KSB Controlmatic E.2, Controlmatic E Operating Manual
Automatic Control Unit
Controlmatic E.2
Installation/Operating Manual
Legal information/Copyright
Installation/Operating Manual Controlmatic E.2
Original operating manual
All rights reserved. The contents provided herein must neither be distributed, copied, reproduced,
edited or processed for any other purpose, nor otherwise transmitted, published or made available to a
third party without the manufacturer's express written consent.
Subject to technical modification without prior notice.
© KSB SE & Co. KGaA, Frankenthal 09/01/2018
Contents
3 of 24
Controlmatic E.2
Contents
1 General.................................................................................................................................................... 4
1.1 Principles ...........................................................................................................................................................4
1.2 Target group.....................................................................................................................................................4
1.3 Other applicable documents............................................................................................................................4
1.4 Symbols .............................................................................................................................................................4
2 Safety...................................................................................................................................................... 5
2.1 Key to safety symbols/markings.......................................................................................................................5
2.2 General..............................................................................................................................................................5
2.3 Intended use .....................................................................................................................................................5
2.4 Personnel qualification and personnel training.............................................................................................6
2.5 Consequences and risks caused by non-compliance with this manual .........................................................6
2.6 Safety awareness ..............................................................................................................................................6
3 Transport/Temporary Storage/Disposal............................................................................................... 7
3.1 Checking the condition upon delivery............................................................................................................7
3.2 Transport...........................................................................................................................................................7
3.3 Storage..............................................................................................................................................................7
3.4 Disposal .............................................................................................................................................................8
4 Description.............................................................................................................................................. 9
4.1 General description ..........................................................................................................................................9
4.2 Designation.......................................................................................................................................................9
4.3 Name plate........................................................................................................................................................9
4.4 Design details....................................................................................................................................................9
4.5 Configuration and function...........................................................................................................................10
4.6 Technical data.................................................................................................................................................11
4.7 Fluids handled.................................................................................................................................................11
4.8 Displays and indicator lamps .........................................................................................................................11
5 Installation at Site................................................................................................................................ 12
5.1 Safety regulations...........................................................................................................................................12
5.2 Checks to be carried out prior to installation...............................................................................................12
5.3 Connecting the automatic control unit ........................................................................................................12
5.4 Connecting the piping ...................................................................................................................................12
5.4.1 Connecting the piping (dry installation) ..........................................................................................12
5.4.2 Connecting the piping (wet installation) .........................................................................................13
5.5 Electrical connection ......................................................................................................................................13
6 Commissioning/Start-up/Shutdown................................................................................................... 14
6.1 Prerequisites for commissioning/start-up......................................................................................................14
6.2 Commissioning/Start-up.................................................................................................................................14
6.2.1 Commissioning ...................................................................................................................................14
6.2.2 Setting the start-up pressure.............................................................................................................14
6.3 Shutdown/storage/preservation ....................................................................................................................15
6.4 Returning to service .......................................................................................................................................15
7 Maintenance......................................................................................................................................... 16
8 Trouble-shooting.................................................................................................................................. 17
9 Related Documents.............................................................................................................................. 19
9.1 Installation information.................................................................................................................................19
10 EU Declaration of Conformity............................................................................................................. 21
Index ..................................................................................................................................................... 22
1 General
4 of 24
Controlmatic E.2
1 General
1.1 Principles
This operating manual is supplied as an integral part of the type series and variants
indicated on the front cover. The manual describes the proper and safe use of this
equipment in all phases of operation.
The name plate indicates the type series, the main operating data and the serial
number. The serial number uniquely describes the system and is used as identification
in all further business processes.
In the event of damage, immediately contact your nearest KSB service centre to
maintain the right to claim under warranty.
1.2 Target group
This operating manual is aimed at the target group of trained and qualified specialist
technical personnel.
1.3 Other applicable documents
Table1: Overview of other applicable documents
Document Contents
Operating manual Description of the proper and safe use of the
pump in all phases of operation
Wiring diagram Description of the electrical connections
Supplementary operating
manual
1)
Description of the proper and safe use of
supplementary product components
For accessories and/or integrated machinery components, observe the relevant
manufacturer's product literature.
1.4 Symbols
Table2: Symbols used in this manual
Symbol Description
✓ Conditions which need to be fulfilled before proceeding with the
step-by-step instructions
⊳ Safety instructions
⇨ Result of an action
⇨ Cross-references
1.
2.
Step-by-step instructions
Note
Recommendations and important information on how to handle
the product
1) Optional
2 Safety
5 of 24
Controlmatic E.2
2 Safety
!
DANGER
All the information contained in this section refers to hazardous situations.
2.1 Key to safety symbols/markings
Table3: Definition of safety symbols/markings
Symbol Description
!
DANGER
DANGER
This signal word indicates a high-risk hazard which, if not avoided,
will result in death or serious injury.
!
WARNING
WARNING
This signal word indicates a medium-risk hazard which, if not
avoided, could result in death or serious injury.
CAUTION
CAUTION
This signal word indicates a hazard which, if not avoided, could
result in damage to the machine and its functions.
Explosion protection
This symbol identifies information about avoiding explosions in
potentially explosive atmospheres in accordance with Directive
2014/34/EU (ATEX).
General hazard
In conjunction with one of the signal words this symbol indicates a
hazard which will or could result in death or serious injury.
Electrical hazard
In conjunction with one of the signal words this symbol indicates a
hazard involving electrical voltage and identifies information about
protection against electrical voltage.
Machine damage
In conjunction with the signal word CAUTION this symbol indicates
a hazard for the machine and its functions.
2.2 General
This operating manual contains general installation, operating and maintenance
instructions that must be observed to ensure safe operation of the system and
prevent personal injury and damage to property.
The safety information in all sections of this manual must be complied with.
The operating manual must be read and understood by the responsible specialist
personnel/operators prior to installation and commissioning.
The contents of this operating manual must be available to the specialist personnel
at the site at all times.
Instructions/information attached directly to the automatic control unit must be
observed at all times and kept in a perfectly legible condition. This applies to, for
example:
▪ Markings for connections
▪ Name plate
The operator is responsible for ensuring compliance with all local regulations not
taken into account in this operating manual.
2.3 Intended use
The values specified in the technical product literature for the mains voltage, mains
frequency, ambient temperature, and motor current must not be exceeded. The
automatic control unit must only be operated in accordance with the instructions
provided in the operating manual and other applicable documents
(ðSection1.3,Page4) .
2 Safety
6 of 24
Controlmatic E.2
2.4 Personnel qualification and personnel training
All personnel involved must be fully qualified to install, operate, maintain and
inspect the equipment this manual refers to. The responsibilities, competence and
supervision of all personnel involved in transport, installation, operation,
maintenance and inspection must be clearly defined by the operator.
Deficits in knowledge must be rectified by means of training and instruction
provided by sufficiently trained specialist personnel. If required, the operator can
commission the manufacturer/supplier to train the personnel.
Training on the automatic control unit must always be supervised by specialist
technical personnel.
2.5 Consequences and risks caused by non-compliance with this manual
▪ Non-compliance with this operating manual will lead to forfeiture of warranty
cover and of any and all rights to claims for damages.
▪ Non-compliance can, for example, have the following consequences:
– Hazards to persons due to electrical, thermal, mechanical and chemical
effects and explosions
– Failure of important product functions
– Failure of prescribed maintenance and servicing practices
– Hazard to the environment due to leakage of hazardous substances
2.6 Safety awareness
In addition to the safety information contained in this manual and the intended use,
the following safety regulations shall be complied with:
▪ Accident prevention, health and safety regulations
▪ Explosion protection regulations
▪ Safety regulations for handling hazardous substances
▪ Applicable standards, directives and laws
3 Transport/Temporary Storage/Disposal
7 of 24
Controlmatic E.2
3 Transport/Temporary Storage/Disposal
3.1 Checking the condition upon delivery
1. On transfer of goods, check each packaging unit for damage.
2. In the event of in-transit damage, assess the exact damage, document it and
notify KSB or the supplying dealer (as applicable) and the insurer about the
damage in writing immediately.
3.2 Transport
The automatic control unit must be shut down for transport.
Table4: Ambient conditions for transport
Ambient condition Value
Relative humidity Max. 80% (no condensation)
Ambient temperature -10°C to + 70°C
CAUTION
Improper transport
Damage to the automatic control unit!
▷ The automatic control unit must always be transported properly and in its
original packaging.
▷ For transport, observe the transport instructions on the original packaging.
▷ Do not throw the automatic control unit.
1. Unpack the automatic control unit upon receipt and check for in-transit
damage.
2. Report any in-transit damage to the manufacturer immediately.
3. Dispose of packaging material in accordance with local regulations.
3.3 Storage
If the ambient conditions for storage are met, the automatic control unit will give
reliable service even after a prolonged period of storage.
CAUTION
Damage during storage by humidity, dirt or vermin
Corrosion/contamination of automatic control unit!
▷ For outdoor storage, cover the (packed or unpacked) automatic control unit
and accessories with waterproof material.
Table5: Ambient conditions for storage
Ambient condition Value
Relative humidity Max. 80% (no condensation)
Ambient temperature -10°C to + 70°C
▪ Store the automatic control unit under dry and vibration-free conditions, if
possible in its original packaging.
▪ Store the automatic control unit in a dry room where the level of atmospheric
humidity is as constant as possible.
▪ Prevent excessive fluctuations in atmospheric humidity (see table on ambient
conditions for storage).
If properly stored indoors, the equipment is protected for a maximum of 12months.
3 Transport/Temporary Storage/Disposal
8 of 24
Controlmatic E.2
3.4 Disposal
NOTE
Due to certain components it contains, the device is classified as special waste and
meets RoHs 2011/65/EC requirements.
Once decommissioned, the device must be properly disposed of in accordance with
local regulations.
Loading...