kranzle quadro 799 TS-T operation manual
Operating manual
High pressure cleaners
quadro 599 TS T
150 bar / 2175 psi
quadro 799 TS T
180 bar / 2600 psi
quadro 899 TS T
150 bar / 2175 psi
- GB -
Read and conform safety instructions before use!
Keep instructions in a safe place for later use and
pass them on to any future user.
www.kraenzle.com
Technical data
Technical
data
Operating pressure,
steplessly adjust.
max. permissible
overpressure
Water output
at 0 bar
at nominal pressure
Nozzle size
(Flat jet)
(Dirt killer)
Volume
Water tank
max. inlet water
temp. to water tank
Direct suction height
Hose drum
High pressure hose
Electrical ratings
Motor speed adjust.
Connect.wattage Inp.
Output
Weight (incl. access.
with empty water tank)
Dimensions incl. handle
L x W x H in mm
Sound level acc. to DIN
45 635 (reg. working place)
with dirtkiller
Guaranteed sound level L
Vibrations at lance
Recoil at lance
Order n°
*1
*2
WA
10 - 150 bar
165 bar
10,0 l/min
9,5 l/min
25035
035
10 l
max. 60 °C
2,5 m
ja
20 m
230 V/50 Hz
14 A
1400 U/min
P1: 3,2 kW
P2: 2,3 kW
60 kg
780 x 395 x 870
88 dB (A)
90 dB (A)
88 dB (A)
ca. 20 N
2,0 m/s²
40.431
quadro 799 TSTquadro 599 TST quadro 899 TST
10 - 180 bar
200 bar
14,0 l/min
13,0 l/min
25045
045
10 l
max. 60 °C
2,5 m
ja
20 m
400 V/50 Hz
8,5 A
1400 U/min
P1: 5,5 kW
P2: 4,0 kW
60 kg
780 x 395 x 870
88 dB (A)
90 dB (A)
88 dB (A)
ca. 20 N
2,1 m/s²
40.432
780 x 395 x 870
10 - 150 bar
170 bar
15,0 l/min
14,5 l/min
25060
060
10 l
max. 60 °C
2,5 m
ja
15 m
400 V/50 Hz
8,5 A
1400 U/min
P1: 5,5 kW
P2: 4,0 kW
60 kg
88 dB (A)
90 dB (A)
88 dB (A)
ca. 22 N
2,1 m/s²
40.434
Permissible tolerance for gures ± 5 % in acc. with VDMA uniform sheet 24411
*1
Min. water quantity to be supplied to the high pressure cleaner!
(2 - 8 bar admission pressure)
Direct suction is possible through by-passing of water tank!
*2
(see page 5)
2
Description
Dear customer
We would like to congratulate you on your new high pressure cleaner with integrated water tank and to thank you for the purchase.
To ease your introduction to the use of the cleaner, we have provided the following
pages of explanations, tips and hints, which we ask you to read before using it for
the rst time.
The equipment will assist you professionally in all cleaning tasks, e.g.:
- facades
- agstones
- terraces
- vehicles of all types
- stables
- machines etc.
- barrels and containers
- channels
Contents Page
Technical data .................................................... 2
Construction and components ................................4
Water system ..........................................................5
Detergent / caring system .......................................5
Lance and spay gun ................................................5
High pressure hose and spray device .....................6
Unloader valve - safety valve ..................................6
Delayed motor cut-out .............................................7
Safety cut-out ..........................................................7
Setting up / Location ...............................................7
Electrical connection ...............................................8
Brake .......................................................................9
Brief operating instructions......................................9
This is what you’ve purchased ...............................10
Preparation for use.................................................11
External suction......................................................13
When using detergents ..........................................14
To shut down the pump / Frost protection ..............14
Safety notes „This is prohibited !“...........................15
Additional accessories ...........................................18
Small repairs ..........................................................20
Spare parts lists .....................................................22
Wiring diagram .......................................................42
General rules / oil change / guarantee ...................44
Declaration of conformity .......................................45
Inspection report ....................................................46
3
Description
10
2
1
9
8
7
4
quadro 599
230V/50Hz
quadro 799
quadro 899
400V/50Hz
5
3
6
Connection principle
The KRÄNZLE quadro 599 TST , 799 TST and 899 TST- high pressure cleaners are
mobile machines with hose drum and 20m industrial hose.
The connection principle can be seen from the illustration.
Components
1 Water inlet connection with lter
2 Cover for water tank
3 High pressure pump
4 Press. gauge with glycerin lling
5 Unloader valve - safety valve
4
6 Detergent valve
7 High pressure hose
8 Spray gun
9 Interchangeable lance with at jet
nozzle and nozzle protection
10 Interchangeable lance with dirtkiller
Description
Water system
The water must be lead to the high pressure cleaner under pressure (2 – 8 bar
ad-mission pressure). A oat valve regulates the water inlet. Then, the water is
sucked by the high pressure pump from the water tank and supplied to the lance
under the set pressure. The high pressure jet is formed by the nozzle at the end of
the lance.
Detergent and caring system
The high pressure pump can also suck a detergent/caring
agent and mix it with the high pressure jet. The additive
is sucked through the pump and brought in with the set
pressure.
Insert the detergent hose into the detergent container and
open the detergent valve (6). The detergent must have
the ph-value 7-9 neutral.
The detergent discharges with the water at the high pressure nozzle.
Only open the dosing valve, if the chemistry sieve is
placed in a liquid. Sucked air leads to destruction of the
pump seals !!!
The rules concerning the environment, refuse and
ground water protection must be complied with!
6
Lance with spray gun
The machine can only be operated when the safety trigger is squeezed.
When the lever is squeezed, the spray gun opens. The liquid is then pumped
to the nozzle. The spray pressure increases and quickly reaches the selected
operating pressure. For the deairing of the system open and close the gun quickly
a few times. When the trigger is released, the trigger gun closes and any further
spraying of liquid from the lance is stopped and the pressure gauge must show 0
bar.
The increase in pressure when the trigger gun is closed causes the unloader
valve-safety valve to open. The pump remains switched on and continues to pump
liquid through the pump at reduced pressure. When the spray gun is opened, the
unloader valve - safety valve closes and the pump ressumes spraying from the
lance with the selected operating pressure.
The spray gun is a safety device. Repairs should only
be performed by qualied persons. Should replacement
parts be required, use only components authorized by
the manufacturer.
5
Description
High pressure hose and spraying device
The high pressure hose and spraying device supplied with the machine are made
of high grade material. They are also optimized for the machine and marked as
required by the appropriate regulations.
If replacement parts are required, only such parts that are authorized
by the manufacturer and which bear the markings required by the
appropriate regulations may be used. The high pressure hose and
spraying device must be connected in a pressure-tight manner.
The high pressure hose may not be driven over, pulled excessively or
twisted. Hose lines are wear parts. Guarantee is accepted only for ma-
nufacturing errors, not for external damages.
High pressure hose lines and spraying equipment must not be repaired, but replaced by a new hose or spraying equipment.
Unloader valve - safety valve
The unloader valve - safety valve protects the machine from a build up of excess
pressure, and is designed not to permit an excess pressure to be selected for
operation. The limit nut on the handle is sealed with a spray coating.
The operating pressure and spray rate can be steplessly
adjusted by turning the handle.
Replacements, repairs, new adjustments and sealing
should only be performed by qualied persons.
Take care that all screw connections are pressure-tight. A
leakage of gun, high-pressure hose or hose drum has to be
repaired at once. Leakages lead to an increased wear and
to the destruction of the delayed motor cut-out.
Operator’s task:
Prior to each usage of this liquid spraying device, the operator is obliged to check if all safety relevant parts are in
perfect working condition. (e.g. safty valves, high-pressure
hose, cables and connections, spraying devices, etc. )
6
Description
Delayed motor cut-out
Frequent, work-necessitated switching on and off of motors on
machines of this size puts a heavy load on the power network and
causes increased wear on internal electrical parts. Therefore the
motor of the new KRANZLE device only switches off 30 seconds after closing the
gun and then goes to stand still. By opening the gun, the device is started again.
Safety cut-out
If the device is accidentally not turned off after use or the pistol is not used for 20
minutes, the device automatically goes into the safety state via deactivating. By
operating the main switch again, the device is activated again.
Replacements and inspection work should only be performed by quali-
ed persons when the machine is disconnected from the
power supply, i.e. the plug pulled out from the electrical
socket.
Setting up
Location
Neither set up and operate the machine in rooms where there is a risk
of re or explosion nor put it into puddles. Do not use the machine under
water. The device must not stand in the spray area of the high pressure jet.
CAUTION !
Never suck in liquid containing solvents such as paint thinners, petrol,
oil or similar liquid matter. Pay attention to the instructions of
the manufacturers of the cleaning agents. The seals in the
machine are not resistant to solvents! The spray of solvents is inammable, explosive and poisonous.
CAUTION !
When running your high pressure cleaner with hot water of 60° C
raised temperatures occur. Do not touch the machine without
safety gloves!
7
Description
quadro 599
230V/50Hz
quadro 799
400V/50Hz
Electrical connection
The machine is supplied with an electrical power cord with plug.
The mains plug must be tted to a standard grounded socket with a 30mA residual current operated device. The socket must be protected with a 16A delay action
fuse on the mains side.
KRÄNZLE quadro 599 TST = 230 Volt / 50 Hz
KRÄNZLE quadro 799 TST = 400 Volt / 50 Hz
KRÄNZLE quadro 899 TST = 400 Volt / 50 Hz phase-sequence not signicant)
When using an extension cable, this must have a grounded lead which is properly
connected to the socket. The conductors in the extension cable must have a mini-
mum cross section of 1.5 mm². Plug connections must be of a spray-proof design
and may not be located on a wet oor.
CAUTION !
The use of extension cables which are too long may lead to malfunctions and start
up difculty. If the extension cable is longer than 10m it must have a min. cross
section of 2.5mm².
When using a cable drum, always keep the cable wound as far as possible.
8
Description
Brake
Brake appliedBrake not applied
Brief operating instructions:
1. Connect high pressure hose with spray gun.
2. Connect to suitable water supply.
3. Connect current
(quadro 599: 230V/50Hz AC;
quadro 799 , 899: 400V/50Hz three-phase current).
4. Switch on machine and start cleaning.
5. After having completed the cleaning process, put main switch in zero position and by opening the gun, reduce the pressure in the high pressure
hose.
Then, the high pressure hose can be rolled up.
- Only use clean water ! Protect from frost !
CAUTION !
Please pay attention to the regulations of your waterworks company.
Because of the water tank, the device can be connected to any drinking water line
without worries.
9
This is what you’ve purchased:
www.kraenzle.com
1. Dirtkiller
Lance with nozzle
protection and high
pressure nozzle
Flat jet 25°
2. Spray gun M2000
with insulated handle
and screw connection
3. KRÄNZLE - High pressure cleaners
quadro 599 TST and quadro 799 TST with hose drum and
20 m HP hose NW 6 with steel reinforcement
4. Operating manual
5. HP hose 20 m NW 6
with hose drum
6. Collapsible crank
for hose drum
(already installed)
7. Plug-in connection of
water inlet parts and
lter (already installed)
10
Preparation for use
To control the high pressure cleaner
put
1. the foot against the tilt bases and
2. then pull the device towards you.
1. Check oil level.
There are two
possibilities for checking the
oil level of the pump:
a) Oil must be visible in the viewing
window
b) The oil level must be between the two
markings on the oil dip stick.
To check the oil level, loosen the oil cover screw and take
out the oil dip stick. The oil level must be between the two
markings.
b
a
11
Preparation for use
2. Connect the high pressure lance
or dirtkiller to the spray gun.
3. Unroll hose without kinks and connect with handgun and pump. Use
max. 20 m HP hose.
4. Connection of high pressure
hose from device to lance.
12
Preparation for use
5. The machine must be connected to the water line
with cold water or up to 60° C warm water (see
page 2).
The hose cross section must be at least 3/4" =
16 mm (free passage). Filter 1 must always be
clean.
Please make sure that the lter is clean before
using your high pressure cleaner.
CAUTION !
When running your high pressure cleaner
with hot water of 60° C raised temperatures occur.
Do not touch the pump without safety gloves!
External suction
1
Undercarriage Undercarriage
If water is to be sucked from an external container for the high pressure cleaner,
the connection hose between the high pressure pump and the water tank must be
screwed off and the suction hose must be connected via a double nipple 3/4“ (Order
no.: 46.004) to the connection hose.
Make sure that the water is clean. Use the Kränzle suction hose with suction lter.
(Order no. 15.038 3)
Maximum suction height 2.5 m, maximum water
temperature for direct suction: 60°C
(see technical data on page 2)
13
To shut down the pump
When using detergents
Put chemistry sieve number 5 into the detergent container. Open the detergent valve (6),
then the detergent is sucked in. When closing
the detergent valve, the chemistry supply is
automatically closed. Allow detergent to act
and then wash off. (see page 5).
Note that you must always comply
with the instructions provided by
the manufacturer of the detergent
(e.g. safety clothing) and the water
protection regulations!
Only open the valve, if the chemistry
sieve is in a liquid. Sucked in air leads
to the destruction of the pump seals !!!
Damages to the pump caused by sucked in air are
not covered by the guarantee.
5
To shut down the pump:
1. Switch off the machine. Device switch to „0“ position.
2. Cut off the water supply.
3. Open the spray gun briey until the pressure is released.
4. Apply the safety catch on the spray gun.
5. Remove the water hose and spray gun.
6. Pull the plug from the socket.
7. Winter: store the pump in rooms above 0°C.
8. Clean the water lter.
6
14
Safety notes
Frost protection
Normally after operation, there is still some water in the device. Thus, you must take
special measures to protect the device from frost.
- Completely drain the device
For this purpose, separate the device from the water supply. Then, turn on the main
switch and open the gun. Now, the pump presses the remaining water from the
water tank and the pump. However, do not allow the device to operate without water
for longer than one minute.
- Fill the device with antifreeze agent
If the device is not operated for longer periods, especially over the winter, you
should pump an antifreeze agent through the device. For this purpose, ll the
anti-freeze agent into the water box and turn on the device. Wait with opened gun,
until the agent comes from the nozzle.
However, the best way to protect the device from frost is
to store it at a frost-free location.
As to the recoil see notice on page 2!
Apply the safety catch on the spray
gun after each use, in order to prevent
unintentional spraying!
15
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