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Pressure Booster System
KSB Delta Solo Compact
KSB Delta Solo Compact MVP
Installation/Operating Manual
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Legal information/Copyright
Installation/Operating Manual KSB Delta Solo Compact
Original operating manual
All rights reserved. The contents provided herein must neither be distributed, copied, reproduced,
edited or processed for any other purpose, nor otherwise transmitted, published or made available to a
third party without the manufacturer's express written consent.
Subject to technical modification without prior notice.
© KSB B.V., Alphen aan den Rijn, Nederland 27/08/2019
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Contents
Contents
Glossary .................................................................................................................................................. 5
1 General.................................................................................................................................................... 6
1.1 Principles ...........................................................................................................................................................6
1.2 Software changes .............................................................................................................................................6
1.3 Installation of partly completed machinery....................................................................................................6
1.4 Target group.....................................................................................................................................................6
1.5 Other applicable documents............................................................................................................................6
1.6 Symbols .............................................................................................................................................................6
1.7 Key to safety symbols/markings.......................................................................................................................7
2 Safety...................................................................................................................................................... 8
2.1 General..............................................................................................................................................................8
2.2 Intended use .....................................................................................................................................................8
2.3 Personnel qualification and personnel training.............................................................................................8
2.4 Consequences and risks caused by non-compliance with this manual .........................................................9
2.5 Safety awareness ..............................................................................................................................................9
2.6 Safety information for the operator/user.......................................................................................................9
2.7 Safety information for maintenance, inspection and installation ................................................................9
2.8 Unauthorised modes of operation................................................................................................................10
2.9 Electromagnetic compatibility (EMC)............................................................................................................10
2.9.1 Interference emission requirements .................................................................................................10
2.9.2 Line harmonics requirements............................................................................................................11
2.9.3 Interference immunity requirements ...............................................................................................11
3 Transport/Temporary Storage/Disposal............................................................................................. 12
3.1 Checking the condition upon delivery..........................................................................................................12
3.2 Transport.........................................................................................................................................................12
3.3 Storage/preservation......................................................................................................................................12
3.4 Return to supplier ..........................................................................................................................................13
3.5 Disposal ...........................................................................................................................................................13
4 Description............................................................................................................................................ 15
4.1 General description ........................................................................................................................................15
4.2 Designation.....................................................................................................................................................15
4.3 Name plate......................................................................................................................................................15
4.4 Design details..................................................................................................................................................15
4.5 Configuration and function...........................................................................................................................16
4.6 Noise characteristics .......................................................................................................................................17
4.7 Scope of supply...............................................................................................................................................17
4.8 Dimensions and weight..................................................................................................................................17
4.9 Terminal wiring diagram ...............................................................................................................................17
4.10 Potential equalisation ....................................................................................................................................17
5 Installation at Site................................................................................................................................ 18
5.1 Installation ......................................................................................................................................................18
5.2 Checks to be carried out prior to installation...............................................................................................18
5.3 Installing the pressure booster system..........................................................................................................19
5.4 Connecting the piping ...................................................................................................................................19
5.4.1 Fitting an expansion joint .................................................................................................................20
5.5 Installing unpressurised inlet tanks...............................................................................................................20
5.6 Electrical connection ......................................................................................................................................21
5.6.1 Sizing the power cable ......................................................................................................................21
5.6.2 Connecting the external dry running protection device (optional) ...............................................21
6 Commissioning/Start-up/Shutdown................................................................................................... 23
6.1 Commissioning/Start-up.................................................................................................................................23
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Contents
6.1.1 Prerequisites for commissioning/start-up .........................................................................................23
6.1.2 Commissioning/start-up of pressure booster system .......................................................................23
6.2 Switching on the pressure booster system....................................................................................................24
6.3 Checklist for commissioning/start-up ............................................................................................................24
6.4 Shutdown........................................................................................................................................................24
7 Operating the Pressure Booster System............................................................................................. 26
7.1 Design of the frequency inverter ..................................................................................................................26
7.2 Pressure booster systems with configured frequency inverter drives .........................................................26
7.3 Programming..................................................................................................................................................26
8 Servicing/Maintenance........................................................................................................................ 28
8.1 General information/Safety regulations .......................................................................................................28
8.2 Servicing/Inspection........................................................................................................................................29
8.2.1 Supervision of operation ...................................................................................................................29
8.2.2 Maintenance schedule.......................................................................................................................29
8.2.3 Setting the pre-charge pressure........................................................................................................30
9 Trouble-shooting.................................................................................................................................. 31
10 Related Documents.............................................................................................................................. 33
10.1 General assembly drawings/exploded views with list of components ........................................................33
10.1.1 KSB Delta Solo Compact MVP ...........................................................................................................33
11 EU Declaration of Conformity............................................................................................................. 34
12 Certificate of Decontamination........................................................................................................... 35
13 Commissioning Report......................................................................................................................... 36
Index ..................................................................................................................................................... 37
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Glossary
Glossary
Accumulator
Pressure losses may occur in the piping
downstream of the pressure booster system as a
result of losses due to leakage. The accumulator
serves to compensate for pressure losses and
minimises the frequency of starts of the pressure
booster system.
Certificate of decontamination
A certificate of decontamination is enclosed by the
customer when returning the product to the
manufacturer to certify that the product has been
properly drained to eliminate any environmental
and health hazards arising from components in
contact with the fluid handled.
Dry running protection
Dry running protection devices prevent the pump
from being operated without the fluid to be
handled, which would result in pump damage.
IE3
Efficiency class to IEC60034-30: 3=Premium
Efficiency (IE = International Efficiency)
1983.848/01-EN
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1 General
1 General
1.1 Principles
This operating manual is valid for the type series and variants indicated on the front
cover.
The operating manual describes the proper and safe use of this equipment in all
phases of operation.
The name plate indicates the type series, the main operating data and the serial
number. The serial number uniquely describes the product and is used as
identification in all further business processes.
In the event of damage, immediately contact your nearest KSB service facility to
maintain the right to claim under warranty.
1.2 Software changes
The software has been specially created for this product and thoroughly tested.
Making changes or additions to the software or parts of the software is prohibited.
This does not, however, apply to software updates supplied by KSB.
1.3 Installation of partly completed machinery
To install partly completed machinery supplied by KSB refer to the sub-sections under
Servicing/Maintenance.
1.4 Target group
This operating manual is aimed at the target group of trained and qualified specialist
technical personnel. (ðSection2.3,Page8)
1.5 Other applicable documents
Table1: Overview of other applicable documents
Document Contents
Sub-supplier product literature Operating manuals, logic diagram and other
product literature of accessories and integrated
machinery components
1.6 Symbols
Table2: Symbols used in this manual
Symbol Description
✓ Conditions which need to be fulfilled before proceeding with the
step-by-step instructions
⊳ Safety instructions
⇨
⇨ Cross-references
1.
2.
Result of an action
Step-by-step instructions
Note
Recommendations and important information on how to handle
the product
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1 General
!
DANGER
!
WARNING
CAUTION
1.7 Key to safety symbols/markings
Table3: Definition of safety symbols/markings
Symbol Description
DANGER
This signal word indicates a high-risk hazard which, if not avoided,
will result in death or serious injury.
WARNING
This signal word indicates a medium-risk hazard which, if not
avoided, could result in death or serious injury.
CAUTION
This signal word indicates a hazard which, if not avoided, could
result in damage to the machine and its functions.
General hazard
In conjunction with one of the signal words this symbol indicates a
hazard which will or could result in death or serious injury.
Electrical hazard
In conjunction with one of the signal words this symbol indicates a
hazard involving electrical voltage and identifies information about
protection against electrical voltage.
Machine damage
In conjunction with the signal word CAUTION this symbol indicates
a hazard for the machine and its functions.
1983.848/01-EN
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2 Safety
!
DANGER
2 Safety
All the information contained in this section refers to hazardous situations.
In addition to the present general safety information the action-related safety
information given in the other sections must be observed.
2.1 General
▪ This operating manual contains general installation, operating and maintenance
instructions that must be observed to ensure safe operation of the system and
prevent personal injury and damage to property.
▪ Comply with all the safety instructions given in the individual sections of this
operating manual.
▪ The operating manual must be read and understood by the responsible specialist
personnel/operators prior to installation and commissioning.
▪ The contents of this operating manual must be available to the specialist
personnel at the site at all times.
▪ Information and markings attached directly to the product must always be
complied with and kept in a perfectly legible condition at all times. This applies
to, for example:
– Arrow indicating the direction of rotation
– Markings for connections
– Name plate
▪ The operator is responsible for ensuring compliance with all local regulations not
taken into account.
2.2 Intended use
▪ The pressure booster system must only be operated within the operating limits
described in the other applicable documents.
▪ Only operate pressure booster systems which are in perfect technical condition.
▪ Do not operate partially assembled pressure booster systems.
▪ The pressure booster system must only handle the fluids described in the product
literature of the respective design variant.
▪ Never operate the pressure booster system without the fluid to be handled.
▪ Observe the information on minimum flow rates specified in the product
literature (to prevent overheating, bearing damage, etc).
▪ Observe the maximum flow rates indicated in the data sheet or product
literature (to prevent overheating, cavitation damage, bearing damage, etc).
▪ Do not throttle the flow rate on the suction side of the pressure booster system
(to prevent cavitation damage).
▪ Consult the manufacturer about any other modes of operation not described in
the product literature.
2.3 Personnel qualification and personnel training
▪ All personnel involved must be fully qualified to install, operate, maintain and
inspect the product this manual refers to.
▪ The responsibilities, competence and supervision of all personnel involved in
transport, installation, operation, maintenance and inspection must be clearly
defined by the operator.
▪ Deficits in knowledge must be rectified by means of training and instruction
provided by sufficiently trained specialist personnel. If required, the operator can
commission the manufacturer/supplier to train the personnel.
▪ Training on the pressure booster system must always be supervised by specialist
technical personnel.
1983.848/01-EN
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2 Safety
2.4 Consequences and risks caused by non-compliance with this manual
▪ Non-compliance with these operating instructions will lead to forfeiture of
warranty cover and of any and all rights to claims for damages.
▪ Non-compliance can, for example, have the following consequences:
– Hazards to persons due to electrical, thermal, mechanical and chemical
effects and explosions
– Failure of important product functions
– Failure of prescribed maintenance and servicing practices
– Hazard to the environment due to leakage of hazardous substances
2.5 Safety awareness
In addition to the safety information contained in this operating manual and the
intended use, the following safety regulations shall be complied with:
▪ Accident prevention, health regulations and safety regulations
▪ Explosion protection regulations
▪ Safety regulations for handling hazardous substances
▪ Applicable standards, directives and laws
1983.848/01-EN
2.6 Safety information for the operator/user
▪ Fit protective equipment (e.g. contact guards) supplied by the operator for hot,
cold or moving parts, and check that the equipment functions properly.
▪ Do not remove any protective equipment (e.g. contact guards) during operation.
▪ Eliminate all electrical hazards. (In this respect refer to the applicable national
safety regulations and/or regulations issued by the local energy supply
companies.)
▪ If shutting down the pump does not increase potential risk, fit an emergency-
stop control device in the immediate vicinity of the pump (set) during pump set
installation.
2.7 Safety information for maintenance, inspection and installation
▪ Modifications or alterations of the pressure booster system are only permitted
with the manufacturer's prior consent.
▪ Use only original spare parts or parts authorised by the manufacturer. The use of
other parts can invalidate any liability of the manufacturer for resulting damage.
▪ The operator ensures that maintenance, inspection and installation are
performed by authorised, qualified specialist personnel who are thoroughly
familiar with the manual.
▪ Carry out work on the pressure booster system during standstill only.
▪ The pump casing must have cooled down to ambient temperature.
▪ Pump pressure must have been released and the pump must have been drained.
▪ When taking the pressure booster system out of service always adhere to the
procedure described in the manual.
▪ Decontaminate pressure booster systems which handle fluids posing a health
hazard.
▪ As soon as the work has been completed, re-install and/or re-activate any safety-
relevant and protective devices. Before returning the product to service, observe
all instructions on commissioning.
▪ Make sure the pressure booster system cannot be accessed by unauthorised
persons (e.g. children).
▪ Prior to opening the device, pull the mains plug and wait for at least 10minutes.
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2 Safety
2.8 Unauthorised modes of operation
Always observe the limits stated in the product literature.
The warranty relating to the operating reliability and safety of the pressure booster
system supplied is only valid if the equipment is used in accordance with its intended
use. (ðSection2.2,Page8)
2.9 Electromagnetic compatibility (EMC)
2.9.1 Interference emission requirements
The EN61800-3 EMC product standard is relevant for electric variable speed drives/
control systems. It specifies all pertinent requirements and refers to the relevant
generic standards for complying with the EMC Directive.
Frequency inverters are commonly used by operators as a part of a system, plant or
machine assembly. It should be noted that the operator bears all responsibility for
the final EMC properties of the equipment, plant or installation.
A prerequisite or requirement for complying with the relevant standards or the limit
values and inspection/test levels referenced by them is that all information and
descriptions regarding EMC-compliant installation be observed and followed.
In accordance with the EMC product standard, the EMC requirements to be met
depend on the purpose or intended use of the frequency inverter. Four categories
are defined in the EMC product standard:
Table4: Categories of intended use
Category Definition Limits to EN55011
C1 Frequency inverters with a supply voltage under 1000V installed in the
Class B
first environment (residential and office areas).
C2 Frequency inverters with a supply voltage under 1000V installed in the
Class A, Group 1
first environment (residential and office areas) that are neither ready to
be plugged in/connected nor are mobile and must be installed and
commissioned by specialist personnel.
C3 Frequency inverters with a supply voltage under 1000V installed in the
Class A, Group 2
second environment (industrial environments).
C4 Frequency inverters with a supply voltage over 1000V and a nominal
current over 400A installed in the second environment (industrial
No borderline/
boundary
1)
environments) or that are envisaged for use in complex systems.
The following limit values and inspection/test levels must be complied with if the
generic standard on interference emissions applies:
Table5: Classification of installation environment
Environment Generic standard Limits to EN55011
First environment (residential and office areas) EN/IEC61000-6-3
Class B
for private, business and commercial
environments
Second environment (industrial environments) EN/IEC61000-6-4
Class A, Group 1
for industrial environments
The frequency inverter meets the following requirements:
Table6: EMC properties of the frequency inverter
Power
[kW]
Cable length
[m]
≤ 11 ≤5 C1 Class B
The EN61800-3 standard requires that the following warning be provided for drive
systems that do not comply with category C1 specifications:
This product can produce high-frequency interference emissions that may necessitate
targeted interference suppression measures in a residential or office environment.
1) An EMC plan must be devised.
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Category to EN 61800-3 Limits to EN55011
1983.848/01-EN
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2 Safety
2.9.2 Line harmonics requirements
The product is a device for professional applications as defined by EN 61000-3-2. The
following generic standards apply when establishing a connection to the public
power grid:
▪ EN 61000-3-2
for symmetric, three-phase devices (professional devices with a total power of up
to 1kW)
▪ EN 61000-3-12
for devices with a phase current of between 16A and 75A and professional
devices from 1kW up to a phase current of 16 A.
2.9.3 Interference immunity requirements
In general, the interference immunity requirements for a frequency inverter hinge on
the specific environment in which the inverter is installed.
The requirements for industrial environments are therefore higher than those for
residential and office environments.
The frequency inverter is designed such that the immunity requirements for
industrial environments and, thus, the lower-level requirements for residential and
office environments, are met and fulfilled.
The following relevant generic standards are used for the interference immunity test:
▪ EN 61000-4-2: Electromagnetic compatibility (EMC)
– Part 4-2: Testing and measurement techniques – Electrostatic discharge
immunity test
▪ EN 61000-4-3: Electromagnetic compatibility (EMC)
– Part 4-3: Testing and measurement techniques – Radiated, radio-frequency,
electromagnetic field immunity test
▪ EN 61000-4-4: Electromagnetic compatibility (EMC)
– Part 4-4: Testing and measurement techniques – Electrical fast transient/burst
immunity test
▪ EN 61000-4-5: Electromagnetic compatibility (EMC)
– Part 4-5: Testing and measurement techniques – Surge immunity test
▪ EN 61000-4-6: Electromagnetic compatibility (EMC)
– Part 4-6: Testing and measurement techniques – Immunity to conducted
disturbances, induced by radio-frequency fields
1983.848/01-EN
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3 Transport/Temporary Storage/Disposal
3 Transport/Temporary Storage/Disposal
3.1 Checking the condition upon delivery
1. On transfer of goods, check each packaging unit for damage.
2. In the event of in-transit damage, assess the exact damage, document it and
notify KSB or the supplying dealer and the insurer about the damage in writing
immediately.
3.2 Transport
DANGER
Pressure booster system tipping over
Danger to life from falling pressure booster system!
▷ Never suspend the pressure booster system by its power cable.
▷ Do not lift the pressure booster system by its manifold.
▷ Observe the applicable local accident prevention regulations.
▷ Observe the information on weights, centre of gravity and fastening points.
▷ Use suitable and permitted transport equipment, e.g. crane, forklift or pallet
jack.
ü Transport equipment/ lifting equipment suitable for the corresponding weight
has been selected and is on hand.
1. Remove the packaging. Remove the caps from the connection openings.
2. Check for any in-transit damage.
3. Transport the pressure booster system to the place of installation.
4. Detach the pressure booster system from the pallet using a suitable tool.
5. Attach the pressure booster system to the lifting equipment as illustrated.
6. Lift it off the wooden skids. Dispose of the wooden skids.
7. Carefully place down the pressure booster system at the site of installation.
3.3 Storage/preservation
CAUTION
Damage during storage due to frost, moisture, dirt, UV radiation or vermin
Corrosion/contamination of pressure booster system!
▷ Store the pressure booster system in a frost-proof room. Do not store outdoors.
CAUTION
Wet, contaminated or damaged openings and connections
Leakage or damage of the pressure booster system!
▷ Only open the openings of the pressure booster system at the time of
installation.
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NOTE
Rotate the shaft by hand every three months, e.g. via the motor fan.
1983.848/01-EN
If commissioning is to take place some time after delivery, the following measures
are recommended when storing the pressure booster system:
KSB Delta Solo Compact
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3 Transport/Temporary Storage/Disposal
Store the pressure booster system in a dry, protected room where the atmospheric
humidity is as constant as possible.
Table7: Ambient conditions for storage
Ambient condition Value
Relative humidity 50% maximum
Ambient temperature 0°C to +40°C
▪ Frost-free
▪ Well-ventilated
3.4 Return to supplier
1. Drain the pressure booster system as per operating instructions.
2. Always flush and clean the pressure booster system, particularly if it has been
used for handling noxious, explosive, hot or other hazardous fluids.
3. If the pressure booster system has handled fluids whose residues could lead to
corrosion damage in the presence of atmospheric humidity or could ignite upon
contact with oxygen, the pressure booster system must also be neutralised and
treated with anhydrous inert gas to ensure drying.
4. Always complete and enclose a certificate of decontamination when returning
the pressure booster system. (ðSection12,Page35)
Always indicate any safety and decontamination measures taken.
NOTE
If required, a blank certificate of decontamination can be downloaded from the
following web site: www.ksb.com/certificate_of_decontamination
3.5 Disposal
WARNING
Fluids handled, consumables and supplies which are hot and/or pose a health
hazard
Hazard to persons and the environment!
▷ Collect and properly dispose of flushing fluid and any fluid residues.
▷ Wear safety clothing and a protective mask if required.
▷ Observe all legal regulations on the disposal of fluids posing a health hazard.
1. Dismantle the pressure booster system.
Collect greases and other lubricants during dismantling.
2. Separate and sort the pump materials, e.g. by:
- Metals
- Plastics
- Electronic waste
- Greases and other lubricants
3. Dispose of materials in accordance with local regulations or in another
controlled manner.
1983.848/01-EN
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3 Transport/Temporary Storage/Disposal
Electrical or electronic equipment marked with the adjacent symbol must not be
disposed of in household waste at the end of its service life.
Contact your local waste disposal partner for returns.
If the used electrical or electronic equipment contains personal data, the operator is
responsible for deleting it before the equipment is returned.
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1983.848/01-EN
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4 Description
ID PN
Prod. IP
RDP PO
U Kalkovenweg 13
F Alphen a/d Rijn, NL
Imax www.ksb.com
KSB B. V.
Made in NL
KSB Delta Solo Compact 1/0606
MVP
48271234
22A
50 Hz
3x400V+N
COS PHI
01/2018 1234567-01
123456789
54
10
1
14
13
12
6
11
10
9
8
7
2
543
4 Description
4.1 General description
▪ Pressure booster system
4.2 Designation
Example: KSB Delta Solo Compact 1/0606 MVP
Table8: Designation key
Code Description
KSB Delta Solo
Compact
1 Number of pumps
06 Pump size
06 Number of pump stages
MVP Design
Type series
MVP Variable speed pressure booster system
4.3 Name plate
Fig.1: Name plate (example) KSB Delta Compact
1 Type series 8 Dry running protection
2 Design 9 Power supply voltage
3 Number of pumps 10 Power supply frequency
4 Size 11 Maximum current input
5 Number of pump stages 12 Max. operating pressure
6 Serial number 13 Enclosure
7 Month of production/ year of
production, consecutive number
14 Order number
4.4 Design details
Design
▪ Fully automatic pressure booster package system
▪ 1 horizontal centrifugal pump with frequency inverter
1983.848/01-EN
▪ Baseplate-mounted
▪ Membrane-type accumulator (direct-flow) to DIN4807-5 on the discharge side,
approved for drinking water, with shut-off element and drain valve.
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4 Description
1
2
3
4
5
6
▪ 1.5m power cable with shockproof plug
▪ Check valve
▪ Pressure gauge
Installation
▪ Stationary dry installation
Drive
▪ Three-phase motor
▪ To IEC60034-7
▪ Efficiency class IE3 to IEC60034-30 (for three-phase motors ≥0.75kW)
▪ Frequency 50Hz/60Hz (pump frequency = 50Hz)
▪ Enclosure IP55
Automation
▪ Frequency inverter for speed control, IP55, for pressure-controlled starting and
stopping
▪ Function/fault indicated
▪ Setting the pressure via buttons or via bluetooth using an app
▪ Dry running protection
▪ Three LEDs signalling the operating status
▪ Colour LED indicating readiness for operation (green)
▪ Colour LED indicating a fault (amber)
▪ Colour LED indicating lack of water (red)
▪ 2 volt-free contacts on terminals are provided for reporting warnings and alerts.
4.5 Configuration and function
Fig.2: Configuration
1 Swing check valves
2 Frequency inverter
3 Baseplate
4 Membrane-type accumulator
1983.848/01-EN
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Design The fully automatic pressure booster system pumps the fluid to the consumer
Function
Automatic mode
Function
Manual mode
4 Description
5 Connections
6 Pump
installations in the set pressure range using one non-self-priming horizontal highpressure pump (7).
The fully automatic pressure booster system pumps the fluid to the consumer
installations in the set pressure range using one or two non-self-priming horizontal
high-pressure pumps (7).
The pump is controlled and monitored by motor-mounted frequency inverters.
The standard setting is for the pressure booster system to start automatically as a
function of pressure; the actual pressure is measured by an analog pressure
measuring device (pressure transmitter).
The use of this variable speed pump significantly reduces wear as well as the
frequency of pump starts in parallel operation.
If a duty pump fails, a fault is output, which can be reported via volt-free contacts
(e.g. to the control station).
If the demand drops towards 0, the pressure booster system slowly runs down to the
stop point and stops.
The pressure booster system is designed with dry running protection.
If the pump has not been in operation for 24 hours, a test run is initiated.
In manual mode, a minimum flow is required to protect the pump against
overheating.
4.6 Noise characteristics
For the noise characteristics refer to the operating manual of the pump (set).
4.7 Scope of supply
The following items are included in the scope of supply:
Pressure booster system
▪ 1 horizontal centrifugal pump with frequency inverter
▪ Check valve
▪ Discharge-side, direct-flow membrane-type accumulator
▪ Integrated dry running protection
Control unit
▪ Single-phase frequency inverter, motor-mounted
4.8 Dimensions and weight
For dimensions and weights please refer to the type series booklet of the pump (set).
4.9 Terminal wiring diagram
For the terminal assignment refer to the circuit diagram.
1983.848/01-EN
4.10 Potential equalisation
The power cable has an earthed plug for potential equalisation.
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5 Installation at Site
5 Installation at Site
5.1 Installation
WARNING
Installation on mounting surfaces which are unsecured and cannot support the
load
Personal injury and damage to property!
▷ Use a concrete of compressive strength class C12/15 which meets the
requirements of exposure class X0 to EN206-1.
▷ The mounting surface must have set and must be completely horizontal and
even.
▷ Observe the weights indicated.
NOTE
Do not install pressure booster systems next to sleeping or living quarters.
NOTE
The anti-vibration mounts provide adequate insulation against solid-borne noise.
Before beginning with the installation check the following:
▪ All structural work required has been checked and prepared in accordance with
the dimensions in the outline drawing.
▪ The pressure booster system can be operated on the power supply network in
accordance with the data on the name plate.
▪ The place of installation is frost-free.
▪ The place of installation can be locked.
▪ The place of installation is well-ventilated.
▪ A suitably dimensioned drain connection (e.g. leading to a sewer) is available.
▪ If expansion joints are used, take note of its creep resistance. Expansion joints
must be easily replaceable.
The pressure booster system is designed for a maximum ambient temperature of 0°C
to +40°C2) at a relative humidity of 50%.
5.2 Checks to be carried out prior to installation
Place of installation
2) KSB Delta Primo VC: +30°C
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WARNING
Installation on mounting surface which is unsecured and cannot support the load
Personal injury and damage to property!
▷ Use a concrete of compressive strength class C12/15 which meets the
requirements of exposure class XC1 to EN206-1.
▷ The mounting surface must be set, flat, and level.
▷ Observe the weights indicated.
KSB Delta Solo Compact
1983.848/01-EN
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5 Installation at Site
NOTE
The anti-vibration mounts of the pressure booster system provide adequate
insulation against solid-borne noise.
Thanks to level-adjustable feet (KSB accessory) the pressure booster system can also
be installed in a horizontal position on uneven floors.
1. All structural work required has been checked and prepared in accordance with
the dimensions in the outline drawing.
5.3 Installing the pressure booster system
WARNING
Top-heavy pressure booster system
Risk of personal injury by pressure booster system tipping over!
▷ Pressure booster systems awaiting final installation must be secured against
tipping over.
▷ Firmly anchor the pressure booster system.
Remove all packaging before installing the pressure booster system. Connect the
pressure booster system's inlet line and discharge line to the corresponding site
distribution lines.
NOTE
To prevent the transmission of piping forces and solid-borne noise, installing
expansion joints with length-limiters is recommended.
Allow sufficient space for maintenance and repair work.
ü All structural work required has been checked.
ü The dimensions of the concrete foundation are correct, and the concrete has set
firmly.
1. Mark out the anchoring holes on the floor as shown in the outline drawing.
2. Drill the holes (max. diameter: 12mm).
3. Insert plug fixings of appropriate size.
4. Place the pressure booster system in its correct installation position.
5. Use suitable bolts to firmly anchor the pressure booster system.
5.4 Connecting the piping
CAUTION
Air pockets in suction line
Pressure booster system cannot prime!
▷ Lay the pipe with a continuously rising slope.
1983.848/01-EN
KSB Delta Solo Compact
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Page 20
5 Installation at Site
1952:116
1
Fig.3: Correct piping connection
1 Suction lift operation
1. Mechanically support the suction head line on site to provide for absorption of
mechanical forces.
2. Install the piping without transmitting any stresses and strains.
3. Connect the piping to the distribution lines on the inlet side and discharge side.
NOTE
For single-pump systems, the shut-off valves must be fitted directly at the system's
suction-side connection and discharge-side connection, respectively. This will enable
straightforward replacement and servicing.
5.4.1 Fitting an expansion joint
DANGER
Sparks and radiant heat
Fire hazard!
▷ Take suitable precautions to protect the expansion joint if any welding work is
carried out nearby.
CAUTION
Wet, contaminated or damaged openings and connections
Damage to the pressure booster system!
▷ Do not open the pressure booster system openings until just prior to
installation.
ü The expansion joint has a length limiter with solid-borne sound insulation so as
to be able to absorb reaction forces.
1. Install the expansion joint in the piping free of twist or distortion. Never use the
expansion joint to compensate for misalignment or mismatch of the piping.
2. Tighten the bolts evenly and crosswise during assembly. The ends of the bolts
must not protrude from the flange.
3. Do not apply paint to the expansion joint. Protect it from any contact with oil.
4. The position of the expansion joint within the pressure booster system must
allow easy access and inspection and it must, therefore, not be insulated along
with the piping.
5. Expansion joints are subject to wear.
20 of 40
5.5 Installing unpressurised inlet tanks
Installation and location of an unpressurised inlet tank together with the pressure
booster system are governed by the same rules applicable to the pressure booster
system.
Install the closed tank (under atmospheric pressure) available from us as an accessory
as described in the installation instructions supplied with the tank.
KSB Delta Solo Compact
1983.848/01-EN
Page 21
5 Installation at Site
4 3
1 2
N.C.
CAUTION
Contamination in the pressure booster system
Damage to the pumps!
▷ Clean the tank before filling it.
The tank must be connected mechanically and electrically to the pressure booster
system prior to commissioning of the system.
5.6 Electrical connection
WARNING
Incorrect connection to the mains
Damage to the mains network, short circuit!
▷ Observe the technical specifications of the local energy supply companies.
Connection to power supply is effected by means of a 230V plug in accordance with
VDE0100.
Site-supplied fusing: 16A (max).
NOTE
In individual cases, an earth leakage circuit breaker may trip when the pressure
booster system is first commissioned. This may be caused by total discharge of the
intermediate circuit.
5.6.1 Sizing the power cable
The cross-section of the power cable must be sized for the total rated power
requirement.
5.6.2 Connecting the external dry running protection device (optional)
ü An M12 plug is included in the scope of supply (the pressure booster system has a
connection for an external, operator-supplied dry running protection device.)
NOTE
Pressure booster system does not start up
If the pressure booster system is equipped with a connection for an external dry
running protection device, an external, operator-supplied dry running protection
device must be connected. When the external dry running protection device (e.g.
float switch) is not connected, the pressure booster system will not start.
1. Connect the cores of the external dry running protection device at pin2 and
pin4 of the M12 plug. The contact must be a normally closed contact.
1983.848/01-EN
Fig.4: Connecting the external dry running protection equipment
KSB Delta Solo Compact
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Page 22
5 Installation at Site
Table9: Pin assignment of the M12 plug
Item Status Function
1 Not used -
2 Normally closed contact Connected to DI2
3 Not used -
4 Normally closed contact Connected to GND
22 of 40
1983.848/01-EN
KSB Delta Solo Compact
Page 23
6 Commissioning/Start-up/Shutdown
6 Commissioning/Start-up/Shutdown
6.1 Commissioning/Start-up
6.1.1 Prerequisites for commissioning/start-up
Before commissioning/start-up of the pressure booster system make sure that the
following requirements are met:
▪ The pressure booster system has been properly connected to the electric power
supply and is equipped with all protection devices.
▪ All relevant VDE standards and/or regulations applicable in the country of use are
complied with.
NOTE
The competent authorities must be informed in due time prior to commissioning/
test running the system.
6.1.2 Commissioning/start-up of pressure booster system
CAUTION
1983.848/01-EN
Foreign matter in the piping
Damage to the pump set/ pressure booster system!
▷ Before commissioning/starting up or functional check running the pressure
booster system, make sure that there is no foreign matter in the pressure
booster system or piping.
NOTE
Commissioning of the pressure booster system - even test running - shall only be
carried out in full compliance with all pertinent VDE (German Association of
Electrical Engineers) regulations.
NOTE
In individual cases, an earth leakage circuit breaker may trip when the pressure
booster system is first commissioned. This is caused by total discharge of the
intermediate circuit.
ü The pipe unions between the pump and the piping have been re-tightened.
ü The cooling air inlet and outlet openings on the motor are unobstructed.
ü All shut-off valves of the pressure booster system are open.
ü The pre-charge pressure of the membrane-type accumulator has been checked.
(ðSection8.2.3,Page30)
1. Open or loosen the vent plugs on the pump (refer to the pump's installation/
operating manual).
2. Slowly open the inlet-side shut-off element and prime the pressure booster
system until the fluid to be handled escapes through all vent holes.
3. Insert and slightly tighten the pump vent plugs.
4. Plug in the mains plug or set the master switch to I.
5. Close the discharge-side shut-off element slowly and check whether the pressure
booster system stops.
6. Run the pump again, with the discharge-side shut-off element open, and loosen
the vent plug to let any remaining air escape.
7. Then re-tighten the vent plug firmly.
KSB Delta Solo Compact
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Page 24
6 Commissioning/Start-up/Shutdown
8. Verify that the pump is running smoothly.
9. Close the discharge-side shut-off element in order to verify whether the pump
reaches its maximum shut-off head.
10. Make sure that the dry running protection device is working properly.
NOTE
Minor leakage of the mechanical seals during commissioning is normal and will
cease after a short period of operation.
6.2 Switching on the pressure booster system
Plug in the mains plug or set the master switch to I to energise the pump.
Readiness for operation is signalled by a permanently lit red LED and a flashing green
LED.
6.3 Checklist for commissioning/start-up
Table10: Checklist
Actions Done
1 Read the operating manual.
2 Compare the power supply data against the name plate data.
3 Check the earthing system (taking measurements).
4 Check the mechanical connection to the water mains.
Re-tighten the flange bolting and pipe unions.
5 Prime and vent the pressure booster system from the inlet side.
6 Check inlet pressure.
7 Check the start-up pressure, re-adjust if necessary.
8 Test the proper function of the lack-of-water and dry running protection equipment.
9 Vent the pump for a second time after it has been running for 5 to 10 minutes.
10 Check the pre-charge pressure.
11 Record all system conditions that do not correspond to our specifications or to the purchase
order in the commissioning report (i.e. inlet pressure + max. pressure of pressure booster
system higher than 16 bar).
12 Complete the commissioning report together with the operator/user and instruct the operator/
user as to the function of the unit.
24 of 40
6.4 Shutdown
NOTE
As long as the pressure booster system is out of operation, water is supplied directly
at p
through the pressure booster system.
inl
KSB Delta Solo Compact
1983.848/01-EN
Page 25
6 Commissioning/Start-up/Shutdown
The pressure booster system remains installed
ü Sufficient fluid handled is supplied for the operation check run of the pressure
booster system.
1. Pull the mains plug or set the master switch to 0.
DANGER
Voltage at the pressure booster system
Danger to life!
▷ Prior to opening the device, wait at least 10minutes for any residual voltage to
dissipate.
2. Start up the pressure booster system regularly between once a month and once
every three months for approximately five minutes during prolonged shutdown
periods.
This will prevent the formation of deposits within the pump and the pump
intake area.
The pressure booster system is removed from the pipe and stored
ü The pressure booster system has been properly drained.
1. Spray-coat the inside wall of the pump casings, and in particular the impeller
clearance areas, with a preservative.
2. Spray the preservative through the suction and discharge nozzles.
It is advisable to then close the pump nozzles (e.g. with plastic caps or similar).
3. Oil or grease all exposed machined parts and surfaces of the pressure booster
system to protect them against corrosion.
1983.848/01-EN
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Page 26
7 Operating the Pressure Booster System
1
2
4
6
3
5
7 Operating the Pressure Booster System
CAUTION
Incorrect operation
Water supply is not assured!
▷ Make sure to comply with all local regulations, particularly the EC Machinery
Directive and the EC Directive on Low-Voltage Equipment.
7.1 Design of the frequency inverter
The frequency inverter is motor-mounted and self-cooling. Its display and control
panel feature the following:
Fig.5: KSB Delta Compact display and control panel
1 Red LED indicating stand-by
The red stand-by LED is lit when the motor is energised.
2 Green LED indicating the operating status
The green operating status LED flashes at different frequencies. The closer the
measured pressure to the set pressure, the higher the flashing frequency.
3 Yellow alarm LED
4 The start/stop button serves to start up the pump.
5 Green SET LED
The green SET LED starts flashing when the pressure booster system is ready for
constant-pressure mode.
6 +/- buttons for setting the pressure
+/- buttons for adjusting the motor speed in manual mode
7.2 Pressure booster systems with configured frequency inverter drives
Drives supplied as part of the pressure booster system are already configured for
operation.
The information on default settings is provided for information only; it is only
required if the drive needs replacing.
Table11: Nastec Mida VFD technical data
Model V
In
[VAC] [V] [A] [A] [kW]
MIDA 203 1~230 +/-15 % 3~230 5 3 0,55
MIDA 205 1~230 +/-15 % 3~230 8 5 1,1
MIDA 207 1~230 +/-15 % 3~230 11 7,5 2,0
7.3 Programming
The red stand-by LED (1) lights up when the pressure booster system is energised.
Max. V
Max. IInMax. I
Out
Out
Motor rating P
2
1983.848/01-EN
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KSB Delta Solo Compact
Page 27
7 Operating the Pressure Booster System
The green SET LED (5) starts flashing to indicate that the system is ready for
operation.
Press the Start/Stop button to start the pump. The green operating status LED (2)
starts flashing at different frequencies. The closer the measured pressure to the set
pressure, the higher the flashing frequency.
When the set value is reached, the green operating status LED (2) is lit continuously.
To stop the pump press the Start/Stop button (4). The green operating status LED (2)
extinguishes.
Adjusting the pressure
A pressure gauge is fitted in the discharge line. Slightly opening one of the consumer
installations facilitates pressure adjustment.
Adjusting the pressure
▪ Start up the pump (press the Start/Stop button).
▪ If the Set LED (5) flashes, press the Plus button or Minus button until the Set LED
lights up continuously.
▪ Set the pressure by pressing the Plus button or Minus button as required.
1983.848/01-EN
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Page 28
8 Servicing/Maintenance
8 Servicing/Maintenance
8.1 General information/Safety regulations
DANGER
Unintentional start-up of pressure booster system
Danger to life!
▷ De-energise the pressure booster system for any repair work or servicing work.
▷ Ensure that the pressure booster system cannot be re-energised unintentionally.
DANGER
Voltage at the pressure booster system
Danger to life!
▷ Prior to opening the device, wait at least 10minutes for any residual voltage to
dissipate.
WARNING
Improper lifting/moving of heavy assemblies or components
Personal injury and damage to property!
▷ Use suitable transport devices, lifting equipment and lifting tackle to move
heavy assemblies or components.
WARNING
Unintentional start-up of pressure booster system
Risk of injury by moving parts!
▷ Make sure the pressure booster system has been de-energised before
commencing work on the pressure booster system.
▷ Make sure that the pressure booster system cannot be started up
unintentionally.
WARNING
Unqualified personnel performing work on the pressure booster system
Risk of personal injury!
▷ Always have repair and maintenance work performed by specially trained,
qualified personnel.
CAUTION
28 of 40
Incorrectly serviced pressure booster system
Function of pressure booster system not guaranteed!
▷ Regularly service the pressure booster system.
▷ Prepare a maintenance schedule for the pressure booster system, with special
emphasis on lubricants, shaft seals and pump couplings.
1983.848/01-EN
KSB Delta Solo Compact
Page 29
8 Servicing/Maintenance
The operator ensures that maintenance, inspection and installation are performed by
authorised, qualified specialist personnel who are thoroughly familiar with the
manual.
▪ Observe the safety instructions and information.
▪ For any work on the pump (set) observe the operating manual of the pump (set).
▪ In the event of damage you can always contact KSB Service .
▪ A regular maintenance schedule will help avoid expensive repairs and contribute
to trouble-free, reliable operation with a minimum of maintenance expenditure
and work.
▪ Never use force when dismantling and reassembling the equipment.
8.2 Servicing/Inspection
8.2.1 Supervision of operation
CAUTION
Increased wear due to dry running
Damage to the pump set!
▷ Never operate the pump set without liquid fill.
▷ Never close the shut-off element in the suction line and/or supply line during
pump operation.
CAUTION
Impermissibly high temperature of fluid handled
Damage to the pump!
▷ Prolonged operation against a closed shut-off element is not permitted
(heating up of the fluid).
▷ Observe the temperature limits in the data sheet and in the section on
operating limits.
While the pump is in operation, observe and check the following:
▪ If activated, check the functional check run.
▪ Measure the actual start-up pressure and stop pressure of the pump sets with a
pressure gauge. Compare the values with the specifications on the name plate.
▪ Compare the pre-charge pressure of the accumulator with the recommended
data. (ðSection8.2.3,Page30)
▪ Check the rolling element bearings for running noises.
Vibrations, noise and an increase in current input occurring during unchanged
operating conditions indicate wear.
▪ Monitor the functions of auxiliary connections, if any.
8.2.2 Maintenance schedule
Table12: Overview of maintenance work
Maintenance interval Servicing/maintenance work
At least once a year Check the pump and drive for smooth running and the mechanical seal for integrity.
Check the shut-off elements, drain valves and check valves for proper functioning and
1983.848/01-EN
tightness.
If fitted, clean the strainer in the pressure reducer.
If fitted, check the expansion joints for any wear.
Verify the pre-charge pressure. Check the accumulator for integrity.
(ðSection8.2.3,Page30)
KSB Delta Solo Compact
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Page 30
8 Servicing/Maintenance
Maintenance interval Servicing/maintenance work
At least once a year Check the automatic switching functionality.
Check the cut-in levels and cut-out levels.
Check the inflow, inlet pressure, lack-of-water monitoring, flow monitoring and
pressure reducer.
Check the inlet tank and the float valve (if applicable). Check the overflow for
integrity and cleanliness.
8.2.3 Setting the pre-charge pressure
WARNING
Wrong gas
Danger of poisoning!
▷ Use only nitrogen to charge the accumulator.
CAUTION
Pre-charge pressure too high
Damage to the accumulator!
▷ Observe the manufacturer's product literature (see name plate or operating
manual of the accumulator).
The accumulator’s pre-charge pressure (p) must be lower than the set start-up
pressure (pE) of the pressure booster system.
The best storage volumes are achieved with the following settings (mean value):
▪ Value 0.9 at start-up pressure > 3bar
▪ Value 0.8 at start-up pressure < 3bar
Example 1 pE=5bar
5bar×0.9=4.5bar
With a start-up pressure of 5bar the pre-charge pressure of the accumulator must be
4.5 bar.
Example 2 pE=2bar
2bar ×0.8=1.6bar
With a start-up pressure of 2bar the pre-charge pressure of the accumulator must be
1.6 bar.
Checking the pre-charge pressure
1. Close the shut-off elements fitted underneath the membrane-type accumulator.
2. Drain the membrane-type accumulator via the drain valve.
3. Remove and store the protective cap of the membrane-type accumulator valve.
4. Check the pre-charge pressure using suitable equipment (e.g. tyre pressure
gauge).
5. Fit the protective cap of the membrane-type accumulator valve.
30 of 40
Filling the membrane-type accumulator
1. Remove and store the protective cap of the membrane-type accumulator valve.
2. Add nitrogen through the valve.
3. Fit the protective cap of the membrane-type accumulator valve.
KSB Delta Solo Compact
1983.848/01-EN
Page 31
9 Trouble-shooting
9 Trouble-shooting
NOTE
Before performing any work on the pump's internal parts during the warranty
period please always consult the manufacturer. Our after-sales service will be at
your disposal. Non-compliance will lead to forfeiture of any and all rights to claims
for damages.
Table13: Pump faults
Fault Possible cause Remedy Action
Leakage along the shaft Worn shaft seal Replace the shaft seal. Check the pump for impurities.
Pump does not run
smoothly (noise and
vibrations).
System/pump does not
start.
Insufficient flow rate and/
or pressure of the system/
pump
1983.848/01-EN
Pump has been operated
without water.
No water in the pump Prime and vent the pump.
No water supply Re-establish water supply. Check supply lines for clogging.
Bearings of pump and/or
motor defective
Hydraulic pump
components defective
Wrong direction of
rotation of the pump
No voltage at the
terminals
Dry running protection
has tripped.
Wrong setting of pressure
setpoint
Drive fault Reset drive and note
Air inside the pump Vent the pump.
Wrong direction of
rotation of the pump
Flow rate of water meter
in suction line too low
System-side filter clogged Clean filter or check filter
Shut-off valve in outlet
and/or inlet closed
Replace the shaft seal.
Have bearings replaced
by certified company.
Replace hydraulic pump
components.
Interchange two phases
of the power supply
between frequency
inverter and motor.
Caution:
Prior to opening the
device, wait at least
10minutes for any
residual voltage to
dissipate.
Check power supply.
Re-establish water supply.
Reset system.
Adjust pressure setpoint.
down error code.
Interchange two phases
of the power supply
between frequency
inverter and motor.
Caution:
Prior to opening the
device, wait at least
10minutes for any
residual voltage to
dissipate.
Increase flow rate of
water meter.
for obstruction. If
required, replace filter.
Open both shut-off
valves.
Check that the supply tank is
filled with water and that the
supply line to the pressure
booster system is not clogged.
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Page 32
9 Trouble-shooting
Fault Possible cause Remedy Action
Pumps start and stop too
frequently.
Pump 1 not running,
pump 2 running.
Table14: Error codes of the frequency inverter
Flashing frequency Description System re-start
1x Lack of water. Automatic re-start after
2x The maximum motor current is higher than the set
3x Sensor alarm (sensor not connected or incorrectly
4x Overheating alarm (temperature at NTC thermistor
5x Frequency inverter alarm (current too high) De-energise the system (pull the mains
6x Communication error between master and slaves
7x The alarm value for the maximum pressure has been
8x The alarm value for minimum pressure has been
Rapid flashing
without any pauses
Accumulator leakage or
wrong pressure setting
Pump 1 has been
stopped, and pump 2 has
assumed the master
function.
The yellow alarm LED indicates different alarm messages by flashing at different
frequencies followed by a 3-second pause.
5-10-20-40-80minutes. The alarm signal starts after
the last re-start attempt.
limit.
connected, or output current below 2mA)
exceeds 70°C)
(check the DIP switch position).
Caution:
After switching off the frequency inverter, wait
10minutes until dangerous voltages have
discharged.
reached. (Determine the cause of the maximum
pressure exceeding the alarm value).
reached. (Determine the cause of the minimum
pressure falling below the alarm value).
The digital inputs have been disconnected.
Disconnect the system
from the power supply.
Then re-connect it.
Have system checked by the
manufacturer.
De-energise the system (pull the mains
plug or set the master switch to 0).
Only after the system has been deenergised can it be re-started.
plug or set the master switch to 0).
Only after the system has been deenergised can it be re-started.
32 of 40
1983.848/01-EN
KSB Delta Solo Compact
Page 33
10 Related Documents
838
591
743.90
742.01
742.02
79-2
691
595
655
10 Related Documents
10.1 General assembly drawings/exploded views with list of components
10.1.1 KSB Delta Solo Compact MVP
Fig.6: KSB Delta Solo Compact MVP
Table15: List of components
Part No. Description Part No. Description
79-2 Measuring transducer 691 Pressure gauge
591 Accumulator 742.01/.02 Lift check valve
595 Anti-vibration pad 743.90 Ball valve
655 Pump 838 Pressure switch
The individual parts of the pump set are shown in the product literature of the pump
set.
1983.848/01-EN
3) Optional
3)
KSB Delta Solo Compact
33 of 40
Page 34
11 EU Declaration of Conformity
11 EU Declaration of Conformity
Manufacturer: KSB B.V.
Kalkovenweg 13
2401 LJ Alphen aan den Rijn (The Netherlands)
The manufacturer herewith declares that the product:
KSB Delta Solo Compact (MVP)
Serial number: 06/2018 0000000-0001 - 52/2020 9999999-9999
▪ is in conformity with the provisions of the following Directives as amended from time to time:
– Pump set: 2006/42/EC Machinery Directive
– Electrical components4): 2011/65/EU Restriction of the use of certain hazardous substances in electrical and
electronic equipment (RoHS)
– 2014/30/EU: Electromagnetic Compatibility (EMC)
The manufacturer also declares that
▪ the following harmonised international standards have been applied:
– ISO 12100
– EN 809
– EN 60204-1
– EN 806-2
Person authorised to compile the technical file:
Menno Schaap
Manager Competence Centre Products
KSB B.V.
(Subsidiary D.P. Industries B.V.)
Kalkovenweg 13
2401 LJ Alphen aan den Rijn (The Netherlands)
The EU Declaration of Conformity was issued in/on:
Alphen aan den Rijn, 04.07.2019
4) Where applicable
34 of 40
Menno Schaap
Manager Competence Centre Products
KSB B.V.
Kalkovenweg 13
2401 LJ Alphen aan den Rijn
KSB Delta Solo Compact
Page 35
12 Certificate of Decontamination
R
12 Certificate of Decontamination
Type: ................................................................................................................................
Order number/
Order item number5): ................................................................................................................................
Delivery date: ................................................................................................................................
Applications: ................................................................................................................................
Fluid handled5): ................................................................................................................................
Please tick where applicable5):
Corrosive Oxidising Flammable Explosive Hazardous to health
Seriously hazardous to
health
Toxic Radioactive Bio-hazardous Safe
Reason for return5): ................................................................................................................................
Comments: ................................................................................................................................
................................................................................................................................
The product/accessories have been carefully drained, cleaned and decontaminated inside and outside prior to dispatch/
placing at your disposal.
We herewith declare that this product is free from hazardous chemicals, biological and radioactive substances.
For mag-drive pumps, the inner rotor unit (impeller, casing cover, bearing ring carrier, plain bearing, inner rotor) has been
removed from the pump and cleaned. In cases of containment shroud leakage, the outer rotor, bearing bracket lantern,
leakage barrier and bearing bracket or intermediate piece have also been cleaned.
For canned motor pumps, the rotor and plain bearing have been removed from the pump for cleaning. In cases of leakage at
the stator can, the stator space has been examined for fluid leakage; if fluid handled has penetrated the stator space, it has
been removed.
No special safety precautions are required for further handling.
The following safety precautions are required for flushing fluids, fluid residues and disposal:
...............................................................................................................................................................
...............................................................................................................................................................
We confirm that the above data and information are correct and complete and that dispatch is effected in accordance with the
relevant legal provisions.
.................................................................. ....................................................... .......................................................
Place, date and signature Address Company stamp
1983.848/01-EN
5) Required fields
KSB Delta Solo Compact
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Page 36
13 Commissioning Report
13 Commissioning Report
The pressure booster system specified below has been commissioned today by the undersigned, authorised KSB
Service who created this report.
Pressure booster system details
Type series ........................................................................................................................................
Size ........................................................................................................................................
Serial number ........................................................................................................................................
Order No. ........................................................................................................................................
Purchaser/place of installation
Purchaser Place of installation
Name .................................................... ..........................................................................
Address .................................................... ..........................................................................
.................................................... ..........................................................................
Operating data For further data refer to the wiring diagram.
Start-up pressure pE bar ....................................................
Inlet pressure monitoring p
(setting of inlet pressure switch)
Stop pressure pA bar ....................................................
Inlet pressure p
Pre-charge pressure
of accumulator p
- x
....................................................
inl
[bar] ....................................................
inl
pre-charge
....................................................
[bar]
The operator or operator’s representative herewith confirms to have received instructions on how to operate and
service the pressure booster system. The relevant circuit diagrams and operating instructions have been handed
over.
Non-conformities found during commissioning Deadline for remedial action
Non-conformity
..........................................................................
1 ............................................................................................
............................................................................................................. ..........................................................................
............................................................................................................. ..........................................................................
............................................................................................................. ..........................................................................
Name of KSB representative Name of purchaser or representative
............................................................................................................. ..........................................................................
Place Date
............................................................................................................. ..........................................................................
36 of 40
1983.848/01-EN
KSB Delta Solo Compact
Page 37
Index
Index
A
Automation16
C
Certificate of Decontamination35
Commissioning/Start-up23
D
Design15
Designation15
Disposal13
Drive16
E
EMC Directive10
Event of damage6
I
Installation16
Installation at site18, 19
Intended use8
Interference emissions10
W
Warnings7
Warranty claims6
K
Key to safety symbols/markings7
M
Maintenance work29
O
Operating limits8
Other applicable documents6
P
Partly completed machinery6
Personnel8
Q
Qualification8
R
Return to supplier13
S
Safety8
Safety awareness9
1983.848/01-EN
Scope of supply17
KSB Delta Solo Compact
37 of 40
Page 38
Page 39
Page 40
KSB B.V.
Kalkovenweg 13
2401 LJ Alphen aan den Rijn (Netherlands)
1983.848/01-EN
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