All rights reserved. The contents provided herein must neither be distributed, copied, reproduced,
edited or processed for any other purpose, nor otherwise transmitted, published or made available to a
third party without the manufacturer's express written consent.
Subject to technical modification without prior notice.
1.7Key to safety symbols/markings.......................................................................................................................7
2.2Intended use .....................................................................................................................................................8
2.2.1Prevention of foreseeable misuse.......................................................................................................8
2.3Personnel qualification and personnel training.............................................................................................9
2.4Consequences and risks caused by non-compliance with this manual .........................................................9
3.4Return to supplier ..........................................................................................................................................13
4.6Configuration and function...........................................................................................................................16
4.7Scope of supply...............................................................................................................................................17
5Installation at Site................................................................................................................................ 19
5.1Checks to be carried out prior to installation...............................................................................................19
5.2Installing the pressure booster system..........................................................................................................19
5.3Mounting the accumulator............................................................................................................................20
5.4Connecting the piping ...................................................................................................................................20
5.4.1Fitting an expansion joint (optional)................................................................................................21
5.4.2Fitting the pressure reducer (optional) ............................................................................................21
5.5Fitting the dry running protection device ....................................................................................................21
6.3Checklist for commissioning/start-up ............................................................................................................27
7.1Standard control panel ..................................................................................................................................28
7.1.3Settings menu ....................................................................................................................................32
7.1.4Service interface and LED traffic light function...............................................................................35
10.1 General assembly drawings/exploded views with list of components........................................................50
10.1.1 KSB Delta Solo SVP.............................................................................................................................50
10.4 Information messages ....................................................................................................................................55
11EU Declaration of Conformity............................................................................................................. 56
12Certificate of Decontamination........................................................................................................... 57
Index ..................................................................................................................................................... 59
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KSB Delta Solo
Glossary
Glossary
Accumulator
Pressure losses may occur in the piping
downstream of the pressure booster system as a
result of losses due to leakage. The accumulator
serves to compensate for pressure losses and
minimises the frequency of starts of the pressure
booster system.
Certificate of decontamination
A certificate of decontamination is enclosed by the
customer when returning the product to the
manufacturer to certify that the product has been
properly drained to eliminate any environmental
and health hazards arising from components in
contact with the fluid handled.
Dry running protection
Dry running protection devices prevent the pump
from being operated without the fluid to be
handled, which would result in pump damage.
Switchgear and controlgear assembly
Control cabinet with one or several control units/
switchgears and electrical equipment.
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1 General
1 General
1.1 Principles
This operating manual is valid for the type series and variants indicated on the front
cover.
The operating manual describes the proper and safe use of this equipment in all
phases of operation.
The name plate indicates the type series, the main operating data and the serial
number. The serial number uniquely describes the product and is used as
identification in all further business processes.
In the event of damage, immediately contact your nearest KSB service facility to
maintain the right to claim under warranty.
1.2 Software changes
The software has been specially created for this product and thoroughly tested.
Making changes or additions to the software or parts of the software is prohibited.
This does not, however, apply to software updates supplied by KSB.
1.3 Installation of partly completed machinery
To install partly completed machinery supplied by KSB refer to the sub-sections under
Servicing/Maintenance.
1.4 Target group
This operating manual is aimed at the target group of trained and qualified specialist
technical personnel. (ðSection2.3,Page9)
1.5 Other applicable documents
Table1: Overview of other applicable documents
DocumentContents
Sub-supplier product literatureOperating manuals, logic diagram and other
product literature of accessories and integrated
machinery components
1.6 Symbols
Table2: Symbols used in this manual
SymbolDescription
✓Conditions which need to be fulfilled before proceeding with the
step-by-step instructions
⊳Safety instructions
⇨
⇨Cross-references
1.
2.
Result of an action
Step-by-step instructions
Note
Recommendations and important information on how to handle
the product
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1 General
!
DANGER
!
WARNING
CAUTION
1.7 Key to safety symbols/markings
Table3: Definition of safety symbols/markings
SymbolDescription
DANGER
This signal word indicates a high-risk hazard which, if not avoided,
will result in death or serious injury.
WARNING
This signal word indicates a medium-risk hazard which, if not
avoided, could result in death or serious injury.
CAUTION
This signal word indicates a hazard which, if not avoided, could
result in damage to the machine and its functions.
General hazard
In conjunction with one of the signal words this symbol indicates a
hazard which will or could result in death or serious injury.
Electrical hazard
In conjunction with one of the signal words this symbol indicates a
hazard involving electrical voltage and identifies information about
protection against electrical voltage.
Machine damage
In conjunction with the signal word CAUTION this symbol indicates
a hazard for the machine and its functions.
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2 Safety
!
DANGER
2 Safety
All the information contained in this section refers to hazardous situations.
In addition to the present general safety information the action-related safety
information given in the other sections must be observed.
2.1 General
▪ This operating manual contains general installation, operating and maintenance
instructions that must be observed to ensure safe operation of the system and
prevent personal injury and damage to property.
▪ Comply with all the safety instructions given in the individual sections of this
operating manual.
▪ The operating manual must be read and understood by the responsible specialist
personnel/operators prior to installation and commissioning.
▪ The contents of this operating manual must be available to the specialist
personnel at the site at all times.
▪ Information and markings attached directly to the product must always be
complied with and kept in a perfectly legible condition at all times. This applies
to, for example:
– Arrow indicating the direction of rotation
– Markings for connections
– Name plate
▪ The operator is responsible for ensuring compliance with all local regulations not
taken into account.
2.2 Intended use
▪ The pressure booster system must only be operated within the operating limits
described in the other applicable documents.
▪ Only operate pressure booster systems which are in perfect technical condition.
▪ Do not operate partially assembled pressure booster systems.
▪ The pressure booster system must only handle the fluids described in the product
literature of the respective design variant.
▪ Never operate the pressure booster system without the fluid to be handled.
▪ Observe the information on minimum flow rates specified in the product
literature (to prevent overheating, bearing damage, etc).
▪ Observe the maximum flow rates indicated in the data sheet or product
literature (to prevent overheating, cavitation damage, bearing damage, etc).
▪ Do not throttle the flow rate on the suction side of the pressure booster system
(to prevent cavitation damage).
▪ Consult the manufacturer about any other modes of operation not described in
the product literature.
2.2.1 Prevention of foreseeable misuse
▪ Never exceed the permissible application and operating limits specified in the
product literature regarding pressure, temperature, etc.
▪ Observe all safety information and instructions in this manual.
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2 Safety
2.3 Personnel qualification and personnel training
▪ All personnel involved must be fully qualified to install, operate, maintain and
inspect the product this manual refers to.
▪ The responsibilities, competence and supervision of all personnel involved in
transport, installation, operation, maintenance and inspection must be clearly
defined by the operator.
▪ Deficits in knowledge must be rectified by means of training and instruction
provided by sufficiently trained specialist personnel. If required, the operator can
commission the manufacturer/supplier to train the personnel.
▪ Training on the pressure booster system must always be supervised by specialist
technical personnel.
2.4 Consequences and risks caused by non-compliance with this manual
▪ Non-compliance with these operating instructions will lead to forfeiture of
warranty cover and of any and all rights to claims for damages.
▪ Non-compliance can, for example, have the following consequences:
– Hazards to persons due to electrical, thermal, mechanical and chemical
effects and explosions
– Failure of important product functions
– Failure of prescribed maintenance and servicing practices
– Hazard to the environment due to leakage of hazardous substances
1983.844/02-EN
2.5 Safety awareness
In addition to the safety information contained in this operating manual and the
intended use, the following safety regulations shall be complied with:
▪ Accident prevention, health regulations and safety regulations
▪ Explosion protection regulations
▪ Safety regulations for handling hazardous substances
▪ Applicable standards, directives and laws
2.6 Safety information for the operator/user
▪ Fit protective equipment (e.g. contact guards) supplied by the operator for hot,
cold or moving parts, and check that the equipment functions properly.
▪ Do not remove any protective equipment (e.g. contact guards) during operation.
▪ Eliminate all electrical hazards. (In this respect refer to the applicable national
safety regulations and/or regulations issued by the local energy supply
companies.)
▪ If shutting down the pump does not increase potential risk, fit an emergency-
stop control device in the immediate vicinity of the pump (set) during pump set
installation.
2.7 Safety information for maintenance, inspection and installation
▪ Modifications or alterations of the pressure booster system are only permitted
with the manufacturer's prior consent.
▪ Use only original spare parts or parts authorised by the manufacturer. The use of
other parts can invalidate any liability of the manufacturer for resulting damage.
▪ The operator ensures that maintenance, inspection and installation are
performed by authorised, qualified specialist personnel who are thoroughly
familiar with the manual.
▪ Carry out work on the pressure booster system during standstill only.
▪ The pump casing must have cooled down to ambient temperature.
▪ Pump pressure must have been released and the pump must have been drained.
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2 Safety
▪ When taking the pressure booster system out of service always adhere to the
procedure described in the manual.
▪ Decontaminate pressure booster systems which handle fluids posing a health
hazard.
▪ As soon as the work has been completed, re-install and/or re-activate any safety-
relevant and protective devices. Before returning the product to service, observe
all instructions on commissioning.
▪ Make sure the pressure booster system cannot be accessed by unauthorised
persons (e.g. children).
▪ Prior to opening the device, pull the mains plug and wait for at least 10minutes.
2.8 Unauthorised modes of operation
Always observe the limits stated in the product literature.
The warranty relating to the operating reliability and safety of the pressure booster
system supplied is only valid if the equipment is used in accordance with its intended
use. (ðSection2.2,Page8)
2.9 Electromagnetic compatibility (EMC)
2.9.1 Interference emission requirements
The EN61800-3 EMC product standard is relevant for electric variable speed drives/
control systems. It specifies all pertinent requirements and refers to the relevant
generic standards for complying with the EMC Directive.
Frequency inverters are commonly used by operators as a part of a system, plant or
machine assembly. It should be noted that the operator bears all responsibility for
the final EMC properties of the equipment, plant or installation.
A prerequisite or requirement for complying with the relevant standards or the limit
values and inspection/test levels referenced by them is that all information and
descriptions regarding EMC-compliant installation be observed and followed.
In accordance with the EMC product standard, the EMC requirements to be met
depend on the purpose or intended use of the frequency inverter. Four categories
are defined in the EMC product standard:
Table4: Categories of intended use
CategoryDefinitionLimits to EN55011
C1Frequency inverters with a supply voltage under 1000V installed in the
Class B
first environment (residential and office areas).
C2Frequency inverters with a supply voltage under 1000V installed in the
Class A, Group 1
first environment (residential and office areas) that are neither ready to
be plugged in/connected nor are mobile and must be installed and
commissioned by specialist personnel.
C3Frequency inverters with a supply voltage under 1000V installed in the
Class A, Group 2
second environment (industrial environments).
C4Frequency inverters with a supply voltage over 1000V and a nominal
current over 400A installed in the second environment (industrial
No borderline/
boundary
environments) or that are envisaged for use in complex systems.
The following limit values and inspection/test levels must be complied with if the
generic standard on interference emissions applies:
1)
1)An EMC plan must be devised.
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1983.844/02-EN
2 Safety
Table5: Classification of installation environment
EnvironmentGeneric standardLimits to EN55011
First environment (residential and office areas)EN/IEC61000-6-3
for private, business and commercial
environments
Second environment (industrial environments)EN/IEC61000-6-4
for industrial environments
The frequency inverter meets the following requirements:
Table6: EMC properties of the frequency inverter
Power
[kW]
≤ 11≤5C1Class B
The EN61800-3 standard requires that the following warning be provided for drive
systems that do not comply with category C1 specifications:
This product can produce high-frequency interference emissions that may necessitate
targeted interference suppression measures in a residential or office environment.
2.9.2 Line harmonics requirements
The product is a device for professional applications as defined by EN 61000-3-2. The
following generic standards apply when establishing a connection to the public
power grid:
▪ EN 61000-3-2
▪ EN 61000-3-12
Cable length
[m]
for symmetric, three-phase devices (professional devices with a total power of up
to 1kW)
for devices with a phase current of between 16A and 75A and professional
devices from 1kW up to a phase current of 16 A.
Category to EN 61800-3Limits to EN55011
Class B
Class A, Group 1
1983.844/02-EN
2.9.3 Interference immunity requirements
In general, the interference immunity requirements for a frequency inverter hinge on
the specific environment in which the inverter is installed.
The requirements for industrial environments are therefore higher than those for
residential and office environments.
The frequency inverter is designed such that the immunity requirements for
industrial environments and, thus, the lower-level requirements for residential and
office environments, are met and fulfilled.
The following relevant generic standards are used for the interference immunity test:
▪ EN 61000-4-2: Electromagnetic compatibility (EMC)
– Part 4-2: Testing and measurement techniques – Electrostatic discharge
immunity test
▪ EN 61000-4-3: Electromagnetic compatibility (EMC)
– Part 4-3: Testing and measurement techniques – Radiated, radio-frequency,
electromagnetic field immunity test
▪ EN 61000-4-4: Electromagnetic compatibility (EMC)
– Part 4-4: Testing and measurement techniques – Electrical fast transient/burst
immunity test
▪ EN 61000-4-5: Electromagnetic compatibility (EMC)
– Part 4-5: Testing and measurement techniques – Surge immunity test
▪ EN 61000-4-6: Electromagnetic compatibility (EMC)
– Part 4-6: Testing and measurement techniques – Immunity to conducted
disturbances, induced by radio-frequency fields
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3 Transport/Temporary Storage/Disposal
3 Transport/Temporary Storage/Disposal
3.1 Checking the condition upon delivery
1. On transfer of goods, check each packaging unit for damage.
2. In the event of in-transit damage, assess the exact damage, document it and
notify KSB or the supplying dealer and the insurer about the damage in writing
immediately.
3.2 Transport
DANGER
Pressure booster system tipping over
Danger to life from falling pressure booster system!
▷ Never suspend the pressure booster system by its power cable.
▷ Do not lift the pressure booster system by its manifold.
▷ Observe the applicable local accident prevention regulations.
▷ Observe the information on weights, centre of gravity and fastening points.
▷ Use suitable and permitted transport equipment, e.g. crane, forklift or pallet
jack.
ü Transport equipment/ lifting equipment suitable for the corresponding weight
has been selected and is on hand.
1. Remove the packaging. Remove the caps from the connection openings.
2. Check for any in-transit damage.
3. Transport the pressure booster system to the place of installation.
4. Detach the pressure booster system from the pallet using a suitable tool.
5. Attach the pressure booster system to the lifting equipment as illustrated.
6. Lift it off the wooden skids. Dispose of the wooden skids.
7. Carefully place down the pressure booster system at the site of installation.
3.3 Storage/preservation
CAUTION
Damage during storage due to frost, moisture, dirt, UV radiation or vermin
Corrosion/contamination of pressure booster system!
▷ Store the pressure booster system in a frost-proof room. Do not store outdoors.
CAUTION
Wet, contaminated or damaged openings and connections
Leakage or damage of the pressure booster system!
▷ Only open the openings of the pressure booster system at the time of
installation.
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NOTE
Rotate the shaft by hand every three months, e.g. via the motor fan.
1983.844/02-EN
If commissioning is to take place some time after delivery, the following measures
are recommended when storing the pressure booster system:
KSB Delta Solo
3 Transport/Temporary Storage/Disposal
Store the pressure booster system in a dry, protected room where the atmospheric
humidity is as constant as possible.
Table7: Ambient conditions for storage
Ambient conditionValue
Relative humidity50% maximum
Ambient temperature0°C to +40°C
▪ Frost-free
▪ Well-ventilated
3.4 Return to supplier
1. Drain the pressure booster system as per operating instructions.
2. Always flush and clean the pressure booster system, particularly if it has been
used for handling noxious, explosive, hot or other hazardous fluids.
3. If the pressure booster system has handled fluids whose residues could lead to
corrosion damage in the presence of atmospheric humidity or could ignite upon
contact with oxygen, the pressure booster system must also be neutralised and
treated with anhydrous inert gas to ensure drying.
4. Always complete and enclose a certificate of decontamination when returning
the pressure booster system. (ðSection12,Page57)
Always indicate any safety and decontamination measures taken.
NOTE
If required, a blank certificate of decontamination can be downloaded from the
following web site: www.ksb.com/certificate_of_decontamination
3.5 Disposal
WARNING
Fluids handled, consumables and supplies which are hot and/or pose a health
hazard
Hazard to persons and the environment!
▷ Collect and properly dispose of flushing fluid and any fluid residues.
▷ Wear safety clothing and a protective mask if required.
▷ Observe all legal regulations on the disposal of fluids posing a health hazard.
1. Dismantle the pressure booster system.
Collect greases and other lubricants during dismantling.
2. Separate and sort the pump materials, e.g. by:
- Metals
- Plastics
- Electronic waste
- Greases and other lubricants
3. Dispose of materials in accordance with local regulations or in another
controlled manner.
1983.844/02-EN
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3 Transport/Temporary Storage/Disposal
Electrical or electronic equipment marked with the adjacent symbol must not be
disposed of in household waste at the end of its service life.
Contact your local waste disposal partner for returns.
If the used electrical or electronic equipment contains personal data, the operator is
responsible for deleting it before the equipment is returned.
4.2 Product information as per Regulation No. 1907/2006(REACH)
For information as per chemicals Regulation (EC) No. 1907/2006 (REACH), see http://
www.ksb.com/reach.
4.3 Description
Example: KSB Delta Solo 1/1508 SVP
Table8: Designation key
CodeDescription
KSB Delta SoloType series
1Number of pumps
15Size
08Number of stages
SVPDesign
SVPPressure booster system with variable speed system and KSB
SuPremE motor
4.4 Name plate
Fig.1: Name plate (example)
1Type series8Dry running protection
2Design9Power supply voltage
3Number of pumps10Power supply frequency
4Size11Maximum current input
5Number of pump stages12Max. operating pressure
6Serial number13Enclosure
7Month of production/ year of
▪ Hydraulic components made of stainless steel / brass
▪ Check valve
▪ Discharge-side, direct-flow membrane-type accumulator, approved for drinking
water
▪ Pressure gauge
▪ Integrated dry running protection
▪ Pressure transmitters on the inlet side and discharge side
▪ Vibration damping
Installation
▪ Stationary dry installation
Drive
▪ Electric motor
▪ Efficiency class IE4/IE5 to IECTS60034-30-2:2016
▪ IP54 enclosure
Automation
▪ Frequency inverter
▪ Control panel (display, keys, LEDs, service interface)
▪ Control unit (IP54 enclosure)
▪ Fault message signalling contact
▪ Operation signalling contact
Design The fully automatic pressure booster system pumps the fluid to the consumer
installations in the set pressure range with a vertical high-pressure pump (2) (variable
speed version).
1983.844/02-EN
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KSB Delta Solo
4 Description
Function The pump (2) is controlled and monitored by a motor-mounted frequency inverter.
As the demand increases or decreases, the pump is started and stopped
automatically.
The standard setting is for the pressure booster system to start automatically as a
function of pressure; the actual pressure is measured by an analog pressure
measuring device (pressure transmitter).
As long as the pressure booster system is in operation, the pump is started and
stopped as a function of demand (standard setting). In this way it is ensured that the
pump operates only in line with actual demand.
The use of this variable speed pump reduces wear as well as the frequency of pump
starts. A fault is output, which can be reported via volt-free contacts (e.g. to the
control station).
If the demand drops towards 0, the pressure booster system slowly runs down to the
stop point.
The pressure booster system is designed with integrated electronic dry running
protection.
A digital lack-of-water display can be connected at the corresponding contacts.
During commissioning and after every power failure, the pressure booster system fills
the piping system slowly to prevent any damage to the piping by surge pressure.
If the pump has not been in operation for 24 hours, a test run is initiated.
4.7 Scope of supply
Depending on the model, the following items are included in the scope of supply:
Pressure booster system
▪ 1 vertical high-pressure centrifugal pump with oval flange
▪ Powder-coated / epoxy resin-coated steel baseplate
▪ Check valve
▪ Discharge- side gate valve
▪ Suction-side gate valve
▪ Suction-side manifold and discharge-side manifold made of stainless steel
▪ Pressure transmitter on the discharge side
▪ Pressure gauge
▪ Dry running protection on the inlet pressure side
▪ Discharge-side, direct-flow membrane-type accumulator, approved for drinking
water
Control unit
▪ IP54 enclosure
▪ Control panel (display, keys, LEDs, service interface)
▪ Three LEDs signalling the operating status
▪ Lockable master switch (repair switch)
▪ Frequency inverter
1983.844/02-EN
2)Multiple pump systems only
4.8 Dimensions
For dimensions refer to the outline drawings of the pressure booster system.
4.9 Terminal diagram
For the terminal assignment refer to the circuit diagram.
2)
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4 Description
1
2
4.10 Potential equalisation
A terminal marked with the earth symbol is provided at the power connection for
connecting a PE conductor.
Fig.3: PE connection
1Earthing terminal2Location of power connection
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1983.844/02-EN
KSB Delta Solo
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