22,8 18,3 15,5 12,8 10,3 7,9 5,9 150 A 351 CF8M

27)

19,0 16,2 14,8 13,4 11,7 9,7 8,6 7,6 6,6 5,5 4,5 3,4 2,4 1,4 1,4

25)

1,4

25)

1,4

25)

1,4

25)

1,4

25)

1,4

25)

1,4

25)

1,4

25)

1,4

25)

1,0

25)

300 49,6 42,7 38,6 35,5 33,1 31,0 30,3 30,0 29,3 29,0 29,0 28,6 26,5 25,2 24,8 21,0 16,2 12,8 10,0 7,9 6,6 5,2 4,1 2,8 600 99,3 85,5 77,2 70,7 65,8 62,1 61,0 60,0 59,0 58,3 57,6 57,2 53,4 50,0 49,6 42,1 32,8 25,5 20,3 16,2 13,1 10,3 7,9 5,9

Table37: Permissible operating pressures in PSI at temperatures in °F (to ASME B16.34)

Class

Material

-20 to 100

200 300 400 500 600 650 700 750 800 850 900 950 1000 1050 1100 1150 1200 1250 1300 1350 1400 1450 1500

150 A 216

WCB

23)

285 260 230 200 170 140 125 110 95 80 65 50 35 20 - - - - - - - - - 300 740 680 655 635 605 570 550 530 505 410 320 230 135 85 - - - - - - - - - 600 1480 1360 1310 1265 1205 1135 1100 1060 1015 825 640 460 275 170 - - - - - - - - - 150 A 217

WC6

24)

290 260 230 200 170 140 125 110 95 80 65 50 35 20 20

25)

20

25)

- - - - - - - 300 750 750 720 695 665 605 590 570 530 510 485 450 320 215 145 95 - - - - - - - 600 1500 1500 1445 1385 1330 1210 1175 1135 1065 1015 975 900 640 430 290 190 - - - - - - - 150 A 217

WC9

290 260 230 200 170 140 125 110 95 80 65 50 35 20 20

25)

20

25)

- - - - - - - 300 750 750 730 705 665 605 590 570 530 510 485 450 385 265 175 110 - - - - - - - 600 1500 1500 1455 1410 1330 1210 1175 1135 1065 1015 975 900 755 535 350 220 - - - - - - - 150 A 217 C5 290 260 230 200 170 140 125 110 95 80 65 50 35 20 20

25)

20

25)

20

25)

15

25)

- - - - - 300 750 750 730 705 665 605 590 570 530 510 485 375 275 200 145 100 60 35 - - - - - 600 1500 1500 1455 1410 1330 1210 1175 1135 1065 1015 975 745 550 400 290 200 125 70 - - - - - 150 A 217

C12

290 260 230 200 170 140 125 110 95 80 65 50 35 20 20

25)

20

25)

20

25)

20

25)

- - - - - 300 750 750 730 705 665 605 590 570 530 510 485 450 375 255 170 115 75 50 - - - - - 600 1500 1500 1455 1410 1330 1210 1175 1135 1065 1015 975 900 755 505 345 225 150 105 - - - - - 150 A 352

LCB

26)

265 255 230 200 170 140 125 - - - - - - - - - - - - - - - - 300 695 660 640 615 585 550 535 - - - - - - - - - - - - - - - - 600 1395 1320 1275 1230 1175 1105 1065 - - - - - - - - - - - - - - - - 150 A 352

LCC

290 260 230 200 170 140 125 - - - - - - - - - - - - - - - - 300 750 750 730 705 665 605 590 - - - - - - - - - - - - - - - - 600 1500 1500 1455 1405 1330 1210 1175 - - - - - - - - - - - - - - - - 150 A 351

CF8

27)

275 230 205 190 170 140 125 110 95 80 65 50 35 20 20

25)

20

25)

20

25)

20

25)

20

25)

20

25)

20

25)

20

25)

20

25)

15

25)

300 720 600 540 495 465 440 430 420 415 405 395 390 380 355 325 255 205 165 135 115 95 75 60 40 600 1440 1200 1075 995 930 885 865 845 825 810 790 780 765 710 650 515 410 330 265 225 185 150 115 85 150 A 351

CF8M

27)

275 235 215 195 170 140 125 110 95 80 65 50 35 20 20

25)

20

25)

20

25)

20

25)

20

25)

20

25)

20

25)

20

25)

20

25)

15

25)

300 720 620 560 515 480 450 440 435 425 420 420 415 385 365 360 305 235 185 145 115 95 75 60 40

23) Permissible but not recommended for prolonged use above 427°C (800°F).

24) Cannot be used for temperatures above 593°C (1100°F).

25) For butt weld end valves only. Flanged end ratings terminate at 538°C (1000°F).

26) Cannot be used for temperatures above 343°C (650°F).

27) At temperatures over 538°C (1000°F), use only when carbon content is 0.04% or higher.

4 Valve Description

41 of 100

Class

Material

-20

to

100

200 300 400 500 600 650 700 750 800 850 900 950 1000 1050 1100 1150 1200 1250 1300 1350 1400 1450 1500

600 1440 1240 1120 1025 955 900 885 870 855 845 835 830 775 725 720 610 475 370 295 235 190 150 115 85

Table38: Test pressures

Test Test medium Class 150 Class 300 Class 600

[bar] [psi] [bar] [psi] [bar] [psi]

Shell Water 32 450 78 1125 153 2225 Leak test (back seat) 23 315 56 815 112 1630 Leak test (seat) Air 4-7 60-100 4-7 60-100 4-7 60-100

4.5.1.5 Materials

920.3

902.1

411

166.1

560

900

920.1

461

465

452

920.2

636 544

961

515

100

361

200

450

300

458

920.4

902.2

166.2

1

2

3

① Yoke (14''-36'' Class 150, 14''-36'' Class 300) ② Bearing (6''-36'' Class 600) ③ Lantern ring (optional)

Table39: Parts list

Part

No.

Description Material

A 216 WCB A 217 WC6 A 217 WC9 A 217 C5 A 217 C12 A 352 LCB A 352 LCC A 351 CF8 A 351 CF8M

100 Body A 216 WCB A 217 WC6 A 217 WC9 A 217 C5 A 217 C12 A352 LCB A 352 LCC A 351 CF8 A 351 CF8M

166.1 Yoke A 216 WCB A 217 WC6 A 217 WC9 A 217 C5 A 217 C12 A352 LCB A 352 LCC A 351 CF8 A 351 CF8M

166.2 Yoke A 216 WCB A 217 WC6 A 217 WC9 A 217 C5 A 217 C12 A352 LCB A 352 LCC A 351 CF8 A 351 CF8M 361 Flexible wedge A 216 WCB A 217 WC6 A 217 WC9 A 217 C5 A 217 C12 A352 LCB A 352 LCC A 351 CF8 A 351 CF8M 515 Seat ring A 105 A 182 F11 A 182 F22 A 182 F5 A 182 F9 A 182 LF2 A 350 LF2 A 182 F304 A 182 F316 200 Stem See "Trim materials" table 450 Back seat

bush

See "Trim materials" table

465 Lower gland

section

13Cr 13Cr 13Cr 13Cr 13Cr 304 304 304 304

452 Gland follower A 216 WCB A 216 WCB A 216 WCB A 351 CF8 A 351 CF8 A 351 CF8 A 351 CF8 A 351 CF8 A 351 CF8 544 Threaded bush A 439 D-2 A 439 D-2 A 439 D-2 A 439 D-2 A 439 D-2 A 439 D-2 A 439 D-2 A 439 D-2 A 439 D-2

902.1 Stud A 193 B7 A 193 B16 A 193 B16 A 193 B16 A 193 B16 A 320 L7 A 320 L7 A 193 B8 A 193 B8

920.1 Nut A 194 2H A 194 Gr. 7 A 194 Gr. 7 A 194 Gr. 7 A 194 Gr. 7 A 194 Gr. 7 A 194 Gr. 7 A 194 Gr. 8 A 194 Gr. 8 461 Gland

packing

Graphite Graphite Graphite Graphite Graphite Graphite Graphite Graphite Graphite

411 Joint ring Graphite +

stainless steel

Graphite + stainless steel

900 Eyebolt A 307 B A 193 B16 A 193 B16 A 193 B16 A 193 B16 A 320 L7 A 320 L7 A 193 B8 A 193 B8

920.2 Nut A 194 2H A 194 Gr. 7 A 194 Gr. 7 A 194 Gr. 7 A 194 Gr. 7 A 194 Gr. 7 A 194 Gr. 7 A 194 Gr. 8 A 194 Gr. 8 560 Pin Carbon steel Carbon steel Carbon steel Carbon steel Carbon steel Carbon steel Carbon steel Stainless

steel

Stainless steel

961 Handwheel Nodular cast iron or malleable cast iron

4 Valve Description

42 of 100

Part

No.

Description Material

A 216 WCB A 217 WC6 A 217 WC9 A 217 C5 A 217 C12 A 352 LCB A 352 LCC A 351 CF8 A 351 CF8M

920.3 Handwheel nut Carbon steel Carbon steel Carbon steel Carbon steel Carbon steel Carbon steel Carbon steel Stainless

steel

Stainless

steel 300 Bearing Steel Steel Steel Steel Steel Steel Steel Steel Steel 458 Lantern ring 13Cr 13Cr 13Cr 13Cr 13Cr 304 304 304 316 636 Lubricating

nipple

Steel Steel Steel Steel Steel Steel Steel Stainless

steel

Stainless

steel

902.2 Stud A 193 B7 A 193 B16 A 193 B16 A 193 B16 A 193 B16 A 320 L7 A 320 L7 A 193 B8 A 193 B8

920.4 Nut A 194 2H A 194 Gr. 7 A 194 Gr. 7 A 194 Gr. 7 A 194 Gr. 7 A 194 Gr. 7 A 194 Gr. 7 A 194 Gr. 8 A 194 Gr. 8

Table40: Trim materials

Part No. Description Trim 1 Trim 2 Trim 5 Trim 8 Trim 10

13% chrome steel (Cr) / 13% chrome steel (Cr)

304 / 304 Stellite / Stellite Stellite / 13% chrome

steel (Cr)

316 / 316

361 Flexible wedge 13% chrome steel (Cr) 304 stainless steel Stellite 13% chrome steel (Cr) 316 stainless steel 515 Seat ring 13% chrome steel (Cr) 304 stainless steel Stellite Stellite 316 stainless steel 200 Stem 13% chrome steel (Cr) 304 stainless steel 13% chrome steel (Cr) 13% chrome steel (Cr) 316 stainless steel 450 Back seat bush 13% chrome steel (Cr) 304 stainless steel 13% chrome steel (Cr) 13% chrome steel (Cr) 316 stainless steel

4.5.1.6 Function

The main components of the gate valves are the body (100), the yoke (166), the flexible wedge (361), the stem (200) and the actuating unit.

Stem seal

The gland packing (461), which seals off the stem (200), is tightened via the gland follower (452) by means of eyebolts (900) and nuts (920.2). The yoke (166) is equipped with a back seat bush (450) which seals off the valve when the stem (200) is fully retracted.

Seat/disc interface

The hard-faced seat rings (515) are welded into the body (100). The seating surfaces of the flexible wedge (361) are hard-faced. The flexible wedge (361) is fastened to the stem (200) by a "T" joint and guided by lateral guide bars in the body (100).

Bonnet/cover seal

The body (100) and the yoke (166) are connected by studs (902.1) and nuts (920.1). The joint is sealed by means of a joint ring (411).

4 Valve Description

43 of 100

4.5.2 ECOLINE GTF 150-600

4.5.2.1 Operating data

Table41: Operating properties

Characteristic Value

Nominal pressure Class 150 - 600 Nominal size NPS ½'' - 2'' Max. permissible pressure 104 bar / 1480 PSI Min. permissible temperature 0°C /32 °F Max. permissible temperature 816 °C / 1500 °F

Temperatures < 0°C on request Selection as per pressure/temperature ratings (ðSection4.5.2.4,Page44)

4.5.2.2 Fluids handled

▪ Steam ▪ Fluids containing gas ▪ Gas ▪ High-temperature hot water ▪ Feed water

4.5.2.3 Design details

Design

▪ Gate valve to API 602 ▪ Tested to API 598 ▪ Body made of forged steel ▪ Bolted bonnet ▪ Outside screw ▪ Outside yoke ▪ Non-rotating stem ▪ Stem sealed by gland packing ▪ Non-rising handwheel ▪ Reduced bore ▪ Two-piece self-aligning gland follower ▪ Graphite gland packing ▪ Stem with burnished shank ▪ Fully confined bonnet gasket ▪ Back seat ▪ Solid wedge ▪ The valves satisfy the safety requirements of Annex I of the European Pressure

Equipment Directive 97/23/EC (PED) for fluids in Groups 1 and 2.

▪ The valves do not have a potential internal source of ignition and can be used in

potentially explosive atmospheres, Group II, category2 (zones1+21) and category3 (zones2+22) to ATEX 2014/34/EU.

4 Valve Description

44 of 100

Variants

▪ Seal-welded body/bonnet joint ▪ Full bore ▪ Hard-faced back seat ▪ Extended bonnet ▪ Locking device ▪ Position indicator ▪ Electric actuators ▪ Version in compliance with TA-Luft (German Clean Air Act) to VDI 2440 for

temperatures up to 400 °C

▪ Butt weld ends ▪ NACE standard ▪ Other flanged end designs or butt weld ends to ASME B16.25 ▪ Other trims

4.5.2.4 Pressure/temperature ratings

Table42: Permissible operating pressures in bar at temperatures in °C (to ASME B16.34)

Class

Material 0 to 38 93 149 204 260 316 343 371 399 427 454 482 510 538 566 593 621 649 677 704 732 760 788 816

150 A 105 19,7 17,9 15,9 13,8 11,7 9,7 8,6 7,6 6,6 5,5 - - - - - - - - - - - - - 300 51,0 46,9 45,2 43,8 41,7 39,3 37,9 36,5 34,8 28,3 - - - - - - - - - - - - - 600 102,0 93,8 90,3 87,2 83,1 78,3 75,8 73,1 70,0 56,9 - - - - - - - - - - - - - 150 A 182 F11

28)

20,0 17,9 15,9 13,8 11,7 9,7 8,6 7,6 6,6 5,5 4,5 3,4 2,4 1,4 1,4

29)

1,4

29)

- - - - - - - 300 51,7 51,7 49,6 47,9 45,9 41,7 40,7 39,3 36,5 35,2 33,4 31,0 22,1 14,8 10,0 6,6 - - - - - - - 600 103,4 103,4 99,6 95,5 91,7 83,4 81,0 78,3 73,4 70,0 67,2 62,1 44,1 29,6 20,0 13,1 - - - - - - - 150 A 182 F304

30)

19,0 15,9 14,1 13,1 11,7 9,7 8,6 7,6 6,6 5,5 4,5 3,4 2,4 1,4 1,4

29)

1,4

29)

1,4

29)

1,4

29)

1,4

29)

1,4

29)

1,4

29)

1,4

29)

1,4

29)

1,0

29)

300 49,6 41,4 37,2 34,1 32,1 30,3 29,6 29,0 28,6 27,9 27,2 26,9 26,2 24,5 22,4 17,6 14,1 11,4 9,3 7,9 6,6 5,2 4,1 2,8 600 99,3 82,7 74,1 68,6 64,1 61,0 59,6 58,3 56,9 55,8 54,5 53,8 52,7 49,0 44,8 35,5 28,3 22,8 18,3 15,5 12,8 10,3 7,9 5,9 150 A 182 F22 20,0 17,9 15,9 13,8 11,7 9,7 8,6 7,6 6,6 5,5 4,5 3,4 2,4 1,4 1,4

29)

1,4

29)

- - - - - - - 300 51,7 51,7 50,3 48,6 45,9 41,7 40,7 39,3 36,5 35,2 33,4 31,0 26,5 18,3 12,1 7,6 - - - - - - - 600 103,4 103,4 100,3 97,2 91,7 83,4 81,0 78,3 73,4 70,0 67,2 62,1 52,1 36,9 24,1 15,2 - - - - - - - 150 A 182 F316

30)

19,0 16,2 14,8 13,4 11,7 9,7 8,6 7,6 6,6 5,5 4,5 3,4 2,4 1,4 1,4

29)

1,4

29)

1,4

29)

1,4

29)

1,4

29)

1,4

29)

1,4

29)

1,4

29)

1,4

29)

1,0

29)

300 49,6 42,7 38,6 35,5 33,1 31,0 30,3 30,0 29,3 29,0 29,0 28,6 26,5 25,2 24,8 21,0 16,2 12,8 10,0 7,9 6,6 5,2 4,1 2,8 600 99,3 85,5 77,2 70,7 65,8 62,1 61,0 60,0 59,0 58,3 57,6 57,2 53,4 50,0 49,6 42,1 32,8 25,5 20,3 16,2 13,1 10,3 7,9 5,9 150 A 182 F304L 15,9 13,4 12,1 11,0 10,3 9,7 8,6 7,6 7,6 5,5 - - - - - - - - - - - - - 300 41,4 35,2 31,4 30,0 27,2 25,5 25,2 24,8 24,5 23,8 - - - - - - - - - - - - - 600 82,7 70,3 62,7 57,9 54,1 51,4 50,3 49,6 48,6 47,6 - - - - - - - - - - - - - 150 A 182 F316L 15,9 13,4 12,1 11,0 10,3 9,7 8,6 7,6 7,6 5,5 4,5 - - - - - - - - - - - - 300 41,4 35,2 31,4 29,0 27,2 25,5 25,2 24,8 24,5 23,8 23,4 - - - - - - - - - - - - 600 82,7 70,3 62,7 57,9 54,1 51,4 50,3 49,6 48,6 47,6 46,5 - - - - - - - - - - - - -

Table43: Permissible operating pressures in PSI at temperatures in °F (to ASME B16.34)

Class

Material

32 to 100

200 300 400 500 600 650 700 750 800 850 900 950 1000 1050 1100 1150 1200 1250 1300 1350 1400 1450 1500

150 A 105 285 260 230 200 170 140 125 110 95 80 - - - - - - - - - - - - - 300 740 680 655 635 605 570 550 530 505 410 - - - - - - - - - - - - - 600 1480 1360 1310 1265 1205 1135 1100 1060 1015 825 - - - - - - - - - - - - - 150 A 182

F11

28)

290 260 230 200 170 140 125 110 95 80 65 50 35 20 20

29)

20

29)

- - - - - - - 300 750 750 720 695 665 605 590 570 530 510 485 450 320 215 145 95 - - - - - - - 600 1500 1500 1445 1385 1330 1210 1175 1135 1065 1015 975 900 640 430 290 190 - - - - - - - 150 A 182

F304

30)

275 230 205 190 170 140 125 110 95 80 65 50 35 20 20

29)

20

29)

20

29)

20

29)

20

29)

20

29)

20

29)

20

29)

20

29)

15

29)

300 720 600 540 495 465 440 430 420 415 405 395 390 380 355 325 255 205 165 135 115 95 75 60 40 600 1440 1200 1075 995 930 885 865 845 825 810 790 780 765 710 650 515 410 330 265 225 185 150 115 85 150 A 182

F22

290 260 230 200 170 140 125 110 95 80 65 50 35 20 20

29)

20

29)

- - - - - - - 300 750 750 730 705 665 605 590 570 530 510 485 450 385 265 175 110 - - - - - - - 600 1500 1500 1455 1410 1330 1210 1175 1135 1065 1015 975 900 755 535 350 220 - - - - - - - -

28) Use normalised and tempered materials only.

29) Flanged end ratings terminate at 538°C (1000°F).

30) At temperatures over 538°C (1000°F), use only when carbon content is 0.04% or higher.

4 Valve Description

45 of 100

Class

Material

32 to 100

200 300 400 500 600 650 700 750 800 850 900 950 1000 1050 1100 1150 1200 1250 1300 1350 1400 1450 1500

150 A 182

F316

30)

275 235 215 195 170 140 125 110 95 80 65 50 35 20 20

29)

20

29)

20

29)

20

29)

20

29)

20

29)

20

29)

20

29)

20

29)

15

29)

300 720 620 560 515 480 450 440 435 425 420 420 415 385 365 360 305 235 185 145 115 95 75 60 40 600 1440 1240 1120 1025 955 900 885 870 855 845 835 830 775 725 720 610 475 370 295 235 190 150 115 85 150 A 182

F304L

230 195 175 160 150 140 125 110 110 80 - - - - - - - - - - - - - 300 600 510 455 420 395 370 365 360 355 345 - - - - - - - - - - - - - 600 1200 1020 910 840 785 745 730 720 705 690 - - - - - - - - - - - - - 150 A 182

F316L

230 195 175 160 150 140 125 110 110 80 65 - - - - - - - - - - - - 300 600 510 455 420 395 370 365 360 355 345 340 - - - - - - - - - - - - 600 1200 1020 910 840 785 745 730 720 705 690 675 - - - - - - - - - - - - -

Table44: Test pressures

Test Test medium Class 150 Class 300 Class 600

[bar] [psi] [bar] [psi] [bar] [psi]

Shell Water 31,0 450 77,6 1125 153,4 2225 Leak test (back seat) 22,4 325 56,9 825 113,8 1650 Leak test (seat) 22,4 325 56,9 825 113,8 1650 Leak test (seat) Air 5,5 80 5,5 80 5,5 80

4.5.2.5 Materials

961

544

920

452

465

902

461

901

166

411

200

360

515

100

Table45: Parts list

Part No.

Description Material

A 105 Trim 8

A 182 F11 Trim 5

A 182 F22 Trim 5

A 182 F304 Trim 2

A 182 F316 Trim 10

100 Body A 105 A 182 F11 A 182 F22 A 182 F304 A 182 F316 166 Yoke A 105 A 182 F11 A 182 F22 A 182 F304 A 182 F316 200 Stem A 182 F6a A 182 F6a A 182 F6a A 182 F304 A 182 F316 360 Wedge A 182 F6a A 182 F6a + STL6 A 182 F6a + STL6 A 182 F304 A 182 F316 411 Joint ring 304 + graphite 304 + graphite 304 + graphite 304 + graphite 316 + graphite 452 Gland follower A 105 A 105 A 105 A 182 F304 A 182 F316 465 Lower gland

section

A 276 410 A 276 410 A 276 410 A 276 304 A 276 316

461 Gland packing Flexible graphite Flexible graphite Flexible graphite Flexible graphite Flexible graphite 515 Seat ring A 276 410 + STL6 A 276 410 + STL6 A 276 410 + STL6 A 276 304 A 276 316 544 Threaded bush A 276 410 A 276 410 A 276 410 A 276 410 A 276 410 901 Bolt A 193 B7 A 193 B16 A 193 B16 A 193 B8 A 193 B8M 902 Stud A 193 B8 A 193 B16 A 193 B16 A 193 B8 A 193 B8 920 Nut A 194 2H A 194 8 A 194 8 A 194 8 A 194 8M 961 Handwheel A 197 A 197 A 197 A 197 A 197

4 Valve Description

46 of 100

4.5.2.6 Function

The main components of the gate valves are the body (100), the yoke (166), the wedge (360), the stem (200) and the actuating unit.

Stem seal

The gland packing (461), which seals off the stem (200), is tightened via the gland follower (452) by means of studs (902) and nuts (920). The yoke (166) features an integral back seat which seals off the valve when the stem (200) is fully retracted.

Seat/disc interface

The integral seating surfaces in the body (100) are hard-faced. The wedge (360) is connected to the stem (200) by a "T" joint.

Bonnet/cover seal

The yoke (166) is bolted to the body (100). The joint is sealed by a joint ring (411).

4.5.3 ECOLINE GTF 800-2500

4.5.3.1 Operating data

Table46: Operating properties

Characteristic Value

Nominal pressure Class 800 - 2500 Nominal size NPS ½" - 2" Max. permissible pressure 431 bar / 6250 PSI Min. permissible temperature 0°C /32 °F Max. permissible temperature +538 °C / +1500 °F

Temperatures < 0°C on request Selection as per pressure/temperature ratings (ðSection4.5.3.4,Page47)

4.5.3.2 Fluids handled

▪ Steam ▪ Fluids containing gas ▪ Gas ▪ High-temperature hot water ▪ Feed water

4 Valve Description

47 of 100

4.5.3.3 Design details

Design

▪ Gate valve to API 602 ▪ Tested to API 598 ▪ Body made of forged steel ▪ Bolted bonnet (Class 800) ▪ Welded bonnet (Class 1500 / 2500) ▪ Outside screw ▪ Outside yoke ▪ Non-rotating stem ▪ Stem sealed by gland packing ▪ Non-rising handwheel ▪ Reduced bore ▪ Two-piece self-aligning gland follower ▪ Graphite gland packing ▪ Stem with burnished shank ▪ Fully confined bonnet gasket (Class 800) ▪ Back seat ▪ Solid wedge ▪ The valves satisfy the safety requirements of Annex I of the European Pressure

Equipment Directive 97/23/EC (PED) for fluids in Groups 1 and 2.

▪ The valves do not have a potential internal source of ignition and can be used in

potentially explosive atmospheres, Group II, category2 (zones1+21) and category3 (zones2+22) to ATEX 2014/34/EU.

Variants

▪ Full bore ▪ Hard-faced back seat ▪ Extended bonnet ▪ Locking device ▪ Position indicator ▪ Electric actuators ▪ Version in compliance with TA-Luft (German Clean Air Act) to VDI 2440 for

temperatures up to 400 °C

▪ Butt weld ends ▪ NACE standard ▪ Other threaded ends or butt weld ends to ASME B16.25 ▪ Other trims ▪ Other material variants

4.5.3.4 Pressure/temperature ratings

Table47: Permissible operating pressures in bar at temperatures in °C (to ASME B16.34)

Class

Material

0 to3893 149 204 260 316 343 371 399 427 454 482 510 538 566 593 621 649 677 704 732 760 788 816

800 A 105 136,0 124,8 120,5 116,4 110,9 104,5 101,1 97,4 93,2 75,7 - - - - - - - - - - - - - 1500 255,3 233,0 225,4 219,0 209,7 193,6 187,8 181,8 173,6 143,8 - - - - - - - - - - - - - 2500 425,5 388,3 375,6 365,0 349,5 322,6 313,0 303,1 289,3 239,7 - - - - - - - - - - - - - 800 A 182

F11

12)

137,9 137,9 132,7 127,4 122,2 111,2 108,1 104,5 97,8 93,4 89,5 82,7 58,6 39,8 26,4 17,7 - - - - - - - 1500 258,6 257,4 248,7 239,8 231,8 206,6 201,1 194,1 183,1 175,1 169,0 158,2 128,6 74,5 44,0 30,5 - - - - - - - 2500 430,9 429,0 414,5 399,6 386,2 344,3 335,3 323,2 304,9 291,6 281,8 263,9 214,4 124,1 73,4 50,9 - - - - - - - -

4 Valve Description

48 of 100

Class

Material

0 to3893 149 204 260 316 343 371 399 427 454 482 510 538 566 593 621 649 677 704 732 760 788 816

800 A 182 F22 137,9 137,9 133,9 129,6 122,2 111,2 108,1 104,5 97,8 93,4 89,5 82,7 70,7 49,1 32,2 20,2 - - - - - - - 1500 258,6 257,6 250,8 243,4 231,8 206,6 201,1 194,1 183,1 175,1 169,0 158,2 140,9 92,2 52,6 34,4 - - - - - - - 2500 430,9 429,4 418,2 405,4 386,2 344,3 335,3 323,2 304,9 291,6 281,8 263,9 235,0 153,7 87,7 57,4 - - - - - - - 800 A 182

F304

13)

132,4 110,3 98,9 91,4 85,5 81,2 79,4 77,6 76,0 74,5 72,9 71,5 70,2 65,3 59,8 47,2 37,7 30,3 24,5 20,8 17,1 13,8 10,7 7,7 1500 248,2 204,3 185,0 172,4 162,4 151,1 148,1 145,2 142,2 140,0 137,0 134,7 132,4 122,1 104,2 84,4 68,9 56,3 46,7 40,1 33,8 28,9 17,4 14,1 2500 413,7 340,4 308,4 287,3 270,7 251,9 246,9 241,9 237,0 233,3 228,4 224,5 220,7 203,6 173,7 140,7 114,9 93,8 77,9 66,9 56,3 48,1 29,2 23,8 800 A 182

F316

13)

132,4 114,0 102,9 94,3 87,9 82,9 81,2 80,0 78,5 77,6 76,9 76,3 71,2 66,7 66,2 56,1 43,6 34,0 27,0 21,5 17,7 13,8 10,7 7,7 1500 248,2 211,0 192,5 178,3 166,9 154,4 151,6 149,4 147,2 145,7 144,2 143,4 140,9 125,5 119,7 99,5 79,1 63,3 51,6 41,9 34,9 29,3 17,4 14,1 2500 413,7 351,6 320,8 297,2 278,1 257,4 252,7 249,0 245,3 242,9 240,4 238,9 235,0 208,9 199,5 165,9 131,8 105,5 86,0 69,8 58,2 48,9 29,2 23,8 800 A 182

F304L

110,3 94,0 83,9 77,2 72,3 68,4 67,1 66,2 64,9 63,4 - - - - - - - - - - - - - 1500 206,8 173,9 157,0 145,8 137,3 127,4 125,4 123,8 121,5 119,3 - - - - - - - - - - - - - 2500 344,7 289,9 261,6 243,0 228,9 212,3 208,9 206,3 202,5 198,8 - - - - - - - - - - - - - 800 A 182

F316L

110,3 94,0 83,9 77,2 72,3 68,4 67,1 66,2 64,9 63,4 62,2 - - - - - - - - - - - - 1500 206,8 173,9 157,0 145,8 137,3 127,4 125,4 123,8 121,5 119,3 117,1 - - - - - - - - - - - - 2500 344,7 289,9 261,6 243,0 228,9 212,3 208,9 206,3 202,5 198,8 195,1 - - - - - - - - - - - - 1500 A 182 F91 258,6 257,6 250,8 243,4 231,8 206,6 201,1 194,1 183,1 175,1 169,0 158,2 140,9 125,5 119,7 97,5 73,0 49,6 - - - - - 2500 430,9 429,4 418,2 405,4 386,2 344,3 335,3 323,2 304,9 291,6 281,8 263,9 235,0 208,9 199,5 162,5 121,7 82,7 - - - - - -

Table48: Permissible operating pressures in PSI at temperatures in °F (to ASME B16.34)

Class

Material

32 to 100

200 300 400 500 600 650 700 750 800 850 900 950 1000 1050 1100 1150 1200 1250 1300 1350 1400 1450 1500

800 A 105 1973 1810 1747 1688 1608 1515 1467 1413 1352 1098 - - - - - - - - - - - - - 1500 3705 3395 3270 3170 3015 2840 2745 2665 2535 2055 - - - - - - - - - - - - - 2500 6170 5655 5450 5280 5025 4730 4575 4425 4230 3430 - - - - - - - - - - - - - 800 A 182

F11

12)

2000 2000 1925 1848 1773 1613 1568 1515 1418 1355 1298 1200 850 577 383 257 - - - - - - - 1500 3750 3750 3610 3465 3325 3025 2940 2840 2660 2540 2435 2245 1595 1080 720 480 - - - - - - - 2500 6250 6250 6015 5775 5540 5040 4905 4730 4430 4230 4060 3745 2655 1800 1200 800 - - - - - - - 800 A 182

F22

2000 2000 1942 1880 1773 1613 1568 1515 1418 1355 1298 1200 1025 712 467 293 - - - - - - - 1500 3750 3750 3640 3530 3325 3025 2940 2840 2660 2540 2435 2245 1930 1335 875 550 - - - - - - - 2500 6250 6250 6070 5880 5540 5040 4905 4730 4430 4230 4060 3745 3220 2230 1455 915 - - - - - - - 800 A 182

F304

13)

1920 1600 1435 1325 1240 1178 1152 1125 1102 1080 1057 1037 1018 947 867 685 547 440 355 302 248 200 155 112 1500 3600 3000 2690 2485 2330 2210 2160 2110 2065 2030 1980 1945 1910 1770 1630 1285 1030 825 670 565 465 380 290 205 2500 6000 5000 4480 4140 3880 3680 3600 3520 3440 3380 3300 3240 3180 2950 2715 2145 1715 1370 1115 945 770 630 485 345 800 A 182

F316

13)

1920 1653 1493 1368 1275 1203 1178 1160 1138 1125 1115 1107 1032 968 960 813 632 493 392 312 257 200 155 112 1500 3600 3095 2795 2570 2390 2255 2210 2170 2135 2110 2090 2075 1930 1820 1800 1525 1185 925 735 585 480 380 290 205 2500 6000 5160 4660 4280 3980 3760 3680 3620 3560 3520 3480 3460 3220 3030 3000 2545 1970 1545 1230 970 800 630 485 345 800 A 182

F304L

1600 1363 1217 1120 1048 992 973 960 942 920 - - - - - - - - - - - - - 1500 3000 2555 2280 2100 1970 1860 1825 1800 1765 1730 - - - - - - - - - - - - - 2500 5000 4260 3800 3500 3280 3100 3040 3000 2940 2880 - - - - - - - - - - - - - 800 A 182

F316L

1600 1363 1217 1120 1048 992 973 960 942 920 902 - - - - - - - - - - - - 1500 3000 2555 2280 2100 1970 1860 1825 1800 1765 1730 1690 - - - - - - - - - - - - 2500 5000 4260 3800 3500 3280 3100 3040 3000 2940 2880 2820 - - - - - - - - - - - - 1500 A 182

F91

3750 3750 3640 3530 3325 3025 2940 2840 2660 2540 2435 2245 1930 1820 1800 1510 1115 720 - - - - - 2500 6250 6250 6070 5880 5540 5040 4905 4730 4430 4230 4060 3745 3220 3030 3000 2515 1855 1200 - - - - - -

Table49: Test pressures

Test Test medium Class 800 Class 1500 Class 2500

[bar] [psi] [bar] [psi] [bar] [psi]

Shell Water 205,1 2975 396 5625 660 9375 Leak test (back seat) 149,8 2173 291 4125 484 6875 Optional leak test (seat) 149,8 2173 291 4125 484 6875 Leak test (seat) Air 5,5 80 4 to 7 58 to 100 4 to 7 58 to 100

4 Valve Description

49 of 100

4.5.3.5 Materials

Class 800 Class 1500 Class 2500

961

544

920

452

465

902

461

901

166

411

200

360

515

100

961

920.3

544

550

920.2

452 465

900

560 461

166

200 360

515

100

1

961

920.3

544

550

920.2

452 465

900

920.2

461

166

200 360

515 100

1

① Seal-welded

Table50: Parts list

Part No.

Description Class Material

A 105 Trim 8

A 182 F11 Trim 5

A 182 F22 Trim 5

A 182 F304 Trim 2

A 182 F316 Trim 10

A182F91 Trim 5

100 Body A 105 A 182 F11 A 182 F22 A 182 F304 A 182 F316 A 182 F91 166 Yoke A 105 A 182 F11 A 182 F22 A 182 F304 A 182 F316 A 182 F91 200 Stem 800 A 182 F6a A 182 F6a A 182 F6a A 182 F304 A 182 F316

1500/2500 A 479-410-2 A 479-410-2 A 479-410-2 A 182 F304 A 182 F316 A479-XM19

360 Wedge 800 A 182 F6a A 182 F6a + ST6 A 182 F6a + ST6 A 182 F304 A 182 F316

1500/2500 A276-410/

A276-410+ST6

A276-410/ A276-410+ST6

A276-304/ A276-304+ST6

A276-410/

A276-410+ST6 411 Joint ring 304 + graphite 304 + graphite 304 + graphite 304 + graphite 316 + graphite 452 Gland follower A 105 A 105 A 105 A 182 F304 A 182 F316 A 182 F22 465 Lower gland

section

800 A 276-410 A 276-410 A 276-410 A 276-304 A 276-316 1500/2500 A 276-420 A 276-420 A 276-420 A 276-304 A 276-316 A 276-420

461 Gland packing Flexible graphite Flexible graphite Flexible graphite Flexible graphite Flexible graphite Flexible

graphite 515 Seat ring 800 A 276-410 + ST6 A 276-410 + ST6 A 276-410 + ST6 A 276-304 A 276-316

1500/2500 A276-410/

A276-410+ST6

A276-410/ A276-410+ST6

A276-304/ A276-304+ST6

A276-410/

A276-410+ST6 544 Threaded bush A 276-410 A 276-410 A 276-410 A 276-410 A 276-410 A 276-410 550 Disc 1500/2500 A 276-410 A 276-410 A 276-410 A 276-410 A 276-410 A 276-410 560 Pin 1500/2500 A 276-410 A 276-410 A 276-410 A 276-410 A 276-410 A 276-410 900 Eyebolt 1500/2500 A 193 B8 A 193 B8 A 193 B8 A 193 B8 A 193 B8 A 193 B8 901 Bolt 800 A 193 B7 A 193 B16 A 193 B16 A 193 B8 A 193 B8M 902 Stud 800 A 193 B8 A 193 B16 A 193 B16 A 193 B8 A 193 B8 920 Nut 800 A 194 2H A 194 8 A 194 8 A 194 8 A 194 8M

920.2 Nut 1500/2500 A 194 2H A 194 2H A 194 2H A 194 8 A 194 8 A194 4/7

920.3 Handwheel nut 1500/2500 A 194 2H A 194 2H A 194 2H A 194 8 A 194 8 A 194 2H 961 Handwheel A 197 A 197 A 197 A 197 A 197 A 197

4.5.3.6 Function

The main components of the gate valves are the body (100), the yoke (166), the wedge (360), the stem (200) and the actuating unit.

Stem seal

The gland packing (461), which seals off the stem (200), is tightened via the gland follower (452) by means of studs (902) and nuts (920). The yoke (166) features an integral back seat which seals off the valve when the stem (200) is fully retracted.

Seat/disc interface

The integral seating surfaces in the body (100) are hard-faced. The wedge (351) is connected to the stem (200) by a "T" joint.

Bonnet/cover seal

On Class 800 valves, the yoke (166) is bolted to the body (100). The joint is sealed by a joint ring (411). On Class 1500 and Class 2500 valves, the yoke (166) is screwed into the body (100) and the joint is seal-welded.

4 Valve Description

50 of 100

4.5.4 ECOLINE GTV 150-300

4.5.4.1 Operating data

Table51: Operating properties

Characteristic Value

Nominal pressure Class 150 - 300 Nominal size NPS 2'' - 12'' Max. permissible pressure 50 bar / 720 PSI Min. permissible temperature 0°C /32 °F Max. permissible temperature 816 °C / 1500 °F

Temperatures < 0°C on request Selection as per pressure/temperature ratings (ðSection4.5.4.4,Page52)

4.5.4.2 Fluids handled

▪ Steam ▪ Gas ▪ Fluids containing gas ▪ High-temperature hot water ▪ Oil ▪ Feed water

4 Valve Description

51 of 100

4.5.4.3 Design details

Design

▪ Gate valve to API 603 ▪ Tested to API 598 ▪ Compact design to API 603 ▪ Valve made of corrosion-resistant materials ▪ Body made of stainless steel ▪ Bolted bonnet ▪ Outside screw ▪ Outside yoke ▪ Yoke head suitable for mounting electric and pneumatic actuators (DIN ISO 5210) ▪ Non-rotating stem ▪ Stem with burnished shank ▪ Stem nut made of nickel steel ▪ Non-rising handwheel ▪ Flexible wedge ▪ Stem sealed by gland packing ▪ Two-piece self-aligning gland follower ▪ Die-moulded graphite gland packing, packing end rings made of braided

graphite

▪ Stainless steel/graphite gaskets ▪ Back seat ▪ Integrated seat ring ▪ Minimum wall thickness to API 603 ▪ The valves satisfy the safety requirements of Annex I of the European Pressure

Equipment Directive 97/23/EC (PED) for fluids in Groups 1 and 2.

▪ The valves do not have a potential internal source of ignition and can be used in

potentially explosive atmospheres, Group II, category2 (zones1+21) and category3 (zones2+22) to ATEX 2014/34/EU.

4 Valve Description

52 of 100

Variants

▪ Hard-faced back seat ▪ Hard-faced sealing surface (single or double) ▪ PTFE packing ▪ PTFE gasket ▪ Drain plug ▪ Pressure relief arrangement ▪ Locking device ▪ Limit switches ▪ Stem protecting tube ▪ Stem protecting tube with position indicator ▪ Gearboxes ▪ Electric actuators ▪ Grease-free version ▪ Version with free stem end and top flange to ISO 5210 ▪ Non-destructive testing, e.g. radiographic testing ▪ NACE standard ▪ Other flange designs ▪ Larger nominal sizes and other variants on request

4.5.4.4 Pressure/temperature ratings

Table52: Permissible operating pressures in bar at temperatures in °C (to ASME B16.34)

Class

Material -29 to3893 149 204 260 316 343 371 399 427 454 482 510 538 566 593 621 649 677 704 732 760 788 816

150 A 351 CF8

31)

19,0 15,9 14,1 13,1 11,7 9,7 8,6 7,6 6,6 5,5 4,5 3,4 2,4 1,4 1,4

32)

1,4

32)

1,4

32)

1,4

32)

1,4

32)

1,4

32)

1,4

32)

1,4

32)

1,4

32)

1,0

32)

300 49,6 41,4 37,2 34,1 32,1 30,3 29,6 29,0 28,6 27,9 27,2 26,9 26,2 24,5 22,4 17,6 14,1 11,4 9,3 7,9 6,6 5,2 4,1 2,8 150 A 351 CF8M

31)

19,0 16,2 14,8 13,4 11,7 9,7 8,6 7,6 6,6 5,5 4,5 3,4 2,4 1,4 1,4

32)

1,4

32)

1,4

32)

1,4

32)

1,4

32)

1,4

32)

1,4

32)

1,4

32)

1,4

32)

1,0

32)

300 49,6 42,7 38,6 35,5 33,1 31,0 30,3 30,0 29,3 29,0 29,0 28,6 26,5 25,2 24,8 21,0 16,2 12,8 10,0 7,9 6,6 5,2 4,1 2,8

Table53: Permissible operating pressures in PSI at temperatures in °F (to ASME B16.34)

Class

Material

-20 to 100

200 300 400 500 600 650 700 750 800 850 900 950 1000 1050 1100 1150 1200 1250 1300 1350 1400 1450 1500

150 A 351

CF8

31)

275 230 205 190 170 140 125 110 95 80 65 50 35 20 20

32)

20

32)

20

32)

20

32)

20

32)

20

32)

20

32)

20

32)

20

32)

15

32)

300 720 600 540 495 465 440 430 420 415 405 395 390 380 355 325 255 205 165 135 115 95 75 60 40 150 A 351

CF8M

31)

275 235 215 195 170 140 125 110 95 80 65 50 35 20 20

32)

20

32)

20

32)

20

32)

20

32)

20

32)

20

32)

20

32)

20

32)

15

32)

300 720 620 560 515 480 450 440 435 425 420 420 415 385 365 360 305 235 185 145 115 95 75 60 40

Table54: Test pressures

Test Test medium Class 150 Class 300

[bar] [psi] [bar] [psi]

Shell Water 32 450 78 1125 Leak test (seat) 23 315 56 815 Leak test (back seat) 23 315 56 815 Leak test (seat) Air 4 to 7 60 to 100 4 to 7 60 to 100

31) At temperatures over 538°C (1000°F), use only when carbon content is 0.04% or higher.

32) For butt weld end valves only. Flanged end ratings terminate at 538°C (1000°F).

4 Valve Description

53 of 100

4.5.4.5 Materials

904

461

166

902

920.3

900

361

100

560

200

920.2

411

465

961

452

636

544

554

920.1

Table55: Parts list

Part No. Description Material

A 351 CF8 A 351 CF8M

100 Body A 351 CF8 A 351 CF8M 361 Flexible wedge A 351 CF8 A 351 CF8M 200 Stem A 276 304 A 276 316 411 Joint ring Stainless steel/graphite Stainless steel/graphite 166 Yoke A 351 CF8 A 351 CF8M 461 Gland packing Graphite Graphite 465 Lower gland section A 276 304 A 276 316 452 Gland follower A 351 CF8 A 351 CF8 636 Lubricating nipple Copper + nickel coating Copper + nickel coating 544 Threaded bush A 439 D2 A 439 D2 961 Handwheel A 395 65 45 15 A 395 65 45 15 554 Washer A 395 65 45 15 A 395 65 45 15

920.1 Handwheel nut A 276 304 A 276 304 904 Grub screw A 276 304 A 276 304

920.2 Nut A 194 8 A 194 8 902 Stud A 193 B8 A 193 B8 560 Pin A 276 304 A 276 304 900 Eyebolt A 193 B8 A 193 B8

920.3 Nut A 194 8 A 194 8

Table56: Trim materials

Part No. Description Trim 2 Trim 10

304 / 304 316 / 316

100 Body 304 stainless steel 316 stainless steel 361 Flexible wedge 304 stainless steel 316 stainless steel 200 Stem 304 stainless steel 316 stainless steel

4.5.4.6 Function

The main components of the gate valves are the body (100), the yoke (166), the flexible wedge (361), the stem (200) and the actuating unit.

Stem seal

The gland packing (461), which seals off the stem (200), is tightened via the gland follower (452) by means of eyebolts (900) and nuts (920.3). The yoke (166) features an integral back seat which seals off the valve when the stem (200) is fully retracted.

4 Valve Description

54 of 100

Seat/disc interface

The seat ring is an integral part of the body (100). The flexible wedge (361) is fastened to the stem (200) by a "T" joint and guided by lateral guide bars in the body (100).

Bonnet/cover seal

The body (100) and the yoke (166) are connected by studs (902) and nuts (920.2). The joint is sealed by means of a joint ring (411).

4.5.5 ECOLINE GTB 800

4.5.5.1 Operating data

Table57: Operating properties

Characteristic Value

Nominal pressure Class 150 - 800 Nominal size NPS ½'' - 2'' Max. permissible pressure 136 bar Min. permissible temperature 0 °C Max. permissible temperature 427 °C

Temperatures < 0°C on request Selection as per pressure/temperature ratings (ðSection4.5.5.4,Page55)

4.5.5.2 Fluids handled

▪ Steam ▪ Explosive fluids ▪ Combustible fluids ▪ Liquids containing gas or vapour ▪ Gas ▪ Fluids posing a health hazard ▪ Toxic fluids ▪ High-temperature hot water ▪ Highly aggressive fluids ▪ Condensate ▪ Corrosive fluids ▪ Valuable fluids ▪ Volatile fluids ▪ Fluids containing mineral oils ▪ Oil ▪ Feed water ▪ Thermal oil ▪ Other fluids on request.

4 Valve Description

55 of 100

4.5.5.3 Design details

Design

▪ Valve design to ASMEB16.34, API602 and MSSSP-117 ▪ Bolted bonnet ▪ Outside screw ▪ Outside yoke ▪ Reduced bore ▪ Single-piece wedge ▪ Rolled-in seat ring ▪ Metal-seated ▪ Rising stem ▪ Non-rotating stem ▪ Non-rising handwheel ▪ Graphite gland packing ▪ Stainless steel/graphite gaskets ▪ Travel stop ▪ Wedge guided in the body ▪ Stem sealed by double-walled bellows and back-up gland packing ▪ Positive anti-rotation feature between stem and bellows ▪ The valves satisfy the safety requirements of Annex I of the European Pressure

Equipment Directive 97/23/EC (PED) for fluids in Groups 1 and 2.

▪ The valves do not have a potential internal source of ignition and can be used in

potentially explosive atmospheres, Group II, category2 (zones1+21) and category3 (zones2+22) to ATEX 2014/34/EU.

Variants

▪ Full bore ▪ PTFE gasket (up to 200 °C) ▪ PTFE gland packing (up to 200 °C) ▪ Locking device ▪ Limit switch(es) ▪ Position indicator ▪ Seal-welded body/bonnet joint ▪ Stellited seat/disc interface ▪ Version with free stem end and top flange to ISO 5210 ▪ Pressure relief hole in wedge inlet side ▪ Y-pattern ▪ Body extension with nipple ▪ NACE standard ▪ Version in compliance with TA-Luft (German Clean Air Act) to VDI 2440 for

temperatures up to 400 °C

▪ Electric actuators ▪ Other flanged end designs or butt weld ends to ASME B16.25

4.5.5.4 Pressure/temperature ratings

Table58: Permissible operating pressures in bar at temperatures in °C (to API602 and ASMEB16.34)

Class Material -29 to 38 93 149 204 260 316 343 371 399 427

150 A 105 19,7 17,9 15,9 13,8 11,7 9,7 8,6 7,6 6,6 5,5

4 Valve Description

56 of 100

Class Material -29 to 38 93 149 204 260 316 343 371 399 427

300 51,0 46,9 45,2 43,8 41,7 39,3 37,9 36,5 34,8 28,3 600 102,0 93,8 90,3 87,2 83,1 78,3 75,8 73,1 70,0 56,9 800 136,0 124,8 120,5 116,4 110,9 104,5 101,1 97,4 93,2 75,7 150 A 182 F304 19,0 15,9 14,1 13,1 11,7 9,7 8,6 7,6 6,6 5,5 300 49,6 41,4 37,2 34,1 32,1 30,3 29,6 29,0 28,6 27,9 600 99,3 82,7 74,1 68,6 64,1 61,0 59,6 58,3 56,9 55,8 800 132,4 110,3 98,9 91,4 85,5 81,2 79,4 77,6 76,0 74,5 150 A 182 F316 19,0 16,2 14,8 13,4 11,7 9,7 8,6 7,6 6,6 5,5 300 49,6 42,7 38,6 35,5 33,1 31,0 30,3 30,0 29,3 29,0 600 99,3 85,5 77,2 70,7 65,8 62,1 61,0 60,0 59,0 58,3 800 132,4 114,0 102,9 94,3 87,9 82,9 81,2 80,0 78,5 77,6

Table59: Test pressures

Test Test medium Class 150 Class 300 Class 600 Class 800

[bar] [psi] [bar] [psi] [bar] [psi] [bar] [psi]

Shell Water 31,0 450 77,6 1125 153,4 2225 205,1 2975 Leak test (seat)

33)

22,4 325 56,9 825 113,8 1650 149,8 2173

Leak test (seat) Air 5,5 80 5,5 80 5,5 80 5,5 80

4.5.5.5 Materials

15

16

13

12

14

9

8

5

6

7

2

3

1

4

10

11

18

17

20

19

Table60: Parts list

Part No. Description Material

Trim 8 Trim 2 Trim 10

1 Body A 105 A 182 F304 A 182 F316 2 Seat ring A 276 410 + STL6 A 276 304 A 276 316 3 Wedge A 182 F6a A 182 F304 A 182 F316 4

34)

Stem A 182 F6a A 182 F304 A 182 F316

5

34)

Bonnet gasket SS316 + graphite SS316 + graphite 316 + graphite 6 Bonnet A 105 A 182 F304 A 182 F316 7 Bolt A 193 B7 A 193 B8 A 193 B8M 8

34)

Gland packing Graphite Graphite Graphite 9 Pin A 276 410 A 276 304 A 276 316 10 Lower gland section A 276 420 A 276 304 A 276 316 11 Eyebolt A 193 B7 A 193 B8 A 193 B8 12 Gland follower A 105 A 182 F304 A 182 F316 13 Nut A 194 2H A 194 8 A 194 8 14 Stem nut A 276 410 A 276 410 A 276 410 15 Lubricating nipple Brass Brass Brass

33) Optional for gate valves

34) Recommended spare parts

4 Valve Description

57 of 100

Part No. Description Material

Trim 8 Trim 2 Trim 10

16 Handwheel A 197 A 197 A 197 17 Nut A 194 2H A 194 8 A 194 8 18 Name plate SS304 SS304 SS304 19 Washer A 276 410 A 276 410 A 276 410 20

35)

34)

Bellows SS304 SS316L SS316L

4.5.5.6 Function

The main components of the gate valves are the pressure-retaining parts, i.e. the body (1) and the bonnet (6), and the functional unit.

The body (1) and the bonnet (6) are connected by bolts (7), and the joint is sealed to atmosphere by the gasket (5).

The functional unit consists of the wedge (3), the stem (4) and the bellows (20). The actuating unit is a handwheel (16) or actuator.

The stem (4) passage through the bonnet (6) is sealed off by the bellows (20). The back-up gland packing (8) is tightened by means of two eyebolts (11) and nuts (13). The bellows-type stem seal is maintenance-free.

The seating surfaces of seat ring (2) and wedge (3) are made of stainless materials. The handwheel (16) is mounted on the square or hexagon of the stem nut (14) and secured with a nut (17).

4.6 Lift Check Valves to ANSI/ASME

4.6.1 ECOLINE PTF 150-600

4.6.1.1 Operating data

Table61: Operating properties

Characteristic Value

Nominal pressure Class 150 - 600 Nominal size NPS ½'' - 2'' Max. permissible pressure 104 bar / 1480 PSI Min. permissible temperature 0°C /32 °F Max. permissible temperature 816 °C / 1500 °F

Temperatures < 0°C on request Selection as per pressure/temperature ratings (ðSection4.6.1.4,Page59)

4.6.1.2 Fluids handled

▪ Steam ▪ Fluids containing gas ▪ Gas ▪ High-temperature hot water ▪ Volatile fluids ▪ Feed water

35) Other bellows materials on request.

4 Valve Description

58 of 100

4.6.1.3 Design details

Design

▪ Lift check valve to API 602 ▪ Tested to API 598 ▪ Body made of forged steel ▪ Bolted cover ▪ Reduced bore ▪ Solid check disc ▪ Integral seat - ST6 (HF) ▪ Fully confined cover gasket ▪ Spring ensures reliable shut-off ▪ The valves satisfy the safety requirements of Annex I of the European Pressure

Equipment Directive 97/23/EC (PED) for fluids in Groups 1 and 2.

▪ The valves do not have a potential internal source of ignition and can be used in

potentially explosive atmospheres, Group II, category2 (zones1+21) and category3 (zones2+22) to ATEX 2014/34/EU.

Variants

▪ Seal-welded body/cover joint ▪ Full bore ▪ Butt weld ends ▪ Version in compliance with TA-Luft (German Clean Air Act) to VDI 2440 for

temperatures up to 400 °C

▪ NACE standard ▪ Other flanged end designs or butt weld ends to ASME B16.25 ▪ Other trims

4 Valve Description

59 of 100

4.6.1.4 Pressure/temperature ratings

Table62: Permissible operating pressures in bar at temperatures in °C (to ASME B16.34)

Class

Material 0 to 38 93 149 204 260 316 343 371 399 427 454 482 510 538 566 593 621 649 677 704 732 760 788 816

150 A 105 19,7 17,9 15,9 13,8 11,7 9,7 8,6 7,6 6,6 5,5 - - - - - - - - - - - - - 300 51,0 46,9 45,2 43,8 41,7 39,3 37,9 36,5 34,8 28,3 - - - - - - - - - - - - - 600 102,0 93,8 90,3 87,2 83,1 78,3 75,8 73,1 70,0 56,9 - - - - - - - - - - - - - 150 A 182 F11

36)

20,0 17,9 15,9 13,8 11,7 9,7 8,6 7,6 6,6 5,5 4,5 3,4 2,4 1,4 1,4

37)

1,4

37)

- - - - - - - 300 51,7 51,7 49,6 47,9 45,9 41,7 40,7 39,3 36,5 35,2 33,4 31,0 22,1 14,8 10,0 6,6 - - - - - - - 600 103,4 103,4 99,6 95,5 91,7 83,4 81,0 78,3 73,4 70,0 67,2 62,1 44,1 29,6 20,0 13,1 - - - - - - - 150 A 182 F304

38)

19,0 15,9 14,1 13,1 11,7 9,7 8,6 7,6 6,6 5,5 4,5 3,4 2,4 1,4 1,4

37)

1,4

37)

1,4

37)

1,4

37)

1,4

37)

1,4

37)

1,4

37)

1,4

37)

1,4

37)

1,0

37)

300 49,6 41,4 37,2 34,1 32,1 30,3 29,6 29,0 28,6 27,9 27,2 26,9 26,2 24,5 22,4 17,6 14,1 11,4 9,3 7,9 6,6 5,2 4,1 2,8 600 99,3 82,7 74,1 68,6 64,1 61,0 59,6 58,3 56,9 55,8 54,5 53,8 52,7 49,0 44,8 35,5 28,3 22,8 18,3 15,5 12,8 10,3 7,9 5,9 150 A 182 F22 20,0 17,9 15,9 13,8 11,7 9,7 8,6 7,6 6,6 5,5 4,5 3,4 2,4 1,4 1,4

37)

1,4

37)

- - - - - - - 300 51,7 51,7 50,3 48,6 45,9 41,7 40,7 39,3 36,5 35,2 33,4 31,0 26,5 18,3 12,1 7,6 - - - - - - - 600 103,4 103,4 100,3 97,2 91,7 83,4 81,0 78,3 73,4 70,0 67,2 62,1 52,1 36,9 24,1 15,2 - - - - - - - 150 A 182 F316

38)

19,0 16,2 14,8 13,4 11,7 9,7 8,6 7,6 6,6 5,5 4,5 3,4 2,4 1,4 1,4

37)

1,4

37)

1,4

37)

1,4

37)

1,4

37)

1,4

37)

1,4

37)

1,4

37)

1,4

37)

1,0

37)

300 49,6 42,7 38,6 35,5 33,1 31,0 30,3 30,0 29,3 29,0 29,0 28,6 26,5 25,2 24,8 21,0 16,2 12,8 10,0 7,9 6,6 5,2 4,1 2,8 600 99,3 85,5 77,2 70,7 65,8 62,1 61,0 60,0 59,0 58,3 57,6 57,2 53,4 50,0 49,6 42,1 32,8 25,5 20,3 16,2 13,1 10,3 7,9 5,9 150 A 182 F304L 15,9 13,4 12,1 11,0 10,3 9,7 8,6 7,6 7,6 5,5 - - - - - - - - - - - - - 300 41,4 35,2 31,4 30,0 27,2 25,5 25,2 24,8 24,5 23,8 - - - - - - - - - - - - - 600 82,7 70,3 62,7 57,9 54,1 51,4 50,3 49,6 48,6 47,6 - - - - - - - - - - - - - 150 A 182 F316L 15,9 13,4 12,1 11,0 10,3 9,7 8,6 7,6 7,6 5,5 4,5 - - - - - - - - - - - - 300 41,4 35,2 31,4 29,0 27,2 25,5 25,2 24,8 24,5 23,8 23,4 - - - - - - - - - - - - 600 82,7 70,3 62,7 57,9 54,1 51,4 50,3 49,6 48,6 47,6 46,5 - - - - - - - - - - - - -

Table63: Permissible operating pressures in PSI at temperatures in °F (to ASME B16.34)

Class

Material

32 to 100

200 300 400 500 600 650 700 750 800 850 900 950 1000 1050 1100 1150 1200 1250 1300 1350 1400 1450 1500

150 A 105 285 260 230 200 170 140 125 110 95 80 - - - - - - - - - - - - - 300 740 680 655 635 605 570 550 530 505 410 - - - - - - - - - - - - - 600 1480 1360 1310 1265 1205 1135 1100 1060 1015 825 - - - - - - - - - - - - - 150 A 182

F11

36)

290 260 230 200 170 140 125 110 95 80 65 50 35 20 20

37)

20

37)

- - - - - - - 300 750 750 720 695 665 605 590 570 530 510 485 450 320 215 145 95 - - - - - - - 600 1500 1500 1445 1385 1330 1210 1175 1135 1065 1015 975 900 640 430 290 190 - - - - - - - 150 A 182

F304

38)

275 230 205 190 170 140 125 110 95 80 65 50 35 20 20

37)

20

37)

20

37)

20

37)

20

37)

20

37)

20

37)

20

37)

20

37)

15

37)

300 720 600 540 495 465 440 430 420 415 405 395 390 380 355 325 255 205 165 135 115 95 75 60 40 600 1440 1200 1075 995 930 885 865 845 825 810 790 780 765 710 650 515 410 330 265 225 185 150 115 85 150 A 182

F22

290 260 230 200 170 140 125 110 95 80 65 50 35 20 20

37)

20

37)

- - - - - - - 300 750 750 730 705 665 605 590 570 530 510 485 450 385 265 175 110 - - - - - - - 600 1500 1500 1455 1410 1330 1210 1175 1135 1065 1015 975 900 755 535 350 220 - - - - - - - 150 A 182

F316

38)

275 235 215 195 170 140 125 110 95 80 65 50 35 20 20

37)

20

37)

20

37)

20

37)

20

37)

20

37)

20

37)

20

37)

20

37)

15

37)

300 720 620 560 515 480 450 440 435 425 420 420 415 385 365 360 305 235 185 145 115 95 75 60 40 600 1440 1240 1120 1025 955 900 885 870 855 845 835 830 775 725 720 610 475 370 295 235 190 150 115 85 150 A 182

F304L

230 195 175 160 150 140 125 110 110 80 - - - - - - - - - - - - - 300 600 510 455 420 395 370 365 360 355 345 - - - - - - - - - - - - - 600 1200 1020 910 840 785 745 730 720 705 690 - - - - - - - - - - - - - 150 A 182

F316L

230 195 175 160 150 140 125 110 110 80 65 - - - - - - - - - - - - 300 600 510 455 420 395 370 365 360 355 345 340 - - - - - - - - - - - - 600 1200 1020 910 840 785 745 730 720 705 690 675 - - - - - - - - - - - - -

Table64: Test pressures

Test Test medium Class 150 Class 300 Class 600

[bar] [psi] [bar] [psi] [bar] [psi]

Shell Water 31,0 450 77,6 1125 153,4 2225 Leak test (seat) 22,4 325 56,9 825 113,8 1650

36) Use normalised and tempered materials only.

37) Flanged end ratings terminate at 538°C (1000°F).

38) At temperatures over 538°C (1000°F), use only when carbon content is 0.04% or higher.

4 Valve Description

60 of 100

4.6.1.5 Materials

901

160 411 950

351 515

100

Table65: Parts list

Part No.

Description Material

A 105 Trim 8

A 182 F11 Trim 5

A 182 F22 Trim 5

A 182 F304 Trim 2

A 182 F316 Trim 10

100 Body A 105 A 182 F11 A 182 F22 A 182 F304 A 182 F316 160 Cover A 105 A 182 F11 A 182 F22 A 182 F304 A 182 F316 351 Check disc A 182 F6a A 182 F6a + STL6 A 182 F6a + STL6 A 182 F304 A 182 F316 411 Joint ring 304 + graphite 304 + graphite 304 + graphite 304 + graphite 316 + graphite 515 Seat ring STL6 (integral) STL6 (integral) STL6 (integral) 304 (integral) 316 (integral) 901 Bolt A 193 B7 A 193 B16 A 193 B16 A 193 B8 A 193 B8M 950 Spring SS304 SS304 SS304 SS304 SS316

4.6.1.6 Function

The main components of the lift check valves are the body (100), the cover (160) and the check disc (351).

Seat/disc interface

The integral seating surfaces in the body (100) are hard-faced. The check disc (351) is spring-loaded.

Bonnet/cover seal

The cover (160) is bolted to the body (100). The joint is sealed by a joint ring (411).

4.6.2 ECOLINE PTF 800-2500

4.6.2.1 Operating data

Table66: Operating properties

Characteristic Value

Nominal pressure Class 800 - 2500 Nominal size NPS ½" - 2" Max. permissible pressure 431 bar / 6250 PSI Min. permissible temperature 0°C /32 °F Max. permissible temperature +538 °C / +1500 °F

Temperatures < 0°C on request Selection as per pressure/temperature ratings (ðSection4.6.2.4,Page62)

4 Valve Description

61 of 100

4.6.2.2 Fluids handled

▪ Steam ▪ Fluids containing gas ▪ Gas ▪ High-temperature hot water ▪ Feed water

4.6.2.3 Design details

Design

▪ Lift check valve to API 602 ▪ Tested to API 598 ▪ Body made of forged steel ▪ Bolted cover (Class 800) ▪ Welded cover (Class 1500/2500) ▪ Reduced bore ▪ Solid check disc ▪ Integral seat - ST6 (HF) ▪ Fully confined cover gasket (Class 800) ▪ Spring ensures reliable shut-off ▪ The valves satisfy the safety requirements of Annex I of the European Pressure

Equipment Directive 97/23/EC (PED) for fluids in Groups 1 and 2.

▪ The valves do not have a potential internal source of ignition and can be used in

potentially explosive atmospheres, Group II, category2 (zones1+21) and category3 (zones2+22) to ATEX 2014/34/EU.

Variants

▪ Full bore ▪ Butt weld ends ▪ Version in compliance with TA-Luft (German Clean Air Act) to VDI 2440 for

temperatures up to 400 °C

▪ NACE standard ▪ Other threaded ends or butt weld ends to ASME B16.25 ▪ Other trims

4 Valve Description

62 of 100

4.6.2.4 Pressure/temperature ratings

Table67: Permissible operating pressures in bar at temperatures in °C (to ASME B16.34)

Class

Material

0 to3893 149 204 260 316 343 371 399 427 454 482 510 538 566 593 621 649 677 704 732 760 788 816

800 A 105 136,0 124,8 120,5 116,4 110,9 104,5 101,1 97,4 93,2 75,7 - - - - - - - - - - - - - 1500 255,3 233,0 225,4 219,0 209,7 193,6 187,8 181,8 173,6 143,8 - - - - - - - - - - - - - 2500 425,5 388,3 375,6 365,0 349,5 322,6 313,0 303,1 289,3 239,7 - - - - - - - - - - - - - 800 A 182 F11

12)

137,9 137,9 132,7 127,4 122,2 111,2 108,1 104,5 97,8 93,4 89,5 82,7 58,6 39,8 26,4 17,7 - - - - - - - 1500 258,6 257,4 248,7 239,8 231,8 206,6 201,1 194,1 183,1 175,1 169,0 158,2 128,6 74,5 44,0 30,5 - - - - - - - 2500 430,9 429,0 414,5 399,6 386,2 344,3 335,3 323,2 304,9 291,6 281,8 263,9 214,4 124,1 73,4 50,9 - - - - - - - 800 A 182 F22 137,9 137,9 133,9 129,6 122,2 111,2 108,1 104,5 97,8 93,4 89,5 82,7 70,7 49,1 32,2 20,2 - - - - - - - 1500 258,6 257,6 250,8 243,4 231,8 206,6 201,1 194,1 183,1 175,1 169,0 158,2 140,9 92,2 52,6 34,4 - - - - - - - 2500 430,9 429,4 418,2 405,4 386,2 344,3 335,3 323,2 304,9 291,6 281,8 263,9 235,0 153,7 87,7 57,4 - - - - - - - 800 A 182

F304

13)

132,4 110,3 98,9 91,4 85,5 81,2 79,4 77,6 76,0 74,5 72,9 71,5 70,2 65,3 59,8 47,2 37,7 30,3 24,5 20,8 17,1 13,8 10,7 7,7 1500 248,2 204,3 185,0 172,4 162,4 151,1 148,1 145,2 142,2 140,0 137,0 134,7 132,4 122,1 104,2 84,4 68,9 56,3 46,7 40,1 33,8 28,9 17,4 14,1 2500 413,7 340,4 308,4 287,3 270,7 251,9 246,9 241,9 237,0 233,3 228,4 224,5 220,7 203,6 173,7 140,7 114,9 93,8 77,9 66,9 56,3 48,1 29,2 23,8 800 A 182

F316

13)

132,4 114,0 102,9 94,3 87,9 82,9 81,2 80,0 78,5 77,6 76,9 76,3 71,2 66,7 66,2 56,1 43,6 34,0 27,0 21,5 17,7 13,8 10,7 7,7 1500 248,2 211,0 192,5 178,3 166,9 154,4 151,6 149,4 147,2 145,7 144,2 143,4 140,9 125,5 119,7 99,5 79,1 63,3 51,6 41,9 34,9 29,3 17,4 14,1 2500 413,7 351,6 320,8 297,2 278,1 257,4 252,7 249,0 245,3 242,9 240,4 238,9 235,0 208,9 199,5 165,9 131,8 105,5 86,0 69,8 58,2 48,9 29,2 23,8 800 A 182

F304L

110,3 94,0 83,9 77,2 72,3 68,4 67,1 66,2 64,9 63,4 - - - - - - - - - - - - - 1500 206,8 173,9 157,0 145,8 137,3 127,4 125,4 123,8 121,5 119,3 - - - - - - - - - - - - - 2500 344,7 289,9 261,6 243,0 228,9 212,3 208,9 206,3 202,5 198,8 - - - - - - - - - - - - - 800 A 182

F316L

110,3 94,0 83,9 77,2 72,3 68,4 67,1 66,2 64,9 63,4 62,2 - - - - - - - - - - - - 1500 206,8 173,9 157,0 145,8 137,3 127,4 125,4 123,8 121,5 119,3 117,1 - - - - - - - - - - - - 2500 344,7 289,9 261,6 243,0 228,9 212,3 208,9 206,3 202,5 198,8 195,1 - - - - - - - - - - - - 1500 A 182 F91 258,6 257,6 250,8 243,4 231,8 206,6 201,1 194,1 183,1 175,1 169,0 158,2 140,9 125,5 119,7 97,5 73,0 49,6 - - - - - 2500 430,9 429,4 418,2 405,4 386,2 344,3 335,3 323,2 304,9 291,6 281,8 263,9 235,0 208,9 199,5 162,5 121,7 82,7 - - - - - -

Table68: Permissible operating pressures in PSI at temperatures in °F (to ASME B16.34)

Class

Material

32 to 100

200 300 400 500 600 650 700 750 800 850 900 950 1000 1050 1100 1150 1200 1250 1300 1350 1400 1450 1500

800 A 105 1973 1810 1747 1688 1608 1515 1467 1413 1352 1098 - - - - - - - - - - - - - 1500 3705 3395 3270 3170 3015 2840 2745 2665 2535 2055 - - - - - - - - - - - - - 2500 6170 5655 5450 5280 5025 4730 4575 4425 4230 3430 - - - - - - - - - - - - - 800 A 182

F11

12)

2000 2000 1925 1848 1773 1613 1568 1515 1418 1355 1298 1200 850 577 383 257 - - - - - - - 1500 3750 3750 3610 3465 3325 3025 2940 2840 2660 2540 2435 2245 1595 1080 720 480 - - - - - - - 2500 6250 6250 6015 5775 5540 5040 4905 4730 4430 4230 4060 3745 2655 1800 1200 800 - - - - - - - 800 A 182

F22

2000 2000 1942 1880 1773 1613 1568 1515 1418 1355 1298 1200 1025 712 467 293 - - - - - - - 1500 3750 3750 3640 3530 3325 3025 2940 2840 2660 2540 2435 2245 1930 1335 875 550 - - - - - - - 2500 6250 6250 6070 5880 5540 5040 4905 4730 4430 4230 4060 3745 3220 2230 1455 915 - - - - - - - 800 A 182

F304

13)

1920 1600 1435 1325 1240 1178 1152 1125 1102 1080 1057 1037 1018 947 867 685 547 440 355 302 248 200 155 112 1500 3600 3000 2690 2485 2330 2210 2160 2110 2065 2030 1980 1945 1910 1770 1630 1285 1030 825 670 565 465 380 290 205 2500 6000 5000 4480 4140 3880 3680 3600 3520 3440 3380 3300 3240 3180 2950 2715 2145 1715 1370 1115 945 770 630 485 345 800 A 182

F316

13)

1920 1653 1493 1368 1275 1203 1178 1160 1138 1125 1115 1107 1032 968 960 813 632 493 392 312 257 200 155 112 1500 3600 3095 2795 2570 2390 2255 2210 2170 2135 2110 2090 2075 1930 1820 1800 1525 1185 925 735 585 480 380 290 205 2500 6000 5160 4660 4280 3980 3760 3680 3620 3560 3520 3480 3460 3220 3030 3000 2545 1970 1545 1230 970 800 630 485 345 800 A 182

F304L

1600 1363 1217 1120 1048 992 973 960 942 920 - - - - - - - - - - - - - 1500 3000 2555 2280 2100 1970 1860 1825 1800 1765 1730 - - - - - - - - - - - - - 2500 5000 4260 3800 3500 3280 3100 3040 3000 2940 2880 - - - - - - - - - - - - - 800 A 182

F316L

1600 1363 1217 1120 1048 992 973 960 942 920 902 - - - - - - - - - - - - 1500 3000 2555 2280 2100 1970 1860 1825 1800 1765 1730 1690 - - - - - - - - - - - - 2500 5000 4260 3800 3500 3280 3100 3040 3000 2940 2880 2820 - - - - - - - - - - - - 1500 A 182

F91

3750 3750 3640 3530 3325 3025 2940 2840 2660 2540 2435 2245 1930 1820 1800 1510 1115 720 - - - - - 2500 6250 6250 6070 5880 5540 5040 4905 4730 4430 4230 4060 3745 3220 3030 3000 2515 1855 1200 - - - - - -

Table69: Test pressures

Test Test medium Class 800 Class 1500 Class 2500

[bar] [psi] [bar] [psi] [bar] [psi]

Shell Water 205,1 2975 396 5625 660 9375 Leak test (seat) 149,8 2173 291 4125 484 6875

4 Valve Description

63 of 100

4.6.2.5 Materials

Class 800 Class 1500/2500, straight pattern Class 1500/2500,

Y-pattern

901

160 411

950

351

515

100

160

950

351

515

100

1

160

950

351

515

100

1

① Seal-welded

Table70: Parts list

Part No.

Description Class Material

A105 Trim 8

A182F11 Trim 5

A182F22 Trim 5

A182F304 Trim 2

A182F316 Trim 10

A182F91 Trim 5

100 Body A 105 A 182 F11 A 182 F22 A 182 F304 A 182 F316 A 182 F91 160 Cover A 105 A 182 F11 A 182 F22 A 182 F304 A 182 F316 A 182 F91 351 Check disc 800 A 182 F6a A 182 F6a + STL6 A 182 F6a + STL6 A 182 F304 A 182 F316

1500/2500 A276-410/

A276-410+ST6

A276-410/ A276-410+ST6

A276-304/ A276-304+ST6

A276-316/ A276-316+ST6

A276-410/

A276-410+ST6 411 Joint ring 800 304 + graphite 304 + graphite 304 + graphite 304 + graphite 316 + graphite 515 Seat ring A105 (integral)/

A105+ST6

A182F11 (integral)/ A182F11+ST6

A182F22 (integral)/ A182F22+ST6

A182F304 (integral)/ A182F304+ST6

A182F316 (integral)/ A182F316+ST6

A182F91

(integral)/

A182F91+ST6 901 Bolt 800 A 193 B7 A 193 B16 A 193 B16 A 193 B8 A 193 B8M 950 Spring SS304 SS304 SS304 SS304 SS316 Inconel X-750

4.6.2.6 Function

The main components of the lift check valves are the body (100), the cover (160) and the check disc (351).

Seat/disc interface

The integral seating surfaces in the body (100) are hard-faced. The check disc (351) is spring-loaded.

Bonnet/cover seal

On Class 800 valves, the cover (160) is bolted to the body (100). The joint is sealed by a joint ring (411). On Class 1500 and Class 2500 valves, the cover (160) is screwed into the body (100) and the joint is seal-welded.

4 Valve Description

64 of 100

4.7 Swing Check Valves to ANSI/ASME

4.7.1 ECOLINE SCC 150-600

4.7.1.1 Operating data

Table71: Operating properties

Characteristic Value

Nominal pressure Class 150 - 600 Nominal size NPS 2'' - 24'' Max. permissible pressure 106 bar / 1500 PSI Min. permissible temperature 0°C /32 °F Max. permissible temperature 816 °C / 1500 °F

Temperatures < 0°C on request Selection as per pressure/temperature ratings (ðSection4.7.1.4,Page65)

4.7.1.2 Fluids handled

▪ Steam ▪ Fluids containing gas ▪ Gas ▪ High-temperature hot water ▪ Volatile fluids ▪ Feed water

4.7.1.3 Design details

Design

▪ Swing check valve to BS 1868 ▪ Tested to API 598 ▪ Body made of cast steel or stainless steel ▪ Bolted cover ▪ Internally mounted hinge pin up to 12'' ▪ Externally mounted hinge pin for 14" and above ▪ Stainless steel/graphite gaskets ▪ Fully confined cover gasket ▪ Valve seat made of wear-resistant and corrosion-proof materials ▪ Disc protected against rotation ▪ Anti-rotation pin up to 12'' ▪ Adjusting bolt up to 12'' ▪ The valves satisfy the safety requirements of Annex I of the European Pressure

Equipment Directive 97/23/EC (PED) for fluids in Groups 1 and 2.

▪ The valves do not have a potential internal source of ignition and can be used in

potentially explosive atmospheres, Group II, category2 (zones1+21) and category3 (zones2+22) to ATEX 2014/34/EU.

4 Valve Description

65 of 100

Variants

▪ Counterweight and dampening device ▪ Version in compliance with TA-Luft (German Clean Air Act) to VDI 2440 for

temperatures up to 400 °C

▪ Non-destructive testing, e.g. radiographic testing ▪ Inspections to technical codes such as AD2000 or IBR ▪ NACE standard ▪ Other flanged end designs or butt weld ends to ASME B16.25 ▪ Larger nominal sizes and other variants on request

4.7.1.4 Pressure/temperature ratings

Table72: Permissible operating pressures in bar at temperatures in °C (to ASME B16.34)

Class

Material -29 to3893 149 204 260 316 343 371 399 427 454 482 510 538 566 593 621 649 677 704 732 760 788 816

150 A 216 WCB

39)

19,7 17,9 15,9 13,8 11,7 9,7 8,6 7,6 6,6 5,5 4,5 3,4 2,4 1,4 - - - - - - - - - 300 51,0 46,9 45,2 43,8 41,7 39,3 37,9 36,5 34,8 28,3 22,1 15,9 9,3 5,9 - - - - - - - - - 600 102,0 93,8 90,3 87,2 83,1 78,3 75,8 73,1 70,0 56,9 44,1 31,7 19,0 11,7 - - - - - - - - - 150 A 217 WC6

40)

20,0 17,9 15,9 13,8 11,7 9,7 8,6 7,6 6,6 5,5 4,5 3,4 2,4 1,4 1,4

41)

1,4

41)

- - - - - - - 300 51,7 51,7 49,6 47,9 45,9 41,7 40,7 39,3 36,5 35,2 33,4 31,0 22,1 14,8 10,0 6,6 - - - - - - - 600 103,4 103,4 99,6 95,5 91,7 83,4 81,0 78,3 73,4 70,0 67,2 62,1 44,1 29,6 20,0 13,1 - - - - - - - 150 A 217 WC9 20,0 17,9 15,9 13,8 11,7 9,7 8,6 7,6 6,6 5,5 4,5 3,4 2,4 1,4 1,4

41)

1,4

41)

- - - - - - - 300 51,7 51,7 50,3 48,6 45,9 41,7 40,7 39,3 36,5 35,2 33,4 31,0 26,5 18,3 12,1 7,6 - - - - - - - 600 103,4 103,4 100,3 97,2 91,7 83,4 81,0 78,3 73,4 70,0 67,2 62,1 52,1 36,9 24,1 15,2 - - - - - - - 150 A 217 C5 20,0 17,9 15,9 13,8 11,7 9,7 8,6 7,6 6,6 5,5 4,5 3,4 2,4 1,4 1,4

41)

1,4

41)

1,4

41)

1,0

41)

- - - - - 300 51,7 51,7 50,3 48,6 45,9 41,7 40,7 39,3 36,5 35,2 33,4 25,9 19,0 13,8 10,0 6,9 4,1 2,4 - - - - - 600 103,4 103,4 100,3 97,2 91,7 83,4 81,0 78,3 73,4 70,0 67,2 51,4 37,9 27,6 20,0 13,8 8,6 4,8 - - - - - 150 A 217 C12 20,0 17,9 15,9 13,8 11,7 9,7 8,6 7,6 6,6 5,5 4,5 3,4 2,4 1,4 1,4

41)

1,4

41)

1,4

41)

1,4

41)

- - - - - 300 51,7 51,7 50,3 48,6 45,9 41,7 40,7 39,3 36,5 35,2 33,4 31,0 25,9 17,6 11,7 7,9 5,2 3,4 - - - - - 600 103,4 103,4 100,3 97,2 91,7 83,4 81,0 78,3 73,4 70,0 67,2 62,1 52,1 34,8 23,8 15,5 10,3 7,2 - - - - - 150 A 352 LCB

42)

18,3 17,6 15,9 13,8 11,7 9,7 8,6 - - - - - - - - - - - - - - - - 300 47,9 45,5 44,1 42,4 40,3 37,9 36,9 - - - - - - - - - - - - - - - - 600 96,2 91,0 87,9 84,8 81,0 76,2 73,4 - - - - - - - - - - - - - - - - 150 A 352 LCC 20,0 17,9 15,9 13,8 11,7 9,7 8,6 - - - - - - - - - - - - - - - - 300 51,7 51,7 50,3 48,6 45,9 41,7 40,7 - - - - - - - - - - - - - - - - 600 103,4 103,4 100,3 96,6 91,7 83,4 81,0 - - - - - - - - - - - - - - - - 150 A 351 CF8

43)

19,0 15,9 14,1 13,1 11,7 9,7 8,6 7,6 6,6 5,5 4,5 3,4 2,4 1,4 1,4

41)

1,4

41)

1,4

41)

1,4

41)

1,4

41)

1,4

41)

1,4

41)

1,4

41)

1,4

41)

1,0

41)

300 49,6 41,4 37,2 34,1 32,1 30,3 29,6 29,0 28,6 27,9 27,2 26,9 26,2 24,5 22,4 17,6 14,1 11,4 9,3 7,9 6,6 5,2 4,1 2,8 600 99,3 82,7 74,1 68,6 64,1 61,0 59,6 58,3 56,9 55,8 54,5 53,8 52,7 49,0 44,8 35,5 28,3 22,8 18,3 15,5 12,8 10,3 7,9 5,9 150 A 351 CF8M

43)

19,0 16,2 14,8 13,4 11,7 9,7 8,6 7,6 6,6 5,5 4,5 3,4 2,4 1,4 1,4

41)

1,4

41)

1,4

41)

1,4

41)

1,4

41)

1,4

41)

1,4

41)

1,4

41)

1,4

41)

1,0

41)

300 49,6 42,7 38,6 35,5 33,1 31,0 30,3 30,0 29,3 29,0 29,0 28,6 26,5 25,2 24,8 21,0 16,2 12,8 10,0 7,9 6,6 5,2 4,1 2,8 600 99,3 85,5 77,2 70,7 65,8 62,1 61,0 60,0 59,0 58,3 57,6 57,2 53,4 50,0 49,6 42,1 32,8 25,5 20,3 16,2 13,1 10,3 7,9 5,9

Table73: Permissible operating pressures in PSI at temperatures in °F (to ASME B16.34)

Class

Material

-20 to 100

200 300 400 500 600 650 700 750 800 850 900 950 1000 1050 1100 1150 1200 1250 1300 1350 1400 1450 1500

150 A 216

WCB

39)

285 260 230 200 170 140 125 110 95 80 65 50 35 20 - - - - - - - - - 300 740 680 655 635 605 570 550 530 505 410 320 230 135 85 - - - - - - - - - 600 1480 1360 1310 1265 1205 1135 1100 1060 1015 825 640 460 275 170 - - - - - - - - - 150 A 217

WC6

40)

290 260 230 200 170 140 125 110 95 80 65 50 35 20 20

41)

20

41)

- - - - - - - 300 750 750 720 695 665 605 590 570 530 510 485 450 320 215 145 95 - - - - - - - 600 1500 1500 1445 1385 1330 1210 1175 1135 1065 1015 975 900 640 430 290 190 - - - - - - - 150 A 217

WC9

290 260 230 200 170 140 125 110 95 80 65 50 35 20 20

41)

20

41)

- - - - - - - 300 750 750 730 705 665 605 590 570 530 510 485 450 385 265 175 110 - - - - - - - 600 1500 1500 1455 1410 1330 1210 1175 1135 1065 1015 975 900 755 535 350 220 - - - - - - - 150 A 217 C5 290 260 230 200 170 140 125 110 95 80 65 50 35 20 20

41)

20

41)

20

41)

15

41)

- - - - - 300 750 750 730 705 665 605 590 570 530 510 485 375 275 200 145 100 60 35 - - - - - 600 1500 1500 1455 1410 1330 1210 1175 1135 1065 1015 975 745 550 400 290 200 125 70 - - - - - -

39) Permissible but not recommended for prolonged use above 427°C (800°F).

40) Cannot be used for temperatures above 593°C (1100°F).

41) For butt weld end valves only. Flanged end ratings terminate at 538°C (1000°F).

42) Cannot be used for temperatures above 343 °C (650 °F).

43) At temperatures over 538°C (1000°F), use only when carbon content is 0.04% or higher.

4 Valve Description

66 of 100

Class

Material

-20 to 100

200 300 400 500 600 650 700 750 800 850 900 950 1000 1050 1100 1150 1200 1250 1300 1350 1400 1450 1500

150 A 217

C12

290 260 230 200 170 140 125 110 95 80 65 50 35 20 20

41)

20

41)

20

41)

20

41)

- - - - - 300 750 750 730 705 665 605 590 570 530 510 485 450 375 255 170 115 75 50 - - - - - 600 1500 1500 1455 1410 1330 1210 1175 1135 1065 1015 975 900 755 505 345 225 150 105 - - - - - 150 A 352

LCB

42)

265 255 230 200 170 140 125 - - - - - - - - - - - - - - - - 300 695 660 640 615 585 550 535 - - - - - - - - - - - - - - - - 600 1395 1320 1275 1230 1175 1105 1065 - - - - - - - - - - - - - - - - 150 A 352

LCC

290 260 230 200 170 140 125 - - - - - - - - - - - - - - - - 300 750 750 730 705 665 605 590 - - - - - - - - - - - - - - - - 600 1500 1500 1455 1405 1330 1210 1175 - - - - - - - - - - - - - - - - 150 A 351

CF8

43)

275 230 205 190 170 140 125 110 95 80 65 50 35 20 20

41)

20

41)

20

41)

20

41)

20

41)

20

41)

20

41)

20

41)

20

41)

15

41)

300 720 600 540 495 465 440 430 420 415 405 395 390 380 355 325 255 205 165 135 115 95 75 60 40 600 1440 1200 1075 995 930 885 865 845 825 810 790 780 765 710 650 515 410 330 265 225 185 150 115 85 150 A 351

CF8M

43)

275 235 215 195 170 140 125 110 95 80 65 50 35 20 20

41)

20

41)

20

41)

20

41)

20

41)

20

41)

20

41)

20

41)

20

41)

15

41)

300 720 620 560 515 480 450 440 435 425 420 420 415 385 365 360 305 235 185 145 115 95 75 60 40 600 1440 1240 1120 1025 955 900 885 870 855 845 835 830 775 725 720 610 475 370 295 235 190 150 115 85

Table74: Test pressures

Test Test medium Class 150 Class 300 Class 600

[bar] [psi] [bar] [psi] [bar] [psi]

Shell Water 32 450 78 1125 153 2225 Leak test (seat) 23 315 56 815 112 1630

4.7.1.5 Materials

746

554

570

210

920.3

515

194

920.1

411

902

160

100

916

210

1

901

920.2

① Externally mounted hinge pin (NPS 14'' and above)

Table75: Parts list

Part

No.

Description Material

A 216 WCB A 217 WC6 A 217 WC9 A 217 C5 A 217 C12 A 352 LCB A 352 LCC A 351 CF8 A 351 CF8M

100 Body A 216 WCB A 217 WC6 A 217 WC9 A 217 C5 A 217 C12 A352 LCB A 352 LCC A 351 CF8 A 351 CF8M 160 Cover A 216 WCB A 217 WC6 A 217 WC9 A 217 C5 A 217 C12 A352 LCB A 352 LCC A 351 CF8 A 351 CF8M 746 Valve disc A 216 WCB A 217 WC6 A 217 WC9 A 217 C5 A 217 C12 A352 LCB A 352 LCC A 351 CF8 A 351 CF8M 515 Seat ring A 105 A 182 F11 A 182 F22 A 182 F5 A 182 F9 A 182 LF2 A 350 LF2 A 182 F304 A 182 F316 554 Washer 304 304 304 304 304 304 304 304 316

920.3 Nut Stainless

steel

Stainless steel

Stainless

steel 570 Hanger arm A 216 WCB A 217 WC6 A 217 WC9 A 217 C5 A 217 C12 A352 LCB A 352 LCC A 351 CF8 A 351 CF8M 210 Hinge pin See "Trim materials" table 194 Bracket A 216 WCB A 217 WC6 A 217 WC9 A 217 C5 A 217 C12 A352 LCB A 352 LCC A 351 CF8 A 351 CF8M 901 Bolt Carbon steel Carbon steel Carbon steel Carbon steel Carbon steel Carbon steel Carbon steel Stainless

steel

Stainless

steel 411 Joint ring Graphite +

stainless steel

Graphite + stainless steel

Graphite +

stainless

steel

4 Valve Description

67 of 100

Part

No.

Description Material

A 216 WCB A 217 WC6 A 217 WC9 A 217 C5 A 217 C12 A 352 LCB A 352 LCC A 351 CF8 A 351 CF8M

920.2 Nut A 194 2H A 194 Gr. 7 A 194 Gr. 7 A 194 Gr. 7 A 194 Gr. 7 A 194 Gr. 7 A 194 Gr. 7 A 194 Gr. 8 A 194 Gr. 8

920.1 Nut A 194 2H A 194 Gr. 7 A 194 Gr. 7 A 194 Gr. 7 A 194 Gr. 7 A 194 Gr. 7 A 194 Gr. 7 A 194 Gr. 8 A 194 Gr. 8 902 Stud A 193 B7 A 193 B16 A 193 B16 A 193 B16 A 193 B16 A 320 L7 A 320 L7 A 193 B8 A 193 B8 916 Plug Carbon steel Carbon steel Carbon steel Carbon steel Carbon steel Carbon steel Carbon steel Stainless

steel

Stainless

steel

Table76: Trim materials

Part No. Description Trim 1 Trim 2 Trim 5 Trim 8 Trim 10

13% chrome steel (Cr) / 13% chrome steel (Cr)

304 / 304 Stellite / Stellite Stellite / 13% chrome

steel (Cr)

316 / 316

746 Valve disc 13% chrome steel (Cr) 304 stainless steel Stellite 13% chrome steel (Cr) 316 stainless steel 515 Seat ring 13% chrome steel (Cr) 304 stainless steel Stellite Stellite 316 stainless steel 210 Hinge pin 13% chrome steel (Cr) 304 stainless steel 13% chrome steel (Cr) 13% chrome steel (Cr) 316 stainless steel

4.7.1.6 Function

The main components of the swing check valves are the body (100), the cover (160) and the valve disc (746).

Seat/disc interface

The hard-faced seat ring (515) is welded into the body (100). The seating surface of the valve disc (746) is hard-faced. The valve disc (746) is mounted on the hanger arm (570) by means of a nut (920.3) and pin. The hanger arm (570) pivots on a hinge pin (210) mounted inside the body (100).

Bonnet/cover seal

The body (100) and the cover (160) are connected by studs (902.1) and nuts (920.1). The joint is sealed by means of a joint ring (411).

4.7.2 ECOLINE SCF 150-600

4.7.2.1 Operating data

Table77: Operating properties

Characteristic Value

Nominal pressure Class 150 - 600 Nominal size NPS ½'' - 2'' Max. permissible pressure 104 bar / 1480 PSI Min. permissible temperature 0°C /32 °F Max. permissible temperature 816 °C / 1500 °F

Temperatures < 0°C on request Selection as per pressure/temperature ratings (ðSection4.7.2.4,Page69)

4.7.2.2 Fluids handled

▪ Steam ▪ Fluids containing gas ▪ Gas ▪ High-temperature hot water ▪ Volatile fluids ▪ Feed water

4 Valve Description

68 of 100

4.7.2.3 Design details

Design

▪ Swing check valve to API 602 ▪ Tested to API 598 ▪ Body made of forged steel ▪ Bolted cover ▪ Reduced bore ▪ Fully confined cover gasket ▪ Seat ring ST6(HF) swaged ▪ Solid disc ▪ The valves satisfy the safety requirements of Annex I of the European Pressure

Equipment Directive 97/23/EC (PED) for fluids in Groups 1 and 2.

▪ The valves do not have a potential internal source of ignition and can be used in

potentially explosive atmospheres, Group II, category2 (zones1+21) and category3 (zones2+22) to ATEX 2014/34/EU.

Variants

▪ Seal-welded body/cover joint ▪ Full bore ▪ Butt weld ends ▪ Version in compliance with TA-Luft (German Clean Air Act) to VDI 2440 for

temperatures up to 400 °C

▪ NACE standard ▪ Other flanged end designs or butt weld ends to ASME B16.25 ▪ Other trims

4 Valve Description

69 of 100

4.7.2.4 Pressure/temperature ratings

Table78: Permissible operating pressures in bar at temperatures in °C (to ASME B16.34)

Class

Material 0 to 38 93 149 204 260 316 343 371 399 427 454 482 510 538 566 593 621 649 677 704 732 760 788 816

150 A 105 19,7 17,9 15,9 13,8 11,7 9,7 8,6 7,6 6,6 5,5 - - - - - - - - - - - - - 300 51,0 46,9 45,2 43,8 41,7 39,3 37,9 36,5 34,8 28,3 - - - - - - - - - - - - - 600 102,0 93,8 90,3 87,2 83,1 78,3 75,8 73,1 70,0 56,9 - - - - - - - - - - - - - 150 A 182 F11

44)

20,0 17,9 15,9 13,8 11,7 9,7 8,6 7,6 6,6 5,5 4,5 3,4 2,4 1,4 1,4

45)

1,4

45)

- - - - - - - 300 51,7 51,7 49,6 47,9 45,9 41,7 40,7 39,3 36,5 35,2 33,4 31,0 22,1 14,8 10,0 6,6 - - - - - - - 600 103,4 103,4 99,6 95,5 91,7 83,4 81,0 78,3 73,4 70,0 67,2 62,1 44,1 29,6 20,0 13,1 - - - - - - - 150 A 182 F304

46)

19,0 15,9 14,1 13,1 11,7 9,7 8,6 7,6 6,6 5,5 4,5 3,4 2,4 1,4 1,4

45)

1,4

45)

1,4

45)

1,4

45)

1,4

45)

1,4

45)

1,4

45)

1,4

45)

1,4

45)

1,0

45)

300 49,6 41,4 37,2 34,1 32,1 30,3 29,6 29,0 28,6 27,9 27,2 26,9 26,2 24,5 22,4 17,6 14,1 11,4 9,3 7,9 6,6 5,2 4,1 2,8 600 99,3 82,7 74,1 68,6 64,1 61,0 59,6 58,3 56,9 55,8 54,5 53,8 52,7 49,0 44,8 35,5 28,3 22,8 18,3 15,5 12,8 10,3 7,9 5,9 150 A 182 F22 20,0 17,9 15,9 13,8 11,7 9,7 8,6 7,6 6,6 5,5 4,5 3,4 2,4 1,4 1,4

45)

1,4

45)

- - - - - - - 300 51,7 51,7 50,3 48,6 45,9 41,7 40,7 39,3 36,5 35,2 33,4 31,0 26,5 18,3 12,1 7,6 - - - - - - - 600 103,4 103,4 100,3 97,2 91,7 83,4 81,0 78,3 73,4 70,0 67,2 62,1 52,1 36,9 24,1 15,2 - - - - - - - 150 A 182 F316

46)

19,0 16,2 14,8 13,4 11,7 9,7 8,6 7,6 6,6 5,5 4,5 3,4 2,4 1,4 1,4

45)

1,4

45)

1,4

45)

1,4

45)

1,4

45)

1,4

45)

1,4

45)

1,4

45)

1,4

45)

1,0

45)

300 49,6 42,7 38,6 35,5 33,1 31,0 30,3 30,0 29,3 29,0 29,0 28,6 26,5 25,2 24,8 21,0 16,2 12,8 10,0 7,9 6,6 5,2 4,1 2,8 600 99,3 85,5 77,2 70,7 65,8 62,1 61,0 60,0 59,0 58,3 57,6 57,2 53,4 50,0 49,6 42,1 32,8 25,5 20,3 16,2 13,1 10,3 7,9 5,9 150 A 182 F304L 15,9 13,4 12,1 11,0 10,3 9,7 8,6 7,6 7,6 5,5 - - - - - - - - - - - - - 300 41,4 35,2 31,4 30,0 27,2 25,5 25,2 24,8 24,5 23,8 - - - - - - - - - - - - - 600 82,7 70,3 62,7 57,9 54,1 51,4 50,3 49,6 48,6 47,6 - - - - - - - - - - - - - 150 A 182 F316L 15,9 13,4 12,1 11,0 10,3 9,7 8,6 7,6 7,6 5,5 4,5 - - - - - - - - - - - - 300 41,4 35,2 31,4 29,0 27,2 25,5 25,2 24,8 24,5 23,8 23,4 - - - - - - - - - - - - 600 82,7 70,3 62,7 57,9 54,1 51,4 50,3 49,6 48,6 47,6 46,5 - - - - - - - - - - - - -

Table79: Permissible operating pressures in PSI at temperatures in °F (to ASME B16.34)

Class

Material

32 to 100

200 300 400 500 600 650 700 750 800 850 900 950 1000 1050 1100 1150 1200 1250 1300 1350 1400 1450 1500

150 A 105 285 260 230 200 170 140 125 110 95 80 - - - - - - - - - - - - - 300 740 680 655 635 605 570 550 530 505 410 - - - - - - - - - - - - - 600 1480 1360 1310 1265 1205 1135 1100 1060 1015 825 - - - - - - - - - - - - - 150 A 182

F11

44)

290 260 230 200 170 140 125 110 95 80 65 50 35 20 20

45)

20

45)

- - - - - - - 300 750 750 720 695 665 605 590 570 530 510 485 450 320 215 145 95 - - - - - - - 600 1500 1500 1445 1385 1330 1210 1175 1135 1065 1015 975 900 640 430 290 190 - - - - - - - 150 A 182

F304

46)

275 230 205 190 170 140 125 110 95 80 65 50 35 20 20

45)

20

45)

20

45)

20

45)

20

45)

20

45)

20

45)

20

45)

20

45)

15

45)

300 720 600 540 495 465 440 430 420 415 405 395 390 380 355 325 255 205 165 135 115 95 75 60 40 600 1440 1200 1075 995 930 885 865 845 825 810 790 780 765 710 650 515 410 330 265 225 185 150 115 85 150 A 182

F22

290 260 230 200 170 140 125 110 95 80 65 50 35 20 20

45)

20

45)

- - - - - - - 300 750 750 730 705 665 605 590 570 530 510 485 450 385 265 175 110 - - - - - - - 600 1500 1500 1455 1410 1330 1210 1175 1135 1065 1015 975 900 755 535 350 220 - - - - - - - 150 A 182

F316

46)

275 235 215 195 170 140 125 110 95 80 65 50 35 20 20

45)

20

45)

20

45)

20

45)

20

45)

20

45)

20

45)

20

45)

20

45)

15

45)

300 720 620 560 515 480 450 440 435 425 420 420 415 385 365 360 305 235 185 145 115 95 75 60 40 600 1440 1240 1120 1025 955 900 885 870 855 845 835 830 775 725 720 610 475 370 295 235 190 150 115 85 150 A 182

F304L

230 195 175 160 150 140 125 110 110 80 - - - - - - - - - - - - - 300 600 510 455 420 395 370 365 360 355 345 - - - - - - - - - - - - - 600 1200 1020 910 840 785 745 730 720 705 690 - - - - - - - - - - - - - 150 A 182

F316L

230 195 175 160 150 140 125 110 110 80 65 - - - - - - - - - - - - 300 600 510 455 420 395 370 365 360 355 345 340 - - - - - - - - - - - - 600 1200 1020 910 840 785 745 730 720 705 690 675 - - - - - - - - - - - - -

Table80: Test pressures

Test Test medium Class 150 Class 300 Class 600

[bar] [psi] [bar] [psi] [bar] [psi]

Shell Water 31,0 450 77,6 1125 153,4 2225 Leak test (seat) 22,4 325 56,9 825 113,8 1650

44) Use normalised and tempered materials only.

45) Flanged end ratings terminate at 538°C (1000°F).

46) At temperatures over 538°C (1000°F), use only when carbon content is 0.04% or higher.

4 Valve Description

70 of 100

4.7.2.5 Materials

1

901 160 411

210 570 920

515

100

746

① Tack-welded

Table81: Parts list

Part No.

Description Material

A 105 Trim 8

A 182 F11 Trim 5

A 182 F22 Trim 5

A 182 F304 Trim 2

A 182 F316 Trim 10

100 Body A 105 A 182 F11 A 182 F22 A 182 F304 A 182 F316 160 Cover A 105 A 182 F11 A 182 F22 A 182 F304 A 182 F316 746 Valve disc A 182 F6a A 182 F6a + STL6 A 182 F6a +

STL6

A 182 F304 A 182 F316

411 Joint ring 304 + graphite 304 + graphite 304 + graphite 304 + graphite 316 + graphite 515 Seat ring A 276 410 + STL6 A 276 410 + STL6 A 276 410 +

STL6

A 276 304 A 276 316

210 Hinge pin A 276 304 A 276 304 A 276 304 A 276 304 A 276 316 570 Hanger arm A 351 CF8 A 351 CF8 A 351 CF8 A 351 CF8 A 351 CF8M 901 Bolt A 193 B7 A 193 B16 A 193 B16 A 193 B8 A 193 B8M 920 Nut A 194 8 A 194 8 A 194 8 A 194 8 A 194 8M

4.7.2.6 Function

The main components of the swing check valves are the body (100), the cover (160) and the valve disc (746).

Seat/disc interface

The integral seating surfaces in the body are hard-faced. The valve disc (746) is mounted on the hanger arm (570) by means of a nut (920). The hanger arm (570) pivots on a hinge pin (210) mounted inside the body (100).

Bonnet/cover seal

The body (100) and the cover (160) are connected by bolts (901). The joint is sealed by means of a joint ring (411).

4.7.3 ECOLINE SCF 800-2500

4.7.3.1 Operating data

Table82: Operating properties

Characteristic Value

Nominal pressure Class 800 - 2500 Nominal size NPS ½" - 2" Max. permissible pressure 431 bar / 6250 PSI Min. permissible temperature 0°C /32 °F Max. permissible temperature +538 °C / +1500 °F

Temperatures < 0°C on request

4 Valve Description

71 of 100

Selection as per pressure/temperature ratings (ðSection4.7.3.4,Page71)

4.7.3.2 Fluids handled

▪ Steam ▪ Fluids containing gas ▪ Gas ▪ High-temperature hot water ▪ Volatile fluids ▪ Feed water

4.7.3.3 Design details

Design

▪ Swing check valve to API 602 ▪ Tested to API 598 ▪ Body made of forged steel ▪ Bolted cover (Class 800) ▪ Welded cover (Class 1500/2500) ▪ Reduced bore ▪ Fully confined cover gasket (Class 800) ▪ Integral seat - ST6 (HF) ▪ Solid disc ▪ The valves satisfy the safety requirements of Annex I of the European Pressure

Equipment Directive 97/23/EC (PED) for fluids in Groups 1 and 2.

▪ The valves do not have a potential internal source of ignition and can be used in

potentially explosive atmospheres, Group II, category2 (zones1+21) and category3 (zones2+22) to ATEX 2014/34/EU.

Variants

▪ Full bore ▪ Butt weld ends ▪ Version in compliance with TA-Luft (German Clean Air Act) to VDI 2440 for

temperatures up to 400 °C

▪ NACE standard ▪ Other threaded ends or butt weld ends to ASME B16.25 ▪ Other trims

4.7.3.4 Pressure/temperature ratings

Table83: Permissible operating pressures in bar at temperatures in °C (to ASME B16.34)

Class

Material

0 to3893 149 204 260 316 343 371 399 427 454 482 510 538 566 593 621 649 677 704 732 760 788 816

800 A 105 136,0 124,8 120,5 116,4 110,9 104,5 101,1 97,4 93,2 75,7 - - - - - - - - - - - - - 1500 255,3 233,0 225,4 219,0 209,7 193,6 187,8 181,8 173,6 143,8 - - - - - - - - - - - - - 2500 425,5 388,3 375,6 365,0 349,5 322,6 313,0 303,1 289,3 239,7 - - - - - - - - - - - - - 800 A 182 F11

12)

137,9 137,9 132,7 127,4 122,2 111,2 108,1 104,5 97,8 93,4 89,5 82,7 58,6 39,8 26,4 17,7 - - - - - - - 1500 258,6 257,4 248,7 239,8 231,8 206,6 201,1 194,1 183,1 175,1 169,0 158,2 128,6 74,5 44,0 30,5 - - - - - - - 2500 430,9 429,0 414,5 399,6 386,2 344,3 335,3 323,2 304,9 291,6 281,8 263,9 214,4 124,1 73,4 50,9 - - - - - - - 800 A 182 F22 137,9 137,9 133,9 129,6 122,2 111,2 108,1 104,5 97,8 93,4 89,5 82,7 70,7 49,1 32,2 20,2 - - - - - - - 1500 258,6 257,6 250,8 243,4 231,8 206,6 201,1 194,1 183,1 175,1 169,0 158,2 140,9 92,2 52,6 34,4 - - - - - - - 2500 430,9 429,4 418,2 405,4 386,2 344,3 335,3 323,2 304,9 291,6 281,8 263,9 235,0 153,7 87,7 57,4 - - - - - - - 800 A 182

F304

13)

132,4 110,3 98,9 91,4 85,5 81,2 79,4 77,6 76,0 74,5 72,9 71,5 70,2 65,3 59,8 47,2 37,7 30,3 24,5 20,8 17,1 13,8 10,7 7,7 1500 248,2 204,3 185,0 172,4 162,4 151,1 148,1 145,2 142,2 140,0 137,0 134,7 132,4 122,1 104,2 84,4 68,9 56,3 46,7 40,1 33,8 28,9 17,4 14,1 2500 413,7 340,4 308,4 287,3 270,7 251,9 246,9 241,9 237,0 233,3 228,4 224,5 220,7 203,6 173,7 140,7 114,9 93,8 77,9 66,9 56,3 48,1 29,2 23,8

4 Valve Description

72 of 100

Class

Material

0 to3893 149 204 260 316 343 371 399 427 454 482 510 538 566 593 621 649 677 704 732 760 788 816

800 A 182

F316

13)

132,4 114,0 102,9 94,3 87,9 82,9 81,2 80,0 78,5 77,6 76,9 76,3 71,2 66,7 66,2 56,1 43,6 34,0 27,0 21,5 17,7 13,8 10,7 7,7 1500 248,2 211,0 192,5 178,3 166,9 154,4 151,6 149,4 147,2 145,7 144,2 143,4 140,9 125,5 119,7 99,5 79,1 63,3 51,6 41,9 34,9 29,3 17,4 14,1 2500 413,7 351,6 320,8 297,2 278,1 257,4 252,7 249,0 245,3 242,9 240,4 238,9 235,0 208,9 199,5 165,9 131,8 105,5 86,0 69,8 58,2 48,9 29,2 23,8 800 A 182

F304L

110,3 94,0 83,9 77,2 72,3 68,4 67,1 66,2 64,9 63,4 - - - - - - - - - - - - - 1500 206,8 173,9 157,0 145,8 137,3 127,4 125,4 123,8 121,5 119,3 - - - - - - - - - - - - - 2500 344,7 289,9 261,6 243,0 228,9 212,3 208,9 206,3 202,5 198,8 - - - - - - - - - - - - - 800 A 182

F316L

110,3 94,0 83,9 77,2 72,3 68,4 67,1 66,2 64,9 63,4 62,2 - - - - - - - - - - - - 1500 206,8 173,9 157,0 145,8 137,3 127,4 125,4 123,8 121,5 119,3 117,1 - - - - - - - - - - - - 2500 344,7 289,9 261,6 243,0 228,9 212,3 208,9 206,3 202,5 198,8 195,1 - - - - - - - - - - - - 1500 A 182 F91 258,6 257,6 250,8 243,4 231,8 206,6 201,1 194,1 183,1 175,1 169,0 158,2 140,9 125,5 119,7 97,5 73,0 49,6 - - - - - 2500 430,9 429,4 418,2 405,4 386,2 344,3 335,3 323,2 304,9 291,6 281,8 263,9 235,0 208,9 199,5 162,5 121,7 82,7 - - - - - -

Table84: Permissible operating pressures in PSI at temperatures in °F (to ASME B16.34)

Class

Material

32 to 100

200 300 400 500 600 650 700 750 800 850 900 950 1000 1050 1100 1150 1200 1250 1300 1350 1400 1450 1500

800 A 105 1973 1810 1747 1688 1608 1515 1467 1413 1352 1098 - - - - - - - - - - - - - 1500 3705 3395 3270 3170 3015 2840 2745 2665 2535 2055 - - - - - - - - - - - - - 2500 6170 5655 5450 5280 5025 4730 4575 4425 4230 3430 - - - - - - - - - - - - - 800 A 182

F11

12)

2000 2000 1925 1848 1773 1613 1568 1515 1418 1355 1298 1200 850 577 383 257 - - - - - - - 1500 3750 3750 3610 3465 3325 3025 2940 2840 2660 2540 2435 2245 1595 1080 720 480 - - - - - - - 2500 6250 6250 6015 5775 5540 5040 4905 4730 4430 4230 4060 3745 2655 1800 1200 800 - - - - - - - 800 A 182

F22

2000 2000 1942 1880 1773 1613 1568 1515 1418 1355 1298 1200 1025 712 467 293 - - - - - - - 1500 3750 3750 3640 3530 3325 3025 2940 2840 2660 2540 2435 2245 1930 1335 875 550 - - - - - - - 2500 6250 6250 6070 5880 5540 5040 4905 4730 4430 4230 4060 3745 3220 2230 1455 915 - - - - - - - 800 A 182

F304

13)

1920 1600 1435 1325 1240 1178 1152 1125 1102 1080 1057 1037 1018 947 867 685 547 440 355 302 248 200 155 112 1500 3600 3000 2690 2485 2330 2210 2160 2110 2065 2030 1980 1945 1910 1770 1630 1285 1030 825 670 565 465 380 290 205 2500 6000 5000 4480 4140 3880 3680 3600 3520 3440 3380 3300 3240 3180 2950 2715 2145 1715 1370 1115 945 770 630 485 345 800 A 182

F316

13)

1920 1653 1493 1368 1275 1203 1178 1160 1138 1125 1115 1107 1032 968 960 813 632 493 392 312 257 200 155 112 1500 3600 3095 2795 2570 2390 2255 2210 2170 2135 2110 2090 2075 1930 1820 1800 1525 1185 925 735 585 480 380 290 205 2500 6000 5160 4660 4280 3980 3760 3680 3620 3560 3520 3480 3460 3220 3030 3000 2545 1970 1545 1230 970 800 630 485 345 800 A 182

F304L

1600 1363 1217 1120 1048 992 973 960 942 920 - - - - - - - - - - - - - 1500 3000 2555 2280 2100 1970 1860 1825 1800 1765 1730 - - - - - - - - - - - - - 2500 5000 4260 3800 3500 3280 3100 3040 3000 2940 2880 - - - - - - - - - - - - - 800 A 182

F316L

1600 1363 1217 1120 1048 992 973 960 942 920 902 - - - - - - - - - - - - 1500 3000 2555 2280 2100 1970 1860 1825 1800 1765 1730 1690 - - - - - - - - - - - - 2500 5000 4260 3800 3500 3280 3100 3040 3000 2940 2880 2820 - - - - - - - - - - - - 1500 A 182

F91

3750 3750 3640 3530 3325 3025 2940 2840 2660 2540 2435 2245 1930 1820 1800 1510 1115 720 - - - - - 2500 6250 6250 6070 5880 5540 5040 4905 4730 4430 4230 4060 3745 3220 3030 3000 2515 1855 1200 - - - - - -

Table85: Test pressures

Test Test medium Class 800 Class 1500 Class 2500

[bar] [psi] [bar] [psi] [bar] [psi]

Shell Water 205,1 2975 396 5625 660 9375 Leak test (seat) 149,8 2173 291 4125 484 6875

4.7.3.5 Materials

Class 800 Class 1500/2500

1

901 160

411

210

570

920

746

515

100

160

210

570

920

746

515

100

1

2

① Tack-welded ② Seal-welded

4 Valve Description

73 of 100

Table86: Parts list

Part No.

Description Class Material

A105 Trim 8

A182F11 Trim 5

A182F22 Trim 5

A182F304 Trim 2

A182F316 Trim 10

A182F91 Trim 5

100 Body A 105 A 182 F11 A 182 F22 A 182 F304 A 182 F316 A 182 F91 160 Cover A 105 A 182 F11 A 182 F22 A 182 F304 A 182 F316 A 182 F91 210 Hinge pin A 276-304 A 276-304 A 276-304 A 276-304 A 276-316 A 276-304 746 Valve disc 800 A 182 F6a A 182 F6a + STL6 A 182 F6a + STL6 A 182 F304 A 182 F316

1500/2500 A276-410/

A276-410+ST6

A276-410/ A276-410+ST6

A276-304/ A276-304+ST6

A276-316/ A276-316+ST6

A276-410/

A276-410+ST6 411 Joint ring 800 304 + graphite 304 + graphite 304 + graphite 304 + graphite 316 + graphite 515 Seat ring 800 A 182 F6a + STL6 A 182 F6a + STL6 A 182 F6a + STL6 A 182 F304 A 182 F316

1500/2500 A276-410/

A276-410+ST6

A276-410/ A276-410+ST6

A276-304/ A276-304+ST6

A276-316/ A276-316+ST6

A276-410/

A276-410+ST6 570 Hanger arm A 351 CF8 A 351 CF8 A 351 CF8 A 351 CF8 A 351 CF8M A 351 CF8 901 Bolt 800 A 193 B7 A 193 B16 A 193 B16 A 193 B8 A 193 B8M 920 Nut 800 A 194 8 A 194 8 A 194 8 A 194 8 A 194 8M

1500/2500 A276-304 A276-304 A276-304 A276-304 A276-316 A276-304

4.7.3.6 Function

The main components of the swing check valves are the body (100), the cover (160) and the valve disc (746).

Seat/disc interface

The integral seating surfaces in the body are hard-faced. The valve disc (746) is mounted on the hanger arm (570) by means of a nut (920). The hanger arm (570) pivots on a hinge pin (210) mounted inside the body (100).

Bonnet/cover seal

On Class800 valves, the cover (160) is bolted to the body (100). The joint is sealed by a joint ring (411). On Class1500 and Class2500 valves, the cover (160) is screwed into the body (100) and the joint is seal-welded.

4 Valve Description

74 of 100

4.7.4 ECOLINE SCV 150-300

4.7.4.1 Operating data

Table87: Operating properties

Characteristic Value

Nominal pressure Class 150 - 300 Nominal size NPS 2'' - 12'' Max. permissible pressure 50 bar / 720 PSI Min. permissible temperature 0°C /32 °F Max. permissible temperature 816 °C / 1500 °F

Temperatures < 0°C on request Selection as per pressure/temperature ratings (ðSection4.7.4.4,Page75)

4.7.4.2 Fluids handled

▪ Steam ▪ Gas ▪ Fluids containing gas ▪ High-temperature hot water ▪ Volatile fluids ▪ Oil ▪ Feed water

4.7.4.3 Design details

Design

▪ Swing check valve to ASME B16.34 ▪ Tested to API 598 ▪ Compact design to API 603 ▪ Valve made of corrosion-resistant materials ▪ Body made of stainless steel ▪ Bolted cover ▪ Stainless steel/graphite gaskets ▪ Fully confined cover gasket ▪ Internally mounted hinge pin ▪ Integrated seat ring ▪ Minimum wall thickness as per ASME B16.34 ▪ The valves satisfy the safety requirements of Annex I of the European Pressure

Equipment Directive 97/23/EC (PED) for fluids in Groups 1 and 2.

▪ The valves do not have a potential internal source of ignition and can be used in

potentially explosive atmospheres, Group II, category2 (zones1+21) and category3 (zones2+22) to ATEX 2014/34/EU.

4 Valve Description

75 of 100

Variants

▪ PTFE gasket ▪ Grease-free version ▪ Non-destructive testing, e.g. radiographic testing ▪ NACE standard ▪ Other flange designs ▪ Larger nominal sizes and other variants on request

4.7.4.4 Pressure/temperature ratings

Table88: Permissible operating pressures in bar at temperatures in °C (to ASME B16.34)

Class

Material -29 to3893 149 204 260 316 343 371 399 427 454 482 510 538 566 593 621 649 677 704 732 760 788 816

150 A 351 CF8

47)

19,0 15,9 14,1 13,1 11,7 9,7 8,6 7,6 6,6 5,5 4,5 3,4 2,4 1,4 1,4

48)

1,4

48)

1,4

48)

1,4

48)

1,4

48)

1,4

48)

1,4

48)

1,4

48)

1,4

48)

1,0

48)

300 49,6 41,4 37,2 34,1 32,1 30,3 29,6 29,0 28,6 27,9 27,2 26,9 26,2 24,5 22,4 17,6 14,1 11,4 9,3 7,9 6,6 5,2 4,1 2,8 150 A 351 CF8M

47)

19,0 16,2 14,8 13,4 11,7 9,7 8,6 7,6 6,6 5,5 4,5 3,4 2,4 1,4 1,4

48)

1,4

48)

1,4

48)

1,4

48)

1,4

48)

1,4

48)

1,4

48)

1,4

48)

1,4

48)

1,0

48)

300 49,6 42,7 38,6 35,5 33,1 31,0 30,3 30,0 29,3 29,0 29,0 28,6 26,5 25,2 24,8 21,0 16,2 12,8 10,0 7,9 6,6 5,2 4,1 2,8

Table89: Permissible operating pressures in PSI at temperatures in °F (to ASME B16.34)

Class

Material

-20 to 100

200 300 400 500 600 650 700 750 800 850 900 950 1000 1050 1100 1150 1200 1250 1300 1350 1400 1450 1500

150 A 351

CF8

47)

275 230 205 190 170 140 125 110 95 80 65 50 35 20 20

48)

20

48)

20

48)

20

48)

20

48)

20

48)

20

48)

20

48)

20

48)

15

48)

300 720 600 540 495 465 440 430 420 415 405 395 390 380 355 325 255 205 165 135 115 95 75 60 40 150 A 351

CF8M

47)

275 235 215 195 170 140 125 110 95 80 65 50 35 20 20

48)

20

48)

20

48)

20

48)

20

48)

20

48)

20

48)

20

48)

20

48)

15

48)

300 720 620 560 515 480 450 440 435 425 420 420 415 385 365 360 305 235 185 145 115 95 75 60 40

Table90: Test pressures

Test Test medium Class 150 Class 300

[bar] [psi] [bar] [psi]

Shell Water 32 450 78 1125 Leak test (seat) 23 315 56 815

4.7.4.5 Materials

194

210

570

920.3

411

160

554

746

100

902

920.1

920.2

Table91: Parts list

Part No. Description Material

A 351 CF8 A 351 CF8M

100 Body A 351 CF8 A 351 CF8M 746 Valve disc A 351 CF8 A 351 CF8M 554 Washer A 276 304 A 276 316

920.3 Nut A 194 8 A 194 8M 570 Hanger arm A 351 CF8 A 351 CF8M

47) At temperatures over 538°C (1000°F), use only when carbon content is 0.04% or higher.

48) For butt weld end valves only. Flanged end ratings terminate at 538°C (1000°F).

4 Valve Description

76 of 100

Part No. Description Material

A 351 CF8 A 351 CF8M

210 Hinge pin A 276 304 A 276 316 194 Bracket A 351 CF8 A 351 CF8M

920.2 Nut A 194 8 A 194 8 411 Joint ring Stainless steel/graphite Stainless steel/graphite 160 Cover A 351 CF8 A 351 CF8M 902 Stud A 193 B8 A 193 B8

920.1 Nut A 194 8 A 194 8

Table92: Trim materials

Part No. Description Trim 2 Trim 10

304 / 304 316 / 316

100 Body 304 stainless steel 316 stainless steel 746 Valve disc 304 stainless steel 316 stainless steel 210 Hinge pin 304 stainless steel 316 stainless steel

4.7.4.6 Function

The main components of the swing check valves are the body (100), the cover (160) and the valve disc (746).

Seat/disc interface

The seat ring is an integral part of the body (100). The seating surface of the valve disc (746) is machined. The valve disc (746) is mounted on the hanger arm (570) by means of a nut (920.3) and pin. The hanger arm (570) pivots on a hinge pin (210) mounted inside the body (100).

Bonnet/cover seal

The body (100) and the cover (160) are connected by studs (902) and nuts (920.1). The joint is sealed by means of a joint ring (411).

4.8 Strainers to ANSI/ASME

4.8.1 ECOLINE FYC 150-600

4.8.1.1 Operating data

Table93: Operating properties

Characteristic Value

Nominal pressure Class 150 - 600 Nominal size NPS 2'' - 12'' Max. permissible pressure 106 bar / 1500 PSI Min. permissible temperature 0°C /32 °F Max. permissible temperature 816 °C / 1500 °F

Temperatures < 0°C on request Selection as per pressure/temperature ratings (ðSection4.8.1.4,Page77)

4 Valve Description

77 of 100

4.8.1.2 Fluids handled

▪ Steam ▪ Fluids containing gas ▪ Fluids containing mineral oils ▪ Gas ▪ Oil

4.8.1.3 Design details

Design

▪ Strainer to ASME B16.34 ▪ Tested to API 598 ▪ Y-pattern strainer ▪ Body made of cast steel or stainless steel ▪ Bolted cover ▪ Fully confined cover gasket ▪ Cover made of wear and corrosion-resistant materials ▪ Stainless steel/graphite gaskets ▪ Cylindrical screen made of stainless steel ▪ Drain plug ▪ The valves satisfy the safety requirements of Annex I of the European Pressure

Equipment Directive 97/23/EC (PED) for fluids in Groups 1 and 2.

▪ The valves do not have a potential internal source of ignition and can be used in

potentially explosive atmospheres, Group II, category2 (zones1+21) and category3 (zones2+22) to ATEX 2014/34/EU.

Variants

▪ Other mesh widths on request ▪ Other screen materials ▪ Other drain plug sizes ▪ Butt weld ends ▪ Non-destructive testing, e.g. radiographic testing ▪ NACE standard ▪ Other flanged end designs or butt weld ends to ASME B16.25 ▪ Other material variants ▪ Larger nominal sizes and other variants on request

4.8.1.4 Pressure/temperature ratings

Table94: Permissible operating pressures in bar at temperatures in °C (to ASME B16.34)

Class

Material -29 to3893 149 204 260 316 343 371 399 427 454 482 510 538 566 593 621 649 677 704 732 760 788 816

150 A 216 WCB

49)

19,7 17,9 15,9 13,8 11,7 9,7 8,6 7,6 6,6 5,5 4,5 3,4 2,4 1,4 - - - - - - - - - 300 51,0 46,9 45,2 43,8 41,7 39,3 37,9 36,5 34,8 28,3 22,1 15,9 9,3 5,9 - - - - - - - - - 600 102,0 93,8 90,3 87,2 83,1 78,3 75,8 73,1 70,0 56,9 44,1 31,7 19,0 11,7 - - - - - - - - - 150 A 351 CF8

50)

19,0 15,9 14,1 13,1 11,7 9,7 8,6 7,6 6,6 5,5 4,5 3,4 2,4 1,4 1,4

51)

1,4

51)

1,4

51)

1,4

51)

1,4

51)

1,4

51)

1,4

51)

1,4

51)

1,4

51)

1,0

51)

300 49,6 41,4 37,2 34,1 32,1 30,3 29,6 29,0 28,6 27,9 27,2 26,9 26,2 24,5 22,4 17,6 14,1 11,4 9,3 7,9 6,6 5,2 4,1 2,8 600 99,3 82,7 74,1 68,6 64,1 61,0 59,6 58,3 56,9 55,8 54,5 53,8 52,7 49,0 44,8 35,5 28,3 22,8 18,3 15,5 12,8 10,3 7,9 5,9 150 A 351 CF8M

50)

19,0 16,2 14,8 13,4 11,7 9,7 8,6 7,6 6,6 5,5 4,5 3,4 2,4 1,4 1,4

51)

1,4

51)

1,4

51)

1,4

51)

1,4

51)

1,4

51)

1,4

51)

1,4

51)

1,4

51)

1,0

51)

300 49,6 42,7 38,6 35,5 33,1 31,0 30,3 30,0 29,3 29,0 29,0 28,6 26,5 25,2 24,8 21,0 16,2 12,8 10,0 7,9 6,6 5,2 4,1 2,8 600 99,3 85,5 77,2 70,7 65,8 62,1 61,0 60,0 59,0 58,3 57,6 57,2 53,4 50,0 49,6 42,1 32,8 25,5 20,3 16,2 13,1 10,3 7,9 5,9

49) Permissible but not recommended for prolonged use above 427°C (800°F).

50) At temperatures over 538°C (1000°F), use only when carbon content is 0.04% or higher.

51) For butt weld end valves only. Flanged end ratings terminate at 538°C (1000°F).

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Table95: Permissible operating pressures in PSI at temperatures in °F (to ASME B16.34)

Class

Material

-20 to 100

200 300 400 500 600 650 700 750 800 850 900 950 1000 1050 1100 1150 1200 1250 1300 1350 1400 1450 1500

150 A 216

WCB

49)

285 260 230 200 170 140 125 110 95 80 65 50 35 20 - - - - - - - - - 300 740 680 655 635 605 570 550 530 505 410 320 230 135 85 - - - - - - - - - 600 1480 1360 1310 1265 1205 1135 1100 1060 1015 825 640 460 275 170 - - - - - - - - - 150 A 351

CF8

50)

275 230 205 190 170 140 125 110 95 80 65 50 35 20 20

51)

20

51)

20

51)

20

51)

20

51)

20

51)

20

51)

20

51)

20 6)15

51)

300 720 600 540 495 465 440 430 420 415 405 395 390 380 355 325 255 205 165 135 115 95 75 60 40 600 1440 1200 1075 995 930 885 865 845 825 810 790 780 765 710 650 515 410 330 265 225 185 150 115 85 150 A 351

CF8M

50)

275 235 215 195 170 140 125 110 95 80 65 50 35 20 20

51)

20

51)

20

51)

20

51)

20

51)

20

51)

20

51)

20

51)

20

51)

15

51)

300 720 620 560 515 480 450 440 435 425 420 420 415 385 365 360 305 235 185 145 115 95 75 60 40 600 1440 1240 1120 1025 955 900 885 870 855 845 835 830 775 725 720 610 475 370 295 235 190 150 115 85

Table96: Test pressures

Test Test medium Class 150 Class 300 Class 600

[bar] [psi] [bar] [psi] [bar] [psi]

Shell Water 32 450 78 1125 153 2225

4.8.1.5 Materials

100

902 920

160

903

411

758

Table97: Parts list

Part No. Description Material

A 216 WCB A 351 CF8 A 351 CF8M

100 Body A 216 WCB A 351 CF8 A 351 CF8M 758 Screen See "Trim materials" table 411 Joint ring Graphite + stainless steel Graphite + stainless steel Graphite + stainless steel 160 Cover A 216 WCB A 351 CF8 A 351 CF8M 903 Drain plug A 105 A 182 F304 A 182 F316 902 Stud A 193 B7 A 193 B8 A 193 B8 920 Nut A 194 2H A 194 Gr. 8 A 194 Gr. 8

Table98: Trim materials

Part No. Description Trim 2 Trim 10

304 / 304 316 / 316

758 Screen 304 stainless steel 316 stainless steel

4.8.1.6 Function

The main components of the strainers are the body (100), the cover (160) and the screen (758).

Flow direction

The screen (758) is clamped between the body (100) and the cover (160) by means of the studs (902) and nuts (920). The screen (758) is made of grade304 stainless steel.

Bonnet/cover seal

The body (100) and the cover (160) are connected by studs (902) and nuts (920). The joint is sealed by means of a joint ring (411).

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4.8.2 ECOLINE FYF 800

4.8.2.1 Operating data

Table99: Operating properties

Characteristic Value

Nominal pressure Class 800 Nominal size NPS ½'' - 2'' Max. permissible pressure 141 bar / 2000 PSI Min. permissible temperature 0°C /32 °F Max. permissible temperature 816 °C / 1500 °F

Temperatures < 0°C on request Selection as per pressure/temperature ratings (ðSection4.8.2.4,Page80)

4.8.2.2 Fluids handled

▪ Steam ▪ Fluids containing gas ▪ Gas ▪ High-temperature hot water ▪ Fluids containing mineral oils ▪ Oil ▪ Feed water

4.8.2.3 Design details

Design

▪ Strainer to ASME B16.34 ▪ Tested to API 598 ▪ Y-pattern strainer ▪ Body made of forged steel ▪ Bolted cover ▪ Reduced bore ▪ Fully confined cover gasket ▪ Cylindrical screen made of stainless steel ▪ Cover equipped with screw plug ▪ The valves satisfy the safety requirements of Annex I of the European Pressure

Equipment Directive 97/23/EC (PED) for fluids in Groups 1 and 2.

▪ The valves do not have a potential internal source of ignition and can be used in

potentially explosive atmospheres, Group II, category2 (zones1+21) and category3 (zones2+22) to ATEX 2014/34/EU.

Variants

▪ PTFE gasket ▪ Other mesh widths on request ▪ Other screen materials ▪ NACE standard

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4.8.2.4 Pressure/temperature ratings

Table100: Permissible operating pressures in bar at temperatures in °C (to ASME B16.34)

Class

Material 0 to 38 93 149 204 260 316 343 371 399 427 454 482 510 538 566 593 621 649 677 704 732 760 788 816

800 A 105 136,0 124,8 120,5 116,4110,9104,5101,197,4 93,2 75,7 - - - - - - - - - - - - - -

800 A 182 F304

52)

132,4 110,3 98,9 91,4 85,5 81,2 79,4 77,6 76,0 74,5 72,9 71,5 70,2 65,3 59,8 47,2 37,7 30,3 24,5 20,8 17,1 13,8 10,7 7,7

800 A 182 F316

52)

132,4 114,0 102,9 94,3 87,9 82,9 81,2 80,0 78,5 77,6 76,9 76,3 71,2 66,7 66,2 56,1 43,6 34,0 27,0 21,5 17,7 13,8 10,7 7,7

Table101: Permissible operating pressures in PSI at temperatures in °F (to ASME B16.34)

Class

Material

32

to

100

200 300 400 500 600 650 700 750 800 850 900 950 1000 1050 1100 1150 1200 1250 1300 1350 1400 1450 1500

800 A 105 1973 1810 1747 1688 1608 1515 1467 1413 1352 1098 - - - - - - - - - - - - - 800 A 182

F304

52)

1920 1600 1435 1325 1240 1178 1152 1125 1102 1080 1057 1037 1018 947 867 685 547 440 355 302 248 200 155 112

800 A 182

F316

52)

1920 1653 1493 1368 1275 1203 1178 1160 1138 1125 1115 1107 1032 968 960 813 632 493 392 312 257 200 155 112

Table102: Test pressures

Test Test medium Class 800

[bar] [psi]

Shell Water 205,1 2975

4.8.2.5 Materials

100

758

411

160

901

903

Table103: Parts list

Part No. Description Material

A 105 Trim 2

A 182 F304 Trim 2

A 182 F316 Trim 10

903 Drain plug A 105N A 182 F304 A 182 F316 160 Cover A 105N A 182 F304 A 182 F316 411 Joint ring SS316 + graphite SS316 + graphite SS316 + graphite 758 Screen AISI 304 AISI 304 AISI 316 100 Body A 105N A 182 F304 A 182 F316 901 Bolt A 193-B7 A 193-B8 A 193-B8

4.8.2.6 Function

The main components of the strainers are the body (100), the cover (160) and the screen (758).

Flow direction

The screen (758) is clamped between the body (100) and the cover (160) by means of the bolts (901).

Bonnet/cover seal

The body (100) and the cover (160) are connected by bolts (901). The joint is sealed by means of a joint ring (411).

52) At temperatures over 538°C (1000°F), use only when carbon content is 0.04% or higher.

5 Installation at Site

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5 Installation at Site

5.1 General information/Safety regulations

The operator ensures that maintenance, inspection and installation is performed by authorised, qualified specialist personnel who are thoroughly familiar with the manual.

Responsibility for positioning and installing the valve lies with the consultant, construction company or operator/user. Planning and installation errors may impair the reliable function of the valve and pose a substantial safety hazard.

DANGER

Dead-end valve

High-pressure hazard! Risk of burns!

▷ Protect the valve against unauthorised or unintentional opening.

WARNING

Cold/hot piping and/or valve

Risk of thermal injury!

▷ Insulate the valve. ▷ Attach warning signs.

WARNING

Exposed rotating parts

Risk of injury!

▷ Do not touch rotating parts. ▷ When the equipment is in operation, perform any work with utmost caution. ▷ Take suitable precautions, e.g. provide safety covers.

WARNING

Impermissible loads resulting from operating conditions and/or valve-mounted components, e.g. actuators

Leakage from or rupture of the valve body!

▷ Provide adequate support. ▷ Additional loads, e.g. traffic, wind or earthquakes are not taken into account

for standard variants; these require a separate design.

CAUTION

Condensation water forming in air-conditioning, cooling and refrigerating systems

Ice forming! Actuating element blockage! Damage due to corrosion!

▷ Insulate the valve to prevent diffusion.

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CAUTION

Improper installation

Damage to the valve!

▷ Remove the caps prior to installation. ▷ Clean the mating flange faces. ▷ Protect the body and bonnet/cover from any impacts.

CAUTION

Outdoor installation

Damage due to corrosion!

▷ Protect the valve appropriately against moisture.

CAUTION

Painting of pipes

Impairment of the valve's function and loss of information!

▷ Protect stem and plastic components prior to applying paint. ▷ Protect printed name plates prior to applying paint.

CAUTION

Impermissible load

Damage to the actuating element!

▷ Do not use the valve as a foothold.

NOTE

For the valves to reach the documented Kv values, the flow direction must correspond to the flow direction arrow.

NOTE

The mating flange faces must be clean and undamaged and the gaskets on the mating flanges must be properly centred.

NOTE

Use an appropriate tool to evenly tighten the bolts crosswise, applying the permissible torques.

5.2 Installation position and location

Valves marked with a flow direction arrow must be installed such that the flow direction of the fluid corresponds to the direction shown by the arrow on the valve body.

Gate valves

Any installation position can be chosen for gate valves. For gate valves installed in horizontal pipes a vertical stem position is recommended (handwheel or actuator on top). Installation with the stem in a horizontal or inclined position (e.g. in a vertical pipe) is permitted; in this case, however, the actuator must be adequately supported.

Globe valves

Globe valves can be installed in any position unless specified otherwise. The best installation position is with the stem pointing vertically upwards. Installation with the stem in a horizontal or inclined position (e.g. in a vertical pipe) is permitted; in this case, however, the actuator must be adequately supported.

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Swing check valves

Preferably install swing check valves in horizontal pipes. When installing them in vertical pipes, make sure that the flow direction is upward. In the unpressurised condition, the valve disc will then be closed by its own weight.

Lift check valves

The valves must be installed in such a manner that the fluid enters the valve beneath valve disc 351 and flows out above the valve disc.

Valves without a spring can only be installed in a vertical position, i.e. in horizontal pipes and with the cover pointing upwards.

Strainers

Strainers can be installed in horizontal or vertical pipes. The fluid must always enter through the screen inlet. Flow through strainers installed in vertical pipes must always be downwards.

Installation location

The valve must not be fitted downstream of tees and level and three-dimensional double bends.

5.3 Welding into the pipeline

Responsibility for welding the valve into the piping and for any heat treatment required lies with the commissioned construction company or the plant operator.

CAUTION

Weld beads, scale and other impurities

Damage to the valve!

▷ Take suitable measures to protect the valve against impurities. ▷ Remove any impurities from the piping. ▷ If necessary, install a strainer.

CAUTION

Incorrect earthing during welding work on the piping

Damage to the valve (scorching)!

▷ Open the valve during welding. ▷ Never earth the electric welding equipment on the valve's functional parts.

CAUTION

Non-compliance with the max. permissible application temperature

Damage to the valve!

▷ Complete the weld seam in several steps to ensure that the temperature in the

middle of the body does not exceed the max. permissible application temperature.

NOTE

For valves with socket weld ends, comply with the insertion depth given in the applicable technical code. A gap between the pipe end and the base of the weld socket prevents impermissible stress on the weld.

5.4 Valves with actuator

Install valves with transmission gear and/or actuators with the stem in the vertical position. If this requirement cannot be met, adequately support the actuator on site or consult KSB.

Mounted actuators are factory-set and ready for operation. Changes to these settings, e.g. changes to the set switching points of the limit positions, may impair the valve's function and result in damage to the actuator, valve or the system.

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DANGER

Unqualified personnel performing work on valves with actuator

Danger of death from electric shock!

▷ Ensure that the connection to the power supply and the process control system

is performed by a trained electrician.

▷ Observe regulations IEC 60364 and, for explosion-proof models, EN 60079.

DANGER

Work on valves with energy storage, e.g. spring mechanisms or compressed air storage

Danger to life resulting from incorrect assembly

▷ Ensure that work on the actuator is performed by qualified specialist personnel. ▷ Mount/remove the actuator in accordance with the operating manual.

NOTE

If the valves are fitted with actuators, ensure that the actuator's operating manual is also observed.

On valves with electric, pneumatic or hydraulic actuators, the actuator strokes/forces must be limited.

Electric actuators

Electric actuators are ready for operation and wired as follows:

▪ Valve "CLOSED": travel-dependent ▪ Valve "OPEN": travel-dependent

The wiring diagrams are located in the terminal boxes.

Pneumatic/hydraulic actuators

For pneumatic or hydraulic actuators, the control pressures specified in the order confirmation must be observed. Non-observance may damage the actuator.

If required, consult the manufacturer for closing and opening torques or actuating forces.

5.5 Insulation

NOTE

Any insulation fitted on the valve must not impair the valve's function. The sealing areas at the cover/bonnet joint and at the stem passage (gland packing) must be directly accessible and visible.

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6 Commissioning/Start-up/Shutdown

6.1 Commissioning/start-up

6.1.1 Prerequisites for commissioning/start-up

Before commissioning/start-up of the valve, ensure that the following requirements are met:

▪ The material, pressure and temperature data on the valve complies with the

operating conditions of the piping. (ðSection4,Page13) .

▪ The material's chemical resistance and stability under load have been checked.

The nominal pressure classes only apply at room temperature. For values for higher temperatures, refer to the pressure/temperature ratings tables. (ðSection4,Page13) . Using the valve in conditions deviating from those specified will lead to overload which the valves cannot withstand.

CAUTION

Welding beads, scale and other impurities in the piping

Damage to the valve!

▷ Remove any impurities from the piping. ▷ If necessary, install a strainer.

1. Thoroughly clean, flush and blow through all vessels, pipelines and connections (especially of new installations).

2. Remove the valve's flange covers before installing it in the piping.

3. Check that the inside of the valve is free from any foreign objects. Remove any

foreign objects.

4. If required, install a strainer in the piping.

DANGER

Surge pressure/water hammer potentially occurring at high temperatures

Danger to life caused by burns or scalds!

▷ The max. permissible valve pressure must not be exceeded

(ðSection4,Page13) .

▷ Use valves made of nodular cast iron or steel. ▷ Operator shall provide general safety measures for the system.

CAUTION

Aggressive flushing and pickling agents

Damage to the valve!

▷ Match the cleaning operation mode and duration of flushing and pickling to

the body and seal materials used.

▷ Responsibility for the compatibility of the pickling media used and the pickling

procedure itself lies with the pickling company.

Functional check

The following functions must be checked:

1. Check the shut-off function of the installed valve prior to commissioning/start-up by opening and closing it several times.

2. Check the gland packing (461) for leakage when it is subjected to full operating pressure and temperature for the first time.

3. If the gland follower (452) is loose, evenly re-tighten the nuts (920.1).

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4. Check the bonnet/cover bolting (902.1/920.1) and the joint ring (411.1) for

tightness after the valve has been subjected to load conditions or heated up for the first time.

5. To avoid stress or distortion, open the valve by several counter-clockwise handwheel turns.

6. If the bonnet/cover bolting (902.1/920.1) has loosened, evenly re-tighten it crosswise.

NOTE

Re-tightening the bonnet/cover bolting is particularly important for valves operated at temperatures exceeding 200°C.

Valves with actuator

On valves with electric, pneumatic or hydraulic actuators, the actuator strokes/forces must be limited.

DANGER

Unqualified personnel performing work on valves with actuator

Danger of death from electric shock!

▷ Ensure that the connection to the power supply and the process control system

is performed by a trained electrician.

▷ Observe regulations IEC60364 and, for explosion-proof models, EN60079.

WARNING

Incorrect connection to the mains

Damage to the mains network, short circuit!

▷ Observe the technical specifications of the local energy supply companies.

NOTE

If the valves are fitted with actuators, ensure that the actuator's operating manual is also observed.

1. Check the available mains voltage against the data on the name plate of the actuator.

2. Select an appropriate start-up method.

Electric actuators are ready for operation and wired as follows:

▪ Valve "CLOSED": torque-dependent ▪ Valve "OPEN": travel-dependent

The wiring diagrams are located in the terminal boxes. For pneumatic or hydraulic actuators, the control pressures specified in the order

confirmation must be observed. Non-observance may damage the actuator. If required, consult the manufacturer for closing and opening torques or actuating

forces.

6.1.2 Valve actuation

NOTE

Viewed from above, the valve is closed by turning the handwheel in clockwise direction, and opened by turning the handwheel in counter-clockwise direction. Direction symbols are found on the top of the handwheel.

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NOTE

Globe valves are normally used in either "fully open" or "fully closed" position. For control functions, valves should be fitted with throttling plugs, unless throttling plugs are installed as standard.

CAUTION

Excessively long idle periods

Damage to the valve!

▷ Check the function by opening and closing the valve at least once or twice a

year.

CAUTION

Vibration

Excessive wear or damage to the valve!

▷ Change the system parameters. ▷ Use throttling plugs or V-port plugs in throttling applications to minimise

vibration.

CAUTION

Use of levers

Damage to the valve as a result of excessive forces!

▷ Only actuate handwheel-operated valves by hand. ▷ Levers may only be used in exceptional cases and in compliance with the

following tables.

▷ Do not use levers in the area of the position indicator.

6.2 Shutdown

6.2.1 Measures to be taken for shutdown

During prolonged shutdown periods, ensure that the following conditions are met:

1. Drain fluids which change their physical condition due to changes in concentration, polymerisation, crystallisation, solidification, etc. from the piping.

2. If required, flush the piping with the valves fully opened.

7 Servicing/Maintenance

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7 Servicing/Maintenance

7.1 Safety regulations

The operator ensures that maintenance, inspection and installation is performed by authorised, qualified specialist personnel who are thoroughly familiar with the manual.

DANGER

Valve under pressure

High-pressure hazard! Leakage of hot and/or toxic fluids! Risk of burns!

▷ The valve and its surrounding system must be depressurised prior to any

maintenance and installation work.

▷ If the bellows are defective or fluid escapes, ensure the valve is depressurised. ▷ Ensure the valve is depressurised before removing any drain, opening or vent

plugs.

▷ Allow the valve to cool down so that the temperature is below the fluid's

vaporisation temperature in all areas in contact with the fluid in order to effectively prevent any risk of scalding.

▷ Never vent the valve by removing the bonnet/cover bolting or gland packing. ▷ Use appropriate spare parts and tools, even in emergencies.

WARNING

Fluids, consumables and supplies which are hot and/or pose a health hazard

Risk of injury!

▷ Observe all relevant laws. ▷ When draining the fluid take appropriate measures to protect persons and the

environment.

▷ Decontaminate valves used for handling fluids posing a health hazard.

NOTE

Before removing the valve from the piping, ensure that the pipe has been taken out of service and released for repair/maintenance work.

A regular maintenance schedule will help avoid expensive repairs and contribute to trouble-free, reliable operation of the valve with a minimum of maintenance expenditure and work.

NOTE

All maintenance, service and installation work can be carried out by KSB Service or authorised workshops. For contact details please refer to the enclosed "Addresses" booklet or visit "www.ksb.com/contact" on the Internet.

Never use force when dismantling and reassembling the valve.

7.2 Maintenance

This valve has been designed to be largely maintenance-free. The materials of the sliding parts have been selected for minimum wear.

7 Servicing/Maintenance

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NOTE

The user is responsible for defining appropriate intervals for checks and maintenance, depending on the application of the valve.

NOTE

If several valves are serviced at the same time, take appropriate measures to prevent the dismantled parts from getting mixed up.

The service life can be extended by taking the following measures:

▪ Check the function by opening and closing the valve at least once or twice a year. ▪ Lubricate the moving parts such as stem (200) and gland bolts (not for oxygen

valves) using appropriate lubricants (e.g. lubricants suitable for high temperatures).

▪ Add or replace packing rings in the gland packing (461) in a timely manner. ▪ Re-tighten or replace the bonnet/cover gasket (411.1) in a timely manner.

Testing overhauled valves

After reassembly and prior to commissioning/start-up, the valves must be subjected to shell and leak testing to DINEN12266-1.

8 Trouble-shooting

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8 Trouble-shooting

WARNING

Improper remedial work on the valve

Risk of injury!

▷ For any work performed in order to remedy faults on the valve observe the

relevant information given in this operating manual or the product literature provided by the accessories manufacturers.

If problems occur that are not described in the following table, consultation with the KSB customer service is required.

Table104: Trouble-shooting

Problem Possible cause Remedy

Leakage at the seat ▪ Contaminations or solids in the

fluid

▪ Erosion, corrosion or abrasion ▪ Excessive loads from pipeline

forces or thermal stresses

1. Dismantle the bonnet/cover bolting (902.1/920.1).

2. Rework the seating faces of valve disc and body using a suitable reseating tool.

3. Continue re-seating until the seating faces exhibit a consistently smooth and even ring.

Leakage at the gland packing Unevenly tightened gland packing 1. Re-tighten the hexagon nuts

(920/920.2) as specified in the manual.

Defective gland packing 1. Undo hexagon nuts (920/920.2).

2. Lift the gland follower (452).

3. Clean the gland packing chamber.

4. Insert split packing rings in such a

manner that the cut ends of the rings are offset by between 120° and 180°.

Leakage at bonnet/body joint or cover/body joint (bolted bonnet/ cover design)

Unevenly tightened bonnet/cover bolts

1. Re-tighten the bonnet/cover bolting (902.1/920.1) as specified in the manual.

Defective bonnet/cover gasket 1. Dismantle the bonnet/cover bolting

(902.1/920.1).

2. Clean sealing surfaces.

3. Replace the joint ring (411).

The tightening torques must be observed.

Leakage at the bonnet/body joint or cover/body joint (for pressure seal design)

Unevenly tightened hexagon head bolts.

1. Re-tighten the hexagon head bolts (901.1/920.1) as specified in the manual.

Defective joint ring 1. Remove pressure seal bonnet/cover.

2. Clean sealing surfaces.

3. Replace the joint ring (411.1).

The tightening torques must be observed.

9 EU Declaration of Conformity

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9 EU Declaration of Conformity

9.1 EU Declaration of Conformity for ECOLINE FYF 800, GLF 2500, GLB 800, GTF 2500, GTB 800, PTF 2500, SCF 2500

Hereby we, KSB Valves (Changzhou) Co., Ltd.

No. 68 Huanbao Four Road,

Environment Protection Industrial Park,

Xinbei District, Changzhou City, Jiangsu Province

P. R. China

declare that the product:

Gate valves

ECOLINE GTF 2500 Class 2500 NPS½" - 2" ECOLINE GTB 800 Class 150 - 800 NPS ½" - 2"

Globe valves

ECOLINE GLF 2500 Class 2500 NPS½" - 2" ECOLINE GLB 800 Class 150 - 800 NPS ½" - 2"

Swing check valves

ECOLINE SCF 2500 Class 2500 NPS½" - 2"

Lift check valves

ECOLINE PTF 2500 Class 2500 NPS½" - 2"

Strainers

ECOLINE FYF 800 Class 800 NPS ½" - 2"

satisfies the safety requirements laid down in the Pressure Equipment Directive 2014/68/EU.

Applicable standards:

Gate valves, globe valves, non-return valves: API602, ASMEB16.34 Testing of valves: API 598 Material: ASTM

Suitable for:

Fluids in Groups 1 and 2

Conformity assessment procedure:

Module H

Name and address of the notified body responsible for approval and surveillance:

DET NORSKE VERITAS Viale Colleoni, 9, Centro Direzionale Colleoni - Palazzo Sirio 2, 20864 Agrate Brianza MB (Italy)

Identification number of the notified body:

0496

Valves of nominal size ≤ 1inch fall under Article4, Section3, of the Pressure Equipment Directive 2014/68/EU. They must bear neither the CE marking nor the identification number of a notified body.

The EU Declaration of Conformity was issued in/on:

Changzhou, 7 September 2016

Jason Ji Head of Quality Management

9 EU Declaration of Conformity

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9.2 EU Declaration of Conformity for ECOLINE GTC, GLC, SCC, GLF, GTF, SCF, PTF

Hereby we, KSB Valves (Changzhou) Co., Ltd.

No. 68 Huanbao Four Road,

Environment Protection Industrial Park,

Xinbei District, Changzhou City, Jiangsu Province

P. R. China

declare that the product:

Gate valves

ECOLINE GTC 150-600 Class 150 - 600 NPS2" - 36"

Globe valves

ECOLINE GLC 150-600 Class 150 - 600 NPS2" - 12"

Swing check valves

ECOLINE SCC 150-600 Class 150 - 600 NPS2" - 24"

satisfies the safety requirements laid down in the Pressure Equipment Directive 2014/68/EU.

Applicable standards:

Gate valve: API600 Globe valve: BS1873 Non-return valve: BS1868 Testing of valves: API598 Material: ASTM

Suitable for:

Fluids in Groups 1 and 2

Conformity assessment procedure:

Module H

Name and address of the notified body responsible for approval and surveillance:

TÜV SÜD Industrie Service GmbH Westendstraße 199 80686 München (Germany)

Identification number of the notified body:

0036

This Declaration of Conformity also confirms the conformity of the casting suppliers for ECOLINE with the requirements of Pressure Equipment Directive 2014/68/EU (PED) and "AD 2000-MerkblattW0" regarding the materials used for the pressure-retaining parts.

Materials inspected: Standard Grade

EN10213-2007 1.0619 EN10213-2007 1.4408 EN10213-2007 1.4308

The EU Declaration of Conformity was issued in/on:

Changzhou, 7 September 2016

Jason Ji Head of Quality Management

9 EU Declaration of Conformity

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9.3 EU Declaration of Conformity for ECOLINE FYC

Hereby we, KSB Valves (Changzhou) Co., Ltd.

No. 68 Huanbao Four Road,

Environment Protection Industrial Park,

Xinbei District, Changzhou City, Jiangsu Province

P. R. China

declare that the product:

Strainers

ECOLINE FYC 150-600 Class 150 - 600 NPS2" - 12"

satisfies the safety requirements laid down in the Pressure Equipment Directive 2014/68/EU.

Applicable standards:

Strainers: ASMEB16.34 Testing of valves: API598 Material: ASTM

Suitable for:

Fluids in Groups 1 and 2

Conformity assessment procedure:

Module H

Name and address of the notified body responsible for approval and surveillance:

TÜV Rheinland Industrie Service GmbH Am Grauen Stein 51105 Köln (Germany)

Identification number of the notified body:

0035

This Declaration of Conformity also confirms the conformity of the casting suppliers for ECOLINE with the requirements of Pressure Equipment Directive 2014/68/EU (PED) and "AD 2000-MerkblattW0" regarding the materials used for the pressure-retaining parts.

Materials inspected: Standard Grade

EN10213-2007 1.0619 EN10213-2007 1.4408 EN10213-2007 1.4308

The EU Declaration of Conformity was issued in/on:

Changzhou, 7 September 2016

Jason Ji Head of Quality Management

9 EU Declaration of Conformity

94 of 100

9.4 EU Declaration of Conformity for ECOLINE GLV, GTV, SCV

Hereby we, KSB Valves (Changzhou) Co., Ltd.

No. 68 Huanbao Four Road,

Environment Protection Industrial Park,

Xinbei District, Changzhou City, Jiangsu Province

P. R. China

declare that the product:

Gate valves

ECOLINE GTV 150-300 Class 150 - 300 NPS½" - 12"

Globe valves

ECOLINE GLV 150-300 Class 150 - 300 NPS½" - 12"

Swing check valves

ECOLINE SCV 150-300 Class 150 - 300 NPS½" - 12"

satisfies the safety requirements laid down in the Pressure Equipment Directive 2014/68/EU.

Applicable standards:

Gate valve: API603 Globe valve: ASMEB16.34 Non-return valve: ASMEB16.34 Testing of valves: API598 Material: ASTM

Suitable for:

Fluids in Groups 1 and 2

Conformity assessment procedure:

Module H

Name and address of the notified body responsible for approval and surveillance:

TÜV Rheinland Industrie Service GmbH Am Grauen Stein 51105 Köln (Germany)

Identification number of the notified body:

0035

This Declaration of Conformity also confirms the conformity of the casting suppliers for ECOLINE with the requirements of Pressure Equipment Directive 2014/68/EU (PED) and "AD 2000-MerkblattW0" regarding the materials used for the pressure-retaining parts.

The EU Declaration of Conformity was issued in/on:

Changzhou, 7 September 2016

Jason Ji Head of Quality Management

9 EU Declaration of Conformity

95 of 100

9.5 EU Declaration of Conformity for ECOLINE GLB 150-600

Hereby we, KSB Valves (Changzhou) Co., Ltd.

No. 68 Huanbao Four Road,

Environment Protection Industrial Park,

Xinbei District, Changzhou City, Jiangsu Province

P. R. China

declare that the product:

Globe valves

ECOLINE GLB 150-600 Class 150 - 600 NPS2" - 12"

satisfies the safety requirements laid down in the Pressure Equipment Directive 2014/68/EU.

Applicable standards:

Strainers: BS1873 Testing of valves: API598 Material: ASTM

Suitable for:

Fluids in Groups 1 and 2

Conformity assessment procedure:

Module H

Name and address of the notified body responsible for approval and surveillance:

HPi Verification Services Ltd. The Manor House Howbery Park, Wallingford OX108BA, UnitedKingdom

Identification number of the notified body:

1521

This Declaration of Conformity also confirms the conformity of the casting suppliers for ECOLINE with the requirements of Pressure Equipment Directive 2014/68/EU (PED) and "AD 2000-MerkblattW0" regarding the materials used for the pressure-retaining parts.

The EU Declaration of Conformity was issued in/on:

Changzhou, 7 September 2016

Jason Ji Head of Quality Management

Index

96 of 100

Index

A

Applications8

C

CE marking13 Commissioning85

D

Design details

ECOLINE FYC 150-60077 ECOLINE FYF 80079 ECOLINE GLB 150-60031 ECOLINE GLB 80036 ECOLINE GLC 150-60015 ECOLINE GLF 150-60019 ECOLINE GLF 800-250022 ECOLINE GLV 150-30028 ECOLINE GTB 80055 ECOLINE GTC 150-60039 ECOLINE GTF 150-60043 ECOLINE GTF 800-250047 ECOLINE GTV 150-30051 ECOLINE PTF 150-60058 ECOLINE PTF 800-250061 ECOLINE SCC 150-60064 ECOLINE SCF 150-60068 ECOLINE SCF 800-250071 ECOLINE SCV 150-30074

Disposal12

F

Faults

Causes and remedies90 Fluids in Group 113 Fluids in Group 213

Function

ECOLINE FYC 150-60078, 80

ECOLINE GLB 80038

ECOLINE GLC 150-60018

ECOLINE GLF 150-60021

ECOLINE GLF 800-250026, 49

ECOLINE GLV 150-30030, 53

ECOLINE GTB 80057

ECOLINE GTC 150-60042

ECOLINE GTF 150-60046

ECOLINE PTF 150-60060, 63

ECOLINE SCC 150-60067

ECOLINE SCF 150-60070

ECOLINE SCF 800-250073

ECOLINE SCV 150-30076 Functional description

ECOLINE GLB 150-60034

I

Intended use8

M

Maintenance88 Marking13

Materials

ECOLINE FYC 150-60078 ECOLINE FYF 80080 ECOLINE GLB 150-60033 ECOLINE GLB 80037 ECOLINE GLC 150-60017 ECOLINE GLF 150-60021 ECOLINE GLF 800-250026 ECOLINE GLV 150-30029 ECOLINE GTB 80056 ECOLINE GTC 150-60041 ECOLINE GTF 150-60045 ECOLINE GTF 800-250049 ECOLINE GTV 150-30053 ECOLINE PTF 150-60060 ECOLINE SCC 150-60066 ECOLINE SCF 150-60070 ECOLINE SCF 800-250073 ECOLINE SCV 150-30075 ECOLINEPTF800-250063

Misuse8

O

Operating data

ECOLINE FYC 150-60076 ECOLINE FYF 80079 ECOLINE GLB 150-60030 ECOLINE GLB 80035 ECOLINE GLC 150-60014 ECOLINE GLF 150-60018 ECOLINE GLF 800-250022 ECOLINE GLV 150-30027 ECOLINE GTB 80054 ECOLINE GTC 150-60038 ECOLINE GTF 150-60043 ECOLINE GTF 800-250046 ECOLINE GTV 150-30050 ECOLINE PTF 150-60057 ECOLINE PTF 800-250060 ECOLINE SCC 150-60064 ECOLINE SCF 150-60067 ECOLINE SCF 800-250070 ECOLINE SCV 150-30074

KSB ECOLINE GLB, ECOLINE PTF, ECOLINE SCF, ECOLINE GTB, ECOLINE GTV Operating Manual

Specifications and Main Features

Frequently Asked Questions

User Manual