KSB BOA-R Operating Instructions Manual

Page 1
Type series booklet 71 17.1/13-10
®
BOA -R
Maintenance-free
metallic-seat
non-return valves
flanged
PN 6, 16
Application
Warm-water heating systems
Hot-water heating systems
Heat-transfer installation
Pressure vessel equipment to TRB 801 nr. 45
Boiler installations to TRD 108/110
Other fluids on request
1
) Please contact KSB for limitations imposed by the applicable
technical codes.
1)
1)
Operating data
Temperature range:
--10 up to +300 °C for EN-GJL-250 *)
--10 up to +350 °C for EN-GJS-400-18-LT *)
-- 3 0 °C for EN-GJS-400-18-LT **) with bolts for low-tempera­ture service
Pressure range: Straight way pattern up to p= 6or16bar Angle pattern up to p = 16 bar
Materials
Body:
Straight-way pattern: Cast iron with flake graphite EN-GJL-250 Cast iron with nodular graphite EN-GJS-400-18-LT
Angle pattern: Cast iron with flake graphite EN-GJL-250
For further details, see table of materials
Variants
Oil and grease-free design
Other flange design
Additional information
Operating instructions: 0570.8
Type-tested to the specifications of Germanischer Lloyd
On all enquiries/orders please specify
Non-return valve
R
1. BOA
2. PN 6 or 16
3. EN-GJL-250, JL 1040 or EN-GJS-400-18-LT, JS 1025
4. Straight-way and angle pattern
5. DN 15-350 (DN 350 only in EN-GJS-400-18-LT)
6. Variant
*) For operating temperatures > 200
-R according to type series booklet 7117.1
(angle pattern only EN-GJL-250)
°C and uninsulated
valves please use the valve variant with high--temperature resistant paint.
Standard design
Straight-way or angle pattern with horizontal seat
With spring-loaded check cone
Free from asbestos, CFC, PCB
Exterior finish: blue similar to RAL 5002
The valves meet the safety requirements of the Pressure Equipment Directive 97/23/EC (PED) of annex I for fluids of the groups 1 and 2.
PED 97/23/EC
The valves do not have a potential internal source of ignition and can be used in potentially explosive atmospheres, group II, category 2 (zones 1+21) and category 3 (zones 2+22) according to ATEX 94/9/EC.
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BOAR-R
E
N-GJL-250
100
Bod
161
Bod
X20
Cr131.4021
351Check
902
Stud
Working pressures
Nominal Material Body pressure Seat leakage Pressure/Temperature ratings3)4) pressure test with water
Body1) Seat2) PN --10 up to +120 200 250 300 350 6 16 16 EN-GJS-400-18-LT 24 17,6 16 14.7 13.94) 12.84) 11. 2
1
) DIN 3230-BQ (ISO 5208)
2
) DIN 3230-BN/leak rate 1 (ISO 5208/rate A)
3
) For intermediate temperatures use linear interpolation.
4
) Static loading
Please note: DIN EN 1092-2, para. 5.3, AD W7, TRD 106 and plant-specific regulations must be observed when selecting connecting elements between the valve flanges and the pipeline flanges.
9 7,6 6 5 5 5 --
24 17,6 16 12.8 11. 24) 9.64) --
Materials
Part no. Name of parts PN DN Material Material no.
y
y cover
cone
411 Gasket CrNiSt-graphite 515 Seat ring X20Cr13 1.4021
920 Nut 15-350 C35 950 Spring X 12 CrNi 17 7 (1.4310) 1.4310
2
6/16 15-300 EN-GJL-250 JL 1040 16 15-350 EN-GJS-400-18-LT JS 1025 6/16 15-300 EN-GJL-250 JL 1040 16 15-350 EN-GJS-400-18-LT JS 1025 6 15-175 16 15-175 6 200 St,seatX15CrNi188 1.4301 16 200-350 Guide pin X 20 Cr 13 1.4021
250-300 CK 35 V for EN-GJL-250 15-350 CK 35 V for EN-GJS-400-18-LT
Page 3
Dimensions
BOAR-R
C
h
1
h
2
D
C
k
D
k
l
d
3
l
1
2
d
3
l
2
Angle patternStraight-way pattern
Dimensions (mm) Weight (kg) approx.
Straight-way pattern
PN DN I
61) 15 130 -- 50 -- 95 55 4x11 14 2.3 --
JL1040 20
25 32 180 -- 85 -- 140 90 4x14 18 6.9 -­40 200 -- 90 -- 150 100 4x14 18 8.0 -­50 230 -- 95 -- 165 110 4x14 20 10.5 -­65 290 -- 120
80 310 -- 130 -- 200 150 4x19 22 22.0 -­100 350 -- 155 -- 220 170 4x19 24 32.5 -­125 400 -- 175 -- 250 200 8x19 26 52.0 -­150 480 -- 195 -- 285 225 8x19 26 72.0 -­200 600 -- 245 -- 340 280 8x19 30 123.0 --
16 15 130 90 50 25 95 65 4x14 14 2.3 2.2 JL1040 20 150 95 60 35 105 75 4x14 16 3.5 3.2 JS1025 25 160 100 65 35 11 5 85 4x14 16 4.0 4.1
32 180 105 85 50 140 100 4x19 18 6.9 6.9 40 200 11 5 90 50 150 110 4x19 18 8.0 8.0 50 230 125 95 60 165 125 4x19 20 10.5 10.2 65 290 145 120 70 185 145 4x19 20 16.8 16.1
80 310 155 130 75 200 160 8x19 22 22.0 19.5 100 350 175 155 95 220 180 8x19 24 32.5 30.3 125 400 200 175 105 250 210 8x19 26 52.0 45 150 480 225 195 11 0 285 240 8x23 26 72.0 64.5 200 600 275 245 140 340 295 12 x 23 30 123.0 108 250 730 325 295 150 400 355 12 x 28 32 200.0 170 300 850 300 335 185 460 410 12 x 28 32 310.0 262
3502) 980 -- 335 -- 520 470 16 x 28 36 357.0 --
1
) Pattern of drilled holes to PN 6 (dimensions k and nxd); however, flanges dimensioned to PN 16 (dimensions D and b). Please take this into
account when selecting the flange connecting bolts.
2
) DN 350 only in EN-GJS-400-18-LT
1
150 160
I
2
-- 60 -- 105 65 4x11 16 3.5 --
-- 65 -- 11 5 75 4x11 16 4.0 --
h
1
h
2
--
D
185 130 4x14 20 16.8 --
ø k
nxd
3
C kg kg
Angle pattern
Installation instructions
Observe direction of flow and integral direction arrow. For opening, a minimum pressure is required. If this pressure is not attained, the installed closing spring can be removed. Valves without a closing spring can only be installed upright in horizontal pipelines.
Minimum opening pressures (bar)
DN 15-50 65-150 200-350 With spring 0.250 0.200 0.150 Without spring 0.025 0.016 0.022
Connection dimensions -- Standards:
Flanges: DIN EN 1092--2, type of flange 21 -- JL1040
type of flange 21-2 -- JS1025
Raised faces: DIN EN 1092--2, type B
Face-to-face dimension: Straight-way pattern: EN 558/1
ISO 5752/1
Angle pattern: EN 558/8
ISO 5752/8
3
Page 4
BOAR-R
Gasket of pure graphite, asbestos-free
Check cone of stainless steel or steel with stainless guide pin and alloyed sealing surface
Closing spring of stainless spring steel
KSB Aktiengesellschaft
Johann-Klein-Strasse 9 67227 Frankenthal (Germany) Tel.: +49 6233 86-0 fax: +49 6233 86-3439 E-mail: valves@ksb.com www.ksb.com
Subject to technical modification without prior notice
01.09.20097117.1/13--10
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