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Submersible Waste Water Pump
Ama-Drainer 4../5..
Installation/Operating Manual
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Legal information/Copyright
Installation/Operating Manual Ama-Drainer 4../5..
Original operating manual
All rights reserved. The contents provided herein must neither be distributed, copied, reproduced,
edited or processed for any other purpose, nor otherwise transmitted, published or made available to a
third party without the manufacturer's express written consent.
Subject to technical modification without prior notice.
© KSB SE & Co. KGaA, Frankenthal 12/03/2019
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Contents
Contents
Glossary .................................................................................................................................................. 5
1 General.................................................................................................................................................... 6
1.1 Principles ...........................................................................................................................................................6
1.2 Installation of partly completed machinery....................................................................................................6
1.3 Target group.....................................................................................................................................................6
1.4 Other applicable documents............................................................................................................................6
1.5 Symbols .............................................................................................................................................................6
1.6 Key to safety symbols/markings.......................................................................................................................7
2 Safety...................................................................................................................................................... 8
2.1 General..............................................................................................................................................................8
2.2 Intended use .....................................................................................................................................................8
2.2.1 Prevention of foreseeable misuse.......................................................................................................8
2.3 Personnel qualification and training...............................................................................................................8
2.4 Consequences and risks caused by non-compliance with this manual .........................................................9
2.5 Safety awareness ..............................................................................................................................................9
2.6 Safety information for the operator/user.......................................................................................................9
2.7 Safety information for maintenance, inspection and installation ................................................................9
2.8 Unauthorised modes of operation................................................................................................................10
3 Transport/Temporary Storage/Disposal............................................................................................. 11
3.1 Checking the condition upon delivery..........................................................................................................11
3.2 Transport.........................................................................................................................................................11
3.3 Storage/preservation......................................................................................................................................11
3.4 Return to supplier...........................................................................................................................................11
3.5 Disposal ...........................................................................................................................................................12
4 Description of the Pump (Set)............................................................................................................. 13
4.1 General description ........................................................................................................................................13
4.2 Designation.....................................................................................................................................................14
4.3 Name plate......................................................................................................................................................15
4.4 Design details..................................................................................................................................................15
4.5 Configuration and function...........................................................................................................................17
4.6 Scope of supply...............................................................................................................................................18
4.7 Noise characteristics .......................................................................................................................................18
4.8 Dimensions and weights ................................................................................................................................18
5 Installation at Site................................................................................................................................ 19
5.1 Safety regulations...........................................................................................................................................19
5.2 Checks to be carried out prior to installation...............................................................................................19
5.2.1 Checking the operating data ............................................................................................................19
5.2.2 Preparing the place of installation ...................................................................................................19
5.3 Installing the pump set ..................................................................................................................................20
5.4 Piping ..............................................................................................................................................................20
5.4.1 Connecting the piping.......................................................................................................................20
5.5 Electrical system..............................................................................................................................................21
5.5.1 Information for planning the control system ..................................................................................21
5.5.2 Setting the overload protection device............................................................................................22
5.5.3 Connecting the level control equipment .........................................................................................22
5.5.4 Connection to power supply .............................................................................................................23
5.6 Checking the direction of rotation................................................................................................................23
6 Commissioning/Start-up/Shutdown................................................................................................... 25
6.1 Commissioning/Start-up.................................................................................................................................25
6.1.1 Prerequisites for commissioning/start-up .........................................................................................25
6.1.2 Start-up/shutdown.............................................................................................................................25
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Contents
6.2 Operating limits..............................................................................................................................................26
6.2.1 Frequency of starts.............................................................................................................................26
6.2.2 Operation on the power supply network ........................................................................................26
6.2.3 Fluid handled .....................................................................................................................................27
6.3 Shutdown/storage/preservation ....................................................................................................................29
6.3.1 Measures to be taken for shutdown ................................................................................................29
6.4 Returning to service .......................................................................................................................................29
7 Servicing/Maintenance........................................................................................................................ 30
7.1 Safety regulations...........................................................................................................................................30
7.2 Servicing/inspection........................................................................................................................................30
7.3 Drainage/disposal ...........................................................................................................................................30
7.4 Dismantling the pump set..............................................................................................................................31
7.5 Reassembling the pump set...........................................................................................................................33
7.6 Tightening torques.........................................................................................................................................34
7.7 Recommended spare parts stock...................................................................................................................34
8 Trouble-shooting.................................................................................................................................. 35
9 Related Documents.............................................................................................................................. 37
9.1 General assembly drawing with list of components ....................................................................................37
9.1.1 General assembly drawing of Ama-Drainer .../10, .../10K, .../35......................................................37
9.1.2 General assembly drawing Ama-Drainer 522/11..............................................................................40
9.2 Dimensions and connections .........................................................................................................................42
9.2.1 Single pumps......................................................................................................................................42
9.2.2 Examples of transportable models ...................................................................................................45
9.2.3 Examples of stationary installation...................................................................................................47
9.2.4 Installation example of a dual-pump station...................................................................................49
9.3 Wiring diagrams .............................................................................................................................................50
9.3.1 Ama-Drainer SE..................................................................................................................................50
9.3.2 Ama-Drainer NE .................................................................................................................................51
9.3.3 Ama-Drainer SD .................................................................................................................................52
9.3.4 Ama-Drainer ND.................................................................................................................................53
10 EU Declaration of Conformity............................................................................................................. 54
11 EU Declaration of Conformity............................................................................................................. 55
12 Certificate of Decontamination........................................................................................................... 56
Index ..................................................................................................................................................... 57
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Glossary
Glossary
Backflow
Waste water flowing back from the sewer into the
connected drainage piping
Certificate of decontamination
A certificate of decontamination is enclosed by the
customer when returning the product to the
manufacturer to certify that the product has been
properly drained to eliminate any environmental
and health hazards arising from components in
contact with the fluid handled.
Close-coupled design
Motor directly fitted to the pump via a flange or a
drive lantern
Discharge line
Pipe for transporting waste water to a level above
the flood level into the sewer system
DOL starting
For low power ratings (usually up to 4kW), the
three-phase motor is connected directly to the
mains voltage.
submerged. They may be operated outside the
fluid for short periods of time, until the minimum
fluid level has been reached.
Waste water
Water consisting of a combination of water
discharged from households, industrial and other
businesses as well as surface water.
EN 12050-2
European Standard for waste water lifting units
which are used to dispose of faeces-free waste
water occurring below the flood level of buildings
and sites. It defines general requirements as well
as principles of construction and testing.
Flood level
Maximum backflow level of waste water in a
drainage system
Hydraulic system
The part of the pump in which the kinetic energy
is converted into pressure energy
Pump
Machine without drive, additional components or
accessories
Pump set
Complete pump set consisting of pump, drive,
additional components and accessories
Submersible motor pump
Submersible motor pumps are floodable, closecoupled units which are not self-priming. The
pumps are usually operated completely
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1 General
1 General
1.1 Principles
This operating manual is valid for the type series and variants indicated on the front
cover.
The operating manual describes the proper and safe use of this equipment in all
phases of operation.
The name plate indicates the type series, the main operating data and the serial
number. The serial number uniquely describes the product and is used as
identification in all further business processes.
In the event of damage, immediately contact your nearest KSB Service centre to
maintain the right to claim under warranty.
1.2 Installation of partly completed machinery
To install partly completed machinery supplied by KSB refer to the sub-sections under
Servicing/Maintenance.
1.3 Target group
This operating manual is aimed at the target group of trained and qualified specialist
technical personnel. (ðSection2.3,Page8)
1.4 Other applicable documents
Table1: Overview of other applicable documents
Document Contents
Sub-supplier product literature Operating manuals and other product literature
describing accessories and integrated machinery
components
For accessories and/or integrated machinery components observe the product
literature of the relevant manufacturer.
1.5 Symbols
Table2: Symbols used in this manual
Symbol Description
✓ Conditions which need to be fulfilled before proceeding with the
step-by-step instructions
⊳ Safety instructions
⇨
⇨ Cross-references
1.
2.
Result of an action
Step-by-step instructions
Note
Recommendations and important information on how to handle
the product
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1 General
!
DANGER
!
WARNING
CAUTION
1.6 Key to safety symbols/markings
Table3: Definition of safety symbols/markings
Symbol Description
DANGER
This signal word indicates a high-risk hazard which, if not avoided,
will result in death or serious injury.
WARNING
This signal word indicates a medium-risk hazard which, if not
avoided, could result in death or serious injury.
CAUTION
This signal word indicates a hazard which, if not avoided, could
result in damage to the machine and its functions.
General hazard
In conjunction with one of the signal words this symbol indicates a
hazard which will or could result in death or serious injury.
Electrical hazard
In conjunction with one of the signal words this symbol indicates a
hazard involving electrical voltage and identifies information about
protection against electrical voltage.
Machine damage
In conjunction with the signal word CAUTION this symbol indicates
a hazard for the machine and its functions.
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2 Safety
!
DANGER
2 Safety
All the information contained in this section refers to hazardous situations.
In addition to the present general safety information the action-related safety
information given in the other sections must be observed.
2.1 General
▪ This operating manual contains general installation, operating and maintenance
instructions that must be observed to ensure safe operation of the system and
prevent personal injury and damage to property.
▪ Comply with all the safety instructions given in the individual sections of this
operating manual.
▪ The operating manual must be read and understood by the responsible specialist
personnel/operators prior to installation and commissioning.
▪ The contents of this operating manual must be available to the specialist
personnel at the site at all times.
▪ Information and markings attached directly to the product must always be
complied with and kept in a perfectly legible condition at all times. This applies
to, for example:
– Arrow indicating the direction of rotation
– Markings for connections
– Name plate
▪ The operator is responsible for ensuring compliance with all local regulations not
taken into account.
2.2 Intended use
▪ The pump (set) must only be operated in the fields of application and within the
use limits specified in the other applicable documents.
▪ Only operate pumps/pump sets which are in perfect technical condition.
▪ Do not operate the pump (set) in partially assembled condition.
▪ Only use the pump to handle the fluids described in the data sheet or product
literature of the pump model or variant.
▪ Never operate the pump without the fluid to be handled.
▪ Observe the minimum flow rates indicated in the data sheet or product literature
(to prevent overheating, bearing damage, etc).
▪ Observe the minimum flow rate and maximum flow rate indicated in the data
sheet or product literature (to prevent overheating, mechanical seal damage,
cavitation damage, bearing damage, etc).
▪ Do not throttle the flow rate on the suction side of the pump (to prevent
cavitation damage).
▪ Consult the manufacturer about any use or mode of operation not described in
the data sheet or product literature.
2.2.1 Prevention of foreseeable misuse
▪ Observe all safety information and instructions in this manual.
▪ Never exceed the permissible application and operating limits specified in the
data sheet or product literature regarding pressure, temperature, etc.
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2.3 Personnel qualification and training
All personnel involved must be fully qualified to transport, install, operate, maintain
and inspect the machinery this manual refers to.
The responsibilities, competence and supervision of all personnel involved in
transport, installation, operation, maintenance and inspection must be clearly
defined by the operator.
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2 Safety
Deficits in knowledge must be rectified by means of training and instruction
provided by sufficiently trained specialist personnel. If required, the operator can
commission the manufacturer/supplier to train the personnel.
Training on the pump (set) must always be supervised by technical specialist
personnel.
2.4 Consequences and risks caused by non-compliance with this manual
▪ Non-compliance with these operating instructions will lead to forfeiture of
warranty cover and of any and all rights to claims for damages.
▪ Non-compliance can, for example, have the following consequences:
– Hazards to persons due to electrical, thermal, mechanical and chemical
effects and explosions
– Failure of important product functions
– Failure of prescribed maintenance and servicing practices
– Hazard to the environment due to leakage of hazardous substances
2.5 Safety awareness
In addition to the safety information contained in this operating manual and the
intended use, the following safety regulations shall be complied with:
▪ Accident prevention, health regulations and safety regulations
▪ Explosion protection regulations
▪ Safety regulations for handling hazardous substances
▪ Applicable standards, directives and laws
2.6 Safety information for the operator/user
▪ Fit protective equipment (e.g. contact guards) supplied by the operator for hot,
cold or moving parts, and check that the equipment functions properly.
▪ Do not remove any protective equipment (e.g. contact guards) during operation.
▪ Provide the personnel with protective equipment and make sure it is used.
▪ Contain leakages (e.g. at the shaft seal) of hazardous fluids handled (e.g.
explosive, toxic, hot) so as to avoid any danger to persons and the environment.
Adhere to all relevant laws.
▪ Eliminate all electrical hazards. (In this respect refer to the applicable national
safety regulations and/or regulations issued by the local energy supply
companies.)
▪ If shutting down the pump does not increase potential risk, fit an emergency-
stop control device in the immediate vicinity of the pump (set) during pump set
installation.
▪ Make sure the system cannot be accessed by unauthorised persons (e.g. children).
2.7 Safety information for maintenance, inspection and installation
▪ Modifications or alterations of the pump (set) are only permitted with the
manufacturer's prior consent.
▪ Use only original spare parts or parts/components authorised by the
manufacturer. The use of other parts/components can invalidate any liability of
the manufacturer for resulting damage.
▪ The operator ensures that maintenance, inspection and installation are
performed by authorised, qualified specialist personnel who are thoroughly
familiar with the manual.
▪ Only carry out work on the pump (set) during standstill of the pump.
▪ Only perform work on the pump set when it has been disconnected from the
power supply (de-energised).
▪ The pump (set) must have cooled down to ambient temperature.
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2 Safety
▪ Pump pressure must have been released and the pump must have been drained.
▪ When taking the pump set out of service always adhere to the procedure
described in the manual. (ðSection6.3,Page29)
▪ Decontaminate pumps which handle fluids posing a health hazard.
▪ As soon as the work has been completed, re-install and re-activate any safety-
relevant devices and protective devices. Before returning the product to service,
observe all instructions on commissioning. (ðSection6.1,Page25)
2.8 Unauthorised modes of operation
Never operate the pump (set) outside the limits stated in the data sheet and in this
manual.
The warranty relating to the operating reliability and safety of the supplied pump
(set) is only valid if the equipment is used in accordance with its intended use.
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3 Transport/Temporary Storage/Disposal
3 Transport/Temporary Storage/Disposal
3.1 Checking the condition upon delivery
1. On transfer of goods, check each packaging unit for damage.
2. In the event of in-transit damage, assess the exact damage, document it and
notify KSB or the supplying dealer and the insurer about the damage in writing
immediately.
3.2 Transport
CAUTION
Improper pump transport
Damage to the pump!
▷ To transport the pump/pump set always use the handle provided.
▷ Never suspend the pump (set) from the float switch (type SE only) or the power
supply cable for transport.
▷ Prevent the pump (set) from getting knocked or dropped.
3.3 Storage/preservation
CAUTION
Damage during storage due to frost, humidity, dirt, UV radiation or vermin
Corrosion/contamination of the pump!
▷ Store the pump (set) in a dry, dark, frost-proof room not exposed to sunlight
where the atmospheric humidity is as constant as possible.
Store the pump (set) vertically in a dry, dark, frost-proof room not exposed to
sunlight. Under these conditions it does not need additional preservation.
3.4 Return to supplier
1. Drain the pump as per operating instructions.
2. Always flush and clean the pump, particularly if it has been used for handling
noxious, hot or other hazardous fluids.
3. If the fluids handled by the pump (set) leave residues which might lead to
corrosion when coming into contact with atmospheric humidity, or which might
ignite when coming into contact with oxygen, the pump set must be
neutralised, and anhydrous inert gas must be blown through the pump for
drying purposes.
4. Always complete and enclose a certificate of decontamination when returning
the pump (set). (ðSection12,Page56)
Always indicate any safety and decontamination measures taken.
NOTE
If required, a blank certificate of decontamination can be downloaded from the
following web site: www.ksb.com/certificate_of_decontamination
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3 Transport/Temporary Storage/Disposal
3.5 Disposal
WARNING
Fluids, consumables and supplies posing a health hazard
Hazard to persons and the environment!
▷ Collect and dispose of any preservatives, flushing liquids and fluid residues.
▷ Wear safety clothing and a protective mask, if required.
▷ Observe all legal regulations on the disposal of fluids posing a health hazard.
1. Dismantle the product.
Collect greases and other lubricants during dismantling.
2. Separate and sort the materials, e.g. by:
- Metals
- Plastics
- Electronic waste
- Greases and other lubricants
3. Dispose of materials in accordance with local regulations or in another
controlled manner.
Electrical or electronic equipment marked with the adjacent symbol must not be
disposed of in household waste at the end of its service life.
Contact your local waste disposal partner for returns.
If the used electrical or electronic equipment contains personal data, the user is
responsible for deleting it before the equipment is returned.
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4 Description of the Pump (Set)
4 Description of the Pump (Set)
4.1 General description
▪ Submersible waste water pump (see submersible motor pump)
Variant A (standard design)
▪ Chemically neutral waste water
▪ Slightly contaminated waste water (up to 40°C max.)
▪ Wash water (up to 90 °C max. for short periods t ≤ 3minutes)
Free passage 10/11mm:
▪ Solid particles with a particle size of up to 10 or 11mm
Free passage 35mm:
▪ Waste water containing long fibres and stringy material
▪ Solid particles with a particle size of up to 35mm
Variant C for aggressive fluids
In addition to standard variant:
▪ Swimming pool water
▪ Brackish water
▪ Seawater
▪ Water containing salt
▪ Aggressive fluids
▪ Condensate from heat recovery applications
1)
Variant R (for water containing oil / oil emulsions)
In addition to standard variant:
▪ Oil emulsions and cutting oils
▪ Waste water containing oil
1) Swimming pool water (0.4 to 1.4mg/l free chlorine, max.0.6mg/l combined chlorine, pH6.9 to 7.7, water hardness 10 to
30°dH, max. salt content 7g/l)
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4 Description of the Pump (Set)
4.2 Designation
Example: Ama-DrainerA422SD/10K
Table4: Designation key
Code Description
Ama-Drainer Type series
A Material variant
A Standard variant
C Variant for aggressive water
R Variant for water containing oil / oil emulsions
4 Nominal discharge nozzle diameter
4 ~ 40mm (G 11/2)
5 ~ 50mm (G 2)
22 Motor rating [kW x 10]
05 0.55kW
07 0.75 kW
11 1.1 kW
15 1.5 kW
22 2.2 kW
S Float switch
S With float switch
N Without float switch
D Motor
D Three-phase motor
E Single-phase alternating current
10 Free passage [mm]
10 10mm
11 11mm
35 35mm
K Cooling jacket
K With cooling jacket
2)
-
Without cooling jacket
2) Blank
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4 Description of the Pump (Set)
220-240 V ~ 50 Hz T40°C
AMA-DRAINER A 507 SE/10K
Made in Germany
0,75 kW 5,5 A classe F
2-25 m³/h
11,6-3,2 m IP 68 7m 14,7kg
EN12050-2 2016w16
Johann-Klein-Straße 9
Deutschland
67227 Frankenthal
KSB SE & Co. KGaA
1
2
5
4
3
6
10
9
12
11
8
13
15
14
7
4.3 Name plate
Fig.1: Name plate (example)
1 Type series, size 9 Maximum fluid temperature
2 Rated voltage 10 Rated current
3 Rated pump power output 11 Thermal class of winding insulation
4 Flow rate (Q
5 Head (H
6 Principles of construction and testing 14 Total weight
7 Cable version (e.g. E= single-phase) 15 Year of production (serial number)
8 Rated frequency
min.
/ Q
min.
/ H
) 12 Maximum immersion depth
max.
) 13 Enclosure
max.
Table5: Key to the serial number
Code Description
2016 Calendar year
16 Calendar week
4.4 Design details
Design
▪ Fully floodable submersible motor pump
▪ Close-coupled design
▪ Single-stage
▪ To EN 12050-2
▪ Vertical discharge nozzle
▪ With or without level control
Installation
▪ Vertical installation
▪ Wet-installed transportable model
▪ Wet-installed stationary model
Drive
▪ Motor winding to IEC60038
▪ Motor design to EN60043T1/IEC34-1
▪ Thermal class F
▪ DOL starting
▪ Enclosure IP68 (permanently submerged) to EN60529/ IEC529
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4 Description of the Pump (Set)
Ama-Drainer NE/SE 10/35:
▪ AC motor
▪ Integrated temperature switch
▪ 10-metre power cable
▪ Shockproof plug
Ama-Drainer SD 10/11/35:
▪ Three-phase motor
▪ Integrated temperature switch
▪ 10-metre power cable
▪ CEE plug (3L+PE+N) with motor contactor and phase inverter
Ama-Drainer ND 10/11/35:
▪ Three-phase motor
▪ Integrated temperature switch
▪ 10-metre power cable with free cable end and protective cap
Shaft seal
▪ Pump end, 1 bi-directional mechanical seal
▪ Drive end: 1 shaft seal ring
▪ Liquid reservoir between the seals for cooling and lubrication
Impeller type
▪ Open multi-vane impeller
▪ Free-flow impeller
Bearings
▪ Maintenance-free
▪ Grease-packed rolling element bearings sealed for life
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4 Description of the Pump (Set)
1
3
2
4
5
6
7
8
9
10
11
4.5 Configuration and function
Fig.2: Sectional drawing
1 Bearing, motor end 2 Shaft
3 Bearing, pump end 4 Shaft seal
5 Discharge nozzle 6 Impeller
7 Foot 8 Pump casing
9 Float switch 10 Volute casing
11 Suction nozzle
Design The pump is designed with a vertical fluid inlet and a vertical outlet. The hydraulic
Function The fluid enters the pump axially via the suction nozzle (11) and is accelerated
system sits on the extended motor shaft. The shaft runs in common bearings.
outward by the rotating impeller (6). In the flow passage of the volute casing (10) the
kinetic energy of the fluid is converted into pressure energy. The fluid is pumped to
the discharge nozzle (5), where it leaves the pump. At the rear side of the impeller,
the shaft (2) enters the pump casing (8) which houses the hydraulic system. The shaft
passage through the pump casing is sealed to atmosphere with a shaft seal (4). The
shaft runs in rolling element bearings (1) and (3).
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4 Description of the Pump (Set)
4.6 Scope of supply
Depending on the model, the following items are included in the scope of supply:
▪ Pump set
▪ Connection socket or discharge elbow with internal thread
▪ 10-metre power cable
For ... SE / ... SD:
▪ Float switch
Accessories
▪ Control units for proper operation of the pump sets
4.7 Noise characteristics
Sound pressure level < 70 dB(A)
4.8 Dimensions and weights
For dimensions and weights refer to the general arrangement drawing/outline
drawing or data sheet of the pump set.
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5 Installation at Site
5 Installation at Site
5.1 Safety regulations
DANGER
Unsuitable electrical installation
Danger to life!
▷ Make sure the electrical installation meets the VDE 0100 installation rules (i.e.
sockets with earthing terminals).
▷ Make sure the electric mains is equipped with a residual current device of
maximum 30 mA.
▷ Always have the electrical connections installed by a trained and qualified
electrician.
DANGER
Use in an outdoor area
Danger of death from electric shock!
▷ Any extension cords must match the quality of the supplied pump cable (10-
metre cable length).
▷ Do not expose electrical connections to any moisture.
DANGER
Continuous pump operation in swimming pools, garden ponds or similar
Danger of death from electric shock!
▷ Make sure that nobody is in the water while the pump is in operation.
▷ Only use the pump for draining swimming pools, garden ponds, etc. (It is
impermissible to use this pump as a recirculation pump, for example.)
5.2 Checks to be carried out prior to installation
Before beginning with the installation check the following:
▪ The pump set can be operated on the power supply network according to the
data on the name plate.
▪ The fluid to be handled matches the description of suitable fluids.
5.2.1 Checking the operating data
Before installing the pump set, verify that the name plate data matches the data
given in the purchase order and the site system data.
5.2.2 Preparing the place of installation
1. Check the structural requirements.
All structural work required must have been prepared in accordance with the
dimensions stated in the outline drawing/general arrangement drawing.
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5 Installation at Site
l x b
h
5.3 Installing the pump set
Fig.3: Dimensions for installation
Table6: Recommended installation dimensions
Type series l×b
Ama-Drainer 4..SE/10 500×500 500
Ama-Drainer 5..SD/10 K
Ama-Drainer 4..SD/35 550
Ama-Drainer 522/11
1. For transporting and lifting the pump observe the following notes.
(ðSection3.2,Page11)
2. If required, suspend the pump using a rope attached to the handle.
3. Place the pump on a solid surface.
4. Make sure that the float can move freely.
3)
[mm] [mm]
h
3)
5.4 Piping
5.4.1 Connecting the piping
DANGER
Impermissible loads acting on the pump nozzles
Danger to life from escaping hot, toxic, corrosive or flammable fluids!
▷ Do not use the pump as an anchorage point for the piping.
▷ Anchor the pipes in close proximity to the pump and connect them properly
without transmitting any stresses or strains.
▷ Observe the permissible forces and moments at the pump nozzles.
▷ Take appropriate measures to compensate for thermal expansion of the piping.
NOTE
Installing check and shut-off elements in the system is recommended, depending on
the type of plant and pump. However, such elements must not obstruct proper
drainage or hinder disassembly of the pump.
3) Minimum values
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5 Installation at Site
NOTE
The highest point of the discharge line must be above the flood level (usually street
level) to prevent any backflow from the sewage system.
Transportable models
1. Connect the discharge nozzle to a hose with a suitable adapter (e.g. Storz
coupling).
Stationary installation
▪ Ama-Drainer 405 ... 422
1. Connect the pump to the discharge line with a G 1 1/2 threaded socket.
Use a pipe with an inside diameter of 40mm.
▪ Ama-Drainer 505/10K ... 522/10K
1. Connect the pump to the discharge line with a G 2 threaded socket.
Use a pipe with an inside diameter of 50mm.
▪ Ama-Drainer 522/11
1. Connect the pump to the discharge line with a G 2 threaded socket.
Use a pipe with an inside diameter of 50mm.
This pump is also suitable for stationary installation in a sump with a duckfoot
bend and guide wire or guide rail arrangement.
5.5 Electrical system
5.5.1 Information for planning the control system
NOTE
When laying a cable between the control system and the pump set's connection
point, verify that the number of cores is sufficient for the sensors. A minimum crosssection of 1.5 mm² is required.
For the electrical connection of the pump set observe the wiring diagrams.
(ðSection9.3,Page50)
The pump set is supplied with power cables; it is wired for DOL starting.
The motors can be connected to low-voltage grids with nominal voltages and voltage
tolerances to IEC38 or other power supply networks/ power supply facilities with
maximum nominal voltage tolerances of ±10%.
Variants SD and ND:
▪ To ensure complete separation from the power supply network and to prevent
the pump set from running on two phases only, fit an external 3-pole mechanical
interlocking device (e.g. 3-pole circuit breaker).
▪ To ensure the pump set is switched off in the event of excessive temperatures
connect the bimetal switch integrated in the winding to the control circuit. This is
mandatory if:
– The CEE plug type Hyper has been removed.
– The pump set has a free cable end.
– The pump set is connected to a control unit (e.g. LevelControl)
– For any third-party products, observe the maximum load of the bimetal
switch: V
= 250VAC, I
CMAX
= 1.6AAC.
CMAX
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Page 22
5 Installation at Site
5.5.2 Setting the overload protection device
1. Protect the pump set against overloading by a thermal time-lag overload
protection device in accordance with IEC60947 and local regulations.
2. Set the overload protection device to the rated current specified on the name
plate. (ðSection4.3,Page15)
5.5.3 Connecting the level control equipment
CAUTION
Fluid level below the specified minimum
Damage to the pump set by cavitation!
▷ Never allow the fluid level to drop below the specified minimum.
NOTE
The pump set is switched ON/OFF with the float switch at an UPWARD/
DOWNWARD slant of approximately 40° of the float housing (clearly audible
switching noise in the float housing).
Automatic operation of the pump set in a tank requires the use of level control
equipment.
Observe the minimum fluid level. (ðSection6.2.3.2,Page28)
The SE and SD variants are equipped with a float switch. Set the switching level on
site.
Conditions to be met when setting the switching levels
▪ Observe the minimum fluid level. (ðSection6.2.3.2,Page28)
▪ The pump set stops before the water level falls to the level of the pump foot's
suction openings.
▪ The pump set starts up before the water level reaches the upper edge of the
tank.
▪ The float switch must neither come to rest at the bottom nor hit against
anything at the top.
▪ The switching difference equals 40cm as a minimum.
When installing two pump sets and one control unit for dual-pump stations, arrange
the two float switches in a cascade. This configuration permits three switching
functions:
▪ Alternating start-up of the two pump sets for each switching cycle.
▪ Additional start-up of the stand-by pump at peak load.
▪ Start-up of the stand-by pump should the duty pump fail.
Setting the switching levels
1. Choose an appropriate height for attaching the float switch cable.
2. Attach the float switch cable to the discharge line, the lifting lug at the handle
or to another suitable point.
4)
4) On variantR the lifting lug at the handle cannot be used as an attachment point.
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5 Installation at Site
5.5.4 Connection to power supply
DANGER
Electrical connection work by unqualified personnel
Danger of death from electric shock!
▷ Always have the electrical connections installed by a trained and qualified
electrician.
▷ Observe regulations IEC60364.
DANGER
Operating a pump set that has not been fully connected
Explosion hazard!
Damage to the pump set!
▷ Never start up a pump set with power cables that have not been fully
connected or non-operational monitoring devices.
WARNING
Incorrect connection to the mains
Damage to the mains network, short circuit!
▷ Observe the technical specifications of the local energy supply companies.
CAUTION
Flow-induced motion
Damage to the power cable!
▷ Run the power cable upwards without slack.
CAUTION
Improper routing of power cable
Damage to the power cables!
▷ Never move the power cables at temperatures below - 25 ℃.
▷ Never kink or crush the power cables.
▷ Never lift the pump set by the power cables.
▷ Adjust the length of the power cables to the site requirements.
For the electrical connection observe the circuit diagrams (ðSection9.3,Page50)
in the Annex and the information for planning the control system .
The pump set is supplied complete with connection cables. Always use all cables
provided and connect all marked cores of the control cable.
1. Run the power cable upwards without slack and fasten it.
2. Only remove the protective caps from the power cable immediately before
connection.
3. If necessary, adjust the length of the power cable to the site requirements.
4. After shortening the cable, correctly re-affix the markings of the individual cores
at the cable end.
5.6 Checking the direction of rotation
Ama-Drainer SE and NE
The direction of rotation of pumps with single-phase AC motors need not be
checked.
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5 Installation at Site
Ama-Drainer SD and ND
WARNING
Hands inside the pump casing
Risk of injuries, damage to the pump!
▷ Always disconnect the pump set from the power supply and secure it against
unintentional start-up before inserting your hands or other objects into the
pump.
CAUTION
Pump set running dry
Increased vibrations!
Damage to mechanical seals and bearings!
▷ Never operate the pump set for more than 60seconds outside the fluid to be
handled.
CAUTION
Wrong direction of rotation
Damage to the pump!
▷ Follow the step-by-step instructions given for checking the direction of
rotation.
The power cable (CEE plug) has been connected in the factory so that the pump will
have the correct direction of rotation, provided that the mains' phase sequence
(building supply mains) is correct.
1. Start up the pump.
ð If the direction of rotation is correct, the pump should show a start reaction
in the direction indicated.
2. If the direction of rotation is incorrect, press in the phase inverter in the CEE
plug with an appropriate screwdriver and turn it by 180°.
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3. If the pump set is connected via a control unit, interchange wires 1 and 2 of the
6-wire cable.
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6 Commissioning/Start-up/Shutdown
A
B
6 Commissioning/Start-up/Shutdown
6.1 Commissioning/Start-up
6.1.1 Prerequisites for commissioning/start-up
Before commissioning/starting up the pump set, make sure that the following
conditions are met:
▪ The operating data has been verified.
▪ The pump (set) has been installed and connected as described in this manual.
▪ The pump set has been properly connected to the power supply and is equipped
with all protection devices.
▪ The direction of rotation has been checked.
6.1.2 Start-up/shutdown
Type SE/SD
Fig.4: Start-up/switch-off level
A Start-up level B Switch-off level
The pump (set) has been properly connected to the electric power supply
The pump's automatic control system will start up when level "A" is reached and
switched off when level "B" is reached.
Type NE/ND
The pump (set) does not need to be started up or switched off.
It is operational as soon as it has been properly connected to the electric power
supply.
ü The pump (set) has been properly connected to the electric power supply.
1. Check that the pump operates in submerged condition.
NOTE
A small quantity of the fluid handled will spray out into the protective casing
through an internal vent bore and escape between the protective casing and the
pump casing.
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6 Commissioning/Start-up/Shutdown
X
X
Y
Y
Fig.5: Vent hole
6.2 Operating limits
6.2.1 Frequency of starts
CAUTION
Excessive frequency of starts
Risk of damage to the motor!
▷ Never exceed the specified frequency of starts.
To prevent high temperature increases in the motor and excessive loads on the
motor, seal elements and bearings, the frequency of starts shall not exceed 30 starts
per hour.
6.2.2 Operation on the power supply network
CAUTION
Wrong supply voltage
Damage to the pump (set)!
▷ The maximum permissible deviation in supply voltage is 10% of the rated
voltage indicated on the name plate.
▷ The maximum permissible voltage difference between the individual phases is
1%.
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6 Commissioning/Start-up/Shutdown
6.2.3 Fluid handled
6.2.3.1 Permissible fluids to be handled
WARNING
Pumping of impermissible fluids
Hazardous to persons and the environment!
▷ Only discharge permissible fluids into the public sewer system.
▷ Check the suitability of pump/system materials.
CAUTION
Unsuitable fluids
Damage to the pump!
▷ Never use the pump to handle corrosive, combustible or explosive fluids.
▷ Never use the pump to transport waste water from toilets and urinal systems.
▷ Do not use the pump for foodstuff applications.
Variant A (standard design)
▪ Chemically neutral waste water
▪ Slightly contaminated waste water (up to 40°C max.)
▪ Wash water (up to 90 °C max. for short periods t ≤ 3minutes)
Free passage 10/11mm:
▪ Solid particles with a particle size of up to 10 or 11mm
Free passage 35mm:
▪ Waste water containing long fibres and stringy material
▪ Solid particles with a particle size of up to 35mm
Variant C for aggressive fluids
In addition to standard variant:
▪ Swimming pool water
▪ Brackish water
▪ Seawater
▪ Water containing salt
▪ Aggressive fluids
▪ Condensate from heat recovery applications
Variant R (for water containing oil / oil emulsions)
In addition to standard variant:
▪ Oil emulsions and cutting oils
▪ Waste water containing oil
5)
5) Swimming pool water (0.4 to 1.4mg/l free chlorine, max.0.6mg/l combined chlorine, pH6.9 to 7.7, water hardness 10 to
30°dH, max. salt content 7g/l)
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6 Commissioning/Start-up/Shutdown
6.2.3.2 Minimum/maximum fluid level
Minimum level of fluid handled
CAUTION
Fluid level below the specified minimum
Damage to the pump set by cavitation!
▷ Never allow the fluid level to drop below the specified minimum.
The pump set is operational when the minimum fluid level is not lower than
dimension WT. This minimum fluid level must also be ensured during automatic
operation.
Table7: Minimum level of fluid handled
Type series W
Ama-Drainer .../10 60
Ama-Drainer .../11 120
Ama-Drainer .../35 120
T min.
[mm]
Maximum fluid level (see name plate)
Max. immersion depth: 7m
6.2.3.3 Temperature of the fluid handled
CAUTION
Incorrect temperature of the fluid handled
Damage to the pump (set)!
▷ Do not operate the pump (set) outside the specified temperature limits.
Never operate the pump at temperatures exceeding the ones stated below.
▪ Pump (set) in submerged condition:
– Maximum 40 ℃
– For a short time (up to 3 minutes) maximum 90 °C
▪ Pump (set) outside the fluid handled:
– For limited time (up to 10 minutes) maximum 40 ℃
– For a short time (up to 3 minutes) maximum 90 °C
6.2.3.4 Density of the fluid handled
The pump input power changes in proportion to the density of the fluid handled.
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CAUTION
Excessive density of the fluid handled
Motor overload!
▷ Observe the information on fluid density in the data sheet.
▷ Make sure the motor has sufficient power reserves.
The pump (set) is suitable for handling chemically neutral waste water not containing
coarse substances, sand or faeces.
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6 Commissioning/Start-up/Shutdown
Table8: Particle size for slightly contaminated waste water
Type series Max. particle size
[mm]
Ama-Drainer /10 10
Ama-Drainer /11 11
Ama-Drainer /35 35
6.3 Shutdown/storage/preservation
6.3.1 Measures to be taken for shutdown
WARNING
Unintentional starting of the pump set
Risk of injury by moving components and shock currents!
▷ Ensure that the pump set cannot be started unintentionally.
▷ Always make sure the electrical connections are disconnected before carrying
out work on the pump set.
WARNING
Fluids handled, consumables and supplies which are hot and/or pose a health
hazard
Risk of injury!
▷ Observe all relevant laws.
▷ When draining the fluid take appropriate measures to protect persons and the
environment.
▷ Decontaminate pumps which handle fluids posing a health hazard.
1. Disconnect the pump from the power supply and protect it against start-up.
2. Wait until the pump has cooled down (10minutes), then remove it.
3. Properly flush the pump.
Point the water jet on the pump's discharge nozzle.
4. Leave the pump to dry.
5. Store the pump vertically in a dark, dry and frost-proof room.
6.4 Returning to service
For returning the pump to service observe the sections on commissioning/start-up
and the operating limits.
In addition, carry out all servicing/maintenance operations before returning the
pump (set) to service.
NOTE
On pumps/pump sets older than 5 years we recommend replacing all elastomer
seals.
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7 Servicing/Maintenance
7 Servicing/Maintenance
7.1 Safety regulations
DANGER
Power supply not disconnected
Danger to life!
▷ Pull the mains plug and secure the pump against unintentional start-up.
DANGER
Work on the pump set by unqualified personnel
Danger of death from electric shock!
▷ Have pump components modified and dismantled by authorised personnel
only.
WARNING
Insufficient stability
Risk of crushing hands and feet!
▷ During assembly/dismantling, secure the pump (set)/pump parts to prevent
tilting or tipping over.
WARNING
Fluids handled, consumables and supplies posing a health hazard
Hazard to persons and the environment!
▷ Clean the pump prior to any maintenance and installation work.
▷ Make sure persons cannot come into contact with the fluid handled.
7.2 Servicing/inspection
The pump is practically maintenance-free.
It will suffice to clean the pump once a year and carry out visual inspections of the
condition of the pump and supply line.
7.3 Drainage/disposal
WARNING
Fluids, consumables and supplies which are hot or pose a health hazard
Hazard to persons and the environment!
▷ Collect and properly dispose of flushing fluid and any residues of the fluid
handled.
▷ Wear safety clothing and a protective mask, if required.
▷ Observe all legal regulations on the disposal of fluids posing a health hazard.
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The pump will be automatically drained when it is taken out of the fluid handled.
Always flush and clean the pump before transporting it to the workshop. Provide a
certificate of decontamination for the pump set.
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7 Servicing/Maintenance
7.4 Dismantling the pump set
WARNING
Hot surface
Risk of injury!
▷ Allow the pump set to cool down to ambient temperature.
1. Remove the cover from the clamp tie bar.
2. Undo screw 914.03 at the clamp tie bar.
3. Remove the clamp.
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7 Servicing/Maintenance
4. Pull out the volute casing.
5. Clean all dismantled parts and check them for signs of wear.
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7 Servicing/Maintenance
7.5 Reassembling the pump set
ü All parts have been cleaned and checked for wear.
ü Any damaged or worn parts have been replaced by original spare parts.
1. Fit the volute casing.
2. Fit the clamp tie bar.
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7 Servicing/Maintenance
3. Insert and tighten screw 914.03 at the clamp tie bar.
4. Fit the cover on the clamp tie bar.
7.6 Tightening torques
Table9: Tightening torques [Nm]
Part No. Description Tightening torque
[Nm]
914.03 Hexagon socket head cap
screw
6
7.7 Recommended spare parts stock
It is not necessary to keep spare parts on stock.
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8 Trouble-shooting
8 Trouble-shooting
WARNING
Improper work to remedy faults
Risk of injury!
▷ For any work performed to remedy faults, observe the relevant information
given in this instruction manual and/or in the product literature provided by the
accessories manufacturer.
NOTE
Before performing any work on the pump's internal parts during the warranty
period please always consult the manufacturer. Our after-sales service will be at
your disposal. Non-compliance will lead to forfeiture of any and all rights to claims
for damages.
If problems occur that are not described in the following table, consultation with the
KSB customer service is required.
A Pump is running, but does not deliver
B Insufficient flow rate
C Excessive current/power input
D Insufficient discharge head
E Vibrations and noise during pump operation
Table10: Trouble-shooting
A B C D E Possible cause Remedy
- ✘ - - - Pump delivers against an excessively high
pressure.
- ✘ - - - Gate valve in the discharge line is not fully
open.
- - ✘ - ✘ Pump running in off-design conditions (part
load / overload)
✘ - - - - Pump or piping are not completely vented. Clean vent hole 5 B in pump casing 101.
✘ - - - - Pump intake clogged by deposits Clean the intake, pump components and lift check
- ✘ - ✘ ✘ Supply line or impeller clogged Remove deposits in the pump and/or piping.
- - ✘ - ✘ Dirt/fibres in the clearance between the
casing wall and impeller; sluggish rotor.
- ✘ ✘ ✘ ✘ Wear of internal components Replace worn components by new ones.
✘ ✘ - ✘ - Defective riser (pipe and sealing element) Replace defective riser pipes and sealing elements.
- ✘ - ✘ ✘ Impermissible air or gas content in the fluid
handled
- ✘ ✘ ✘ ✘ Wrong direction of rotation If the pump set is running in the wrong direction
- - ✘ - - Operating voltage is too low. Check mains voltage.
✘ - - - - Motor is not running because of lack of
voltage.
✘ ✘ - ✘ - Motor is running on 2 phases only. Replace the defective fuse. Check the electrical
✘ - - - - Motor winding or electric cable are defective. Contact KSB's pump service.
Open the shut-off valve to re-adjust to duty point.
Fully open the gate valve.
Check the pump's operating data.
valve.
Check whether the impeller can be easily rotated;
clean the hydraulic system, if required.
Contact the manufacturer.
of rotation, check the electrical connection and the
control system, if necessary.
Check cable connections.
Check electrical installation, inform electric utility
company.
cable connections.
6)
6) The pump pressure must be released before attempting to remedy faults on parts which are subjected to pressure.
Disconnect the pump from the power supply and let it cool down before working on it.
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8 Trouble-shooting
A B C D E Possible cause Remedy
6)
- - ✘ - ✘ Defective radial bearing in the motor Contact the manufacturer.
- ✘ ✘ - - Pump clogged by sand, dirt in the pump
sump, insufficient inflow
✘ - - - - Temperature control device monitoring the
winding has tripped the pump as a result of
Clean the intake, strainer, pump components and
check valve; drain and clean the pump sump.
The motor will restart automatically once the
pump set has cooled down.
excessive winding temperatures.
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9 Related Documents
C2
A
B
102
03-40
(509)
(102)
(412.05)
(162)
(509)
(182)
(914.01)
433
932
102
(509)
(102)
(412.05)
101
(411)
(101)
(412.01)
162
(162)
(509)
182
(182)
(509)
81-59
(81-78)
(81-59)
826
(826)
(920)
13-16
683
818
(81-29.02)
1~99-20.01
(81-29.05)
(81-17.01)
(81-17.02)
(689)
433
(900)
(550.09)
(930)
1~99-20.02
433
551
433
(230)
(99-7.01)
230
(412.5)
(914.3)
(920.8)
(550.8)
(509)
(82-10)
99-20.03
(572)
(920.08)
(550.08)
(509)
(914.03)
(82-10)
572
(576)
(920.03)
(550.07)
576
(550.06)
(412.04)
(412.02)
99-9.02
(732)
(837)
99-20.01
837
(66-2)
(412.03)
(412.06)
66.2
(321.01)
(550.05)
(321.02)
99-9.02
(421)
(99-15)
(412.01)
(230)
(99-7.01)
230
(550.02)
(550.04)
(920.01)
(433)
(932)
433
(826.05)
(920.02)
826
(82-14)
(99-7.02)
(99-20.01)
82-14
(826.05)
(920.02)
826
(824)
(99-7.02)
(99-20.02)
824
81-45
826
81-45
(826.06)
(920.06)
(81-45)
(99-7.02)
(99-20.01)
C1
C3
C4
9 Related Documents
9.1 General assembly drawing with list of components
9.1.1 General assembly drawing of Ama-Drainer .../10, .../10K, .../35
Fig.6: General assembly drawing of Ama-Drainer .../10, .../10K, .../35
A Ama-Drainer A / R B Ama-Drainer C
C1 Ama-Drainer .../10, .../10K, ... /35 C2 Ama-Drainer SD
C3 Ama-Drainer .../35 C4 Ama-Drainer SE
Table11: List of components
Part No. Description Comprises:
03-40 Foot / suction cover assembly (for .../35) Suction cover 162
Foot 182
Intermediate ring 509
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9 Related Documents
Part No. Description Comprises:
101 Pump casing, complete Pump casing [101]
Joint ring 411
O-ring 412.01
Hexagon socket head cap screw 914.01
102 Volute casing Volute casing 102
O-ring 412.05
Intermediate ring 509
13-16 Protective casing Protective casing 13-16
162 Suction cover Suction cover 162
Intermediate ring 509
182 Pump foot Foot 182
Intermediate ring 509
230 Impeller, complete Impeller 230
Impeller installation kit 99-7.01
433 Mechanical seal, complete Mechanical seal (433)
Spacer disc 551 (for variant C only)
Circlip 932
572 Clamp, complete Clamp 572
Intermediate ring 509
Disc 550.08
Cover strip 82-10
Hexagon socket head cap screw 914.03
Nut 920.08
576 Handle, complete Handle 576
Disc 550.07
Nut 920.03
Plate 970
66-2 Cooling jacket, set of accessories Cooling jacket 66-2
O-ring 412.03/.06
683 Hood Hood 683
81-45 Float switch (single-phase units) Float switch (6A / 0.5m) 81-45
Float switch (10 A / 0.5m) 81-45
Repair kit for cable (single-phase) 99-20.01
Installation kit for hood 99-7.02
81-45 Float switch (three-phase units) Float switch (6A / 10m) 81-45
81-59 Stator, complete Stator [81-59]
Stator case 81-78
818 Pump rotor Pump rotor 818
82-14 Cable with plug (single-phase units) Cable with plug (3×1mm2, length 10m) 82-14
Repair kit for cable (single-phase) 99-20.01
Installation kit for hood 99-7.02
824 Cable (three-phase units) Cable (6×1mm2, length 10m) 824
Repair kit 99-20.02
Installation kit for hood 99-7.02
826 Cable gland Cable gland 826
Nut (M20x1.5) 920.05
837 Capacitor (single-phase units only) Capacitor 837
Capacitor holder 732
Repair kit for cable (single-phase) 99-20.01
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9 Related Documents
Part No. Description Comprises:
837 Capacitor (single-phase units only) Installation kit for hood 99-7.02
99-7.01 Impeller installation kit Adjusting washer 550.02
Disc 550.04
Nut 920.01
99-7.02 Installation kit for hood O-ring 412.02/.04
Disc 550.06
99-11 Bearing Deep groove ball bearing 321.01/.02
O-ring 412.01
Shaft seal ring 421
Disc 550.05
Lubricating oil 99-15
99-20.01/.02Cable repair kit Insulation tube 689
Disc 550.09
End connector 81-17.01/.02
Terminal 81-29.02
Screw 900
Serrated lock washer 930
99-20.03 Hydraulic system repair kit O-ring 412.05
Intermediate ring 509
Disc 550.08
Cover strip 82-10
Hexagon socket head cap screw 914.03
Nut 920.08
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9 Related Documents
A
B
824
(824)
99-20.02
99-9.02
(412.02)
(412.04)
(550.06)
(81-29.02)
(81-17.01)
(81-17.02)
(900)
(930)
(550.09)
(689)
683
818
81-59
13-16
(81-59)
(81-78)
144
182
(550.11)
(550.10)
(182)
(914.06)
(144)
(901.09)
(920.09)
433
(433)
(932)
433
(433)
(551)
(162)
(412.07*)
(914.05)
(100)
(914.01)
(412.01)
(410)
100
162
(550.02)
(550.04)
(920.01)
(99-7.01)
(230)
230
433
(433)
(932)
(321.01)
(321.02)
(421)
(412.01)
(99-15)
(550.05)
(576)
(920.03)
(550.07)
99-11
576
(826)
(571)
(901.10)
(920.10)
(920.05)
826
571
199-3
9.1.2 General assembly drawing Ama-Drainer 522/11
Fig.7: General assembly drawing of Ama-Drainer 522/11
A Ama-Drainer A / R B Ama-Drainer C
Table12: List of components
Part No. Description Comprises:
100 Casing, complete Casing 100
144 Discharge elbow, complete Discharge elbow 144
13-16 Protective casing Protective casing 13-16
162 Suction cover Suction cover 162
182 Pump foot Foot 182
Profile seal 410
O-ring 412.01
Hexagon socket head cap screw 914.01
Disc 550.10
Hexagon head bolt 901.09
Nut 920.09
O-ring 412.07
Hexagon socket head cap screw 914.05
Disc 550.11
Hexagon socket head cap screw 914.06
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9 Related Documents
Part No. Description Comprises:
199-3 Flange adapter
7)
Flange adapter (DN 50) 182.5
Profile seal 410.02
Disc 550.12
Stud 902.01
230 Impeller, complete Impeller 230
Impeller installation kit 99-7.01
433 Mechanical seal, complete Mechanical seal 433
Spacer disc 551 (for variant C only)
Circlip 932
571 Bracket, complete Bracket 571
Hexagon head bolt 901.10
Hexagon nut 920.10
576 Handle, complete Handle 576
Disc 550.07
Nut 920.03
683 Hood Hood 683
81-45 Float switch (three-phase units) Float switch (6A / 10m) 81-45
81-59 Stator, complete Stator 81-59
Stator case 81-78
818 Pump rotor Pump rotor 818
824 Cable (three-phase units) Cable (6×1mm2, length 10m) 824
Installation kit for hood 99-7.02
Repair kit 99-20.02
826 Cable gland Cable gland 826
Nut (M20×1.5) 920.05
99-7.01 Impeller installation kit Adjusting washer 550.02
Disc 550.04
Nut 920.01
99-7.02 Installation kit for hood O-ring 412.02/.04
Disc 550.06
99-11 Bearing Deep groove ball bearing 321.01/.02
O-ring 412.01
Shaft seal ring 421
Disc 550.05
Lubricating oil 99-15
99-20.02 Cable repair kit Insulation tube 689
Disc 550.09
End connector 81-17.01/.02
Terminal 81-29.02
Screw 900
Serrated lock washer 930
99-20.03 Hydraulic system repair kit O-ring 412.05
Intermediate ring 509
Disc 550.08
Cover strip 82-10
Hexagon socket head cap screw 914.03
Nut 920.08
7) Not shown in drawing
Ama-Drainer 4../5..
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9 Related Documents
P11
P10
X1
300
440
min 500 x 500
60
max 400
min 500
A
B
9.2 Dimensions and connections
9.2.1 Single pumps
9.2.1.1 Ama-Drainer 4..SE/10
Fig.8: Outline drawing Ama-Drainer 4..SE/10 without cooling jacket
A Start-up level
B Stop level
P 10 Swing check valve
P11 Gate valve
X1 Residual water level
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9 Related Documents
P11
P10
X1
300
440
min 500 x 500
60
max 400
min 500
A
B
P11
P10
X1
300
500
min 500 x 500
120
max 400
min 550
A
B
9.2.1.2 Ama-Drainer 5..SD/10 K
Fig.9: Outline drawing Ama-Drainer 5..SD/10 K with cooling jacket
A Start-up level
B Stop level
P 10 Swing check valve
P11 Gate valve
X1 Residual water level
9.2.1.3 Ama-Drainer 4..SD/35
Fig.10: Outline drawing Ama-Drainer 4..SD/35 without cooling jacket
A Start-up level
B Stop level
P 10 Swing check valve
Ama-Drainer 4../5..
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Page 44
9 Related Documents
P11
P10
X1
340
480
min 500 x 500
120
max 400
min 550
A
B
P11 Gate valve
X1 Residual water level
9.2.1.4 Ama-Drainer 522/11
Fig.11: Outline drawing Ama-Drainer 522/11 without cooling jacket
A Start-up level
B Stop level
P 10 Swing check valve
P 11 Gate valve
X1 Residual water level
Ama-Drainer 4../5..
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Page 45
9 Related Documents
P28
P24
P32
300
440
P28
P24
P32
300
440
9.2.2 Examples of transportable models
9.2.2.1 Ama-Drainer 4..NE/10
Fig.12: Outline drawing Ama-Drainer 4..NE/10 without cooling jacket
P 24 Storz rigid coupling
P 28 Plastic hose
P 32 Pipe extension
9.2.2.2 Ama-Drainer 5..NE/10 K
Fig.13: Outline drawing Ama-Drainer 5..NE/10 K with cooling jacket
P 24 Storz rigid coupling
P 28 Plastic hose
P 32 Pipe extension
Ama-Drainer 4../5..
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9 Related Documents
P28
P24
340
480
9.2.2.3 Ama-Drainer 522 ND/11
Fig.14: Outline drawing Ama-Drainer 522 ND/11 without cooling jacket
P 24 Storz rigid coupling
P 28 Plastic hose
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9 Related Documents
117 125
P 2
P 29
Ø 10
1
130
400
A A
125
180
51
432
120
60
105
200
120
117
270
117
80
120
100
79
B
B
A
A
DN 50 PN 16
ANSI 2“
P 5
436**
167*
≥ 1200 - 1500
≤ 1800
9.2.3 Examples of stationary installation
9.2.3.1 Ama-Drainer 522 ND/11 with guide hoop
Fig.15: Outline drawing Ama-Drainer 522 ND/11 with guide hoop
* When using flange adapter P 5: 217mm
** When using flange adapter P 5: 486mm
Table13: Overview of connections
Connection Description
1 Lowest stop level for automatic operation
P 2 Guide hoop arrangement
8)
P 5
P 29 Threaded flange
Flange adapter for stabilising the pump position during start-up
8) Not shown in drawing
Ama-Drainer 4../5..
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Page 48
9 Related Documents
117 125
P 4
P 29
Ø 10
1
130
400
A A
125
180
51
432
120
60
105
200
120
117
270
117
80
120
100
79
B
B
A
DN 50 PN 16
ANSI 2“
A
85 85
13
70
Ø 10
125
P 5
436**
167*
9.2.3.2 Ama-Drainer 522 ND/11 with guide wire
9) Not shown in drawing
48 of 60
Fig.16: Outline drawing Ama-Drainer 522 ND/11 with guide wire
* When using flange adapter P 5: 217mm
** When using flange adapter P 5: 486mm
Table14: Overview of connections
Connection Description
1 Lowest stop level for automatic operation
P 4 Guide wire arrangement
9)
P 5
P 29 Threaded flange
Flange adapter for stabilising the pump position during start-up
Ama-Drainer 4../5..
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9 Related Documents
E 70
D
1
D
2
R
C BE
A
E 30/31
P 18
P 13
P 29
P 11
P 10
P 18
E 60.2
E 60
E 60.3
9.2.4 Installation example of a dual-pump station
Fig.17: Position of float switches in a dual-pump station
P 10 Swing check valve
P 11 Gate valve
P 13 Y-pipe
P 18 Cover plate
P 29 Threaded flange
E 5 AS 5 alarm switchgear
E 5/2 Horn
E 12 /
Control unit
E13
E 14 Float switch, normal water level
E 14/2 Float switch, high water level
E 14/3 Alarm contactor
R Flood level
Table15: Dimensions and weights
Size A B C D
1
D
2
E [kg]
[mm] [mm] [mm] [mm] [mm] [mm]
Ama-Drainer 4../10 275 190 130 1060 x 500 500 55 16
Ama-Drainer 4../35 275 190 130 1060 x 500 500 60 17
Ama-Drainer 5../10 K 300 210 130 1060 x 500 500 55 17
Ama-Drainer 522/11 300 210 130 1060 x 500 500 55 24
Ama-Drainer 4../5..
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9 Related Documents
L1
N
PE
bn
bn
bu
gn/ye
PE
gn/ye
bn
gn/ye
bn
bu
bu
bu
S2
U1
Z1 U2
wh
gn
rd
U1
U2
Z1
Z2
M
1~
3
21
22
F6
9.3 Wiring diagrams
9.3.1 Ama-Drainer SE
Fig.18: Wiring diagram Ama-Drainer SE
F6 Bimetal switch
M Motor
S2 Float switch
bu blue
bn brown
rd red
wh white
gn/ye green/yellow
gn green
50 of 60
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9 Related Documents
L1 N PE
bn
bu
gn/ye
bn
gn/ye
bn
bu
bu
U1
Z1 U2
wh
gn
rd
U1
U2
Z1
Z2
M
1~
3
21
22
F6
9.3.2 Ama-Drainer NE
Fig.19: Wiring diagram Ama-Drainer NE
F6 Bimetal switch
M Motor
bu blue
bn brown
rd red
wh white
gn/ye green/yellow
gn green
Ama-Drainer 4../5..
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9 Related Documents
M1
L1
K1
1
2
1
M
3
~
L2
3
4
2
L3
5
6
3
N
PE
K1
A1
A2
5 4
S1
X1 PE
H0A
PE
PE
1a
br
S2
BN
BU
1
1b
bl 4 S
9.3.3 Ama-Drainer SD
Fig.20: Wiring diagram Ama-Drainer SD
K1 Contactor
S1 Manual-0-automatic selector switch
X1 Terminal strip
M1 Motor
S2 Float switch
bu blue
bn brown
52 of 60
Ama-Drainer 4../5..
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9 Related Documents
21 22 PE
5
1
gn/ye
bk
gn
rd
M
3~
6
F6
W1
V1
U1
2
3
4
F7
21 22
W1
V1U1
bk
gn
rd
W2
V2U2
F6, F7:
5
1
gn/ye
2
3
4
9.3.4 Ama-Drainer ND
Fig.21: Wiring diagram Ama-Drainer ND
F6/F7 Bimetal switch
M Motor
bk black
gn green
rd red
gn/ye green/yellow
Ama-Drainer 4../5..
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Page 54
10 EU Declaration of Conformity
10 EU Declaration of Conformity
Manufacturer: KSB SE & Co. KGaA
Johann-Klein-Straße 9
67227 Frankenthal (Germany)
The manufacturer herewith declares that the product:
Ama-Drainer 405 _E/10, 407 _E/10, 411 _E/10, 415 _E/10, 422
_E/10
Ama-Drainer 505 _E/10 K, 507 _E/10 K, 511 _E/10 K, 515 _E/10 K,
522 _E/10 K
Ama-Drainer 405 _E/35, 411 _E/35, 422 _E/35
Ama-Drainer 522 _E/11
Serial number range: 2017w48 to 2019w52
▪ is in conformity with the provisions of the following Directives as amended from time to time:
– Pump set: EC Machinery Directive 2006/42/EC
– Pump set: Electromagnetic Compatibility Directive 2014/30/EU
The manufacturer also declares that
▪ the following harmonised international standards have been applied:
– ISO 12100
– EN 809
– EN 60034-1, EN 60034-5/A1
– EN 60335-1/A1, EN 60335-2-41
Person authorised to compile the technical file:
Hugues Roland
Head of Design/Engineering
KSB S.A.S.
128, rue Carnot,
59320 Sequedin (France)
The EU Declaration of Conformity was issued in/on:
Frankenthal, 20 February 2019
54 of 60
Thomas Heng
Head of Product Development Series Pumps
KSB SE & Co. KGaA
Johann-Klein-Straße 9
67227 Frankenthal
Ama-Drainer 4../5..
Page 55
11 EU Declaration of Conformity
11 EU Declaration of Conformity
Manufacturer: KSB SE & Co. KGaA
Johann-Klein-Straße 9
67227 Frankenthal (Germany)
The manufacturer herewith declares that the product:
Ama-Drainer 405 _D/10, 407 _D/10, 411 _D/10, 415 _D/10, 422
_D/10
Ama-Drainer 505 _D/10 K, 507 _D/10 K, 511 _D/10 K, 515 _D/10
K, 522 _D/10 K
Ama-Drainer 405 _D/35, 411 _D/35, 422 _D/35
Ama-Drainer 522 _D/11
Serial number range: 2017w48 to 2019w52
▪ is in conformity with the provisions of the following Directives as amended from time to time:
– Pump set: EC Machinery Directive 2006/42/EC
– Pump set: Electromagnetic Compatibility Directive 2014/30/EU
The manufacturer also declares that
▪ the following harmonised international standards have been applied:
– ISO 12100
– EN 809
– EN 60034-1, EN 60034-5/A1
Person authorised to compile the technical file:
Hugues Roland
Head of Design/Engineering
KSB S.A.S.
128, rue Carnot,
59320 Sequedin (France)
The EU Declaration of Conformity was issued in/on:
Frankenthal, 20 February 2019
Thomas Heng
Head of Product Development Series Pumps
KSB SE & Co. KGaA
Johann-Klein-Straße 9
67227 Frankenthal
Ama-Drainer 4../5..
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Page 56
12 Certificate of Decontamination
R
12 Certificate of Decontamination
Type: ................................................................................................................................
Order number/
Order item number
Delivery date: ................................................................................................................................
Applications: ................................................................................................................................
Fluid handled
10)
: ................................................................................................................................
10)
: ................................................................................................................................
Please tick where applicable
Corrosive Oxidising Flammable Explosive Hazardous to health
Harmful Toxic Radioactive Bio-hazardous Safe
Reason for return
Comments: ................................................................................................................................
The product/accessories have been carefully drained, cleaned and decontaminated inside and outside prior to dispatch/
placing at your disposal.
We herewith declare that this product is free from hazardous chemicals, biological and radioactive substances.
For mag-drive pumps, the inner rotor unit (impeller, casing cover, bearing ring carrier, plain bearing, inner rotor) has been
removed from the pump and cleaned. In cases of containment shroud leakage, the outer rotor, bearing bracket lantern,
leakage barrier and bearing bracket or intermediate piece have also been cleaned.
For canned motor pumps, the rotor and plain bearing have been removed from the pump for cleaning. In cases of leakage at
the stator can, the stator space has been examined for fluid leakage; if fluid handled has penetrated the stator space, it has
been removed.
No special safety precautions are required for further handling.
The following safety precautions are required for flushing fluids, fluid residues and disposal:
...............................................................................................................................................................
...............................................................................................................................................................
We confirm that the above data and information are correct and complete and that dispatch is effected in accordance with the
relevant legal provisions.
10)
: ................................................................................................................................
10)
:
................................................................................................................................
.................................................................. ....................................................... .......................................................
Place, date and signature Address Company stamp
10) Required fields
56 of 60
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Index
Index
B
Bearings16
C
Certificate of Decontamination56
Commissioning25
Commissioning/start-up25
D
Design15
Designation14
Disposal12
Drive15
E
Electrical connection23
Event of damage6
Explosion protection23
F
Faults
Causes and remedies35
Fields of application8
Fluid handled
Density28
S
Safety8
Safety awareness9
Scope of supply18
Shaft seal16
Shutdown29
Start-up25
Switch-off25
T
Tightening torques34
Transport11
W
Warnings7
Warranty claims6
I
Impeller type16
Installation15
Intended use8
K
Key to safety symbols/markings7
L
Level control22
O
Other applicable documents6
Overload protection22
P
Partly completed machinery6
R
Return to supplier11
Returning to service29
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KSB SE & Co. KGaA
Johann-Klein-Straße 9 • 67227 Frankenthal (Germany)
Tel. +49 6233 86-0
www.ksb.com
2331.826/10-EN (01442616)
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