KSB Delta Primo F, Delta Primo VC, Delta Primo, Delta Primo SVP, Hyamat SVP Installation And Operating Manual
Page 1
Pressure Booster System
KSBDeltaPrimo
KSB Delta Primo F
KSB Delta Primo VC
KSB Delta Primo SVP
Installation/Operating Manual
Page 2
Legal information/Copyright
Installation/Operating Manual KSBDeltaPrimo
Original operating manual
All rights reserved. The contents provided herein must neither be distributed, copied, reproduced,
edited or processed for any other purpose, nor otherwise transmitted, published or made available to a
third party without the manufacturer's express written consent.
Subject to technical modification without prior notice.
© KSB B.V., Alphen aan den Rijn, Nederland 02/08/2019
Page 3
Contents
Contents
Glossary .................................................................................................................................................. 6
1 General.................................................................................................................................................... 7
1.1 Principles ...........................................................................................................................................................7
1.2 Software changes .............................................................................................................................................7
1.3 Installation of partly completed machinery....................................................................................................7
1.4 Target group.....................................................................................................................................................7
1.5 Other applicable documents............................................................................................................................7
1.6 Symbols .............................................................................................................................................................7
1.7 Key to safety symbols/markings.......................................................................................................................8
2 Safety...................................................................................................................................................... 9
2.1 General..............................................................................................................................................................9
2.2 Intended use .....................................................................................................................................................9
2.2.1 Prevention of foreseeable misuse.......................................................................................................9
2.3 Personnel qualification and personnel training...........................................................................................10
2.4 Consequences and risks caused by non-compliance with this manual .......................................................10
2.5 Safety awareness ............................................................................................................................................10
2.6 Safety information for the operator/user.....................................................................................................10
2.7 Safety information for maintenance, inspection and installation ..............................................................10
2.8 Unauthorised modes of operation................................................................................................................11
3 Transport/Temporary Storage/Disposal............................................................................................. 12
3.1 Checking the condition upon delivery..........................................................................................................12
3.2 Transport.........................................................................................................................................................12
3.3 Storage/preservation......................................................................................................................................12
3.4 Return to supplier ..........................................................................................................................................13
3.5 Disposal ...........................................................................................................................................................13
4 Description............................................................................................................................................ 14
4.1 General description ........................................................................................................................................14
4.2 Product information as per Regulation No. 1907/2006(REACH).................................................................14
4.3 Designation.....................................................................................................................................................14
4.4 Name plate......................................................................................................................................................14
4.5 Design details..................................................................................................................................................15
4.6 Configuration and function...........................................................................................................................16
4.7 Noise characteristics .......................................................................................................................................17
4.8 Scope of supply...............................................................................................................................................17
4.9 Dimensions and weights ................................................................................................................................18
4.10 Potential equalisation ....................................................................................................................................18
5 Installation at Site................................................................................................................................ 19
5.1 Installation ......................................................................................................................................................19
5.2 Installing the pressure booster system..........................................................................................................19
5.3 Mounting the accumulator............................................................................................................................20
5.4 Connecting the piping ...................................................................................................................................20
5.4.1 Fitting an expansion joint (optional)................................................................................................21
5.4.2 Fitting the pressure reducer (optional) ............................................................................................21
5.5 Electrical connection ......................................................................................................................................22
5.5.1 Sizing the power cable ......................................................................................................................22
5.5.2 Connecting the pressure booster system..........................................................................................23
5.5.3 Connecting the remote ON/OFF input..............................................................................................23
5.5.4 Connecting the dry running protection device................................................................................23
5.5.5 Connecting the fire alert ...................................................................................................................23
5.5.6 Connecting the ambient temperature monitoring device (optional) ............................................23
5.5.7 Connecting the digital inputs (optional)..........................................................................................23
KSBDeltaPrimo
3 of 80
Page 4
Contents
6 Commissioning/Start-up/Shutdown................................................................................................... 24
6.1 Commissioning/Start-up.................................................................................................................................24
6.1.1 Prerequisites for commissioning/start-up .........................................................................................24
6.1.2 Priming and venting the pressure booster system...........................................................................24
6.1.3 Dry running protection......................................................................................................................25
6.1.4 Switching on the pressure booster system .......................................................................................25
6.1.5 Checklist for commissioning/start-up................................................................................................26
6.2 Operating limits..............................................................................................................................................27
6.2.1 Frequency of starts.............................................................................................................................27
6.2.2 Ambient conditions ...........................................................................................................................27
6.2.3 Maximum operating pressure ...........................................................................................................27
6.2.4 Fluid handled .....................................................................................................................................27
6.2.5 Minimum flow rate............................................................................................................................28
6.3 Shutdown........................................................................................................................................................28
6.3.1 Measures to be taken for shutdown ................................................................................................28
6.3.2 Shutdown ...........................................................................................................................................28
7 Operation.............................................................................................................................................. 29
7.1 Control panel..................................................................................................................................................29
7.1.1 Display ................................................................................................................................................29
7.1.2 LEDs.....................................................................................................................................................30
7.1.3 Function keys......................................................................................................................................30
7.1.4 Navigation keys..................................................................................................................................30
7.1.5 Service interface.................................................................................................................................31
7.2 Menu structure ...............................................................................................................................................31
7.3 Quick menu.....................................................................................................................................................32
7.4 Access levels ....................................................................................................................................................32
7.5 Displaying and changing parameters............................................................................................................33
7.6 Displaying and acknowledging warning and alert messages......................................................................34
7.7 Saving and restoring settings ........................................................................................................................34
7.8 Operating modes............................................................................................................................................36
7.8.1 Manual mode .....................................................................................................................................36
7.8.2 Energy-saving mode ..........................................................................................................................36
7.9 Functions.........................................................................................................................................................37
7.9.1 Filling the accumulator......................................................................................................................37
7.9.2 Setting flow detection.......................................................................................................................37
7.9.3 Setting Delta P (dynamic pressure compensation function) ...........................................................37
7.9.4 Remote ON/OFF..................................................................................................................................37
7.9.5 Fire alert .............................................................................................................................................38
7.9.6 Setting the ambient temperature monitoring device (optional) ...................................................38
7.9.7 Enabling digital inputs (optional).....................................................................................................38
8 Servicing/Maintenance........................................................................................................................ 39
8.1 General information/safety regulations........................................................................................................39
8.1.1 Inspection contract ............................................................................................................................39
8.2 Servicing/Inspection........................................................................................................................................40
8.2.1 Supervision of operation ...................................................................................................................40
8.2.2 Checklist for inspection work............................................................................................................40
8.2.3 Maintenance schedule.......................................................................................................................40
8.2.4 Setting the pre-charge pressure........................................................................................................41
8.2.5 Replacing the non-return valve ........................................................................................................42
8.2.6 Mounting the manifold in a mirrored position ...............................................................................44
9 Trouble-shooting.................................................................................................................................. 48
10 Related Documents.............................................................................................................................. 50
10.1 General assembly drawings/exploded views with list of components ........................................................50
10.1.1 KSB Delta Primo F ..............................................................................................................................50
10.1.2 KSB Delta Primo VC............................................................................................................................51
10.1.3 KSB Delta Primo SVP ..........................................................................................................................52
10.2 Parameter list..................................................................................................................................................52
4 of 80
KSBDeltaPrimo
Page 5
Contents
10.3 Fault messages................................................................................................................................................69
11 EU Declaration of Conformity............................................................................................................. 73
12 Certificate of Decontamination........................................................................................................... 74
13 Commissioning report ......................................................................................................................... 75
Index ..................................................................................................................................................... 76
KSBDeltaPrimo
5 of 80
Page 6
Glossary
Glossary
Accumulator
Pressure losses may occur in the piping
downstream of the pressure booster system as a
result of losses due to leakage. The accumulator
serves to compensate for pressure losses and
minimises the frequency of starts of the pressure
booster system.
Certificate of decontamination
A certificate of decontamination is enclosed by the
customer when returning the product to the
manufacturer to certify that the product has been
properly drained to eliminate any environmental
and health hazards arising from components in
contact with the fluid handled.
Dry running protection
Dry running protection devices prevent the pump
from being operated without the fluid to be
handled, which would result in pump damage.
Energy-saving mode
Setting designed to avoid the energetically
inefficient operation of a pump at minimum water
consumption.
Filling the accumulator
Function to fill a (discharge-side) accumulator; it
prevents pump sets from starting if only a very
small amount of water (e.g. caused by leakage) is
required.
IE3
Efficiency class to IEC60034-30: 3=Premium
Efficiency (IE = International Efficiency)
Manual mode
Direct operation on the power supply network,
independently of the control unit.
Switchgear and controlgear assembly
Control cabinet with one or several control units/
switchgears and electrical equipment.
6 of 80
1983.811/02-EN
KSBDeltaPrimo
Page 7
1 General
1 General
1.1 Principles
This operating manual is valid for the type series and variants indicated on the front
cover.
The operating manual describes the proper and safe use of this equipment in all
phases of operation.
The name plate indicates the type series, the main operating data and the serial
number. The serial number uniquely describes the product and is used as
identification in all further business processes.
In the event of damage, immediately contact your nearest KSB service facility to
maintain the right to claim under warranty.
1.2 Software changes
The software has been specially created for this product and thoroughly tested.
Making changes or additions to the software or parts of the software is prohibited.
This does not, however, apply to software updates supplied by KSB.
1.3 Installation of partly completed machinery
To install partly completed machinery supplied by KSB refer to the sub-sections under
Servicing/Maintenance.
1.4 Target group
This operating manual is aimed at the target group of trained and qualified specialist
technical personnel. (ðSection2.3,Page10)
1.5 Other applicable documents
Table1: Overview of other applicable documents
Document Contents
Sub-supplier product literature Operating manuals, logic diagram and other
product literature of accessories and integrated
machinery components
1.6 Symbols
Table2: Symbols used in this manual
Symbol Description
✓ Conditions which need to be fulfilled before proceeding with the
step-by-step instructions
⊳ Safety instructions
⇨
⇨ Cross-references
1.
2.
Result of an action
Step-by-step instructions
Note
Recommendations and important information on how to handle
the product
1983.811/02-EN
KSBDeltaPrimo
7 of 80
Page 8
1 General
!
DANGER
!
WARNING
CAUTION
1.7 Key to safety symbols/markings
Table3: Definition of safety symbols/markings
Symbol Description
DANGER
This signal word indicates a high-risk hazard which, if not avoided,
will result in death or serious injury.
WARNING
This signal word indicates a medium-risk hazard which, if not
avoided, could result in death or serious injury.
CAUTION
This signal word indicates a hazard which, if not avoided, could
result in damage to the machine and its functions.
General hazard
In conjunction with one of the signal words this symbol indicates a
hazard which will or could result in death or serious injury.
Electrical hazard
In conjunction with one of the signal words this symbol indicates a
hazard involving electrical voltage and identifies information about
protection against electrical voltage.
Machine damage
In conjunction with the signal word CAUTION this symbol indicates
a hazard for the machine and its functions.
8 of 80
1983.811/02-EN
KSBDeltaPrimo
Page 9
2 Safety
!
DANGER
2 Safety
All the information contained in this section refers to hazardous situations.
In addition to the present general safety information the action-related safety
information given in the other sections must be observed.
2.1 General
▪ This operating manual contains general installation, operating and maintenance
instructions that must be observed to ensure safe operation of the system and
prevent personal injury and damage to property.
▪ Comply with all the safety instructions given in the individual sections of this
operating manual.
▪ The operating manual must be read and understood by the responsible specialist
personnel/operators prior to installation and commissioning.
▪ The contents of this operating manual must be available to the specialist
personnel at the site at all times.
▪ Information and markings attached directly to the product must always be
complied with and kept in a perfectly legible condition at all times. This applies
to, for example:
– Arrow indicating the direction of rotation
– Markings for connections
– Name plate
▪ The operator is responsible for ensuring compliance with all local regulations not
taken into account.
2.2 Intended use
▪ The pressure booster system must only be operated within the operating limits
described in the other applicable documents.
▪ Only operate pressure booster systems which are in perfect technical condition.
▪ Do not operate partially assembled pressure booster systems.
▪ The pressure booster system must only handle the fluids described in the product
literature of the respective design variant.
▪ Never operate the pressure booster system without the fluid to be handled.
▪ Observe the information on minimum flow rates specified in the product
literature (to prevent overheating, bearing damage, etc).
▪ Observe the maximum flow rates indicated in the data sheet or product
literature (to prevent overheating, cavitation damage, bearing damage, etc).
▪ Do not throttle the flow rate on the suction side of the pressure booster system
(to prevent cavitation damage).
▪ Consult the manufacturer about any other modes of operation not described in
the product literature.
2.2.1 Prevention of foreseeable misuse
▪ Never exceed the permissible application and operating limits specified in the
product literature regarding pressure, temperature, etc.
▪ Observe all safety information and instructions in this manual.
1983.811/02-EN
KSBDeltaPrimo
9 of 80
Page 10
2 Safety
2.3 Personnel qualification and personnel training
▪ All personnel involved must be fully qualified to install, operate, maintain and
inspect the product this manual refers to.
▪ The responsibilities, competence and supervision of all personnel involved in
transport, installation, operation, maintenance and inspection must be clearly
defined by the operator.
▪ Deficits in knowledge must be rectified by means of training and instruction
provided by sufficiently trained specialist personnel. If required, the operator can
commission the manufacturer/supplier to train the personnel.
▪ Training on the pressure booster system must always be supervised by specialist
technical personnel.
2.4 Consequences and risks caused by non-compliance with this manual
▪ Non-compliance with these operating instructions will lead to forfeiture of
warranty cover and of any and all rights to claims for damages.
▪ Non-compliance can, for example, have the following consequences:
– Hazards to persons due to electrical, thermal, mechanical and chemical
effects and explosions
– Failure of important product functions
– Failure of prescribed maintenance and servicing practices
– Hazard to the environment due to leakage of hazardous substances
2.5 Safety awareness
In addition to the safety information contained in this operating manual and the
intended use, the following safety regulations shall be complied with:
▪ Accident prevention, health regulations and safety regulations
▪ Explosion protection regulations
▪ Safety regulations for handling hazardous substances
▪ Applicable standards, directives and laws
2.6 Safety information for the operator/user
▪ Fit protective equipment (e.g. contact guards) supplied by the operator for hot,
cold or moving parts, and check that the equipment functions properly.
▪ Do not remove any protective equipment (e.g. contact guards) during operation.
▪ Eliminate all electrical hazards. (In this respect refer to the applicable national
safety regulations and/or regulations issued by the local energy supply
companies.)
▪ If shutting down the pump does not increase potential risk, fit an emergency-
stop control device in the immediate vicinity of the pump (set) during pump set
installation.
2.7 Safety information for maintenance, inspection and installation
▪ Modifications or alterations of the pressure booster system are only permitted
with the manufacturer's prior consent.
▪ Use only original spare parts or parts authorised by the manufacturer. The use of
other parts can invalidate any liability of the manufacturer for resulting damage.
▪ The operator ensures that maintenance, inspection and installation are
performed by authorised, qualified specialist personnel who are thoroughly
familiar with the manual.
▪ Carry out work on the pressure booster system during standstill only.
▪ The pump casing must have cooled down to ambient temperature.
▪ Pump pressure must have been released and the pump must have been drained.
1983.811/02-EN
10 of 80
KSBDeltaPrimo
Page 11
2 Safety
▪ When taking the pressure booster system out of service always adhere to the
procedure described in the manual.
▪ Decontaminate pressure booster systems which handle fluids posing a health
hazard.
▪ As soon as the work has been completed, re-install and/or re-activate any safety-
relevant and protective devices. Before returning the product to service, observe
all instructions on commissioning.
▪ Make sure the pressure booster system cannot be accessed by unauthorised
persons (e.g. children).
▪ Prior to opening the device, pull the mains plug and wait for at least 10minutes.
2.8 Unauthorised modes of operation
Always observe the limits stated in the product literature.
The warranty relating to the operating reliability and safety of the pressure booster
system supplied is only valid if the equipment is used in accordance with its intended
use. (ðSection2.2,Page9)
1983.811/02-EN
KSBDeltaPrimo
11 of 80
Page 12
3 Transport/Temporary Storage/Disposal
3 Transport/Temporary Storage/Disposal
3.1 Checking the condition upon delivery
1. On transfer of goods, check each packaging unit for damage.
2. In the event of in-transit damage, assess the exact damage, document it and
notify KSB or the supplying dealer and the insurer about the damage in writing
immediately.
3.2 Transport
DANGER
Pressure booster system tipping over
Danger to life from falling pressure booster system!
▷ Never suspend the pressure booster system by its power cable.
▷ Do not lift the pressure booster system by its manifold.
▷ Observe the applicable local accident prevention regulations.
▷ Observe the information on weights, centre of gravity and fastening points.
▷ Use suitable and permitted transport equipment, e.g. crane, forklift or pallet
jack.
ü Transport equipment/ lifting equipment suitable for the corresponding weight
has been selected and is on hand.
1. Remove the packaging. Remove the caps from the connection openings.
2. Check for any in-transit damage.
3. Transport the pressure booster system to the place of installation.
4. Detach the pressure booster system from the pallet using a suitable tool.
5. Attach the pressure booster system to the lifting equipment as illustrated.
6. Lift it off the wooden skids. Dispose of the wooden skids.
7. Carefully place down the pressure booster system at the site of installation.
3.3 Storage/preservation
CAUTION
Damage during storage due to frost, moisture, dirt, UV radiation or vermin
Corrosion/contamination of pressure booster system!
▷ Store the pressure booster system in a frost-proof room. Do not store outdoors.
CAUTION
Wet, contaminated or damaged openings and connections
Leakage or damage of the pressure booster system!
▷ Only open the openings of the pressure booster system at the time of
installation.
12 of 80
If commissioning is to take place some time after delivery, we recommend that the
following measures be taken :
Store the pressure booster system in a dry, protected room where the atmospheric
humidity is as constant as possible.
KSBDeltaPrimo
1983.811/02-EN
Page 13
3 Transport/Temporary Storage/Disposal
Table4: Ambient conditions for storage
Ambient condition Value
Relative humidity 50% maximum
Ambient temperature 0°C to +40°C
▪ Frost-free
▪ Well-ventilated
1)
3.4 Return to supplier
1. Drain the pressure booster system as per operating instructions.
2. Always flush and clean the pressure booster system, particularly if it has been
used for handling noxious, explosive, hot or other hazardous fluids.
3. If the pressure booster system has handled fluids whose residues could lead to
corrosion damage in the presence of atmospheric humidity or could ignite upon
contact with oxygen, the pressure booster system must also be neutralised and
treated with anhydrous inert gas to ensure drying.
4. Always complete and enclose a certificate of decontamination when returning
the pressure booster system. (ðSection12,Page74)
Always indicate any safety and decontamination measures taken.
NOTE
If required, a blank certificate of decontamination can be downloaded from the
following web site: www.ksb.com/certificate_of_decontamination
3.5 Disposal
WARNING
Fluids handled, consumables and supplies which are hot and/or pose a health
hazard
Hazard to persons and the environment!
▷ Collect and properly dispose of flushing fluid and any fluid residues.
▷ Wear safety clothing and a protective mask if required.
▷ Observe all legal regulations on the disposal of fluids posing a health hazard.
1. Dismantle the pressure booster system.
Collect greases and other lubricants during dismantling.
2. Separate and sort the pump materials, e.g. by:
- Metals
- Plastics
- Electronic waste
- Greases and other lubricants
3. Dispose of materials in accordance with local regulations or in another
controlled manner.
Electrical or electronic equipment marked with the adjacent symbol must not be
disposed of in household waste at the end of its service life.
Contact your local waste disposal partner for returns.
If the used electrical or electronic equipment contains personal data, the operator is
responsible for deleting it before the equipment is returned.
1983.811/02-EN
1) KSB Delta Primo VC: +30°C
KSBDeltaPrimo
13 of 80
Page 14
4 Description
ID PN
Prod. IP
RDP PO
U Kalkovenweg 13
F Alphen a/d Rijn, NL
Imax www.ksb.com
KSB B. V.
Made in NL
KSB Delta Primo 3/1508
SVP
48278756
56.1A
50 Hz
3x400V
PT
01/2018 1234567-01
123456789
54
16
1
14
13
12
6
11
10
9
8
7
2
5
4
3
4 Description
4.1 General description
▪ Pressure booster system
4.2 Product information as per Regulation No. 1907/2006(REACH)
For information as per chemicals Regulation (EC) No. 1907/2006 (REACH), see http://
www.ksb.com/reach.
4.3 Designation
Example: KSB Delta Primo SVP 3/1508
Table5: Designation key
Code Description
KSB Delta Primo Type series
SVP Design
F Fixed speed pressure booster system
VC Pressure booster system with cabinet-mounted variable speed
SVP Pressure booster system with variable speed system and KSB
3 Number of pumps
15 Pump size
08 Number of pump stages
system
SuPremE motor
4.4 Name plate
Fig.1: Name plate (example)
1 Type series 8 Dry running protection
2 Design 9 Power supply voltage
3 Number of pumps 10 Power supply frequency
4 Size 11 Maximum current input
5 Number of pump stages 12 Max. operating pressure
6 Serial number 13 Enclosure
7 Month of production/ year of
14 of 80
KSBDeltaPrimo
production, consecutive number
14 Order number
1983.811/02-EN
Page 15
4 Description
4.5 Design details
Design
▪ Compact system mounted on a common base frame
▪ 2 or 3 vertical high-pressure pumps
▪ Hydraulic components made of stainless steel / brass
▪ Integrated dry running protection
KSB Delta Primo F:
▪ DOL starting
KSB Delta Primo VC, SVP
▪ With variable speed system
Multiple pump system:
▪ Check valve per pump
▪ Discharge-side gate valve per pump
▪ Suction-side gate valve per pump
KSB Delta Primo F:
▪ Power contactor per pump
KSB Delta Primo VC, SVP
▪ One frequency inverter per pump
1983.811/02-EN
Installation
▪ Stationary dry installation
Drive
KSB Delta Primo F, VC
▪ Electric motor
▪ Efficiency class IE3 to IEC60034-30
KSB Delta Primo SVP:
▪ Magnetless synchronous reluctance motor
▪ Efficiency class IE5 to IEC60034-30
▪ KSB SuPremE
Automation
▪ Control unit (IP54 enclosure)
– Sheet steel housing: colour RAL7035
– BoosterControl Advanced
– Control panel (display, keys, LEDs, service interface)
– Lockable master switch (repair switch)
– Motor protection switch per pump
– Service interface for KSB ServiceTool
– Three LEDs signalling the operating status
– Colour LED indicating readiness for operation (green)
– Colour LED indicating a fault (amber)
– Colour LED indicating lack of water (red)
– 2 volt-free contacts on terminals are provided for reporting warnings and
alerts.
KSBDeltaPrimo
15 of 80
Page 16
4 Description
1
2
3
4
5
6
1
2
3
4
5
6
4.6 Configuration and function
Fig.2: KSB Delta Primo
1 Control cabinet
2 Control unit
3 Pump
4 Membrane-type accumulator
5 Manifold
6 Baseplate
Design Fully automatic pressure booster system with two or three vertical high-pressure
pumps (3) for ensuring the required supply pressure
Function KSB Delta Primo F:
Either two or three pumps are controlled and monitored by a microprocessor control
unit (BoosterControl Advanced). The first pump is started up when the pressure falls
below the set start-up pressure. Additional pumps are sequenced in automatically in
line with actual demand. When demand decreases, the pumps are sequenced out
again as the stop pressure (start-up pressure+ deltap) is reached. The pump that has
been started up first will be stopped first. The pumps are automatically started up in
a different order for each new cycle. The actual pressure is measured by an analog
pressure measuring device (pressure transmitter). The function of this pressure
transmitter is monitored (broken wire detection).
This ensures equal distribution of pump operating hours.
If a duty pump fails, the next pump is started up immediately. Via a volt-free contact
a general fault message can be transmitted (e.g. to the control station).
KSB Delta Primo VC, SVP
Either two or three pumps are controlled and monitored by a microprocessor control
unit (BoosterControl Advanced). Each pump is operated on a frequency inverter and
controlled by the control unit so as to ensure a constant discharge pressure of the
pressure booster system.
As the demand increases or decreases, peak load pumps are started and stopped
automatically. As soon as the demand increases again after one pump has been
stopped, another pump which has not been in operation before is started up. When
the last pump has been stopped and the demand increases again, the next pump in
line is started up on a frequency inverter. The stand-by pump is also included in the
alternating cycle.
The standard setting is for the pressure booster system to start automatically as a
function of pressure. As long as the pressure booster system is in operation, the
pumps are started and stopped as a function of demand (standard setting). In this
1983.811/02-EN
16 of 80
KSBDeltaPrimo
Page 17
4 Description
way it is ensured that the individual pumps operate only in line with actual demand.
If the demand drops towards 0, the pressure booster system slowly runs down to the
stop point.
KSB Delta Primo SVP
1 volt-free general contact is provided for reporting warnings and alerts.
4.7 Noise characteristics
The pressure booster system is available with different numbers and sizes of pumps.
For the noise characteristics refer to the operating manual of the pump set. To
calculate the expected total sound pressure level, add a defined value to the
individual pump set’s expected sound pressure level.
Table6: Values for calculating the total expected sound pressure level
Number of pump sets Value
2 + 3
3 + 4,5
4 + 6
5 + 7
6 + 7,5
Example Pressure booster system with 4 pump sets (value: + 6dB(A))
Single pump = 48dB(A)
48dB(A) + 6dB(A) = 54dB(A)
The expected total sound pressure level of 54dB(A) may develop when all 4 pump
sets are running under full-load conditions.
dB(A)
1983.811/02-EN
4.8 Scope of supply
Depending on the model, the following items are included in the scope of supply:
▪ 2 or 3 vertical high-pressure centrifugal pumps with oval flange
▪ Powder-coated / epoxy resin-coated steel baseplate
▪ Check valve per pump
▪ Discharge-side gate valve per pump
▪ Suction-side gate valve per pump
▪ Suction-side manifold and discharge-side manifold made of stainless steel
▪ Pressure transmitter on the discharge side
▪ Pressure gauge
▪ Dry running protection on the inlet pressure side
▪ Discharge-side, direct-flow membrane-type accumulator, approved for drinking
water
▪ Control unit (IP54 enclosure)
– Sheet steel housing: colour RAL7035
– Parameterisable BoosterControl Advanced control unit
– Control panel (display, keys, LEDs, service interface)
– Three LEDs signalling the operating status
– Lockable master switch (repair switch)
– Motor protection switch per pump
– One frequency inverter per pump
– Service interface for KSB ServiceTool
KSBDeltaPrimo
17 of 80
Page 18
4 Description
1
2
4.9 Dimensions and weights
For dimensions and weights refer to the outline drawing.
4.10 Potential equalisation
A terminal marked with the earth symbol is provided at the power connection for
connecting a PE conductor.
Fig.3: PE connection
1 Earthing terminal 2 Location of power connection
18 of 80
1983.811/02-EN
KSBDeltaPrimo
Page 19
5 Installation at Site
5 Installation at Site
5.1 Installation
WARNING
Installation on mounting surfaces which are unsecured and cannot support the
load
Personal injury and damage to property!
▷ Use a concrete of compressive strength class C12/15 which meets the
requirements of exposure class X0 to EN206-1.
▷ The mounting surface must have set and must be completely horizontal and
even.
▷ Observe the weights indicated.
NOTE
Do not install pressure booster systems next to sleeping or living quarters.
NOTE
The anti-vibration mounts provide adequate insulation against solid-borne noise.
Before beginning with the installation check the following:
▪ All structural work required has been checked and prepared in accordance with
the dimensions in the outline drawing.
▪ The pressure booster system can be operated on the power supply network in
accordance with the data on the name plate.
▪ The place of installation is frost-free.
▪ The place of installation can be locked.
▪ The place of installation is well-ventilated.
▪ A suitably dimensioned drain connection (e.g. leading to a sewer) is available.
▪ If expansion joints are used, take note of its creep resistance. Expansion joints
must be easily replaceable.
The pressure booster system is designed for a maximum ambient temperature of 0°C
to +40°C2) at a relative humidity of 50%.
5.2 Installing the pressure booster system
WARNING
1983.811/02-EN
2) KSB Delta Primo VC: +30°C
Top-heavy pressure booster system
Risk of personal injury by pressure booster system tipping over!
▷ Pressure booster systems awaiting final installation must be secured against
tipping over.
▷ Firmly anchor the pressure booster system.
KSBDeltaPrimo
19 of 80
Page 20
5 Installation at Site
1952:116
1
NOTE
To prevent the transmission of piping forces and solid-borne noise, installing
expansion joints with length-limiters is recommended.
ü The pressure booster system’s packaging has been removed.
ü A suitable installation site has been selected that meets the requirements.
ü Sufficient clearance in all directions is provided for servicing work.
1. Mark out the anchoring holes on the floor as shown in the outline drawing.
2. Drill the holes (max. diameter: 12mm).
3. Insert plug fixings of appropriate size.
4. Place the pressure booster system in its correct installation position.
5. Use suitable bolts to firmly anchor the pressure booster system.
5.3 Mounting the accumulator
CAUTION
Dirt in the pressure booster system
Damage to the pump sets!
▷ Clean the accumulator before filling it.
ü The original operating manual of the pressure booster system is on hand.
1. Mechanically and electrically connect the accumulator in accordance with the
original operating manual supplied.
5.4 Connecting the piping
CAUTION
Air pockets in suction line
Pressure booster system cannot prime!
▷ Lay the pipe with a continuously rising slope.
Fig.4: Correct piping connection
1 Suction lift operation
1. Mechanically support the suction head line on site to provide for absorption of
mechanical forces.
2. Install the piping without transmitting any stresses and strains.
3. Connect the piping to the distribution lines on the inlet side and discharge side.
20 of 80
1983.811/02-EN
KSBDeltaPrimo
Page 21
5 Installation at Site
5.4.1 Fitting an expansion joint (optional)
DANGER
Sparks and radiant heat
Fire hazard!
▷ Take suitable precautions to protect the expansion joint if any welding work is
carried out.
CAUTION
Leaking expansion joint
Flooding of installation room!
▷ Do not apply any paint to the expansion joint.
▷ Keep the expansion joint clean.
▷ Regularly check for cracks or blisters, exposed fabric or other defects.
ü Sufficient clearance in all directions is provided for checking the expansion joint.
ü The expansion joint is not insulated along with the pipeline insulation.
1. The expansion joint has a length limiter with solid-borne sound insulation.
2. Install the expansion joint in the piping free of twist or distortion. Never use the
expansion joint to compensate for misalignment or mismatch of the piping.
3. Evenly tighten the bolts crosswise. The ends of the bolts must not protrude from
the flange.
Example p
5.4.2 Fitting the pressure reducer (optional)
NOTE
A pipe length of approximately 600 mm must be provided on the inlet side to
accommodate a pressure reducer, if necessary.
NOTE
A pressure reducer must be installed if the inlet pressure fluctuation is too high for
the pressure booster system to operate as intended or if the total pressure (inlet
pressure and shut-off head) exceeds the design pressure.
The inlet pressure (p
5m is required for the pressure reducer to function properly. This means that the
pressure reducer must be mounted 5m higher than the pressure booster system. The
pressure drops by about 0.1bar per metre of height difference. Alternatively, the
pressure reducer can be subjected to a pressure of 0.5 bar.
=4bar
inl
Minimum pressure gradient=5m ≙ 0.5bar
Downstream pressure:4bar - 0.5bar = 3.5bar.
ü A minimum pressure gradient of 5m is available.
1. Install the pressure reducer in the pipe on the inlet side.
) varies between 4and 8bar. A minimum pressure gradient of
inl
1983.811/02-EN
KSBDeltaPrimo
21 of 80
Page 22
5 Installation at Site
5.5 Electrical connection
DANGER
Electrical connection work by unqualified personnel
Danger of death from electric shock!
▷ Always have the electrical connections installed by a trained and qualified
electrician.
▷ Observe regulations IEC60364.
WARNING
Incorrect connection to the mains
Damage to the mains network, short circuit!
▷ Observe the technical specifications of the local energy supply companies.
NOTE
Installing a motor protection device is recommended.
NOTE
If a residual current device is installed, observe the operating manual for the
frequency inverter.
Lightning protection
▪ Electrical installations must be protected against overvoltage (compulsory since
14December2018) (see DINVDE0100-443 (IEC60364-4-44:2007/A1:2015,
modified) and DIN VDE 0100-534 (IEC 60364-5-53:2001/A2:2015, modified).
Whenever modifications are made to existing installations, retrofitting a surge
protective device (SPD) in accordance with VDE is mandatory.
▪ A maximum cable length of 10metres should not be exceeded between the
surge protective device (usually type 1, internal lightning protection) installed at
the service entrance and the equipment to be protected. For longer cables,
additional surge protective devices (type 2) must be provided in the subdistribution board upstream of the equipment to be protected or directly in the
equipment itself.
▪ The associated lightning protection concept must be provided by the operator or
by a suitable provider commissioned by the operator. Surge protective devices
can be offered for the control units on request.
Wiring diagram
The wiring diagrams are located in the control cabinet, which is where they must be
stored.
The product literature of the switchgear and controlgear assembly supplied with the
system includes a list of the electrical components installed. When ordering spare
parts for electrical components, always indicate the number of the wiring diagram.
22 of 80
Terminal assignment
For the terminal assignment refer to the wiring diagram.
5.5.1 Sizing the power cable
Determine the cross-section of the power cable based on the total rated power
required.
KSBDeltaPrimo
1983.811/02-EN
Page 23
5 Installation at Site
1
2
5.5.2 Connecting the pressure booster system
ü The pressure booster system can be operated on the power supply network in
accordance with the data on the name plate.
ü The wiring diagram is available.
1. Connect terminals L1, L2, L3, PE and N in accordance with the wiring plan.
2. Connect the potential equalisation conductor on the baseplate to the terminal
with the earthing symbol.
Fig.5: Connecting the potential equalisation conductor
1 Earthing terminal 2 Baseplate
3. Connect the remote ON/OFF input. (ðSection5.5.3,Page23)
4. Connect the dry running protection device. (ðSection5.5.4,Page23)
5. Connect the fire alert. (ðSection5.5.5,Page23)
6. Ambient temperature monitoring device (optional) (ðSection5.5.6,Page23)
and/or connecting (ðSection5.5.7,Page23) the digital inputs.
5.5.3 Connecting the remote ON/OFF input
1. Establish the connection in accordance with the wiring diagram.
5.5.4 Connecting the dry running protection device
ü The original operating manual of the dry running protection device is on hand.
1. Fit the dry running protection device in accordance with the supplied original
operating manual. Connect it in the control unit in accordance with the supplied
original operating manual.
5.5.5 Connecting the fire alert
1. Establish the connection in accordance with the wiring diagram.
5.5.6 Connecting the ambient temperature monitoring device (optional)
ü The original operating manual of the Pt1000 temperature sensor is on hand.
1. Fit temperature sensor Pt1000 in a suitable place in the installation room in
accordance with the original operating manual.
2. Establish the connection in accordance with the wiring diagram.
5.5.7 Connecting the digital inputs (optional)
1. Establish the connection in accordance with the wiring diagram.
ð Establish the remote reset, setpoint changeover and functional check run
functions via the WSD inputs 1 to 3.
1983.811/02-EN
KSBDeltaPrimo
23 of 80
Page 24
6 Commissioning/Start-up/Shutdown
6 Commissioning/Start-up/Shutdown
6.1 Commissioning/Start-up
6.1.1 Prerequisites for commissioning/start-up
CAUTION
Pump set running dry
Damage to the pump set/pressure booster system!
▷ Use dry running protection. If the dry running protection terminal is disabled by
means of a bridge, the operator shall assume responsibility for any dry running
that might occur.
Ensure that the following requirements are met prior to commissioning/start-up:
▪ The pressure booster system has been properly connected to the electric power
supply and is equipped with all protection devices.
▪ All relevant VDE standards and/or regulations applicable in the country of use are
complied with.
▪ The dry running protection device has been installed. (ðSection5.5.4,Page23)
6.1.2 Priming and venting the pressure booster system
CAUTION
Foreign matter in the piping
Damage to the pump / pressure booster system!
▷ Before commissioning/starting up or functional check running the pressure
booster system, make sure that there is no foreign matter in the pressure
booster system or piping.
CAUTION
Operation without the fluid to be handled
Damage to the pump sets!
▷ Prime the pressure booster system with the fluid to be handled.
NOTE
Prior to its delivery, the pressure booster system will be tested hydraulically with
water and then drained again. For technical reasons the presence of some residual
water is unavoidable.
Prior to commissioning/start-up observe EN806. After prolonged standstill periods,
flushing or professional disinfection is recommended. For extensive or branched
piping systems, flushing the pressure booster system can be restricted to a limited
area.
24 of 80
NOTE
Minor leakage of the mechanical seals during commissioning is normal and will
cease after a short period of operation.
Have commissioning carried out by specialist KSB staff.
ü The original operating manual of the pump set is on hand.
ü The pipe unions between the pump set and the piping have been re-tightened.
ü Flange connections have been firmly tightened.
KSBDeltaPrimo
1983.811/02-EN
Page 25
6 Commissioning/Start-up/Shutdown
ü The cooling air inlet openings and cooling air outlet openings at the motor are
unobstructed.
ü All shut-off valves are open.
ü The pre-charge pressure of the accumulator has been checked.
(ðSection8.2.4,Page41)
ü The minimum flow rate has been observed. (ðSection6.2.5,Page28)
1. Set the master switch to 0; unlock all motor protection switches (if applicable).
2. Provide connection to power supply.
3. Open the vent plugs at the pump set in accordance with the supplied original
operating manual of the pump set.
4. Slowly open the inlet-side shut-off valve and prime the pressure booster system
until the fluid to be handled escapes through the vent holes.
5. Close and slightly tighten the pump vent plugs.
6. Switch on all motor protection switches.
7. If fitted, set the manual-0-automatic selector switches to “automatic”.
8. Switch on the master switch.
9. Open the discharge-side valve.
10. When all pump sets have been run once, loosen the vent plugs again to let any
remaining air escape while the pump is switched off.
11. Close the vent plug.
12. Check that the pump sets are running smoothly.
13. Close the discharge-side valve in order to verify whether the pump sets reach
the maximum shut-off head.
14. Open the discharge-side valve.
15. Set the dry running protection device.
1983.811/02-EN
6.1.3 Dry running protection
Pressure booster systems are fitted with a pressure transmitter as dry running
protection device.
A float switch whose volt-free contact closes the circuit in upper float position can be
connected to the control system as dry running protection. Follow the float switch
manufacturer's instructions on how to set the float switch levels.
6.1.4 Switching on the pressure booster system
ü The pressure booster system has been primed and vented.
(ðSection6.1.2,Page24)
1. Switch on the master switch.
ð The green LED lights up and signals the system's readiness for operation.
CAUTION
Pressure booster system not set to requirements
Damage to the pump/pressure booster system!
▷ Adjust the settings of the pressure booster system to the pressure conditions at
the site.
▷ Set the functions as required.
KSBDeltaPrimo
25 of 80
Page 26
6 Commissioning/Start-up/Shutdown
6.1.5 Checklist for commissioning/start-up
Table7: Checklist
Actions Done
1 Read the operating manual.
2 Verify the power supply against the name plate data.
3 Check the earthing system (taking measurements).
4 Check the mechanical connection to the water mains.
Re-tighten the flange bolting and pipe unions.
5 Prime and vent the pressure booster system from the inlet side.
6 Check the inlet pressure.
7 Check whether all cables are still firmly connected to the terminals inside the control unit.
8 Compare the set values of the motor protection switches with the name plate data; if
required, readjust.
9 Briefly start up one pump after the other in manual mode and compare the direction of
rotation at the fanwheel with the arrow indicating the direction of rotation.
10 Check the start and stop pressure; re-adjust if necessary.
11 Check that the dry running protection equipment is working properly.
12 Vent the pumps for a second time after they have been running for 5 to 10minutes.
13 Check the pre-charge pressure of the (membrane-type) accumulator.
14 Record all system conditions that do not correspond to our specifications or to the purchase
order in the commissioning report (i.e. no dry running protection or inlet pressure + max.
pressure of pressure booster system higher than 16bar).
15 Complete the commissioning report together with the operator/user and instruct the operator/
user as to the function of the unit.
26 of 80
1983.811/02-EN
KSBDeltaPrimo
Page 27
6 Commissioning/Start-up/Shutdown
6.2 Operating limits
DANGER
Non-compliance with operating limits
Damage to the pump set!
▷ Comply with the operating data indicated in the data sheet.
▷ Avoid operation against a closed shut-off element.
▷ Never operate the pump set outside the limits specified below.
DANGER
Non-compliance with operating limits for the fluid handled
Explosion hazard!
▷ Never use the pump to handle different fluids which might react chemically
with each other.
▷ Never use the pump to handle a flammable fluid with a fluid temperature
above the ignition temperature.
6.2.1 Frequency of starts
To prevent high temperature increases in the motor and impermissible loads on the
pump, motor, seals and bearings, do not exceed a certain number of starts per hour.
See original operating manual of the pump sets.
6.2.2 Ambient conditions
Observe the following parameters and values during operation:
Table8: Permissible ambient conditions
Ambient condition Value
Ambient temperature 0°C to +40°C
Relative humidity 50% maximum
6.2.3 Maximum operating pressure
3)
CAUTION
Permissible operating pressure exceeded
Damage to connections and seals!
▷ Never exceed the operating pressure specified in the data sheet.
The maximum operating pressure equals 16, 25 or 40bar, depending on the design
variant. See name plate.
6.2.4 Fluid handled
6.2.4.1 Permissible fluids to be handled
▪ Clean fluids not chemically or mechanically aggressive to the pump materials
▪ Drinking water
1983.811/02-EN
3) VC: Maximum ambient temperature 30°C
▪ Service water
▪ Cooling water
KSBDeltaPrimo
27 of 80
Page 28
6 Commissioning/Start-up/Shutdown
1
6.2.4.2 Fluid temperature
Table9: Temperature limits of the fluid handled
Permissible fluid temperature Value
Maximum +60°C
+25 °C to DIN 1988 (DVGW)
Minimum 0°C
6.2.5 Minimum flow rate
Table10: Minimum flow rate per pump in manual mode
Size Minimum flow rate per pump
[l/h]
Movitec 2B 200
Movitec 4B 400
Movitec 6B 600
Movitec 10B 1100
Movitec 15B 1600
Movitec 25B 2800
Movitec 40B 4600
Movitec 60B 6100
Movitec 90B 8500
4)
6.3 Shutdown
6.3.1 Measures to be taken for shutdown
Fig.6: Venting and draining the accumulator
1 Vent plug
ü The pressure booster system has been switched off. (ðSection6.3.2,Page28)
1. Loosen vent plug 1 at the accumulator.
ð The pressure booster system is being vented and drained.
2. Re-tighten vent plug 1 on the accumulator.
6.3.2 Shutdown
Standard design
1. Set the master switch to 0.
Additional instruments
1. Set manual-0-automatic selector switch to 0.
4) Applies to the handling of drinking water (Germany only)
28 of 80
KSBDeltaPrimo
1983.811/02-EN
Page 29
7 Operation
1
2
3
4
5
7 Operation
CAUTION
Incorrect operation
Water supply is not assured!
▷ Make sure to comply with all local regulations, particularly the EC Machinery
Directive and the EC Directive on Low-Voltage Equipment.
The pressure booster system is factory-set to the start-up pressure and stop pressure
indicated on the name plate. Changes and restorations can be made via the control
panel. (ðSection7.7,Page34)
7.1 Control panel
Fig.7: Control panel
1 Display
2 LED display
3 Function keys
4 Navigation keys
5 Service interface
7.1.1 Display
The display contains the following information:
1983.811/02-EN
Fig.8: Display elements
KSBDeltaPrimo
29 of 80
Page 30
7 Operation
Esc
Table11: Display elements and description
Display element Description
Parameter No./pump Shows the number of the parameter or pump
selected
The parameter No. indicates the path through the
menu levels.
Current selection Shows the current parameter in plain text
Parameter information List of selectable parameters/parameter
information
Level Shows the current access level
(ðSection7.4,Page32)
Date, time Shows the set date and time
7.1.2 LEDs
The LED provides information on the operating status.
Table12: LED description
LED Description
Green Trouble-free operation
Yellow One or more warnings are active.
Red One or more alerts are active.
7.1.3 Function keys
You can use the menu keys to access the elements at the first menu level directly.
Table13: Assignment of menu keys
Key Menu
Operation
Diagnosis
Settings
Information
7.1.4 Navigation keys
For navigating through the menus and confirming settings:
Table14: Control unit: Navigation keys
Key Description
Direction keys:
▪ Move up/down in the menu options
▪ Increase/decrease a numerical value
▪ Scroll up or down
Escape key:
▪ Cancel an entry without saving it.
▪ Move up one menu level.
1983.811/02-EN
30 of 80
KSBDeltaPrimo
Page 31
7 Operation
OK
?
Key Description
OK key:
▪ On the start display: Open the quick menu.
▪ Confirm settings.
▪ Confirm a menu selection.
▪ When entering numbers: Go to the next digit.
Help key:
▪ Displays a help text for each selected menu option.
7.1.5 Service interface
The service interface allows a PC/notebook to be connected via an RS232 cable. The
service interface serves to parameterise and update the control unit.
7.2 Menu structure
Table15: Menu overview
Main menu Key Submenu Menu display
➡ Operation ➡ General ▪ System pressure
▪ System load %
▪ RDP switch present/not present
▪ Inlet pressure
▪ Level content %
▪ Level height m
▪ Ambient temp.
▪ Digital inputs
➡ Pumps ▪ Operating mode of pumps
▪ Display pump load
▪ Display thermal protection
➡ Time and statistics ▪ Operating hours
▪ Service interval
▪ Current min. pump runtime
➡ Diagnosis ➡ General ▪ Display messages
▪ Show history
▪ Acknowledge faults
▪ Clear history
➡ Settings ➡ Control panel ▪ Basic settings
▪ CAN configuration
▪ Service interface
▪ Logo
➡ Control unit ▪ Login
▪ Service
➡ System configuration ▪ Number of pumps
▪ Configuration suction side
▪ Configuration operating mode
1983.811/02-EN
➡ System settings ▪ Suction side
▪ Discharge side
▪ Configuration of frequency inverter
KSBDeltaPrimo
31 of 80
Page 32
7 Operation
Main menu Key Submenu Menu display
➡ Settings ➡ Pressure configuration ▪ Configuration setpoint
▪ Configuration dry running protection
➡ Timer settings ▪ Functional check run
➡ Time/date
➡ Program outputs
➡ Messages
➡ Main menu
➡ Information ➡ Control module ▪ Serial number
▪ Alternative setpoint
▪ Material number
▪ Firmware
▪ Parameter set
▪ Hardware version
7.3 Quick menu
The Quick Menu allows access to the main parameters which may be required for
adapting the pressure booster system to site conditions. Press OK to call up the Quick
Menu from the start screen.
▪ PIN
▪ Proportional constant
▪ Integral constant
▪ Differential constant
▪ Setpoint
▪ Bandwidth
▪ Accumulator pressure
▪ Delta P correction (dynamic pressure compensation)
▪ High pressure alert
▪ Low pressure alert
▪ Minimum runtime
▪ Start delay
▪ Stop delay
▪ RDP delay
▪ High/low alert delay
32 of 80
7.4 Access levels
Various access levels have been defined to prevent unintentional or unauthorised
access to the pressure booster system parameters.
"Standard" level Unless users log on to one of the other access levels, they will only have limited access
to parameters.
"Customer" level Access level for expert users.
This level enables access to all the parameters required for commissioning. You must
enter the password under (3-2-1-1) Login to gain access.
"C" is displayed.
If password protection is deactivated via parameter 3-2-1-2, this access level becomes
the "Standard" access level.
The password is "7353".
"Service" level Access level for service personnel.
You must enter the password under (3-2-1-1) Login to gain access.
"S" is displayed.
"Factory" level Access level for the manufacturer only.
"F" is displayed.
KSBDeltaPrimo
1983.811/02-EN
Page 33
7 Operation
NOTE
If no keys are pressed for ten minutes, the system will automatically return to the
"Standard" access level.
7.5 Displaying and changing parameters
The parameter numbers reflect the navigation path of the menu. The first digit
indicates the first menu level directly accessible via the four function keys.
Parameter list: (ðSection10.2,Page52)
Table16: Example: Displaying and changing parameter 3-5-1 (setting setpoint)
- Step 1: Logging in
1. Log in at Customer level (entering password).
(ðSection7.4,Page32)
ð “C” is displayed.
Step 2: Accessing menu
1. Press function key Settings (menu level 3-1).
ð 3-1 is displayed.
Step 3: Navigating
1. Press direction key until 3-5 is displayed.
2. Press OK to confirm selection.
ð 3-5-1 is displayed.
Step 4: Changing the parameter value
1. To change the parameter value, press OK a second time.
2. To change the numerical value, press the direction key.
ð Changes are made from left to right. The bar above the entry
displays the value currently being entered in relation to the
value range.
Step 5: Confirming value
1. Press OK to confirm changed value.
ð The cursor moves to the next position (second position from the
left).
Step 6: Confirming value
ü The parameter value has been successfully changed.
1. Press OK to save new parameter values.
Step 7: Leaving the parameter menu
1. To leave the parameter menu, press ESC several times.
ð The main display is shown.
ð The new setpoint is active.
1983.811/02-EN
KSBDeltaPrimo
33 of 80
Page 34
7 Operation
7.6 Displaying and acknowledging warning and alert messages
The LEDs signal warning messages (yellow) and alert messages and transmit the
signals to the relay outputs. The messages can be viewed and acknowledged in the
menu.
Fault messages (ðSection10.3,Page69)
Table17: Displaying and acknowledging fault messages
Step 1: Accessing menu
1. Press function key Diagnosis (menu level 2-1).
ð 2-1-1 is displayed (displaying messages).
ð The current fault message is displayed.
Step 2: Displaying fault message.
1. To display the fault message, press OK.
ð 2-1-2 is displayed (showing history).
ð Further information on the fault message is displayed.
Step 3: Reading out further information on the fault message.
1. Press the direction key to read out further information on the
fault message.
ð Fault message
ð Fault occurred: date and time
ð Fault acknowledged: date and time
ð Fault dismissed: date and time
Step 4: Remedying and acknowledging a fault.
ü The displayed fault has been remedied.
1. To acknowledge the fault message, press OK.
ð 2-1-3 is displayed (acknowledging faults).
2. Re-start the pressure booster system by switching it on and off via
the master switch (reset).
ð All alerts are acknowledged at the same time. Resetting alerts
causes the system to re-start.
Step 5: Clearing history (optional).
ü Logged in at Service level.
1. To delete fault history, press OK.
ð 2-1-4 is displayed (deleting history).
Step 6: Leaving menu.
1. To leave menu, press ESC several times.
ð The main display is shown.
7.7 Saving and restoring settings
Saving settings
ü Logged in at Customer level.
1. Call up parameter 3-2-2-4 (saving customer settings).
2. Select OK.
Restoring settings
Restoring factory settings ü Logged in at Customer level.
1. Call up parameter 3-2-2-1 (factory settings).
2. Select RESET OK.
ð Resets the pressure booster system’s values and settings to factory-set defaults.
34 of 80
KSBDeltaPrimo
1983.811/02-EN
Page 35
7 Operation
Resetting to saved settings ü Logged in at Customer level.
1. Call up parameter 3-2-2-3 (customer settings).
2. Select RESET OK.
ð Resets to settings saved on site.
Resetting to default
settings
ü Logged in at Factory level (for manufacturers only).
1. Select parameter 3-2-2-6 (default settings).
2. Select OK.
ð The control unit is reset to the pressure booster system type. No settings for
pressure, dry running protection, etc.
1983.811/02-EN
KSBDeltaPrimo
35 of 80
Page 36
7 Operation
7.8 Operating modes
7.8.1 Manual mode
Manual mode is reserved for emergencies. Continuous manual operation would lead
to waste of energy and water and cause the fluid handled and/or the pump set to
overheat. The pump sets can be switched to manual mode depending on the design
of the pressure booster system.
▪ Standard design: By making the appropriate settings at the display, one of the
pump sets is operated directly on mains power for 10seconds, independently of
the control unit. After the 10seconds the pump set is stopped automatically.
▪ Design with supplementary equipment: By selecting the appropriate setting via
the manual-0-automatic selector switch, available as supplementary equipment,
every pump set is operated directly on the mains, independently of the control
unit.
7.8.2 Energy-saving mode
CAUTION
Hunting (excessive starting/stopping) of pressure booster system
Damage to the pumps!
▷ Only activate the energy-saving mode if a sufficiently sized accumulator is fitted
on the discharge side.
NOTE
No recommendation can be given for the parameters of the energy-saving mode.
The values depend on the system installed and can only be defined at the
operational pressure booster system installed on site.
In conjunction with a very large discharge-side accumulator, the energy-saving mode
ensures that the pressure booster system runs at an energy-efficient operating point
when required to supply very small amounts of water. If a very small amount of
water is consumed, the pressure booster system fills the downstream accumulator
and stops. Any small water volumes required can then be supplied from the
accumulator.
ü The accumulator has been filled. (ðSection7.9.1,Page37)
ü Logged in at Service level.
1. Close the discharge-side shut-off valve slowly until only a single pump set is left
running and delivering a small amount of water.
2. Read and record the pump load in parameter 1-1-2.
3. Activate parameter 3-5-4 (charging accumulator).
4. Set parameter 3-11-1 (energy-saving mode) to ON.
5. Set parameter 3-11-2 (direct OFF) to ON.
The setting OFF (flow detection) should only be selected for difficult site
conditions and by an expert. (ðSection7.9.2,Page37)
6. Enter the pump load value in parameter 3-11-3 (stop speed %).
7. Set parameter 3-11-4 (time Direct OFF) to define the time period the pump is to
keep on running in order to charge the accumulator before stopping.
8. Adjust parameters 3-11-3 and 3-11-4 until the required stopping behaviour is
obtained.
1983.811/02-EN
36 of 80
KSBDeltaPrimo
Page 37
7 Operation
7.9 Functions
7.9.1 Filling the accumulator
The energy-saving mode prevents the pump sets from starting if only a very small
amount of water (e.g. caused by leakage) is required. The required fluid can be
supplied from the accumulator (discharge-side accumulator).
(ðSection7.8.2,Page36)
ü Logged in at Service level.
1. Select parameter 3-5-4 (charging accumulator).
2. Accumulator filling (setting setpoint).
3. Select parameter 3-11-4 (time Direct OFF).
4. Set the time period the pump is to keep on running in order to fill the
accumulator before stopping.
ð The accumulator is being filled.
5. Set the setpoint to 0.
ð The function is disabled.
7.9.2 Setting flow detection
When one pump set is operated, the control unit checks the quantity of the fluid
handled.
The pump set’s speed is slightly lowered within a configurable time interval. If the
actual value is within the bandwidth, the control unit triggers the filling of the
accumulator and stops the pump set.
1983.811/02-EN
Setting the time interval
ü Logged in at Service level.
1. Call up parameter 3-4-3-5-2 (time flow rate).
2. Set time [seconds].
Setting the bandwidth
ü Logged in at Service level.
1. Call up parameter 3-4-3-5-1 (bandwidth flow rate).
2. Set the setpoint [%].
7.9.3 Setting Delta P (dynamic pressure compensation function)
The dynamic pressure compensation function is a dynamic flow rate-dependent set
value re-adjustment. The system responds to decreasing flow rates by automatically
increasing the set value to compensate the pressure losses in the piping.
Activating Delta P
ü Logged in at Customer level.
1. Select parameter 3-5-10 (Delta Pdynamic pressure compensation).
2. Set setpoint.
7.9.4 Remote ON/OFF
The remote ON/OFF connection is an NC contact. When this contact is open, all
pumps in operation switch off in succession after a configurable stop delay. A
warning message is output (yellow LED). When this contact is closed, the pump sets
start up again in line with demand. The warning message is cleared.
KSBDeltaPrimo
37 of 80
Page 38
7 Operation
7.9.5 Fire alert
The fire alert connection is an NC contact. When the contact is open, all pumps are
switched off in succession after a configurable start delay. An alert (red LED) is
output. In this case, the dry running protection and/or remote ON/OFF functions, if
enabled, are ignored.
When the contact closes, the pump sets will stop depending on demand. The alert is
cleared.
7.9.6 Setting the ambient temperature monitoring device (optional)
If the configurable ambient temperature value is exceeded, a warning message is
output. The ambient temperature can be read on the display.
The ambient temperature monitoring device cannot be used in combination with
digital inputs for remote reset, setpoint changeover and functional check run.
ü The temperature sensor Pt1000 is fitted and electrically connected.
(ðSection5.5.6,Page23)
1. Call up parameter 3-3-4 (WSD).
2. Set the water flow detection on the accumulator to TEMPERATURE.
3. Call up parameter 3-4-4-3 (ambient temperature).
4. Set the temperature [°C].
7.9.7 Enabling digital inputs (optional)
NOTE
This function cannot be used in conjunction with ambient temperature monitoring.
ü The accumulator’s water flow detection (WSD) function is deactivated.
ü Logged in at Service level.
1. Call up parameter 3-3-4 (WSD).
2. Set water flow detection on accumulator to OFF.
ð WSD inputs 1 to 3 are available.
The following functions can be assigned via the digital inputs:
▪ Remote reset
– Activated by pulse to terminals.
▪ Setpoint changeover (see parameter 3-5-9)
– Activated by closing the contact, de-activated by opening the contact.
▪ Functional check run
– Pulse-activated.
38 of 80
1983.811/02-EN
KSBDeltaPrimo
Page 39
8 Servicing/Maintenance
8 Servicing/Maintenance
8.1 General information/safety regulations
DANGER
Unintentional start-up of pressure booster system
Danger to life!
▷ De-energise the pressure booster system for any repair work or servicing work.
▷ Ensure that the pressure booster system cannot be re-energised unintentionally.
WARNING
Improper lifting/moving of heavy assemblies or components
Personal injury and damage to property!
▷ Use suitable transport devices, lifting equipment and lifting tackle to move
heavy assemblies or components.
WARNING
Unqualified personnel performing work on the pressure booster system
Risk of personal injury!
▷ Always have repair and maintenance work performed by specially trained,
qualified personnel.
CAUTION
Incorrectly serviced pressure booster system
Function of pressure booster system not guaranteed!
▷ Regularly service the pressure booster system.
▷ Prepare a maintenance schedule for the pressure booster system, with special
emphasis on lubricants, shaft seals and pump couplings.
The operator ensures that maintenance, inspection and installation are performed by
authorised, qualified specialist personnel who are thoroughly familiar with the
manual.
▪ Observe the safety instructions and information.
▪ For any work on the pump (set) observe the operating manual of the pump (set).
▪ In the event of damage you can always contact KSB Service .
▪ A regular maintenance schedule will help avoid expensive repairs and contribute
to trouble-free, reliable operation with a minimum of maintenance expenditure
and work.
▪ Never use force when dismantling and reassembling the equipment.
1983.811/02-EN
8.1.1 Inspection contract
For all inspection work and servicing work to be carried out at regular intervals we
recommend taking out the KSB inspection contract. Contact your service partner for
details.
KSBDeltaPrimo
39 of 80
Page 40
8 Servicing/Maintenance
8.2 Servicing/Inspection
8.2.1 Supervision of operation
CAUTION
Increased wear due to dry running
Damage to the pump set!
▷ Never operate the pump set without liquid fill.
▷ Never close the shut-off element in the suction line and/or supply line during
pump operation.
CAUTION
Impermissibly high temperature of fluid handled
Damage to the pump!
▷ Prolonged operation against a closed shut-off element is not permitted
(heating up of the fluid).
▷ Observe the temperature limits in the data sheet and in the section on
operating limits.
While the pump is in operation, observe and check the following:
▪ If activated, check the functional check run.
▪ Measure the actual start-up pressure and stop pressure of the pump sets with a
pressure gauge. Compare the values with the specifications on the name plate.
▪ Compare the pre-charge pressure of the accumulator with the recommended
data. (ðSection8.2.4,Page41)
▪ Check the rolling element bearings for running noises.
Vibrations, noise and an increase in current input occurring during unchanged
operating conditions indicate wear.
▪ Monitor the functions of auxiliary connections, if any.
8.2.2 Checklist for inspection work
In the event that you decide to conduct your own inspections, proceed according to
the following checklist at least once a year:
1. Check the pump and drive for smooth running and the mechanical seal for
integrity.
2. Check the shut-off, drain and check valves for proper functioning and tightness.
3. Clean the strainer in the pressure reducer (if applicable).
4. Check the expansion joints (if any) for wear.
5. Verify the pre-charge pressure and, if required, check the accumulator for
integrity. (ðSection8.2.4,Page41)
6. Check the automatic switching functionality.
7. Check the start and stop points of the pressure booster system.
8. Check the water inflow, lack-of-water monitoring and pressure reducer.
8.2.3 Maintenance schedule
Table18: Overview of maintenance work
Maintenance interval Servicing/maintenance work
At least once a year Check the pump sets for smooth running and the mechanical seal for integrity.
Check the shut-off elements, drain valves and check valves for proper functioning and
tightness.
If fitted, clean the strainer in the pressure reducer.
40 of 80
KSBDeltaPrimo
1983.811/02-EN
Page 41
8 Servicing/Maintenance
Maintenance interval Servicing/maintenance work
At least once a year If fitted, check the expansion joints for any wear.
Verify the pre-charge pressure. Check the accumulator for integrity.
(ðSection8.2.4,Page41)
Check the automatic switching functionality.
Check the cut-in levels and cut-out levels.
Check the inflow, inlet pressure, dry running protection, flow monitoring and pressure
reducer.
8.2.4 Setting the pre-charge pressure
WARNING
Wrong gas
Danger of poisoning!
▷ Use only nitrogen to charge the accumulator.
CAUTION
Pre-charge pressure too high
Damage to the accumulator!
▷ Observe the manufacturer's product literature (see name plate or operating
manual of the accumulator).
The accumulator’s pre-charge pressure (p) must be lower than the set start-up
pressure (pE) of the pressure booster system.
The best storage volumes are achieved with the following settings (mean value):
▪ Value 0.9 at start-up pressure > 3bar
▪ Value 0.8 at start-up pressure < 3bar
Example 1 pE=5bar
5bar×0.9=4.5bar
With a start-up pressure of 5bar the pre-charge pressure of the accumulator must be
4.5 bar.
Example 2 pE=2bar
2bar ×0.8=1.6bar
With a start-up pressure of 2bar the pre-charge pressure of the accumulator must be
1.6 bar.
Checking the pre-charge pressure
1. Close the shut-off elements fitted underneath the membrane-type accumulator.
2. Drain the membrane-type accumulator via the drain valve.
3. Remove and store the protective cap of the membrane-type accumulator valve.
4. Check the pre-charge pressure using suitable equipment (e.g. tyre pressure
gauge).
5. Fit the protective cap of the membrane-type accumulator valve.
1983.811/02-EN
Filling the membrane-type accumulator
1. Remove and store the protective cap of the membrane-type accumulator valve.
2. Add nitrogen through the valve.
3. Fit the protective cap of the membrane-type accumulator valve.
KSBDeltaPrimo
41 of 80
Page 42
8 Servicing/Maintenance
8.2.5 Replacing the non-return valve
DANGER
Voltage at the pressure booster system
Danger to life!
▷ Prior to opening the device, wait at least 10minutes for any residual voltage to
dissipate.
1. De-energise the pump set and secure it against unintentional start-up. Comply
with the local regulations.
2. Close the shut-off valve of the pump.
3. Place a suitable container under the drain connection.
4. Open the drain connections. To do so, observe the pump's operating manual.
Fig.9: Removing the screw
5. Remove the screw.
Fig.10: Screwing the valve's body parts into each other
6. Use a suitable tool to screw the body parts of the non-return valve into each
other to shorten the length of the body.
42 of 80
1983.811/02-EN
Fig.11: Removing the body
7. Remove the body of the non-return valve.
KSBDeltaPrimo
Page 43
8 Servicing/Maintenance
8. Remove the insert check valve including O-rings.
9. Remove excessive contamination or deposits with a clean cloth.
10. Re-insert the insert check valve into the body. Apply lubricant to new O-rings.
See table below.
Fig.12: Mounting the body
11. Mount the body of the non-return valve.
1983.811/02-EN
Fig.13: Loosening the screwed connection of the body parts
12. Use a suitable tool to loosen the screwed connection of the body parts of the
non-return valve to extend the body length.
Fig.14: Verifying the alignment
13. Verify the correct alignment.
Fig.15: Fitting the screw
KSBDeltaPrimo
43 of 80
Page 44
8 Servicing/Maintenance
14. Fit and tighten the screw.
15. Close the drain plugs of the pump. Properly dispose of the fluid collected.
16. Slowly open the shut-off valve and check for any leakage.
Table19: Spare parts for servicing non-return valves, per pump
Material number Description Non-return valve O-rings O-ring lubricant
(non-water soluble)
71630405 ER non-return valve
DN32
71630410 ER non-return valve
DN50
Watts Industries
IN 032 DN 32
Watts Industries
IN 050 DN 50
1xEriks 12711456 Molykote® G-5511
2xEriks 12711457
1xEriks 12192264
2xEriks 12711459
8.2.6 Mounting the manifold in a mirrored position
DANGER
Voltage at the pressure booster system
Danger to life!
▷ Prior to opening the device, wait at least 10minutes for any residual voltage to
dissipate.
5)
1. De-energise the pump set and secure it against unintentional start-up. Comply
with the local regulations.
2. Close the shut-off valves in the discharge line and suction line of the pressure
booster system.
3. Place a suitable container under the drain connections.
4. Open the drain connections. To do so, observe the pump's operating manual.
5) Sealant for taps
44 of 80
Fig.16: Removing the bolts
5. Remove the tie bolts between the two oval flanges and the pumps.
1983.811/02-EN
KSBDeltaPrimo
Page 45
8 Servicing/Maintenance
A
A
B
B
A
Fig.17: Removing the manifold
6. Remove the entire manifold (with shut-off valves).
1983.811/02-EN
Fig.18: Loosening the EF locknut
A EF locknut
7. Undo the EF locknut at both shut-off valves by half a turn. The O-ring is now
exposed.
Fig.19: Turning the pressure measuring set
A Pressure measuring set
B Lever of the shut-off valve
KSBDeltaPrimo
45 of 80
Page 46
8 Servicing/Maintenance
A
A
A
8. Close the lever of the shut-off valve about half way to enable the 180° turn
required in the next step.
9. Turn the pressure measuring set by 90°.
NOTE
For some variants, the pressure gauge or a pressure sensor need to be removed to
be able to turn the pressure measuring set.
Fig.20: Turning the shut-off valves
A Shut-off valve
10. Turn the shut-off valves by 180°. Then turn the manifold with shut-off valves by
180°.
1983.811/02-EN
Fig.21: Turning the pressure measuring set
A Pressure measuring set
11. Turn the pressure measuring set by a last 90°.
46 of 80
KSBDeltaPrimo
Page 47
8 Servicing/Maintenance
12. If the pressure gauge and/or pressure sensors have been removed, connect them
again.
ð The manifold is now fitted in a mirrored position.
13. Tighten the EF locknuts of the shut-off valves again.
1983.811/02-EN
KSBDeltaPrimo
47 of 80
Page 48
9 Trouble-shooting
9 Trouble-shooting
WARNING
Improper work to remedy faults
Risk of injury!
▷ For any work performed to remedy faults, observe the relevant information
given in this instruction manual and/or in the product literature provided by the
accessories manufacturer.
NOTE
Before performing any work on the pump's internal parts during the warranty
period please always consult the manufacturer. Our after-sales service will be at
your disposal. Non-compliance will lead to forfeiture of any and all rights to claims
for damages.
If problems occur that are not described in the following table, consultation with the
KSB service is required.
A Pumps fail to start in automatic mode or cut out shortly after start-up. Lack of water
is indicated.
B Pressure booster system does not start up.
C Pumps running but not delivering water.
D Insufficient delivery of pressure booster system.
E Discharge-side pressure too low.
F Discharge-side pressure too high.
G Leakage at mechanical seal.
H One/several pumps/motors overheated.
I Motor protection switch(es) triggered. Warning LED lit.
J Pump(s) do(es) not stop.
K Pumps start too often (more than 30 starts per pump and hour).
L One/several pumps/motors overheated.
Table20: Trouble-shooting
A B C D E F G H I J K L Possible cause Remedy
- - ✘ ✘ - - - ✘ - ✘ - - Pumps and/or piping are not
completely vented or primed.
✘ ✘ ✘ ✘ ✘ - - ✘ - - ✘ - Shut-off valves (partially) closed Check, open as necessary.
✘ - - ✘ ✘ - - - - ✘ ✘ - Strainer clogged (inlet-side pressure
reducer)
✘ - - ✘ ✘ ✘ - - - ✘ ✘ - Inlet-side pressure reducer set
incorrectly
- - ✘ ✘ ✘ - - ✘ ✘ ✘ ✘ --Check valve in bypass line defective Replace.
✘ ✘ - - - - - - - - - - Inlet-side shut-off valve closed Check, open as necessary.
- ✘ - - - - - ✘ - ✘ - - Discharge-side shut-off valve closed
or defective
✘ - - ✘ ✘ - - ✘ - ✘ ✘ - Inlet pressure lower than stated in
the purchase order
- ✘ - - - ✘ - - - - - - Inlet pressure higher than stated in
the purchase order
✘ - - ✘ ✘ - - - - ✘ - - Start-up pressure set too high Check setting.
6) The pump pressure must be released before attempting to remedy faults on parts which are subjected to pressure.
Disconnect the pump from the power supply!
Vent and/or prime.
Clean.
Check, adjust as necessary.
Check, open as necessary.
Contact KSB.
Contact KSB.
6)
1983.811/02-EN
48 of 80
KSBDeltaPrimo
Page 49
9 Trouble-shooting
A B C D E F G H I J K L Possible cause Remedy
- ✘ - - ✘ ✘ - ✘ - ✘ - ✘ Pressure transmitter set incorrectly
Check setting.
6)
or defective
- - - - - - - ✘ - - ✘ ✘ Pre-charge pressure of the
Restore nitrogen cushion.
accumulator too low
- - - - - - - ✘ - - ✘ ✘ Defective accumulator Check integrity/replace, if necessary.
- - - - - - ✘ - - - - - Defective mechanical seal Replace.
✘ - - - - - - ✘ - ✘ - - Suction-side pressure switch set
Check setting.
incorrectly or defective
- - ✘ ✘ ✘ - - ✘ ✘ ✘ ✘ - Defective check valve in the pressure
booster system
- - - - ✘ - - - ✘ ✘ - ✘ Water extraction higher than stated
Check, replace sealing element as
necessary.
Contact KSB.
in the purchase order
- ✘ - - - - - - ✘ - - ✘ Motor protection switch triggered or
set incorrectly, or pump seized
Compare setting with the motor's
rating plate data.
- - - - - - - - - - ✘ - Delay setting too short Check setting.
- ✘ - - - - - - - - - - Mains supply interrupted Check and remedy defect/check fuse.
- ✘ - - - - - - - - - - Control current fuse tripped (control
Determine cause and reset.
cabinet)
- ✘ - - - - - - ✘ - - - Main fuse on (owner-supplied)
distribution board loose or blown;
Check fuses and replace as necessary.
Measure the motor current.
fuses possibly too small or too fast
- - - - - - - - ✘ - - - Intermittent voltage fluctuations Press reset and fault
acknowledgement key.
- ✘ - - - - - - - - - - Phase failure Check individual phases; replace
fuse, if necessary.
✘ - - - - - - - - - - - Inlet tank empty or float switch
Check and remedy defect.
defective / disconnected
1983.811/02-EN
KSBDeltaPrimo
49 of 80
Page 50
10 Related Documents
591
655
595
743.90
743.90
79-2
691
742.02
742.01
743
412
79-1
10 Related Documents
10.1 General assembly drawings/exploded views with list of components
10.1.1 KSB Delta Primo F
Fig.22: KSB Delta Primo F
Table21: List of components
Part No. Description Part No. Description
79-1 Automatic switchgear 655 Pump
79-2 Measuring transducer 691 Pressure gauge
412 O-ring 742.01/.02 Lift check valve
591 Accumulator 743.90 Ball valve
595 Anti-vibration pad
The individual parts of the pump set are shown in the product literature of the pump
set.
1983.811/02-EN
50 of 80
KSBDeltaPrimo
Page 51
10 Related Documents
591
655
595
743.90
743.90
79-2
691
742.02
742.01
743
412
79-1
79-7
10.1.2 KSB Delta Primo VC
Fig.23: KSB Delta Primo VC
Table22: List of components
Part No. Description Part No. Description
79-1 Automatic control unit 595 Anti-vibration pad
79-2 Measuring transducer 655 Pump
79-10 Frequency inverter 691 Pressure gauge
412 O-ring 742.01/.02 Lift check valve
591 Accumulator 743.90 Ball valve
The individual parts of the pump set are shown in the product literature of the pump
set.
1983.811/02-EN
KSBDeltaPrimo
51 of 80
Page 52
10 Related Documents
591
655
595
743.90
743.90
79-2
691
742.02
742.01
743
412
79-1
10.1.3 KSB Delta Primo SVP
Fig.24: KSB Delta Primo SVP
Table23: List of components
Part No. Description Part No. Description
79-1 Automatic switchgear 655 Pump
79-2 Measuring transducer 691 Pressure gauge
412 O-ring 742.01/.02 Lift check valve
591 Accumulator 743.90 Ball valve
595 Anti-vibration pad
The individual parts of the pump set are shown in the product literature of the pump
set.
10.2 Parameter list
Table24: Overview of parameters
Parameter Description Factory setting Possible
1 Operation
Display of operating mode
1-1 System
General operating status
indicators
1-1-1 System pressure
Displaying the measured
system pressure
1-1-2 System load
Displaying the total pump
load in percent
settings
- - - - Everybody Nobody
- - - - Everybody Nobody
- - - - Everybody Nobody
- - - - Everybody Nobody
Min.
value
Max.
value
Read access
right
Write access
right
1983.811/02-EN
52 of 80
KSBDeltaPrimo
Page 53
10 Related Documents
Parameter Description Factory setting Possible
1-1-3 RDP switch
1-1-4 Inlet pressure
1-1-5 Level content in %
1-1-6 Level height
1-1-7 Ambient temp. (WSD)
1-1-8 Digital inputs
1-1-9.2 Position suppl.valve
1-1-9.1 Position suppl.valve
1-1-10 Power down speed
1-1-14 WSD pulses tank 1
1-1-15 WSD pulses tank 2
1-1-16 WSD pulses tank 3
1-2 Pumps
1-2-1 Operating mode
1-2-1.1.1 Pump number
1-2-1.2.1 Operating mode
1-2-2 Pump load
1-2-3 Thermal fail. flags
1983.811/02-EN
1-2-4 Running hours pump
Detection of dry running
protection via pressure
switch is activated/
deactivated.
Displaying the suction-side
pressure
Displaying the water level in
inlet tank in percent
Displaying the water level in
the inlet tank
Displaying the measured
ambient temperature if water
flow detection is available
Displaying the status of the
digital inputs
Position of supply valve
Position of proportional
supply valve 0% ... 100%
Calculated stop speed if
zero-flow detection is
activated in energy-saving
mode
Water flow detection,
number of fills in tank1
Water flow detection,
number of fills in tank2
Water flow detection,
number of fills in tank3
Pump-relevant status
information
Setting the operating mode
for each individual pump
Entering the pump number
for which the operating
mode is configured
Displaying the operating
status of the pump
Displaying the pump load
Bit-based display of status of
all thermal fault inputs
Displaying the operating
hours per pump
- Not available,
- - - - Everybody Nobody
- - - - Everybody Nobody
- - - - Everybody Nobody
- - - - Everybody Nobody
- - - - Service Service
Open Open,
0 0...100 0 100 Everybody Nobody
- - - - Service Nobody
0 - - - Everybody Nobody
0 - - - Everybody Nobody
0 - - - Everybody Nobody
- - - - Everybody Nobody
- - - - Everybody Everybody
1 1.. 3 1 3 Everybody Everybody
1 Automatic,
- - - - Everybody Nobody
- Not tripped
- - - - Everybody Nobody
settings
available
closed
manual On
(10s),
manual Off
Tripped
Min.
value
Max.
value
- - Everybody Nobody
- - Everybody Nobody
- - Everybody Everybody
- - Service Nobody
Read access
right
Write access
right
KSBDeltaPrimo
53 of 80
Page 54
10 Related Documents
Parameter Description Factory setting Possible
1-2-5 Number of pumpstarts
Displaying the number of
starts per pump
1-3 Time and statistics
Operating times and
statistics
1-3-1 Act runtime Op hours
Operating hours of the
system
1-3-2 Time to service
Time to next service interval
1-3-3 Act Minimum Runtime
Current minimum pump
runtime in seconds
2 Diagnosis
Monitoring and diagnosis
2-1 General
General monitoring functions
2-1-1 Active Messages
Current messages for all
available warnings/alerts
2-1-2 History
History of all warnings/alerts
2-1-3 Acknowledge All
All messages are
acknowledged
2-1-4 Clear History
Deleting the message
history
3 Settings
Settings
3-1 HMI
Control panel
3-1-1 Basic settings
Basic settings for control
panel
3-1-1-1 Language
Language settings
3-1-1-4 Contrast
Contrast
3-1-1-2 Backlight
Configuring the illumination
time of the display
3-1-1-2-1 Mode
Illumination type of system
display
3-1-1-2-2 Backlight Time
System display: setting the
illumination time in seconds
3-1-1-3 Displayed units
Selecting the units shown on
the display. The measured
values are converted in the
device.
3-1-1-3-1 Pressure
Units of measured pressure
values
- - - - Customer Nobody
- - - - Everybody Nobody
0 - - - Everybody Nobody
0 - - - Everybody Nobody
- - - - Everybody Nobody
- - - - Everybody Nobody
- - - - Everybody Nobody
- - - - Everybody Customer
- - - - Everybody Nobody
- - - - Everybody Everybody
- - - - Service Service
- - - - Everybody Nobody
- - - - Everybody Nobody
- - - - Everybody Nobody
English English,
13 5.. 20 5 20 Everybody Everybody
- - - - Everybody Everybody
Timer-based Always on,
600 10.. 999 10 999 Everybody Service
- - - - Everybody Nobody
kPa kPa,
settings
German,
Dutch,
French,
Turkish
timer-based
bar,
PSI,
feet,
mwc
Min.
value
Max.
value
- - Everybody Everybody
- - Everybody Everybody
- - Everybody Service
Read access
right
Write access
right
1983.811/02-EN
54 of 80
KSBDeltaPrimo
Page 55
10 Related Documents
Parameter Description Factory setting Possible
3-1-1-3-2 Height
3-1-1-3-3 Temperature
3-1-2 Fieldbus
3-1-2-1 Fieldbus Type
3-1-4 Logo
3-1-4-1 Logo
3-2 Device
3-2-1 Login
3-2-1-1.1 PIN
3-2-1-1.1.1 Access Level
3-2-1-1.1.2 PIN acceptance
3-2-1-1.2 PIN
3-2-1-1.2.1 Access Level
3-2-1-1.2.2 PIN acceptance
3-2-1-2 Login required
3-2-2 Service
3-2-2-1 Factory setting
3-2-2-2 Reset Srv Interval
3-2-2-3 Customer setting
3-2-2-4 Save custom. setting
3-2-2-5 Save factory setting
3-2-2-6 Default setting
3-2-2-6.1.1 Reset default param.
1983.811/02-EN
Units of tank fill level
Units of water flow detection
temperature
Field bus settings
Type of connected field bus
module
Setting the logo displayed
Selecting the logo displayed
Device-specific settings
Login
Entering the user level and
password
Selecting the login level
Prompt to enter PIN
Entering the user level and
password
Selecting the login level
Prompt to enter PIN
Password entry required
Service settings
Factory-set defaults
Resetting the service
interval
Loading locally saved
settings
Saving the customer
settings
Saving the factory settings
Resetting to default settings
Resetting to default settings
cm cm,
°C °C,
- - - - Nobody Nobody
No module No module,
- - - - Service Nobody
No logo KSB logo,
- - - - Everybody Nobody
- - - - Everybody Nobody
- - - - Everybody Nobody
User level User level,
- 0.. 9999 0 9999 Everybody Everybody
- - - - Factory Nobody
User level User level,
- 0.. 9999 0 9999 Factory Factory
Yes No,
- - - - Customer Nobody
- Reset ok,
- OK,
- Reset ok,
- - - - Customer Customer
- - - - Factory Factory
- - - - Service Service
default Default,
settings
m
°F
Profibus,
Modbus
dp logo,
no logo
service level,
factory level
service level,
factory level,
development
level
yes
no set available
failed
no set available
Hyamat K,
Hyamat V,
Hyamat SVP,
HyaEco VP
Min.
value
Max.
value
- - Everybody Service
- - Everybody Service
- - Nobody Nobody
- - Service Service
- - Everybody Everybody
- - Factory Factory
- - Customer Customer
- - Customer Customer
- - Service Service
- - Customer Customer
- - Service Service
Read access
right
Write access
right
KSBDeltaPrimo
55 of 80
Page 56
10 Related Documents
Parameter Description Factory setting Possible
3-2-2-7 Edit Pump Opera. hrs
Editing pump operating
hours
3-2-2-7.1.1 Pump number
Number of pump
3-2-2-7.2.1 Hours
Hours
3-2-2-7.2.2 Minutes
Minutes
3-2-2-7.2.3 Seconds
Seconds
3-2-2-8 Reset Sys. Oper. hrs
Resetting the operating
hours
3-2-3 Factory Test
Factory test
3-2-3-1 Factory Test
Factory test
3-2-3-1.1.1 Test result
Test result
3-3 Configuration
System configuration
3-3-1 Number of pumps
Maximum number of pumps
used in system
3-3-2 Inlet
General configuration,
suction side
3-3-3 Discharge
General configuration,
discharge side
3-3-4 WSD
Configuring the water flow
detection for the tank
3-3-5 Leakage detection
Activating leakage
monitoring
3-3-6 MPO Functionality
Synchronous operation
3-3-7 PumpMode int/ext
Setting for pump mode via
HMI (internal) or switch
(external))
3-4 System settings
Parameterisation of system
- - - - Service Service
1 1.. 6 1 6 Service Service
0 0.. 500000 0 500000 Service Service
0 0.. 59 0 59 Service Service
0 0 59 0 59 Service Service
- OK,
- - - - Factory Nobody
- - - - Factory Factory
Failed Failed,
- - - - Everybody Nobody
3 1.. 6 1 6 Everybody Service
Pressure switch Pressure switch,
Cascade Cascade
Off Off,
Off On,
Off Off,
Internal Internal,
- - - - Everybody Nobody
settings
failed
passed
pressure sensor,
water flow
detection,
inlet tank/gate
valve,
inlet tank/
proportional
valve
(without
frequency
inverter),
1 jockey,
2 jockeys,
floating
frequency
inverter,
frequency
inverter per
pump
1 tank,
2 tanks,
3 tanks,
1 tank + temp.,
2 tanks + temp.,
3 tanks + temp.,
temperature
off
on
external
Min.
value
Max.
value
- - Service Service
- - Factory Factory
- - Everybody Service
- - Everybody Service
- - Everybody Service
- - Everybody Service
- - Service Service
- - Everybody Service
Read access
right
Write access
right
1983.811/02-EN
56 of 80
KSBDeltaPrimo
Page 57
10 Related Documents
Parameter Description Factory setting Possible
3-4-1 Inlet
3-4-1-1 Sensor press. 4 mA
3-4-1-2 Sensor press. 20 mA
3-4-1-3 Damp. Time Inlet
3-4-1-4 Level config
3-4-1-4-1 0% level
3-4-1-4-2 100% level
3-4-1-4-3 Sensor level
3-4-1-4-4 Low level shut down
3-4-1-4-5 Low level reset
3-4-1-4-6 Critical water level
3-4-1-4-7 High water level
3-4-1-4-8 Threshold
3-4-1-4-8-1 Threshold 1 ON
3-4-1-4-8-2 Threshold 1 OFF
3-4-1-4-8-3 Threshold 2 ON
3-4-1-4-8-4 Threshold 2 OFF
3-4-1-4-9 Supply valve ON/OFF
1983.811/02-EN
3-4-1-4-9-1 Level 1 open
Suction-side
parameterisation
Analog measured value at
4mA, suction side
Analog measured value at
20 mA, suction side
Damping time for smoothing
measured value to
compensate for
measurement peaks
Configuring inlet tank control
Minimum water level at
which no air enters into tank,
in percent, from upper edge
of inlet nozzle
Maximum water level of inlet
tank, in percent, from upper
edge of inlet nozzle
Distance of sensor
positioned above tank floor
to tank floor, in centimetres
System stop when dry
running level reached
Resetting the system when
defined dry running level is
reached
Threshold of critical water
level in inlet tank
Threshold of high water level
in inlet tank
1 or 2 extra signalling relay
contacts for switching
thresholds
Inlet tank level for relay 1
energised in percent
Inlet tank level for relay 1
de-energised in percent
Inlet tank level for relay 2
energised in percent
Inlet tank level for relay 2
de-energised in percent
Position of inflow gate valve
for filling inlet tank
Level for opening gate valve
to start filling inlet tank
- - - - Everybody Nobody
0 -100.. 1000 -100 1000 Everybody Service
1000 0.. 9999 0 9999 Everybody Service
200 100.. 2000 100 2000 Factory Factory
- - - - Everybody Service
0 0.. 99 0 99 Everybody Service
200 0.. 999 0 999 Everybody Service
0 -100.. 999 -100 999 Everybody Service
10 0.. 99 0 99 Everybody Service
15 0.. 99 0 99 Everybody Service
30 0.. 99 0 99 Everybody Service
105 0.. 199 0 199 Everybody Service
- - - - Everybody Service
50 0...199 0 199 Everybody Service
50 0...199 0 199 Everybody Service
40 0...199 0 199 Everybody Service
40 0...199 0 199 Everybody Service
- - - - Everybody Nobody
70 0.. 99 0 99 Everybody Service
settings
Min.
value
Max.
value
Read access
right
Write access
right
KSBDeltaPrimo
57 of 80
Page 58
10 Related Documents
Parameter Description Factory setting Possible
3-4-1-4-9-2 Level 1 closed
Level for closing gate valve
to stop filling inlet tank
3-4-1-4-9-3 Level 1A open
Second level (timer-based)
for opening gate valve to
start filling
3-4-1-4-9-4 Level 1A closed
Second level (timer-based)
for closing gate valve to stop
filling
3-4-1-4-10 Supply valve prop.
Use of a proportional valve
to fill inlet tank
3-4-1-4-10-1 Level setpoint 1
Level in inlet tank at which
valve is completely closed
3-4-1-4-10-2 Level setpoint 1A
Second level (timer-based)
in inlet tank at which valve is
completely closed
3-4-1-4-10-3 Hysteresis
Setting the hysteresis for
fully open valve
3-4-1-4-10-4 Sample time
Measurement cycle for
measuring to control
proportional valve
3-4-1-4-10-5 Analog output
Configuring the analog
output
3-4-1-5 Auto. Setpoint Redu.
Automatic setpoint reduction
in case of inlet pressure
drop
3-4-1-5-1 ASR function
Automatic setpoint reduction
in case of inlet pressure
drop
3-4-1-5-2 Switch on point
Re-start point
3-4-1-5-3 Inlet Set point
Entering the minimum inlet
pressure setpoint
3-4-1-5-4 Switch off point
Stop point
3-4-1-5-5 Proportional const.
Proportional constant of PID
controller
3-4-1-5-6 Integral time
Integral constant of PID
controller
3-4-1-5-7 Differential time
Differential constant of PID
controller
3-4-1-5-9 Switch On time
Time to pump start
3-4-1-5-10 Switch Off time
Time to pump stop
3-4-2 Discharge
Discharge-side
parameterisation
90 0.. 99 0 99 Everybody Service
40 0.. 99 0 99 Everybody Service
60 0.. 99 0 99 Everybody Service
- - - - Everybody Nobody
80 0.. 99 0 99 Everybody Service
40 0.. 99 0 99 Everybody Service
15 0.. 99 0 99 Everybody Service
10 0.. 99 0 99 Everybody Service
4-20mA 4-20mA,
- - - - Everybody Nobody
Off Off,
200 100.. 400 100 400 Everybody Service
100 0.. 400 0 400 Everybody Service
90 0.. 100 0 100 Everybody Service
3 0.. 10 0 10 Everybody Service
1 0.. 60 0 60 Everybody Service
0 0.. 99 0 99 Everybody Service
5 0.. 60 0 60 Service Service
5 0.. 60 0 60 Service Service
- - - - Everybody Service
settings
0-20mA
on
Min.
value
Max.
value
- - Everybody Service
- - Everybody Service
Read access
right
Write access
right
1983.811/02-EN
58 of 80
KSBDeltaPrimo
Page 59
10 Related Documents
Parameter Description Factory setting Possible
3-4-2-1 Sensor press. 4 mA
3-4-2-2 Sensor press. 20 mA
3-4-2-3 Pumps ON sensor fail
3-4-2-4 Max power
3-4-2-5 Max power ext. oper.
3-4-3 Variable freq. drive
3-4-3-1 Communication
3-4-3-2 Proportional const.
3-4-3-3 Integral time
3-4-3-4 Differential time
3-4-3-9 VFD Ramp-Up
3-4-3-10 VFD Ramp-Down
3-4-3-11 VFD min. frequency
3-4-3-12 VFD max. frequency
3-4-3-13 P nominal of VFD
1983.811/02-EN
3-4-3-14 U nominal of VFD
Analog measured value at
4mA, discharge side
Analog measured value at
20 mA, discharge side
Number of pumps started up
in the event of a sensor
failure on the discharge side
Limitation of maximum
system power (n x 100%, n
= number of pumps)
Limitation of maximum
system power for operation
on emergency power
Configuring the frequency
inverters
Configuring the
communication protocol for
the frequency inverter
Proportional constant of PID
controller
Integral constant of PID
controller
Differential constant of PID
controller
Configuring the start ramp
for frequency inverters in
seconds
Configuring the stop ramp
for frequency inverters in
seconds
Configuring the minimum
frequency for frequency
inverters in Hz
Configuring the maximum
frequency for frequency
inverters in Hz
Nominal power of frequency
inverters
Nominal voltage of
frequency inverters
0 -100.. 1000 -100 1000 Everybody Service
1000 0.. 9999 0 9999 Everybody Service
0 0.. 3 0 3 Everybody Service
600 0.. 600 0 600 Everybody Service
600 0.. 600 0 600 Everybody Service
- - - - Everybody Nobody
None None,
3 0.. 100 0 100 Everybody Service
1 0.. 60 0 60 Everybody Service
0 0.. 99,99 0 99,99 Everybody Service
3 0,1.. 999 0,1 999 Everybody Service
3 0,1.. 999 0,1 999 Everybody Service
30 0.. 50 0 50 Everybody Service
50 30.. 140 30 140 Everybody Service
1500 0.. 100000 0 100000 Everybody Service
400 0.. 500 0 500 Everybody Service
settings
analog 420mA,
analog 020mA,
PumpDrive1,
PumpDrive2,
DanfossVLT28
00,
Danfoss
MicroDrive,
Danfoss
AquaDrive
Min.
value
Max.
value
- - Everybody Service
Read access
right
Write access
right
KSBDeltaPrimo
59 of 80
Page 60
10 Related Documents
Parameter Description Factory setting Possible
3-4-3-15 F nominal of VFD
Nominal frequency of
frequency inverters
3-4-3-16 I nominal of VFD
Nominal amperage of
frequency inverters
3-4-3-17 RPM nominal of VFD
Nominal speed of frequency
inverters
3-4-3-20 Motor Speed Unit
Motor speed unit
3-4-3-21 Digital I/P 33 func.
Selecting the digital input
3-4-3-22 Digital I/P 29 func.
Selecting the digital input
3-4-3-23 Jog frequency
Speed in manual mode
3-4-3-24 Jog ramp time
Ramp time
3-4-3-25 Coasting select
Selecting the manual mode
3-4-3-26 Start select
Selecting the start signal
3-4-3-27 Slip Compensation
Slip compensation
3-4-3-5 No flow detection
Accuracy with which a
minimum flow is detected
(procedure for stopping the
pumps)
3-4-3-5-1 No flow bandwith
Bandwidth of flow detection
3-4-3-5-2 No flow time
Flow detection time in
seconds
3-4-3-5-3 No flow step
Step height of flow detection
in percent
3-4-3-5-4 No flow max. power
Flow detection is active
below this pump load in
percent
3-4-4 WSD settings
Configuring water flow
detection
3-4-4-1 Nbr of refreshments
Number of water
replacement cycles
3-4-4-2 Refresh time span
Duration of water
replacement procedure in
hours
3-4-4-3 Average room temp.
Measured average ambient
temperature
50 50.. 50 50 50 Everybody Service
4 0.. 450 0 450 Everybody Service
2880 0.. 10000 0 10000 Everybody Service
rpm rpm,
No function No function,
No function No function,
50 30.. 50 30 50 Everybody Service
5 0,04.. 3600 0,04 3600 Everybody Service
Digital and bus Digital input,
Digital and bus Digital input,
0 -400.. 399 -400 399 Everybody Service
- - - - Everybody Service
6 0.. 50 0 50 Service Service
16 0.. 60 0 600 Service Service
1 1.. 50 1 50 Service Service
100 0.. 100 0 100 Service Service
- - - - Everybody Nobody
30 0.. 99 0 99 Everybody Service
24 0.. 999 0 999 Everybody Service
25 0.. 50 0 50 Everybody Service
settings
Hz
coasting stop
inv.
jog function,
jog function
bus,
digital and bus,
digital or bus
bus,
digital and bus,
digital or bus
Min.
value
Max.
value
- - Everybody Service
- - Everybody Service
- - Everybody Service
- - Everybody Service
- - Everybody Service
Read access
right
Write access
right
1983.811/02-EN
60 of 80
KSBDeltaPrimo
Page 61
10 Related Documents
Parameter Description Factory setting Possible
3-4-4-4 Room temp. time span
3-4-5 MPO settings
3-4-5-1 High Load Profile
3-4-5-2 Rated Freq
3-4-5-3 Switch On Freq.
3-4-5-4 Switch Off Freq.
3-4-5-5 Cubic setting
3-4-5-5-1 Power 1
3-4-5-5-2 Power 2
3-4-5-6 Linear setting
3-4-5-6-1 Power 1
3-4-5-6-2 Power 2
3-4-5-6-3 Power 3
3-4-5-6-4 Power 4
3-4-5-7 Motor settings
3-4-5-7-1 Rated Motor Power
3-4-5-7-2 Rated Motor Speed
3-4-5-7-3 Rated Freq
3-4-5-7-4 Rated Current
3-4-5-7-5 Rated Cosphi
3-4-5-8 Pump parameters
3-4-5-8-1 Rated Pump Speed
3-5 Pressure
1983.811/02-EN
3-5-1 Set point
Duration of ambient
temperature measurement
in hours
Configuring the multiple
pump operation functions
Characteristic of pump
Rated frequency of pump
Start frequency of pump
Stop frequency of pump
Cubic setting
Power1 of pump
Power2 of pump
Linear setting of pump
Power1 of pump
Power2 of pump
Power3 of pump
Power4 of pump
Motor settings
Rated power of motor as per
name plate
Rated speed of motor as per
name plate
Rated frequency of motor as
per name plate
Rated current of motor as
per name plate
Rated cos phi of motor as
per name plate
Pump settings
Rated speed of pump for
rated H/Q characteristic
curve
Configuring the system
pressure
Entering the pressure
setpoint (system pressure)
24 0.. 999 0 999 Everybody Service
- - - - Everybody Customer
Cubic Linear,
50 45.. 50 45 50 Everybody Service
49 31.. 50 31 50 Everybody Service
31 30.. 49 30 49 Everybody Service
- - - - Everybody Service
2 0.. 100 0 100 Everybody Service
2 0.. 100 0 100 Everybody Service
- - - - Everybody Service
2 0.. 100 0 100 Everybody Service
2 0.. 100 0 100 Everybody Service
2 0.. 100 0 100 Everybody Service
2 0.. 100 0 100 Everybody Service
- - - - Everybody Nobody
2 0.. 110 0 110 Everybody Service
1450 300.. 3600 300 3600 Everybody Service
50 45.. 50 45 50 Everybody Service
10 0,1.. 999 0,1 999 Everybody Service
1 0,1.. 0,99 0,1 0,99 Everybody Service
- - - - Everybody Nobody
2900 300.. 3600 300 3600 Everybody Service
- - - - Everybody Nobody
400 0.. 1000 0 1000 Everybody Customer
settings
cubic
Min.
value
Max.
value
- - Customer Develop
Read access
right
Write access
right
KSBDeltaPrimo
61 of 80
Page 62
10 Related Documents
Parameter Description Factory setting Possible
3-5-3 Bandwidth
Bandwidth within which the
frequency inverters remain
at the same, constant speed
independent of pressure.
3-5-4 Accumulation press.
Procedure for increasing
pressure in the accumulator
before the system stops
3-5-5 Max.set point
Limit value for maximum
setpoint
3-5-9 Adapt. setpoint
Date/time-based alternative
setpoint
3-5-10 Delta p
Dynamic pressure
compensation
Quadratic function for
correcting the setpoint
3-5-11 High pressure alarm
Upper limit value for
maximum system pressure
3-5-12 High pressure action
Parameter for selecting
action in case of excessively
high system pressure (stop
pumps or output message
only)
3-5-13 Low pressure alarm
Lower limit value for
minimum system pressure
3-5-14 Low pressure action
Parameter for selecting
action in case of excessively
low system pressure (stop
pumps or output message
only)
3-5-15 Shut down RDP
Minimum suction-side
pressure limit for dry running
protection
3-5-16 Reset RDP
Suction-side pressure for restart following dry running
occurrence
3-5-17 Press. Flow Control
Lack-of-water fault is set if
setpoint minus pressure
defined is undershot.
3-6 Timer settings
Configuring the time
parameters
3-6-1 Opt. pump starts /h
Entering the optimal pump
starts per hour.
The pump runtime is
adjusted automatically.
3-6-2 Min. run time
Limit for minimum runtime of
pump
3-6-3 Min. run time corr.
Correction value for
minimum runtime of pump
5 0.. 999 0 999 Everybody Customer
30 0.. 999 0 999 Everybody Customer
1000 400.. 1000 400 1000 Everybody Service
400 0.. 1000 0 1000 Everybody Customer
0 -999.. 999 -999 999 Everybody Customer
1000 400.. 1000 400 1000 Everybody Customer
Stop pumps Stop pumps,
0 0.. 400 0 400 Everybody Customer
Stop pumps Stop pumps,
20 0.. 80 0 80 Everybody Customer
80 20.. 999 20 999 Everybody Customer
100 0.. 1000 0 1000 Everybody Service
- - - - Everybody Nobody
10 0.. 99 0 99 Everybody Service
180 0.. 999 0 999 Everybody Customer
10 0.. 99 0 99 Everybody Service
settings
message only
message only
Min.
value
Max.
value
- - Everybody Customer
- - Everybody Customer
Read access
right
Write access
right
1983.811/02-EN
62 of 80
KSBDeltaPrimo
Page 63
10 Related Documents
Parameter Description Factory setting Possible
3-6-4 Max. run time
3-6-5 Start delay
3-6-6 Stop delay
3-6-8 RDP delay
3-6-9 High/low alarm delay
3-6-10 WSD 1 pulse length
3-6-11 WSD 2 pulse length
3-6-12 WSD 3 pulse length
3-6-13 Sys. start up delay
3-7 Time/Date
3-7-1 Date
3-7-1.1.1 Year
3-7-1.1.2 Month
3-7-1.1.3 Day
3-7-2 Time
3-7-2.1.1 Time
3-7-3 Check run mode
3-7-4 Check run interval
3-7-5 Check run at
1983.811/02-EN
3-7-5.1.1 Hours
After the time has lapsed,
the system switches over to
the next pump.
Start delay of pumps if
pressure remains below
setpointt
Stop delay of pumps if
pressure remains at setpoint
Stop delay following
detection of dry running
occurrence
Time window for
suppressing alerts when
system pressure is
exceeded/undershot
Water flow detection1,
length of pulse in seconds
Water flow detection2,
length of pulse in seconds
Water flow detection3,
length of pulse in seconds
Start delay following re-start
Date and time
Setting the date
Setting the year
Setting the month
Setting the day
Setting the time
Setting the time in the format
HH:MM:SS
Basic setting for forced start
(check run)
Interval-controlled forced
start (check run);
the pumps are started at
fixed, defined intervals.
Day-controlled forced start
(check run);
the pumps are started at a
defined time
Hours for daily forced start
(check run)
86400 0.. 604800 0 604800 Everybody Service
1 0.. 999 0 999 Everybody Service
1 0.. 999 0 999 Everybody Service
10 0.. 999 0 999 Everybody Service
60 10.. 999 10 999 Everybody Service
4 0.. 99 0 99 Everybody Service
4 0.. 99 0 99 Everybody Service
4 0.. 99 0 99 Everybody Service
10 0.. 32 0 32 Service Service
- - - - Everybody Nobody
- - - - Everybody Customer
... 1970.. 2099 1970 2099 Everybody Customer
1 1.. 12 1 12 Everybody Customer
1 1.. 31 1 31 Everybody Customer
- - - - Everybody Customer
0 0.. 86399 0 86399 Everybody Customer
Interval Off,
86400 0.. 1000000 0 1000000 Everybody Service
- - - - Everybody Customer
0 0.. 23 0 23 Everybody Customer
settings
digital input,
interval,
day-based,
week-based
Min.
value
Max.
value
- - Everybody Customer
Read access
right
Write access
right
KSBDeltaPrimo
63 of 80
Page 64
10 Related Documents
Parameter Description Factory setting Possible
3-7-5.1.2 Minutes
Minutes for daily forced start
(check run)
3-7-6 Check run at
Weekly forced start (check
run): at a defined time on
specific days
3-7-6.1.1 Hours
Weekly forced start (check
run): at a defined time
(hours) on specific days
3-7-6.1.2 Minutes
Weekly forced start (check
run): at a defined time
(minutes) on specific days
3-7-6.1.3 Day
Weekly forced start (check
run): at a defined time on a
specific day
3-7-7 Check run duration
Specifying the duration of
the forced start (check run)
3-7-9 Date adapt level On
The alternative fill level is
activated in accordance with
day(s)/month(s).
3-7-9.1.1 Month adapt level On
Entering the month in which
the alternative fill level is
activated.
3-7-9.1.2 Day adapt level On
Entering the day on which
the alternative fill level is
activated
3-7-10 Date adapt level Off
Entering the date on which
the alternative fill level is
deactivated
3-7-10.1.1 Month adapt lev Off
Entering the month in which
the alternative fill level is
deactivated
3-7-10.1.2 Day adapt level Off
Entering the day on which
the alternative fill level is
deactivated
0 0.. 59 0 59 Everybody Customer
- - - - Everybody Customer
_ 0.. 23 0 23 Everybody Customer
_ 0.. 59 0 59 Everybody Customer
Sunday Sunday,
30 0.. 30 0 30 Everybody Service
- - - - Everybody Customer
Off Off,
1 1.. 31 1 31 Everybody Customer
- - - - Everybody Customer
Off Off,
1 1.. 31 1 31 Everybody Customer
settings
Monday,
Tuesday,
Wednesday,
Thursday,
Friday,
Saturday
January,
February,
March,
April,
May,
June,
July,
August,
September,
October,
November,
December
January,
February,
March,
April,
May,
June,
July,
August,
September,
October,
November,
December
Min.
value
Max.
value
- - Everybody Customer
- - Everybody Customer
- - Everybody Customer
Read access
right
Write access
right
1983.811/02-EN
64 of 80
KSBDeltaPrimo
Page 65
10 Related Documents
Parameter Description Factory setting Possible
3-7-11 Maintenance interval
3-7-8 Clock adapt setp.
3-7-8-1 Adaptation mode
3-7-8-2 Change on/off times
3-7-8-2.1.1 Hours adapt setp.ON
3-7-8-2.1.2 Min adapt setp.ON
3-7-8-2.1.3 Hours adapt setp.OFF
3-7-8-2.1.4 Min adapt setp.OFF
3-7-8-3 Select day of week
3-7-8-4 Change on/off times
3-7-8-4.1.1 Hours adapt setp.ON
3-7-8-4.1.2 Min adapt setp.ON
3-7-8-4.1.3 Hours adapt setp.OFF
3-7-8-4.1.4 Min adapt setp.OFF
3-8 Definable I/O
1983.811/02-EN
3-8-1 Inputs
Configuring the maintenance
interval for the system in
days
Alternative setpoint to take
effect based on time
Configuring the alternative
setpoint to take effect on a
daily or weekly basis
The alternative pressure
setpoint is activated/
deactivated.
Entering the hours when the
alternative pressure setpoint
is activated
Entering the minutes when
the alternative pressure
setpoint is activated
Entering the hours when the
alternative pressure setpoint
is deactivated
Entering the minutes when
the alternative pressure
setpoint is deactivated
Entering the weekday on
which the alternative
pressure setpoint is
activated
Entering the weekday on
which the alternative
pressure setpoint is
deactivated
Entering the hours when the
alternative pressure setpoint
is activated
Entering the minutes when
the alternative pressure
setpoint is activated
Entering the hours when the
alternative pressure setpoint
is deactivated
Entering the minutes when
the alternative pressure
setpoint is deactivated
Programming inputs/outputs
Inputs
0 0.. 3000 0 3000 Service Service
- - - - Everybody Nobody
Off Off,
- - - - Everybody Customer
0 0.. 23 0 23 Everybody Customer
0 0.. 59 0 59 Everybody Customer
0 0.. 23 0 23 Everybody Customer
0 0.. 59 0 59 Everybody Customer
Sunday Sunday,
- - - - Everybody Customer
0 0.. 23 0 23 Everybody Customer
0 0.. 59 0 59 Everybody Customer
0 0.. 23 0 23 Everybody Customer
0 0.. 59 0 59 Everybody Customer
- - - - Service Service
- - - - Service Nobody
settings
weekly,
daily
Monday,
Tuesday,
Wednesday,
Thursday,
Friday,
Saturday
Min.
value
Max.
value
- - Everybody Customer
- - Everybody Customer
Read access
right
Write access
right
KSBDeltaPrimo
65 of 80
Page 66
10 Related Documents
Parameter Description Factory setting Possible
3-8-1-1 Input 1
Configuration of input 1
3-8-1-2 Input 2
Configuration of input 2
3-8-1-3 Input 3
Configuration of input 3
3-8-2 Outputs
Outputs
3-8-2-1 Output 1 (P4)
Configuration of output 1
3-8-2-2 Output 2 (P5)
Configuration of output 2
3-8-2-3 Output 3 (P6)
Configuration of output 3
3-8-2-4 Output 4 (FR4)
Configuration of output 4
3-8-2-5 Output 5 (FR5)
Configuration of output 5
None None,
None None,
None None,
- - - - Service Nobody
None None,
None None,
None None,
None None,
None None,
settings
forced start
(check run),
alt. setpoint,
leakage,
remote
acknowledgem
ent,
bypass valve,
emergency
power
forced start
(check run),
alt. setpoint,
leakage,
remote
acknowledgem
ent,
bypass valve,
emergency
power
forced start
(check run),
alt. setpoint,
leakage,
remote
acknowledgem
ent,
bypass valve,
emergency
power
threshold 1,
threshold 2,
supply valve,
bypass valve,
lack of water
threshold 1,
threshold 2,
supply valve,
bypass valve,
lack of water
threshold 1,
threshold 2,
supply valve,
bypass valve,
lack of water
threshold 1,
threshold 2,
supply valve,
bypass valve,
lack of water
threshold 1,
threshold 2,
supply valve,
bypass valve,
lack of water
Min.
value
Max.
value
- - Service Service
- - Service Service
- - Service Service
- - Service Service
- - Service Service
- - Service Service
- - Service Service
- - Service Service
Read access
right
Write access
right
1983.811/02-EN
66 of 80
KSBDeltaPrimo
Page 67
10 Related Documents
Parameter Description Factory setting Possible
3-8-2-6 Output 6 (FR6)
Configuration of output 6
3-8-2-7 Opert./Fail. Relay
System operational / fault
message relay
3-9 Messages
Messages
3-9-1 Message Settings
List of all alerts
3-9-1.1.1 failure id
Fault ID
3-9-1.2.1 Traffic Light
Assignment of fault as
warning or alert
3-9-1.2.2 Fault on Hold
Without/with automatic reset
(re-start)
3-10 Root menu
Configuring the main menu
3-10-1.1 Root Menu Settings
List of all main menu
elements
3-10-1.2 Root Menu Settings
List of all main menu
elements
3-10-1.2.1 rootmenu selection
Root menu selection
3-10-1.2.1 Traffic Light
Assignment of fault as
warning or alert
3-11 Energy Saving Mode
Energy-saving mode
3-11-1 Energy Saving Mode
Energy-saving mode
3-11-2 direct off
Energy-saving mode is
carried out without zero-flow
detection function.
3-11-3 Power down speed %
Calculated stop speed if
zero-flow detection is
activated in energy-saving
mode (in %)
3-11-4 time direct off
Time after which the energysaving mode is carried out
without the zero-flow
detection function
3-14 By Pass Valve
Bypass valve
3-14-1 Valve Function
Activating/deactivating the
valve function
None None,
Off Off/on - - Service Service
- - - - Service Nobody
- - - - Service Service
- - - Service Service
Red Green,
Off Off,
- - - - Customer Nobody
- - Customer Everybody
- - - - Develop Develop
1 1.. 65 1 65 Develop Develop
Off Off,
- - - - Service Nobody
Off Off,
Off Off,
30 1.. 99 1 99 Service Service
5 0.. 9999 0 9999 Service Service
- - - - Everybody Service
Off Off,
1983.811/02-EN
3-14-2 Open delay
Delay time that lapses
before valve is opened
2 0.. 20 0 20 Everybody Service
settings
threshold 1,
threshold 2,
supply valve,
bypass valve,
lack of water
amber,
red
on
on
on
on
forced start
(check run),
Pt1000,
digital input
Min.
value
Max.
value
- - Service Service
- - Service Service
- - Service Service
- - Develop Develop
- - Service Service
- - Service Service
- - Everybody Service
Read access
right
Write access
right
KSBDeltaPrimo
67 of 80
Page 68
10 Related Documents
Parameter Description Factory setting Possible
3-14-3 Close delay
Delay time that lapses
before valve is closed
3-14-4 Temperature
Temperature above which
the valve is opened
3-14-5 Flush Time
Time window in which the
valve is opened
3-14-6 Attemps in 24Hrs
Valve opening frequency
before an alert is displayed
3-14-7 Min. open time
Minimum opening time of
valve
3-15 Fieldbus
Field bus settings
3-15-1 Profibus
Profibus settings
3-15-1-1 PB Slave Address
Profibus slave address
3-15-2 Modbus
Modbus settings
3-15-2-1 MB Slave Address
Modbus slave address
3-15-2-2 Baudrate
Baud rate
4 Info
Information
4-1 Device
Control module (CM)
4-1-1 Serial Number
Serial number of control
module
4-1-2 Parameter Set
Version of the control panel
parameter set
4-2 IO Info
IO information on internal
communications unit
4-2-1 IO Serial Number
IO information on serial
number of internal
communications unit
4-2-2 IO FW-Version
IO information on firmware
of internal communications
unit
4-2-3 IO FW-Revision
IO information on revision of
internal communications unit
4-2-4 IO HW-Revision
IO information on hardware
of internal communications
unit
4-3 HMI Info
IO information on HMI
4-3-1 HMI Serial Number
IO information on serial
number of HMI
4-3-2 HMI FW-Version
IO information on firmware
of HMI
2 0.. 20 0 20 Everybody Service
20 0.. 40 0 40 Everybody Service
120 10.. 600 10 600 Everybody Service
2 1.. 5 1 5 Everybody Service
2 0.. 20 0 20 Everybody Service
- - - - Customer Nobody
- - - - Customer Nobody
126 1.. 255 1 255 Customer Customer
- - - - Customer Nobody
247 1.. 247 1 247 Customer Customer
192 9600,192 - - Customer Customer
- - - - Everybody Nobody
- - - - Everybody Nobody
- - - - Everybody Nobody
0 - - - Everybody Everybody
- - - - Everybody Nobody
- - - - Everybody Nobody
- - - - Everybody Nobody
- - - - Everybody Nobody
- - - - Everybody Nobody
- - - - Everybody Everybody
- - - - Everybody Nobody
- - - - Everybody Nobody
settings
Min.
value
Max.
value
Read access
right
Write access
right
1983.811/02-EN
68 of 80
KSBDeltaPrimo
Page 69
10 Related Documents
Parameter Description Factory setting Possible
4-3-3 HMI FW-Revision
IO information on revision of
HMI
4-3-4 HMI HW-Revision
IO information on hardware
of HMI
4-4 Profibus Info
Information on Profibus used
4-4-1 PB FW-Version
Information on firmware of
Profibus
4-4-2 PB FW-Revision
Information on firmware of
Profibus
4-4-3 PB HW-Revision
Information on hardware of
Profibus
4-5 Modbus Info
Information on Modbus used
4-5-1 MB FW-Version
Information on firmware of
Modbus
4-5-2 MB FW-Revision
Information on revision of
Modbus
4-5-3 MB HW-Revision
Information on hardware of
Modbus
5 Quickmenu
Information on quick menu
- - - - Everybody Nobody
- - - - Everybody Nobody
- - - - Everybody Everybody
- - - - Everybody Nobody
- - - - Everybody Nobody
- - - - Everybody Nobody
- - - - Everybody Everybody
- - - - Everybody Nobody
- - - - Everybody Nobody
- - - - Everybody Nobody
- - - - Everybody Nobody
settings
Min.
value
Max.
value
Read access
right
Write access
right
10.3 Fault messages
Table25: Overview of fault messages
Fault message Description Type of message
Warning Alert
Failure PT. Dis. Fault, discharge-side pressure sensor - ✘
Sys. press.to low System pressure below minimum pressure - ✘
Sys press.to high System pressure above maximum pressure - ✘
No water Insufficient fluid or insufficient inlet pressure on suction
side
Maintenance req. Service interval exceeded ✘ -
More pumps fail Multiple pump faults - ✘
No refresh tank 1 Insufficient water replacement, tank1 - ✘
No refresh tank 2 Insufficient water replacement, tank2 - ✘
No refresh tank 3 Insufficient water replacement, tank3 - ✘
Aver temp to high Average temperature of water flow detection too high - ✘
Curr temp to high Current temperature of water flow detection too high ✘ -
Temp. Fail. Pump 1 Fault (temperature, motor protection switch, etc.),
pump1
Temp. Fail. Pump 2 Fault (temperature, motor protection switch, etc.),
pump2
Temp. Fail. Pump 3 Fault (temperature, motor protection switch, etc.),
1983.811/02-EN
pump3
Temp. Fail. Pump 4 Fault (temperature, motor protection switch, etc.),
pump4
- ✘
✘ -
✘ -
✘ -
✘ -
KSBDeltaPrimo
69 of 80
Page 70
10 Related Documents
Fault message Description Type of message
Warning Alert
Temp. Fail. Pump 5 Fault (temperature, motor protection switch, etc.),
pump5
Temp. Fail. Pump 6 Fault (temperature, motor protection switch, etc.),
pump6
Failure valve Fault, suction-side valve ✘ -
Inlet sensor fail Fault, suction-side pressure sensor or level sensor ✘ -
High water level Water level in inlet tank too high - ✘
Crit. water level Water level in inlet tank too low ✘ -
Low water level Water level in inlet tank low (lack of water) - ✘
Comm. Error FC 1 Communication not possible, frequency inverter1 ✘ -
Comm. Error FC 2 Communication not possible, frequency inverter2 ✘ -
Comm. Error FC 3 Communication not possible, frequency inverter3 ✘ -
Comm. Error FC 4 Communication not possible, frequency inverter4 ✘ -
Comm. Error FC 5 Communication not possible, frequency inverter5 ✘ -
Comm. Error FC 6 Communication not possible, frequency inverter6 ✘ -
incor. check sum F1 Communication fault, frequency inverter1 ✘ -
incor. check sum F2 Communication fault, frequency inverter2 ✘ -
incor. check sum F3 Communication fault, frequency inverter3 ✘ -
incor. check sum F4 Communication fault, frequency inverter4 ✘ -
incor. check sum F5 Communication fault, frequency inverter5 ✘ -
incor. check sum F6 Communication fault, frequency inverter6 ✘ -
Temp. sensor fail Fault, temperature sensor of water flow detection ✘ -
24V out of range Internal 24V voltage outside permissible range ✘ -
5V out of range Internal 5V voltage outside permissible range ✘ -
3V out of range Internal 3V voltage outside permissible range ✘ -
External off External command for pressure booster system stop
active
Fire alarm External fire alert command for starting all pumps active - ✘
Br. Wire Sens.dis Fault, discharge-side pressure sensor - ✘
Br. Wire Sens.Inl Fault, suction-side pressure sensor - ✘
Fail. several FCs Fault, several frequency inverters - ✘
Leakage Leak detected - ✘
Eeprom HW Error EEPROM data not saved due to hardware problems - ✘
Manual off Pump 1 Pump 1 switched off
(independent of automatic mode)
Manual off Pump 2 Pump 2 switched off
(independent of automatic mode)
Manual off Pump 3 Pump 3 switched off
(independent of automatic mode)
Manual off Pump 4 Pump 4 switched off
(independent of automatic mode)
Manual off Pump 5 Pump 5 switched off
(independent of automatic mode)
Manual off Pump 6 Pump 6 switched off
(independent of automatic mode)
Manual On Pump 1 Pump 1 in manual mode
(independent of automatic mode)
Manual On Pump 2 Pump 2 in manual mode
(independent of automatic mode)
Manual On Pump 3 Pump 3 in manual mode
(independent of automatic mode)
✘ -
✘ -
✘ -
✘ -
✘ -
✘ -
✘ -
✘ -
✘ -
✘ -
✘ -
✘ -
1983.811/02-EN
70 of 80
KSBDeltaPrimo
Page 71
10 Related Documents
Fault message Description Type of message
Warning Alert
Manual On Pump 4 Pump 4 in manual mode
(independent of automatic mode)
Manual On Pump 5 Pump 5 in manual mode
(independent of automatic mode)
Manual On Pump 6 Pump 6 in manual mode
(independent of automatic mode)
More Pumps off Several pumps switched off (independent of automatic
mode)
Internal Failure P1 Internal fault, frequency inverter 1 ✘ -
Internal Failure P2 Internal fault, frequency inverter 2 ✘ -
Internal Failure P3 Internal fault, frequency inverter 3 ✘ -
Internal Failure P4 Internal fault, frequency inverter 4 ✘ -
Internal Failure P5 Internal fault, frequency inverter 5 ✘ -
Internal Failure P6 Internal fault, frequency inverter 6 ✘ -
Mains Failure P1 Power supply fault, frequency inverter 1 ✘ -
Mains Failure P2 Power supply fault, frequency inverter 2 ✘ -
Mains Failure P3 Power supply fault, frequency inverter 3 ✘ -
Mains Failure P4 Power supply fault, frequency inverter 4 ✘ -
Mains Failure P5 Power supply fault, frequency inverter 5 ✘ -
Mains Failure P6 Power supply fault, frequency inverter 6 ✘ -
Over voltage P1 DC link voltage too high, frequency inverter 1 ✘ -
Over voltage P2 DC link voltage too high, frequency inverter 2 ✘ -
Over voltage P3 DC link voltage too high, frequency inverter 3 ✘ -
Over voltage P4 DC link voltage too high, frequency inverter 4 ✘ -
Over voltage P5 DC link voltage too high, frequency inverter 5 ✘ -
Over voltage P6 DC link voltage too high, frequency inverter 6 ✘ -
Under voltage P1 DC link voltage too low, frequency inverter 1 ✘ -
Under voltage P2 DC link voltage too low, frequency inverter 2 ✘ -
Under voltage P3 DC link voltage too low, frequency inverter 3 ✘ -
Under voltage P4 DC link voltage too low, frequency inverter 4 ✘ -
Over voltage P5 DC link voltage too low, frequency inverter 5 ✘ -
Over voltage P6 DC link voltage too low, frequency inverter 6 ✘ -
Overload Failure P1 Overload, frequency inverter 1 ✘ -
Overload Failure P2 Overload, frequency inverter 2 ✘ -
Overload Failure P3 Overload, frequency inverter 3 ✘ -
Overload Failure P4 Overload, frequency inverter 4 ✘ -
Overload Failure P5 Overload, frequency inverter 5 ✘ -
Overload Failure P6 Overload, frequency inverter 6 ✘ -
Brake resistor P1 Braking resistor fault, frequency inverter 1 ✘ -
Brake resistor P4 Braking resistor fault, frequency inverter 2 ✘ -
Brake resistor P3 Braking resistor fault, frequency inverter 3 ✘ -
Brake resistor P4 Braking resistor fault, frequency inverter 4 ✘ -
Brake resistor P5 Braking resistor fault, frequency inverter 5 ✘ -
Brake resistor P6 Braking resistor fault, frequency inverter 6 ✘ -
Temp. Failure P1 Temperature too high, frequency inverter 1 ✘ -
1983.811/02-EN
Temp. Failure P2 Temperature too high, frequency inverter 2 ✘ -
Temp. Failure P3 Temperature too high, frequency inverter 3 ✘ -
Temp. Failure P4 Temperature too high, frequency inverter 4 ✘ -
Temp. Failure P5 Temperature too high, frequency inverter 5 ✘ -
✘ -
✘ -
✘ -
✘ -
KSBDeltaPrimo
71 of 80
Page 72
10 Related Documents
Fault message Description Type of message
Warning Alert
Temp. Failure P6 Temperature too high, frequency inverter 6 ✘ -
ATM Failure P1 Automatic motor adaptation fault, frequency inverter 1 ✘ -
ATM Failure P2 Automatic motor adaptation fault, frequency inverter 2 ✘ -
ATM Failure P3 Automatic motor adaptation fault, frequency inverter 3 ✘ -
ATM Failure P4 Automatic motor adaptation fault, frequency inverter 4 ✘ -
ATM Failure P5 Automatic motor adaptation fault, frequency inverter 5 ✘ -
ATM Failure P6 Automatic motor adaptation fault, frequency inverter 6 ✘ -
Flushing Flushing procedure active ✘ -
Valve opened oftenly Several flushing procedures carried out ✘ -
Circuit Fail. FC1 Short circuit fault/earth fault, frequency inverter 1 ✘ -
Circuit Fail. FC2 Short circuit fault/earth fault, frequency inverter 2 ✘ -
Circuit Fail. FC3 Short circuit fault/earth fault, frequency inverter 3 ✘ -
Circuit Fail. FC4 Short circuit fault/earth fault, frequency inverter 4 ✘ -
Circuit Fail. FC5 Short circuit fault/earth fault, frequency inverter 5 ✘ -
Circuit Fail. FC6 Short circuit fault/earth fault, frequency inverter 6 ✘ -
Ext. Power Operation Emergency power mode active; maximum system load
limited
Setpoint Reduction Setpoint reduced due to drop in inlet pressure ✘ -
Factory Test No test carried out in factory - ✘
MPO Failure Fault in VP mode, synchronous operation ✘ -
ASR Shutdown Cancellation of automatic setpoint reduction - ✘
✘ -
72 of 80
1983.811/02-EN
KSBDeltaPrimo
Page 73
11 EU Declaration of Conformity
11 EU Declaration of Conformity
Manufacturer: KSB B.V.
Kalkovenweg 13
2401 LJ Alphen aan den Rijn (The Netherlands)
The manufacturer herewith declares that the product:
KSB Delta Primo (F, VC, SVP)
Serial number: 06/2019 0000000-0001 - 52/2020 9999999-9999
▪ is in conformity with the provisions of the following Directives as amended from time to time:
– Pump set: 2006/42/EC Machinery Directive
– Electrical components7): 2011/65/EU Restriction of the use of certain hazardous substances in electrical and
electronic equipment (RoHS)
– 2014/30/EU: Electromagnetic Compatibility (EMC)
The manufacturer also declares that
▪ the following harmonised international standards have been applied:
– ISO 12100
– EN 809
– EN 60204-1
– EN 806-2
Person authorised to compile the technical file:
Menno Schaap
Manager Competence Centre Products
KSB B.V.
(Subsidiary D.P. Industries B.V.)
Kalkovenweg 13
2401 LJ Alphen aan den Rijn (The Netherlands)
The EU Declaration of Conformity was issued in/on:
Alphen aan den Rijn, 01.06.2018
7) Where applicable
Menno Schaap
Manager Competence Centre Products
Kalkovenweg 13
2401 LJ Alphen aan den Rijn
KSBDeltaPrimo
KSB B.V.
73 of 80
Page 74
12 Certificate of Decontamination
R
12 Certificate of Decontamination
Type: ................................................................................................................................
Order number/
Order item number8): ................................................................................................................................
Delivery date: ................................................................................................................................
Applications: ................................................................................................................................
Fluid handled8): ................................................................................................................................
Please tick where applicable8):
Corrosive Oxidising Flammable Explosive Hazardous to health
Seriously hazardous to
health
Toxic Radioactive Bio-hazardous Safe
Reason for return8): ................................................................................................................................
Comments: ................................................................................................................................
................................................................................................................................
The product/accessories have been carefully drained, cleaned and decontaminated inside and outside prior to dispatch/
placing at your disposal.
We herewith declare that this product is free from hazardous chemicals, biological and radioactive substances.
For mag-drive pumps, the inner rotor unit (impeller, casing cover, bearing ring carrier, plain bearing, inner rotor) has been
removed from the pump and cleaned. In cases of containment shroud leakage, the outer rotor, bearing bracket lantern,
leakage barrier and bearing bracket or intermediate piece have also been cleaned.
For canned motor pumps, the rotor and plain bearing have been removed from the pump for cleaning. In cases of leakage at
the stator can, the stator space has been examined for fluid leakage; if fluid handled has penetrated the stator space, it has
been removed.
No special safety precautions are required for further handling.
The following safety precautions are required for flushing fluids, fluid residues and disposal:
...............................................................................................................................................................
...............................................................................................................................................................
We confirm that the above data and information are correct and complete and that dispatch is effected in accordance with the
relevant legal provisions.
.................................................................. ....................................................... .......................................................
Place, date and signature Address Company stamp
8) Required fields
74 of 80
1983.811/02-EN
KSBDeltaPrimo
Page 75
13 Commissioning report
13 Commissioning report
The pressure booster system specified below has been commissioned today by the undersigned, authorised KSB
Service who created this report.
Pressure booster system details
Type series ........................................................................................................................................
Size ........................................................................................................................................
Serial number ........................................................................................................................................
Order No. ........................................................................................................................................
Purchaser/place of installation
Purchaser Place of installation
Name .................................................... ..........................................................................
Address .................................................... ..........................................................................
.................................................... ..........................................................................
Operating data For further details please refer to the circuit diagram.
Start-up pressure p
Setpoint Delta p ....................................................
Minimum runtime ....................................................
Inlet pressure monitoring p
(setting of inlet pressure switch)
Stop pressure p
Inlet pressure p
Pre-charge pressure of
accumulator p
bar ....................................................
start
- x
....................................................
inl
bar ....................................................
stop
[bar] ....................................................
inl
pre-charge
....................................................
[bar]
The operator or operator’s representative herewith confirms to have received instructions on how to operate and
service the pressure booster system. The relevant circuit diagrams and operating instructions have been handed
over.
Non-conformities found during commissioning Deadline for remedial action
Non-conformity
..........................................................................
1 ............................................................................................
............................................................................................................. ..........................................................................
............................................................................................................. ..........................................................................
............................................................................................................. ..........................................................................
Name of KSB representative Name of purchaser or representative
............................................................................................................. ..........................................................................
Place Date
............................................................................................................. ..........................................................................
1983.811/02-EN
KSBDeltaPrimo
75 of 80
Page 76
Index
Index
A
Automation15
C
Certificate of Decontamination74
Commissioning/start-up24
D
Design15
Designation14
Disposal13
Drive15
Dry running protection24
Connecting the dry running protection device23
E
Energy-saving mode36
Event of damage7
F
Fault messages69
Displaying and acknowledging warning and alert
messages34
Faults
Causes and remedies48
Filling the accumulator37
P
Partly completed machinery7
Personnel10
Preservation12
Q
Qualification10
Quick menu32
R
Return to supplier13
S
Safety9
Safety awareness10
Scope of supply17
Setting the setpoint33
Storage12
W
Warnings8
Warranty claims7
I
Installation15
Installation at site19
Intended use9
K
Key to safety symbols/markings8
L
LED display30
M
Maintenance work40
N
Navigation keys30
No-flow detection37
O
Operating limits9
Other applicable documents7
1983.811/02-EN
76 of 80
KSBDeltaPrimo
Page 77
Page 78
Page 79
Page 80
KSB B.V.
Kalkovenweg 13
2401 LJ Alphen aan den Rijn (Netherlands)
1983.811/02-EN
Loading...