Kronoterm WPG-07-1 HT, WPG-21-1 HT, WPG-10-1 HT, WPG-15-1 HT, WPG-18-1 HT Manual For Installation, Use And Maintenance

Manual for Installation, Use and
Maintenance
For heat pumps earth-water and water-water
WPG-07-1 HT, WPG-10-1 HT WPG-15-1 HT, WPG-18-1 HT
WPG-21-1 HT
The manual has to be handed over to the end user after installation.
Id.: 17-16-32-3048-01 | 7.2017
Manual for Installation, Use and Maintenance of the earth-water and water-water heat pump
WPG-07-1 HT, WPG-10-1 HT, WPG-15-1 HT, WPG-18-1 HT, WPG-21-1 HT Id: 17-16-32-3048-00 | 7.2017
Printed in Slovenia, copyright: Kronoterm d.o.o.
This document is copyrighted. Any use outside the provisions of the copyright law without the permission of Kronoterm d.o.o. is illegal and punishable by law. All previous versions of this document are void. We reserve the right to make changes and mistakes in print.
1.
Important information 5
1.1 Symbols 5
1.2 General 6
1.3 Safety warnings and instructions 6
1.4 Obligations of the manufacturer 9
1.5 Obligations of the installer during installation 9
1.6 Obligations of the authorised contractor for commissioning at first commission. 9
1.7 Obligations of the user 9
1.8 Factory testing 10
2.
Transport and installation of the device 11
2.1 Transport 11
2.2 Installation of the device 11
2.3 Storing and warehousing of the device 11
2.4 Delivery package 11
2.5 Package and worn-out device management 12
3.
Installation of the device 13
3.1 General 13
Minimal clearance from the device 15
Levelling of the device 15
Removal of the lid. 16
Set up and connection of the external sensor. 17
3.2 Heating system of machine installations 17
The scheme of the heating system 18
Preparing the heating hydraulic system - secondary 20
Charging of the heating system 22
Heat source - primary 24
Underground water - primary 24
3.3 Electrical connection 25
Description of elements in the electrical cabinet 26
Schematic display of the control system - TT3000 27
Connection of the internal control unit – TT3000 28
Electrical connection of the power cable 30
3.4 Basic input-output module MD1 - WPG 33
Connection of the elements to the internal control unit TT3000 34
Main circulation pump connection 36
Connecting heating cycle 2 (direct cycle - optional) 37
Connection of heating cycle 2 (optional) 37
DHW connection (optional) 40
Connection of the device’s remote on/off (optional) 41
External switch of heating/cooling (optional) 41
Connecting the cooling valve (optional) 42
Connecting the relay of the additional source DOVOG- gas/oil DHW (optional) 42
3.5 Connection of the room temperature corrector KT-1 and KT-2 43
4.
Commissioning of the device 44
5.
Maintenance 44
5.1 Cleaning the water filter 44
5.2 Monitoring the pressure in the heating system 44
5.3 Cleaning of the heat conductors 45
Cleaning of the heating system (water side) 45
5.4 Operation malfunctions 45
6.
Technical data 46
6.1 Dimensions of the device 46
6.2 Technical data 47
6.3 Operating envelope 52
Heating mode 52
Cooling mode 52
6.4 Noise 53
6.5 Legend of data label 55
1. Important information
The manual describes the process of installation and maintenance of the device. The installation and maintenance can only be performed by qualified personnel. Read the manual carefully before the installation, this way you will be informed about the intended use, functionality and process of handling the device.
The manual has to be handed over to the end user after installation.
In case the product shall be given to a third person for use, the manual has to be handed over
to them as well.
Definitions
An informed person is a person who reads this manual. A qualified person has a certificate of expert qualifications. An authorised commission contractor is trained by the manufacturer and authorised to perform
commission.
The authorised technician is trained and authorised by the manufacturer to perform
maintenance and servicing of the device. The user uses the device according to its use. The installer is a person professionally trained for performing hardware and/or electro-
installation work and mounting of the device.
Incorrect use of the device can lead to damage of the device, property or injury to the user. To reduce risk the manual points out important information with the use of symbols.
1.1 Symbols
These symbols mark various risks for the user or the device.
DANGER:
Risk of situations which can lead to serious physical injuries.
WARNING: Risk of situations which can lead to minor physical injuries. CAUTION: Risk of situations which can lead to damage or malfunction of
the device.
This symbol marks information for the user.
NOTE:
A notice which holds important information regarding requirements
of the manufacturer.
1.2 General
NOTE
Read the instructions for use and installation before installation.
NOTE
Any remaking or replacement of original components of the device eliminates the manufacturer’s guarantee for safe and functional operation. In the case of undesignated and incorrect use of the device the manufacturer is not responsible for the consequences and will not acknowledge claims for damages in these cases. The user is solely responsible for injuries and damages on the device itself or on other objects resulting from undesignated and incorrect use of the device.
NOTE
The installation of the device has to be performed in accordance with the manual; otherwise the manufacturer does not acknowledge the warranty.
NOTE
The device is designed for yearly use of 2000 hours. Choosing an inadequate power of the device can lead to yearly operation of above 2000 hours which will reduce the lifespan of the device.
NOTE
Devices with the rated current higher than 16 A are in accordance with IEC 61000-3-12.
NOTE
After connecting the device it is necessary to acquire the guarantee or consult the operator of the distribution network that the impedance of the network is lower than prescribed for the individual type of device in the technical data. This way the device will operate within acceptable limits of disruptions. Otherwise it is necessary to connect the device to the network using a soft start device.
DANGER
Failure to comply with the manual and good practise while connecting the device to the power supply can lead to serious injury or death.
WARNING
Connecting the device to the power source can only be performed by a qualified installer.
1.3 Safety warnings and instructions
DANGER
It is prohibited to move, shift, clean or service the device while in operation.
WARNING
It is prohibited to play with the device. Children are not allowed to clean the device without supervision.
WARNING
The device can be operated independently only by informed persons who are familiar with the safe operation of the device and understand possible hazards of its operation. Children older than 8 and people with reduced physical and mental capacities and with lack of experience and knowledge can only operate the device under the supervision of an informed person.
WARNING
Before installation and any further adjustments to the device it is necessary to consider the manual for safe use and maintenance.
WARNING
Installation has to be performed in accordance with national regulations on electrical installations and with the instructions of the manufacturer. It has to be performed by a professionally trained person.
CAUTION
The servicing and maintenance of the device can only be performed by a person authorised by the manufacturer. In case of a malfunction, first contact the installer who installed the device.
WARNING
It has to be made sure that the device does not endanger anybody. Access to the device has to be denied to children and persons who are not informed about the operation of the device.
WARNING
The device must never be cleaned with cleaning agents containing sand, soda, acid or chlorides because these might damage the surface of the device.
WARNING
The device contains fluorinated greenhouse gas. This is why tampering with the device is only allowed to persons authorised for working with the refrigerant as defined by the national legislation in force. While performing works on the device, it is necessary to prevent the refrigerant to leak into the atmosphere.
WARNING
It is necessary to consider all technical data and instructions in this manual as well as all warnings and notes during planning, design, installation and use of the device.
WARNING
Electrical installations have to be inspected in accordance with regulations on the requirements for low voltage electrical installations in buildings by the installer of electrical installations.
DANGER
Connecting the devices power cable can be performed by a qualified electrician. During the procedure the device must not be live.
WARNING
In case the power cable of the device is damaged it has to be immediately replaced. The replacement can only be performed by the manufacturer and authorised maintenance worker.
WARNING
Before opening the device disconnect all electrical circuits and make sure the device is not live.
CAUTION
Putting any kinds of items on or next to the device is prohibited.
CAUTION
In case the device is placed on the ground which is more subject to the transfer of vibrations than a classical concrete panel with a screed, it is necessary to underlay the device with a suitably thick and quality anti-vibration underlay.
CAUTION
The device must not be placed in a room where it cannot be removed. Later walling or setting up of other obstacles next to the device is forbidden.
CAUTION
In three-phase versions of the device, it is necessary to ensure the correct arrangement of phases when connecting it to the power supply.
CAUTION
For the correct operation of the device, the electrical distributor has to provide electricity of adequate quality (SIST EN 50160). In normal conditions this is within ± 10 % of the rated voltage The data about the state of the electrical grid have to be acquired from the electrical distributor.
CAUTION
Operation of the device with a frequency converter is forbidden.
CAUTION
Connecting the device to the electrical network has to be performed in accordance with the standards for connecting devices to the electrical network. Connect the device to the electrical network via the power supply cut-off which is installed into the electrical installation under the regulations in force.
1.4 Obligations of the manufacturer
The manufacturer guarantees that the device is in accordance with current European directives and standards. The device is marked with the mark CE and it has all the necessary documentation.
We reserve the right to make changes to the manual without prior notice.
As manufacturer we do not take responsibility for the consequences arising from:
Non-compliance with the manual for the device. Incorrect and/or inadequate maintenance of the device. Non-compliance with the manual for the installation of the device.
1.5 Obligations of the installer during installation
The installer is responsible for installing the device in accordance with the following requirements:
To thoroughly study the instructions for use and installation accompanying the device before
installation. To install the device in accordance with the instructions and national legislation, policies and
standards in force.
1.6 Obligations of the authorised contractor for commissioning at first commission.
CAUTION
The first commission can only be performed by the contractor of commissions appointed by the manufacturer in accordance with the instructions for commission.
The contractor for commissions is responsible for commissioning the device in accordance with the following requirements:
Performs the first commission and with the installer of others section of heating system
eliminates all eventual irregularities found at the commission. To train the user for operating the device and settings. Alerts the user to regularly maintain the device for keeping the device functioning properly
throughout its entire lifespan. Gives the user all the documentation accompanying the device.
1.7 Obligations of the user
For ensuring unobstructed and effective operation of the device the user has to follow the following instructions:
To thoroughly study the instructions for use and installation accompanying the device before
use. To have a qualified and authorised installer perform the installation of the device. To have a contractor for commissions perform the commission. Allow the authorised contractor for commissioning or ask him to thoroughly explain the
functioning and how to operate the device. Ensure regular yearly inspections and maintenance of the device by the authorised
maintenance worker. Store this manual in an appropriate dry place close to the device.
1.8 Factory testing
For ensuring the high quality standard every device is tested in production for the following:
Tightness of the cooling cycle, Water-tightness Electrical safety and Functionality.
2. Transport and installation of the device
2.1 Transport
CAUTION
The device must be transported with transport devices. Secure the device during transport to prevent damage. Transport the device in vertical position. It is prohibited to tilt the device above 45°. Otherwise, damage to the cooling system
may occur.
2.2 Installation of the device
2.3 Storing and warehousing of the device
The device has to be stored in a dry and clean place. The allowed storing temperature is between 10 °C and 45 °C, for a short period (up to 24h) also up to 50 °C.
2.4 Delivery package
The heat pump (device) for internal installation (internal unit).
Installation instructions. Instructions for use. Temperature sensor for external air temperature PT1000. Temperature sensor for DHW. Temperature sensor of mixing-heating cycle 2.
CAUTION
Appropriate transport equipment must be used for installing the device. Safety regulations and good practise have to be followed.
STANDARD
LABEL
2.5 Package and worn-out device management
Sort the package according to cardboard, wood and foil and dispose of it in appropriate
containers. After the lifespan of the device ends it has to be disposed of in accordance with the legislation
on waste electrical and electronic devices in force.
Refrigerant
The device holds the fluorinated greenhouse gas. You have to prevent leakage of the gas into the atmosphere. During a maintenance procedure or removal of the device it has to be made sure that the gas is removed in accordance with the current regulations on the use of substances harmful to the ozone and fluorinated greenhouse gasses.
3. Installation of the device
3.1 General
Install the device in the utility room. The pipes connecting the device to the heating system are located on the upper side of the device.
INSTALLATION of the device in case of using the heat of ground water
A
B
A
B
P1
P2
P3
P4
P5
P6
P7
P8
P10
P10
P11
P11
P15
P14
P13
P11
P9
C D
A
Supply pipe for heating (heating)
C Supply pipe for heating - heat source
B
Return pipe for heating (heating)
D Return pipe for heating - heat source
P1 Device with regulation P9 Temperature sensor for external temperature
P2 Heat exchanger P8
An adequate protection hose separate for power / communication
P3 Electrical cabinet P9
Heat insulation with appropriate screen (for example
ALU harness) P4 Water filter P10 Suitable protective pipe P5 Power cable - internal device P11 Pipe heat insulation
P6
Power cable - submersible pump
P13 Primary water connection
P7 Power cable - circulation pump P14 Secondary water connection P8 Sensor communication cable P15 Magnetic separator of impurities
INSTALLATION in case of using ground heat
P9
P7
P9
ABA
B
P2
P6
P4
P5
P3
P1
P8
P11
C D
A
Supply pipe for heating (heating)
C Supply pipe for heating - heat source
B
Return pipe for heating (heating)
D Return pipe for heating - heat source
P1 Device with regulation P6 Sensor communication cable
P2
Magnetic separator of impurities
P7 Temperature sensor for external temperature
P3 Electrical cabinet P8 Suitable protective pipe P4 Power cable - internal device P9 Pipe heat insulation
P5
Power cable - circulation pump
P11 Water connection
Minimal clearance from the device
Minimal clearances of the internal device from walls for seamless operation, maintenance and servicing.
min.400 mmmin.400 mm
min.1000 mm
Levelling of the device
The internal device must be levelled in the horizontal position as shown on the diagrams below:
Removal of the lid.
The main switch of the device must be in the “OFF” position.
Unscrew the screws marked with 1 on the left and right side of the device. Open the upper part of the lid (2) towards you.
1
2
Set up and connection of the external sensor.
For controlling the heating according to the external temperature, it is necessary to install the external temperature sensor.
CAUTION
The sensor must be set up in a shady spot. The sensor must not be set up above a window or door. It must be located away
from heat sources.
For measuring external temperature, the sensor type PT 1000 is used.
The direction of connecting
cables.
Temperature sensor for external
temperature.
CAUTION
The external sensor must be connected and watertight to prevent water penetration.
3.2 Heating system of machine installations
WARNING
The dimensioning of circulation pumps, valves, safety elements and pipes has to be performed by the designing engineer according to the heating/cooling capacity of the device.
The scheme of the heating system
Below you can see an example of the basic hydraulic and control scheme of the heating system. For other circuits see The Catalogue of Hydraulic Circuit Diagram.
MD1
MD2
M
M
M
The elements on the scheme are marked in the following manner:
Legend of read
ing:
GOC
Mark of the element
MD1:Q3
Mark of the connecting clip on the input/output module - MD Mark of the input/output module
ELEMENTS
CONNECTING
CLIPS
MARK
CHARACTERISTICS
COMB A…G
Connection to various types of heat pumps
A
The device’s supply pipe for heating
B
The device’s return pipe for heating
OK
Current oil DHW
SP
Backup source
TSV
Warm sanitary water
BO
Boiler for sanitary water
HSV
Cold sanitary water
OCSV
Circulating pump for DHW
GOC
Main circulation pump
PLC
Processing unit
KT-1
Room temperature corrector KT-1 (can be used in all heating cycles)
KT-2
Room temperature corrector KT-2 (can be used in all heating cycles)
TS
Connector on PLC
Q1-Q12
Digital outputs of regulation ~ 230 V (input/output module MD1 and MD2)
A1-A8
Analogue input (input/output module MD1 and MD2)
D1-D9
Digital input (input/output module MD1 and MD2)
HYB
Switch to hybrid operation
KH
Krono-hybrid
MD1
Basic input/output module 1
T1
Thermostat of heating cycle 1
T2
Thermostat of heating cycle 2
OC1
Circulation pump of heating cycle 1
OC2
Circulation pump of heating cycle 2
MV2
Mixing valve of heating cycle 2
OGK-1
Heating cycle 1
OGK-2
Heating cycle 2
MD2
Expansion input/output module 2
T3
Thermostat of heating cycle 3
T4
Thermostat of heating cycle 4
OC3
Circulation pump of heating cycle 3
OC4
Circulation pump of heating cycle 4
MV3
Mixing valve of heating cycle 3
MV4
Mixing valve of heating cycle 4
OGK-3
Heating cycle 3
OGK-4
Heating cycle 4
PST
Pipe safety thermostat
MARK
CHARACTERISTICS
MARK
CHARACTERISTICS
Closing valve
Manometer
Circulation pump
Temperature sensor
Closing valve with exhaust
Thermometer
Drain valve with plug
Consumer of heat / coolness
Cleaning piece
Automatic vent
Expansion tank
3-way switching valve with em drive
Safety valve
3-way mixing valve with em drive
Non-return valve
Supply pipe for heating
Pipe safety thermostat
Return pipe for heating
CAUTION The supply pipe of each heating cycle must be fitted with an abutment safety thermostat connected sequentially with the circulation pump to safeguard against the inflow of a medium of excessive temperature.
Preparing the heating hydraulic system - secondary
Prepare the system according to one of the recommended hydraulic schemes (Catalogue of Hydraulic Wiring Diagrams) which is specified by the manufacturer of the device. This is the only way to ensure reliable and effective operation of the device. After connecting the device to the heating system, it is necessary to examine all circulating pumps and electric motor valves if they function correctly.
The device must be connected to the heating system via rubber compensator or flexible pipes. The latter must not be under tension in final position, this would worsen the devices noise and vibration protection. In extreme cases this can also lead to damage to the device.
Quality of heating water
Maximal allowed content of individual substances in the heating water and the influence of these on the heat exchanger are presented in the table below. It is not allowed to use heating water which contains any substance in concentrations which cause corrosion in the heating system (influence “-”). It is also not allowed to use heating water which contains two or more substances in concentrations which could cause corrosion in the heating system (influence “0”).
TYPE OF PRESENT SUBSTANCE
UNIT CONCENTRATION
INFLUENCE TO THE HEAT
CONDUCTOR
Organic sediment mg / L 0
Ammonia NH3 mg / L
< 2
1 to 20
> 20
+ 0
-
Chloride mg / L
< 300 > 300
+ 0
Allowed water hardness °dH 5 – 10
Electrical conductivity µS / cm
< 10
10 to 500
> 500
0 +
-
Iron (Fe) removed mg / L
< 0.2 > 0.2
+ 0
Free carbonic acid mg / L
< 5
5 to 20
> 20
+ 0
-
Manganese (Mn) removed mg / L
< 0.1 > 0.1
+ 0
Nitrates (NO3) removed mg / L
< 100 > 100
+ 0
pH value mg / L
< 7.5
7.5 to 9 > 9
0 + 0
Oxygen mg / L
< 2 > 2
+ 0
Hydrogen sulphide (H2S) mg / L
< 0.05 > 0.05
+
-
HCO3- / SO
4
2
- mg / L
> 1 < 1
+ 0
Hydrogen carbonate mg / L
< 70
70 to 300
> 300
0 + 0
Aluminium (Al) removed mg / L
< 0.2 > 0.2
+ 0
Sulphates mg / L
< 70
70 to 300
> 300
+ 0
-
Sulphite (SO3) mg / L < 1 +
Chlorine (gas) (Cl2) mg / L
< 1
1 to 5
> 5
+ 0
-
Table: Influence of various aggressive substances in the heating water on the stability of stainless copper welded plate transmitters. (+ = no influence, 0 = danger of corrosion, - = corrosion - use not permitted).
CAUTION
The heating system has to be filled with water with the hardness between 5 °dH and 10 °dH. Malfunctions of the device because of water hardness are not covered by the warranty.
CAUTION
The same quality requirements apply for underground water.
The quality of the water used in the heating system is very important. The water from the water supply is mostly not suitable for use in the heating system. To ensure adequate water hardness you must built the water softener into the system.
The heating systems must not be filled with dirty or corrosive water. The heating water must be prepared by adding anti-corrosion and anti-biological agents as well as agents against algae.
CAUTION
The water used for heating DHW via the built-in heat exchanger in the buffer tank for DHW has to be in accordance with the requirements of standard VDI 2035 and must not contain microorganisms. The heating system has to be filled with soft water which has been added anti-corrosion and antibacterial agents for preventing corrosion. Before filling the heating system has to be cleaned of all impurities. The heating system has to be thoroughly vented. You must prevent air, including diffusion air entering the device.
NOTE
To prevent damage to the components of the hydraulic system, we recommend the additional installation of SpiroVent RV2 air (micro-bubble) venting system. The presence of micro bubbles in the system eventually forms larger bubbles which in time can cause corrosion of the system, system component malfunction and operation disturbance.
In new systems, the impurities are a consequence of welding, soldering, dirty pipes (oil, grease), etc. In case the impurities start accumulating in the device this can worsen the flow and heat transfer, in worst cases also freezing of water in the heat exchanger and consequently the destruction of the device.
WARNING
To protect the device from intake and accumulation of dirt in the heat exchanger you must install the strainer on the return line, before entry into the device.
WARNING
A galvanic disconnection between individual elements of the heating system (i.e. boiler, container ...) is obligatory.
In the case of using grey steel pipes in the heating system, it is necessary to degrease them (the interior of the pipe) before connecting them to the heat pump.
Charging of the heating system
WARNING
Thorough venting of the system has to be ensured. Otherwise, malfunctions in operation may occur.
CAUTION
An expansion vessel of suitable dimensions must be fitted to the heating system. The expansion vessel must be dimensioned in accordance with standard EN 12828.
CAUTION
For normal operation of the expansion vessel, it is necessary to perform proper adjustments of the tank’s working pressure. The settings have to be checked every 12 months.
The pressure settings of the expansion vessel and filling the hating system
B
C
D
A
H[m]
psv
A - Filling the system. B - Expansion vessel. C - Ball valve with exhaust. D - Air filling valve. H - Height of the heating system. psv - Pressure of the safety valve.
CAUT
ION
Consider the maximal operational pressure of the vessel.
NOTE
Unsuitable pre-load of the expansion vessel with the pressure p0 is the reason for incorrect operation of the heating system.
NOTE
The dimensions of the expansion vessel must be in accordance with standard EN 12828.
Setting the pressure for the expansion vessel p0
Before filling the system with water, check and set the pressure p0.The expansion vessel is
factory set to the pressure specified on the standard label. For correct operation of the system, set the pressure p0 according to the equation below. The filling must not exceed the maximal operational pressure specified on the serial label of the expansion vessel.
Calculate the p0 pressure value with the help of the equation:
݌
MPaሿ=
ுሾ୫
ଵ଴଴
+ 0,02 ሾMPaሿ,
ቀ ݌
barሿ=
ுሾ୫
ଵ଴
+ 0,2 ሾbarሿቁ.
CAUTION
If the calculation shows a pressure lower than 0,1 MPa (1 bar), set the pressure of the expansion vessel to 0,1 MPa (1 bar).
p0 [MPa (bar)] – pressure in the expansion vessel,
p
0min
[MPa (bar)] – minimal allowed pressure of the heating system,
p
0max
[MPa (bar)] – maximal allowed pressure of the heating system,
H [m] – Height of the heating system.
Set the amount of pressure in the expansion vessel by releasing or supplementing dry nitrogen. Record the new value of the pressure p0 on the serial label. Open the ball valveof the expansion vessel carefully, open the vents and close the drain.
Filling the heating system
Use the filling valve to fill the system with water of suitable quality (with anti-corrosion additives,
etc.) to the pressure pF.
݌ி ሾMPaሿ= ݌
MPaሿ+ 0,03 ሾMPaሿ,
݌ி ሾbarሿ= ݌
barሿ+ 0,3 ሾbar
.
pF [MPa (bar)] – filling pressure,
p0 [MPa (bar)] – pressure in the expansion vessel.
Filling the system to the final pressure
The final pressure of the system is determined by heating the system to the maximal heating
temperature (thermal degassing). Turn off the circulation pumps, open the vents and vent the system. Fill the system up to the final pressure which is 0,05 MPa (0.5 bar) lower than the venting
pressure of the safety valve.
݌
MPaሿ≤ ݌
ୱ୴
MPaሿ− 0,05 ሾMPaሿ,
݌
barሿ≤ ݌
ୱ୴
barሿ− 0,5 ሾbar
.
pE – the final pressure of the system,
pSV – the pressure of the safety valve.
Heat source - primary
WARNING
The primary hydraulic system of the heat source can only be filled with a medium recommended by the manufacturer.
Surface collector / depth probe
To prepare an efficient antifreeze liquid, water needs to be added at least 30 % of ethylene glycol. Such a mixture provides protection against freezing up to -15 °C. Prepare the mixture according to the recommendations in the table below.
NOTE
Before use, mix the mixture in a large container so as to ensure a homogeneous mixture. Use a minimal concentration of 30 %, up to the temperature of -15 °C.
The entire volume of the pipes and the quantity of the antifreeze agent at each 100 m section at various pipe diameters.
Pipe according to SIST
EN 12201
(PN 12,5)
in mm
The entire volume of
the pipe
for each 100 m section
of the pipe
in litres.
Quantity of antifreeze agent
for each 100 m section of the pipe
in litres (30 % concentration up to -15 °C).
WATER / antifreeze agent
32 x 3,0 (DN25) 53.1 37.1 / 16.0 40 x 3,7 (DN32) 83.5 58.4 / 25.1 50 x 4,6 (DN40) 130.7 91.4 / 39.3 63 x 5,8 (DN50) 207.5 145.2 / 62.3 75 x 6,9 (DN60) 294.2 205.9 / 88.3 90 x 8,2 (DN80) 425.5 297.8 / 127.7
NOTE
When determining the sufficient amount of the antifreeze mixture it is necessary to consider the length of the pipe (supply and return) from the ground collector shaft to the utility room.
Filling procedure:
1. Check the main hydraulic system for tightness.
2. Connect the filling pipe to the collector / depth probe.
3. Open the vents (valves) on the device and the primary hydraulic system.
4. Start filling the antifreeze mixture. Make sure the system will be vented during filling.
5. Perform the filling until the vents (valves) lets out water without air mixed in.
6. Close the vents (valves) and fill the system as described in the chapter 3.2.3.
Underground water - primary
In case of using ground water as primary heat source, use the intermediate heat exchanger to protect the device from the influences of undesirable substances and impurities in the ground water. Fill the system between the exchanger and the device with an appropriate mixture of water and antifreeze agent. The mixture should have a freezing point of at least -5 °C.
To fill the system with an intermediate heat exchanger, use the same procedure as when filling the ground collector or depth probe.
CAUTION
In case that the quality of ground water does not meet the requirements of Chapter 3.2.2, corrosion may occur over time. In extreme case the failure of the heat exchanger can occur.
3.3 Electrical connection
Connect the internal device to the mains according to the instructions described in this chapter.
CAUTION
Connecting the device to the electrical network has to be performed in accordance with the standards for connecting devices to the electrical network. The device has to be connected to the electrical network via the power supply cut-off which is installed into the electrical installation under the regulations in force. The power supply cut-off has to separate all contacts under the regulations of the overvoltage category III - minimal spacing between contacts is 3 mm.
DANGER
The final electrical connection, before commissioning can only be performed by the person authorised by the manufacturer to ensure the correct and efficient operation of the device.
IT IS STRICTLY PROHIBITED FOR UNAUTHORISED PERSONS TO TAMPER WITH THE ELECTRICAL CONNECTION OF THE DEVICE.
DANGER
The device must be connected to the mains, which has a built-in RCD
residual-current device,
switch type A.
CAUTION
The device must be connected to the mains with a cable with an appropriate diameter. The electrician defines the diameter of the cable according to the installation method, distance of the device from the main electrical cabinet and the power of the device.
CAUTI
ON
The supply and communication cables have to be laid into the device and electrical cabinet through separate envisioned ducts and overflows which are installed before the cable clamp. This way we ensure the cable is relieved and the electrical cabinet is protected from water penetration.
CAUTION
The communication cable must not be laid together with energy cables (in accordance with good engineering practise and regulations).
Description of elements in the electrical cabinet
Remove the lid of the device to access the electrical cabinet. See chapter 3.1.3.
X1 X2
5
N
TE1
TE2
GND
12V
PWM +
Q13 12V
D1 D2 D3 D 4 D5 D6 D7 D8 12V
SK Q10 Q11 Q12
A1
5V 5V
GND
A2
~230V ~230V ~230V
SK Q7 Q8 Q9
~230V ~230V ~230V
SK Q4 Q5 Q6
~230V ~230V ~230V
SK Q1 Q2 Q3
~230V ~230V ~230V
A3
5V 5V
GND
A4 A5
5V 5V
GND
A6 A7
5V 5V
GND
A8
MD1 (MBIO12)
PWM -
OPCIJSKO
3
JMP
11
10
2
9
3
5
6
8 7
4
1
1 Electrical contactor 6 Grounding lath 2 Overvoltage protection relay 7 Grounding connecting clips 3 Transformer 8 Connecting clips of the power line 4 Internal control unit TT3000 9 Input/output module MD1 5 Zero lath 10 Phase control, voltage relay
11 Electrical fuses
PLC - process module
P
L
C
1
2
3
4
5
6
7
1 Process module (PLC). 5
WM - connection with the WEB module (factory made).
2
TE2 - connection with the input/output module (factory made).
6
RQ2 - connection for resetting the alarm (factory made).
3
TS - connection of the room corrector KT-1(2)
7
RQ1 - connection of the signal for reporting an alarm (optional).
4
TEX - MODBUS communication with the control system of the building (MBS).
Schematic display of the control system - TT3000
ELEMENTS
CONNECTING CLIPS
MARK
CHARACTERISTICS
A Room temperature corrector
B Internal control unit TT3000
3 Basic input/output module MD1
TE1
Not in use
TE2
Communication with PLC
JMP
Set-up of bridges (without
5 Web module
K5
Internet (Ethernet) connection
K7
Communication with PLC
K8
Not in use
KT - 1
Room temperature corrector KT
-
1 (optional)
A +
Communication
B -
GND
Power supply
+12 V
KT - 2
Room temperature corrector KT
-
2 (optional)
A +
Communication
B -
GND
Power supply
+12 V
PLC Process module
WM
Communication with Web module
TEX
MODBUS communication with the control system of the building (BMS)
TS
Communication with the room corrector
TE2
Communication with the basic V/I module MD1
TEX
TE2
WM
TERMOTRONIC
K5
K8 K7
5
TE1
TE2
MD1 (MBIO12)
3
JMP
PLC
B
A+ B-
GND +12V
KT - 2
KT - 1
A
A+
B-
GND
+12V
A+
B-
GND
+12V
TS
Connection of the internal control unit – TT3000
DANGER
Connecting the device to the power source can only be performed by a qualified installer.
In the scope of the internal control unit, MD1 has to be connected to:
main circulation pump, temperature sensor for DHW, power cable, temperature sensor for external air temperature, circulation pump for DHW (optional) circulation pump of heating cycle 1 (optional), circulation pump of heating cycle 2 (optional),
mixing valve (optional), cooling valve (optional), additional external source (optional), internet connection with UTP cable (optional), temperature sensor of mixing-heating cycle 2 (optional), remote on/off (optional) thermostat of heating cycle 1 (optional), thermostat of heating cycle 2 (optional), switch for heating/cooling (optional).
Connecting clamps for connecting utility room elements on the pictures are marked with a dark colour.
X1 X2
5
MD1
5
6
32
1
7
7
1 Constant voltage clamp ~230 V, 50 Hz 5 Connecting inputs of the heating system 2 Neutral lath for connecting neutral wires. 6
TE1
- connection for communication with the
expansion V/I MD2 module
3 Grounding lath for connecting grounding
wires.
7 Connecting outputs of the heating system
Electrical connection of the power cable
DANGER
Connecting the device to the power source can only be performed by a qualified installer in a voltage-free state.
CAUTION
The cable must be routed through the cord anchorage installed before the connecting terminals in the indoor unit. Make sure the cable connected in the indoor unit is relieved from strain.
CAUTION
Wrong dimensioning of the power cable or too weak terminal fuses of the device could lead to an overload of the safety elements on the power grid of the building which could lead to overheating of the electrical installation. Follow the requirements listed in this manual.
CAUTION
In case of connecting the multi-wire flexible cable to the connecting clamp, it always has to have a necking die at the end.
1 Necking die 2
Multi-wire flexible cable
3 Massive single-wire cable
To connect to connecting clamps of the device, use cables with necking dies or a massive
single-wire cable.
Connecting clips of the supply cable
Connect the electrical supply (3N ~ 400 V / 50 Hz) to the connecting clips L1, L2, L3, N and
PE ( ). For choosing the appropriate diameters of the cables, see technical data (chapter 6.2). Connect the connecting clamp 1 with a connecting wire to the connecting clamp on the
circulation pump of the heat source. Connecting clamp 3, see chapter 3.4.1. The stationary phase ~ 230 V, 50 Hz is connected to connecting clamp 5.
Connecting clamp PE ( yellow-green cable),
Connecting clamp N (blue cable),
Connecting clamp L1 (black cable),
Connecting clamp L2 (black cable),
Connecting clamp L3 (black cable),
N L1 L2 L3 4 5 6 71 2 3
~ 230V
Connect the ethernet communication UTP cable (connector RJ-45) to the marked input above
the main switch of the device. See picture below.
WEB module ethernet connection.
Main switch of the device
Connecting clamps for choosing the type of device safeguard
CAUTION
The device is factory set for safeguarding the water-water type of device. In case of safeguarding the device type earth-water, it is necessary to move the bridge 2.4 on element X2. For safeguarding the device type earth-water, change the bridge on element X2 from connecting clamp 2-4 to clamp 2-3.
Connecting the safeguard bridge on the device type water
-
wat
er (factory set)
Factory connection on the bridge 2-4.
Connecting the safeguard bridge o the device type earth
-
water (installer)
For safeguarding the device type
earth-water, change the bridge on element X2 from connecting clamp 2-4 to clamp 2-3.
3.4 Basic input-output module MD1 - WPG
The connecting clamps enable the connection of electrical valves, pumps and other elements of the heating system to digital outputs Q1 to Q13 which are controlled via analogue inputs A1 to A8 (temperature sensors) and digital inputs D1 to D8.
3
List of inputs and outputs on the internal basic input/output module MD1
Analogue inputs
Digital inputs
Digital outputs
GND – grounding GND – grounding SK – phase (230 V / 50 Hz) A1 – return temp. sensor D1 – TZ (current protection) Q1 – heat source A2 – DHW temp. sensor D2 – HP (pressure switch) Q2 – connecting compressor 1 A3 – temp. sensor for outlet water D3 – LP (pressure switch) Q3 – main circulation pump A4 – temp. sensor for inlet water D4 – flow switch Q4 – circulating pump for DHW A5 – external temp. sensor D5 – remote on/off Q5 – reserve source A6 – temp. sensor for supply pipe for heating
D6 – thermostat of heating cycle 1 Q6 - reversible valve
A7 – temperature sensor of mixing­heating cycle 2
D7 – thermostat of heating cycle 2 Q7 – circulation pump of heating cycle
1 A8 – passive cooling temperature sensor
D8 – external regime switch Q8 – circulation pump of heating cycle
2
Q9 – mixing valve - opening Q9 – mixing valve - closing
Q11 – cooling valve SK – joint phase Q12 – additional external source JMP – bridge layout Q13 – connecting compressor 2
TE1 (connector RJ45) - communication with the expansion V/I MD2 module TE2 (connector RJ45) - communication with PLC
CAUTION
It is important to correctly connect the inputs and outputs. Incorrect connection can lead to damage to the device. For the characteristics of inputs and outputs of the basic module MD1 see picture in chapter 3.4.1.
CAUTION
The joint electrical power of the devices which can be directly connected to the regulation must not exceed 500 W. Otherwise, it is necessary to ensure separate power to the external devices and to connect control cables to the V/I module.
CAUTION
Circulation pumps with EC drive (energy saving) must not be directly connected to the V/I module because of capacitive influences. They have to be connected via external power elements - relays.
Connection of the elements to the internal control unit TT3000
To connect the elements of the heating system to the basic V/I module MD1, use a cable with the diameter of wires 0.75 mm2. Connect the cable according to the wiring diagram specific to the case on hand to the designated terminal clip. Connecting all possible elements of the heating system can be seen on the diagram below. The places of connecting the elements to the connecting clamps are marked with a dark dot. Standard and optimal connections of the utility room elements are given later in this chapter 3.4.1.
TE1
TE2
GND
12V
PWM +
Q13
12V
D1 D2 D3 D4 D5 D6 D7 D8 12V
SK Q10 Q11 Q12
A1
5V 5V
GND
A2
~230V ~230V ~230V
SK Q7 Q8 Q9
~230V ~230V ~230V
SK Q4 Q5 Q6
~230V ~230V ~230V
SK Q1 Q2 Q3
~230V ~230V ~230V
A3
5V 5V
GND
A4
A5
5V 5V
GND
A6
A7
5V 5V
GND
A8
MD1 (MBIO12)
230V/12V
TR
RQ1
UTP
PWM -
OPCIJSKO
3
JMP
M6M5
M7
DZVOG
M8
M4M3
F1
C10A
RV
C2
C1
KF
N L 1L2 L3
N
1 2 3 4 5 6 7
~ 230V
OCTV
LP1
LP2
K
S2S1 S3 S4 S5 S6 S7 S8
T2
T1
VT
PS
C3
TV
C3
C2
F2
C10A
F3
B10A
F4 F5
R
R1
C1
GS
UTP
CAUTION
The device is factory set for safeguarding the water-water type of device. In case of safeguarding the device type earth-water, it is necessary to move the bridge 2.4 on element X2. For safeguarding the device type earth-water, change the bridge on element X2 from connecting clamp 2-4 to clamp 2-3.
ELEMENTS
CONNECTING
CLIPS
MARK
CHARACTERISTICS
X1
Connecting clip Grounding wire
N
Neutral wire
L1
Connecting phase of the input cable
L2
Connecting phase of the input cable
L3
Connecting phase of the input cable
X2
Connecting clip
1
Connecting the CP of the heat source
2
Joint connecting clip LP switch
3
Connecting clip LP switch earth - water
4
Connecting clip LP switch water - water
5
Connecting clip 230 V
6
Connecting clip thermal fuse
7
Connecting clip thermal fuse
3
MD1
Basic input/output module 1
JMP
Set-up of bridges (without)
C2 Q1
Heat source
C1 Q2
Connecting compressor 1.
M3 Q3
Main circulation pump
PWM
-
Circulation pump speed regulation
PWM +
Circulation pump speed regulation
M4 Q4
Switching valve for sanitary water
RS Q6
Reversible valve
M5 Q7
Circulation pump - heating cycle 1
M6 Q8
Circulation pump - heating cycle 2
M7
Mixing valve
Q9
Opening of mixing valve
Q10
Closing of mixing valve
M8 Q11
Valve for cooling
DZVOG
Q12
Additional external source
S1 A1
Return temperature sensor
S2 A2
Temperature sensor of sanitary water
S3 A3
Outlet water temperature sensor
S4 A4
Inlet water temperature sensor
S5 A5
Temperature sensor for external temperature
S6 A6
Temperature sensor of the supply pipe
S7 A7
Heating cycle 2 temperature sensor
S8
Passive cooling temperature sensor
R D1
Overvoltage protection
VT D2 P
High-pressure switch
LP1 D3
Low-pressure switch 1 in water-water mode
LP2 D3
Low-pressure switch 2 in earth-water mode
PS D4 F
Flow switch
T1 D6 T
Thermostat of heating cycle 1
T2 D7 T
Thermostat of heating cycle 2
TE1
Connection with the expansion module MD2
TE2
Communication with PLC
PLC Process module
WM
Communication with Web module
TEX
MODBUS communication with the control system of the building (BMS)
TS
Communication with the room corrector
TE2
Communication with the basic V/I module MD1
5 Web module
K5
Internet connection
K7
Not in use
K8
Communication with PLC
F1
C10A
Fuse
F2
C10A
Fuse
F3
B10A
Fuse
F4
B10A
Fuse
F5
B10A
Fuse
TR
Transformer 230 V / 12 V
EG
Electrical boiler
RQ1
ALARM voltage-free contact
UTP
UTP cable
GS
Main switch
OCTV
Heat source circulation pump
TF T
thermal fuse
C1
Electrical contactor
C2
Electrical contactor
C3
Electrical contactor
KF
Phase control, voltage relay
M 3~
Three-phase motor
K
Compressor
R
Overvoltage protection
N
Neutral lath Grounding lath
Main circulation pump connection
Basic connection
Connect the main circulation pump to Q3.
Digital output
connection clamp Q3
MD1 (MBIO12)
3
JMP
Main circulation pump speed regulation (optional)
The internal basic input/output module MD1 with the appropriate choice of circulation pump type offers linear speed adjustment of water flow. The circulation pump M3 with built-in control input is connected to the digital output Q3. Setting the speed is enabled by connecting the PWM pump input and PWM - / PWM + outputs on the internal basic V/I module MD1.
Digital output
connection clamp Q3
Connection clamps output PWM - and PWM +.
Connecting heating cycle 2 (direct cycle - optional)
Connect the circulation pump M5 from mixing cycle 1 to connecting clamp of the digital output Q7. The cycle is controlled via room thermostat signal between GND and D6 (picture below) or room corrector KT-1(2) signal (chapter 3.5) or via weather curve.
Connecting clamp of the digital output Q7 (heating cycle).
Voltage-free connection clamp digital input D6 (thermostat - optional)
Connection of heating cycle 2 (optional)
Direct circuit
MD1 (MBIO12)
3
JMP
MD1 (MBIO12)
3
JMP
To connect the direct heating cycle 2, connect the circulation pump M6 to the output Q8. The request to turn on the direct heating cycle 2 is the room thermostat signal connected between GND and D6 (picture below) or room corrector KT-1(2) signal (chapter 3.5) or weather curve.
Digital output
connection clamp Q8 (heating cycle).
Voltage-free connection clamp digital input D7 (thermostat ­optional).
MD1 (MBIO12)
3
JMP
Mixing circuit
To connect the mixing heating cycle 2, connect the circulation pump M6 to the output Q8. And the mixing valve M7 to Q9 and Q10. To control the temperature, connect the mixing cycle sensor to input A7. The request to turn on the mixing heating cycle 2 is the room thermostat signal connected between GND and D6 (picture below) or room corrector KT-1(2) signal (chapter 3.5) or weather curve.
Digital output connection
clamp Q8 (heating cycle).
Connecting clamp of the digital output Q10 (mixing cycle).
Connecting clamp of the digital output Q9 (mixing cycle).
Connecting clamp of the analogue input A7 (mixing heating cycle 2 temperature sensor).
Voltage-free connection clamp digital input D7 (thermostat - optional).
MD1 (MBIO12)
3
JMP
DHW connection (optional)
Connecting the DHW can be performed in two different ways:
1. Along with the main circulation pump M3, connect the digital output Q4 with the separate pump M4 which ensures the flow for the DHW. The circulation pump M4 is controlled via analogue input A2 which is connected with the DHW temperature sensor S2 for DHW.
Connecting clip
digital output Q4 (DHW pump).
Connecting clamp analogue input A2 (DHW temperature sensor).
2. Along with the main circulation pump M3 which ensures flow also for DHW, connect the digital output Q4 with the switch valve M4.1. The switch valve M4.1 is controlled via analogue input A2 which is connected with the DHW temperature sensor S2 for DHW.
Connecting clip digital
output Q4 (switch valve for DHW).
Connecting clamp analogue input A2 (DHW temperature sensor).
MD1 (MBIO12)
3
JMP
JMP
3
MD1 (MBIO12)
Connection of the device’s remote on/off (optional)
Device’s remote on/off is performed via the switch between the digital input D5 and GND. Use it if you are using BMS (building management system), cascade regulation of multiple devices and additional source in the heating system, and in case of a demand from the electricity distributor for a remote shut down of the device.
Voltage
-
free connection cla
mp digital input D5
External switch of heating/cooling (optional)
The function of switching between heating/cooling is used when you would like to manually turn on cooling in winter mode. External operating mode switch is performed between the clamp of the digital input D8 and GND.
MD1 (MBIO12)
3
JMP
Voltage
-
free connection clamp digital input D8
MD1 (MBIO12)
3
JMP
Connecting the cooling valve (optional)
The cooling valve M8 connect to the digital output Q11. You can use it in case of active and/or passive cooling.
Connecting clamp of
the
digital output Q11 (switch valve).
Connecting the relay of the additional source DOVOG- gas/oil DHW (optional)
Additional external heat source (DZVOG) is connected to the relay which is connected to the digital output Q12. DZVOG does not function as reserve source. Use it when you have a larger need for heat than the device can provide you at a given moment.
Digital output connection clamp Q12
JMP
3
MD1 (MBIO12)
JMP
3
MD1 (MBIO12)
3.5 Connection of the room temperature corrector KT-1 and KT-2
Spatial corrector KT-1(2) is connected according to the circuit diagram below. Care should be taken to correctly connect the UTP cable with the connector RJ-45.
KT - 1 KT - 1 KT - 1
KT - 1
KT - 1
KT - 1
RQ1
RQ2
TEX
TE2
TS
WM
1
.
.
.
.
.
.
8
KT - 1
A+B-GND + 12V
1 2 3 4 5 6 7 8
RJ-45
UTP
RJ-45
P
PLC
A+B-GND + 12V
A+B-GND + 12V
A+
B- GND +12V
A+B-GND + 12V
A+B-GND +12V
A+B-GND +12V
S
ELEMENTS
CONNECTING
CLIPS
MARK
CHARACTERISTICS
KT-1(2) Room temperature corrector KT
-
1(2) (optiona
l)
A +
Communication
B -
GND
Power supply
+12 V
PLC Process module
RQ1
ALARM voltage-free contact
RQ2
RESET voltage-free contact
WM
Communication with Web module
TEX
MODBUS communication with the control system of the building (BMS)
TS
Communication with the room corrector
TE2
Communication with the basic module MD1
UTP
UTP cable
RJ-45
Connector RJ-45
P
Parallel connection
S
Sequential connection
4. Commissioning of the device
After professional installation, the authorised contractor for commissioning has to perform the commissioning of the device.
CAUTION
The commission can only be performed by a person authorised by the manufacturer! If the commission is performed by an unauthorised person, the warranty is not recognised.
Management of the device must be performed in accordance with current instructions for use.
5. Maintenance
The device must be inspected once a year. The electrical and hardware installation of the device have to be inspected. In the case of detected irregularities, contact the authorised technician.
CAUTION
The servicing and maintenance of the device can only be performed by a person authorised by the manufacturer. In case of a malfunction, first contact the installer who installed the device.
5.1 Cleaning the water filter
NOTE
Cleaning of water filters on the return into the device is advised to be performed at least once yearly.
CAUTION
A blocked water purifying component and magnetic filter can lead to a malfunction of the device or incorrect functioning of the device. In case the display displays a warning of flow malfunction (”Caution, flow!”).
5.2 Monitoring the pressure in the heating system
NOTE
Periodically, once yearly, check the water temperature in the heating system. The pressure in the system should be between 1.5 and 2 bar.
NOTE
In case the pressure falls (i.e. Leakage of the system) the display displays a warning of flow malfunction (”Caution, flow!”).
CAUTION
Before the commission it is necessary all the required tasks and inspections from the tasks for commission.
5.3 Cleaning of the heat conductors
Cleaning of the heating system (water side)
Residue of grease and sealants in pipes can pollute the condenser of the device up to a point where cleaning is necessary. In this case the authorised person should perform the cleaning with a mild solution (up to 5 %) of phosphorous acid which should be heated to room temperature. The condenser has to be completely disconnected from the heating system and rinsed with diluted phosphorous acid in the opposite direction of normal flow.
After cleaning the condenser has to be rinsed thoroughly with an agent neutralising the acid detergent so as to prevent contamination of the heating system.
CAUTION
Acid detergents should be used carefully, instructions of the manufacturer and environmental regulations must be followed. The cleaning can only be performed by a qualified person.
If any doubts about using the detergents arise, consult with the manufacturer of the detergent.
5.4 Operation malfunctions
In case of a malfunction during the operation of the device, the display of the TERMOTRNIC controller displays the warning “Caution, malfunction”.
Find the malfunction description in the manual. For error correction call the installer who installed the device.
6. Technical data
6.1 Dimensions of the device
Device WPG H WPG HK
Dimensions G [mm] 480 600
6.2 Technical data
Device WPG-07-1 HT WPG-10-1 HT WPG-15-1 HT
Version
Heat source primary side1)
Geothermal energy
2)
Heat sink secondary side Water
3)
Controller TERMOTRONIC 3000 WEB Device placement Internal Placement of the controller un. Installed in the heat pump Compressor 1 x scroll Electric heater 3 x 2 kW Soft start-up Yes (optional) Circulation pump, primary / Circulation pump, secondary /
Capacity
Heating
Heating power / electrical power / COP
11)
W10/W30-35
kW / kW / -
7,4 / 1,4 / 5,48
10,3 / 1,9 / 5,42
15,0 / 2,7 / 5,50
W10/W47-55
kW / kW / 6,6 / 2,0 / 3,30
9,2 / 2,7 / 3,41
13,2 / 3,9 / 3,38
B0/W30-35
4)
kW / kW / -
5,4 / 1,2 / 4,53
7,8 / 1,7 / 4,58
11,4 / 2,5 / 4,60
B0/W47-55
4)
kW / kW / -
4,8 / 1,6 / 3,00
7,1 / 2,4 / 2,95
10,3 / 3,5 / 2,90
Cooling
5)
Cooling power / electrical power / EER
12)
W20/W12-7
kW / kW / -
5,7 / 1,3 / 4,46 8,1 / 1,8 / 4,52 11,8 / 2,6 / 4,61
B20/W12-7
kW / kW / -
5,7 / 1,3 / 4,46 8,1 / 1,8 / 4,52 11,8 / 2,6 / 4,61
Electrical data
Rated voltage 3N~ 400 V; 50 Hz Max. operational current A 15.4 16.7 19.0 Max. electrical power kW 8.8 9.8 11.1
Z
max
14)
Ω
no limit 0.065 Current of blocked rotor (LRA) A 26 32 64 Fuses
15)
A 3 x 16 3 x 16 3 x 20
Electrical power cable
6), 7)
Internal unit mm
2
5 x 2.5 5 x 2.5 5 x 2.5
Cooling system
WPG H
Refrigerant - type R407C Refrigerant - quantity kg 1.6 2.1 2.3 Max. operational pressure MPa 2.9
WPG HK
Refrigerant - type R407C Refrigerant - quantity kg 2.1
2.2 2.5
Max. operational pressure MPa 2.9
Primary side
1)
(heat source)
- water
Min. / Max. pressure in the system MPa 0,05 / 0,3 (0,5 / 3 bar) Pipe connections G 1” (int. dev.)
G 1” (int. dev.)
G 5/4” (int. dev.) Recommended dimensions of pipes leading to the device
8)
DN 25 25 32
Device inlet water temp. 10 °C (i.e. ground water)
- operation as “water
-
water”
Rated flow
m3 / h
1.7 2.3 3.4
Pressure drop at rated flow kPa 14 18 15
Heating
Operating envelope - min. / max. water temperature
°C 7 / 25
Cooling
Operating envelope ­min. / max. water temperature
°C 10 / 40
Device WPG-07-1 HT WPG-10-1 HT WPG-15-1 HT
Inlet temp. 30% soluti
on of ethylene glycol in the device 0 °C (i.e. ground collector, borehole)
- operation as “earth
-
water”
Rated flow
m3 / h
1.1 1.6 2.2
Pressure drop at rated flow kPa 9 13 9
Heating
Operating envelope - min. / max. medium temperature
°C -7 / 25
Coolin
g
Operating envelope ­min. / max. medium temperature
°C 10 / 40
Recommended main circulation pump
8)
YONOS
Yonos PARA RS
25/7.0
Yonos PARA RS 25/7.5
Yonos PARA RS
25/7.5
Secondary side
1)
(heat sink)
- water
3)
Min. / Max. pressure in the system MPa 0,05 / 0,3 (0,5 / 3 bar) Pipe connections G 1” (int. dev.) G 1” (int. dev.) G 1” (int. dev.) Recommended dimensions of pipes leading to the device
DN 25 25 25
Recommended main circulation pump
8)
WILO Yonos PARA RS 25/7.0
Yonos PARA RS
25/7.5 Heating Operating envelope - min. / max. water temperature
°C 25 / 63
Cooling Operating envelope -
min. / max. water temperature
°C 75) / 25
Heat pump inlet water temp. 10 °C (i.e. ground water)
- operation as “water
-
water”
Rated flow
m3 / h
1.2 1.7 2.5
Pressure drop at rated flow kPa 12 16 14
Inlet temp. 30% solution of ethylene glycol in the device 0 °C (i.e. ground collector, borehole)
- operation as “earth
-
water”
Rated flow
m3 / h
0.9 1.2 1.8
Pressure drop at rated flow kPa 9 11 10
Dimensions and mass
WPG H
Dimensions (W x H x D)
mm 700 x 1150 x 480 Transport mass kg 108 113 133 Net mass kg 98 103 123
WPG HK
Dimensions (W x H x D)
mm 700 x 1150 x 600 Transport mass kg 110 122 134 Net mass kg 100 112 124
Noise level
9)
Level of sound power dB (A)
53 54 55 The level of sound pressure at a distance of 1 m
dB (A)
45 46 47
The level of sound pressure at a distance of 5 m
dB (A)
31 32 33
The level of sound pressure at a distance of 10 m
dB (A)
25 26 27
Communication Connection to BMS
MODBUS protocol (UTP cable – connection RJ45) – RS 485
Connection to the internet
10)
UTP 5e cable - connection RJ45 - Ethernet
Miscellaneous
Protection class Internal unit IP20
Device
WPG-18-1 HT WPG-21-1 HT
Version
Heat source primary side
1)
Geothermal energy
2)
Heat sink secondary side Water
3)
Controller TERMOTRONIC 3000 WEB Device placement Internal Placement of the controller un. Installed in the heat pump Compressor 1 x scroll Electric heater 3 x 2 kW ~ 230V Soft start-up Yes (optional) Circulation pump, primary / Circulation pump, secondary /
Capacity
Heating
Heating power / electrical power / COP
11)
W10/W30-35 kW / kW / - 18,3 / 3,3 / 5,54 21,5 / 3,9 / 5,50 W10/W47-55 kW / kW / 16,3 / 4,7 / 3,46 19,4 / 5,7 / 3,30 B0/W30-35
4)
kW / kW / - 13,9 / 3,1 / 4,55 16,6 / 3,6 / 4,61
B0/W47-55
4)
kW / kW / - 12.7 /4.3 / 2.95 15,2 / 5,1 / 2,98
Cooling
5)
Cooling power / electrical power / EER
12)
W20/W12-7 kW / kW / - 14,4 / 3,1 / 4,56 17.3 /3.7 / 4.65 B20/W12-7 kW / kW / - 14,4 / 3,1 / 4,56 17.3 /3.7 / 4.65
Electrical data
Rated voltage 3N~ 400 V; 50 Hz Max. operational current A 21 22.5 Max. electrical power kW 12 13.1
Z
max
14)
Ω
0.055
0.083
Current of blocked rotor (LRA)
A 64 74
Fuses
15)
A 3 x 20 3 x 25
Electrical power cable
6)7)
Internal unit mm
2
5 x 2.5 5 x 4
Cooling system
WPG H
Refrigerant - type R407C Refrigerant - quantity kg 2.4 2.8 Max. operational pressure MPa 2.9
WPG HK
Refrigerant - type R407C Refrigerant - quantity kg 2.5 3.3 Max. operational pressure MPa 2.9
Primary side
1)
(heat source)
- water
Min. / Max. pressure in the system MPa 0,05 / 0,3 (0,5 / 3 bar) Pipe connections G 5/4” (int. dev.) G 5/4” (int. dev.) Recommended dimensions of pipes leading to the device
8)
DN 32 32
Device inlet water temp. 10 °C (i.e. ground water)
- operation as “water
-
water”
Rated flow m3 / h
4.2 4.9
Pressure drop at rated flow kPa 16 20
Heating
Operating envelope -
°C 7/25
min. / max. water temperature
Cooling
Operating envelope -
°C 10/40
min. / max. water temperature
Inlet temp. 30% solution of ethylene glycol in the device 0 °C (i.e. ground collector, borehole)
- operation as “earth
-
water”
Rated flow m3 / h
2.7 3.3
Pressure drop at rated flow kPa 11 14
Heat
ing
Operating envelope -
°C -7/25
min. / max. medium temperature
Cooling
Operating envelope -
°C 10/40
min. / max. medium temperature Recommended main circulation pump
8)
WILO Stratos PARA 25/1-8 Stratos PARA 25/1-8
Device
WPG-18-1 HT WPG-21-1 HT
Secondary side
1)
(heat sink)
- water
3)
Min. / Max. pressure in the system MPa 0,05 / 0,3 (0,5 / 3 bar) Pipe connections G 5/4” (int. dev.) G 5/4” (int. dev.) Recommended dimensions of pipes leading to the device
DN 32 32
Recommended main circulation pump
8)
WILO Stratos 25/1-8
Heating
Operating envelope -
°C 25 / 63
min. / max. water temperature
Cooling
Operating envelope -
°C 75) / 25
min. / max. water temperature
Device inlet water temp. 10 °C (i.e. ground water)
- operation as “wat
er-water”
Rated flow m3 / h
3 3.5
Pressure drop at rated flow kPa 15 20
Inlet temp. 30% solution of ethylene glycol in the device 0 °C (i.e. ground collector, borehole)
- operation as “earth
-
water”
Rated flow m3 / h
2.2 2.6
Pressure drop at rated flow kPa 16 18
Dimensions and mass
WPG H
Dimensions (W x H x D)
mm 700 x 1150 x 480 Transport mass kg 136 139 Net mass kg 129 132
WPG HK
Dimensions (W x H x D)
mm 700 x 1150 x 600 Transport mass kg 139 146 Net mass kg 132 138
Noise level
9)
Level of sound power dB (A) 55 57 The level of sound pressure
dB (A) 47 49 at a distance of 1 m
The level of sound pressure
dB (A) 33 35 at a distance of 5 m
The level of sound pressure
dB (A) 27 29 at a distance of 10 m
Communication
Connection to BMS
MODBUS protocol (UTP cable – connection RJ45) –
RS 485
Connection to the internet
10)
UTP 5e cable - connection RJ45 - Ethernet
Miscellaneous
Protection class Internal unit IP20
1)
The marks heat source and heat sink or primary and secondary side of the device by default refer to the heating mode
although cooling mode and heat source and heat sink can switch according to the mode.
2)
Geothermal energy in heat pumps can be used via ground water (the so-called water-water systems) or via ground
collector or borehole (the so-called earth-water system). In case of a water-water system, the installation of an intermediate heat exchanger is required because ground water can contain substances which could be harmful to the components of the heat pump. Requirements regarding water quality are stated in the installation manual of the device. The requirements must be taken into account! In case of an earth-water system, the use of an adequate antifreeze agent is required.
3)
A water solution with up to 30% propylene glycol or ethylene glycol can also be used as secondary medium; the use of
other substances is prohibited or prior consultation with the manufacturer of the device is necessary. Requirements regarding water quality are stated in the installation manual of the device. The requirements must be taken into account!
4)
The use of adequate antifreeze liquid is required. The data applies to the use of a 30 % solution of ethylene glycol.
5)
All devices are available also as reversible models which means they can also be used to cool. The factory setting of
the minimal supply pipe for heating lock is set to 12 °C (suitable for example for wall cooling etc.). If there is a need for a lower outlet water temperature (i.e. Convector heating), the lock for outlet water can be lowered to 7 °C (by an authorised commission contractor) but only in case the system is set up according to one of the hydraulic piping diagrams from the current Catalogue of
Hydraulic Piping Diagrams
approved by the manufacturer of the device.
6)
With the cable we have taken into account laying B2 from the table A.52.4 – IEC 60364-5-52. The cable in the installation
pipe is fixed to the wall. The dimensions of the electrical cables must always be checked or determined by the designing engineer of electrical installations.
6*)
7)
The joint maximal load (circulation pumps, electronic valves ...) which can be used or fed by the device must not exceed
500 W. Higher consumers (i.e. pumps) should have their own supply.
8)
Applies to pipe connections of appropriate dimensions and joint distance of up to 20 m. Pipe dimensions and types of
pumps must always be verified or determined by the designing engineer of electrical installations. Circulation pumps must be dimensioned in such a way so as to ensure rated voltage (see table) through the device.
9)
The sound pressure is mathematically specified in case of a free sound field.
10)
Connection to the internet is not necessary for the operation of the device but it is necessary for remote control through
the Home Cloud service. It is recommended to enable the connection because this enables faster and simpler device troubleshooting.
11)
COP (Coefficient of Performance) is a card for performance efficiency of the device, the heating number which is a
quantity without unit. Mathematically, COP is the ratio between the energy gained - heat (in cooling it is heat taken away) and electrical energy needed for the functioning of the device.
12)
EER (Energy Efficiency Ratio) is an abbreviation for the coefficient of the cooling energy efficiency. Mathematically, EER
is the ratio between the effective cooling power and effective electrical power in [kW].
13)
After connecting the device it is necessary to acquire the guarantee or consult the operator of the distribution network
that the impedance of the network is lower than
Z
max
. This way the device will operate within acceptable limits of
disruptions. Otherwise it is necessary to connect the device to the network using a soft start device.
14)
Circuit breaker with “slow” characteristics for devices with very high inrush current.
6.3 Operating envelope
Devices can operate inside the operation ranges shown below.
Heating mode
Cooling mode
Applies to reversible models
10
20
30
40
50
60
70
-10 -5 0 5 10 15 20 25 30
Temp. of outlet water [°C]
Temperature of heat source [°C]
0
10
20
30
0 10 20 30 40 50
Outlet water temperature [°C]
Air temperature [°C]
6.4 Noise
Noise is any kind of sound which causes a disturbance, interferes with a person’s work and causes harm to health and well-being. Individuals can have different reactions to the same noise at different occasions. Perception of sound also depends on the current mood of an individual.
Every device which operates with fluctuation is a source of sound. The spread of sound or noise is also affected by walls and other obstacles in the in the vicinity of the device. This is why the correct choice of location of the device is very important.
Sound emissions of the device into the surroundings are described by physical quantities such as sound power and sound pressure. Both physical quantities are given in the dimensionless unit decibel (dB).
Level of sound power (L)
The power level of sound is the energy of sound which the device emits into the environment per second. It is a quantity which is used for the basic comparison of various sound sources and for determining whether the machine or device complies with the regulations and standards for noise radiation. The power of sound is independent on the environment in which the source is located.
The reference sound power is 10
-12
W.
Example: The sound power of the human breathing is 10
-11
W or 10 dB.
The sound power of whispering is 10
-10
W or 20 dB.
The level of sound pressure (p)
The level of sound pressure is the changing pressure of sound waves which a sound produces. Sound pressure is detected or heard as volume. It depends on the environment where the source is located and the distance of the listener to the source of the sound.
The standard reference sound pressure in the air is 20 µPa (10-6 Pa). This is the sound auditory threshold at the sound frequency of 1 kHz.
Example: The sound pressure of normal human speech at a distance of 1 m ranges from 2 to 20 mPa
(10-3 Pa) or from 40 to 60 dB.
Decibel (dB, dB (A))
A decibel is the unit without dimension with which we express the ratio between the changing quantity and the fixed reference. Among others it is also used for measuring the intensity of sound or sound energy. It is calculated on a logarithmic scale which means that if the ratio increases by 3 dB, the sound energy doubles, if it increases by 10 dB, the sound energy increases by a factor of 10 and if it increases by 20 dB, the sound energy increases by a factor of 100, etc.
Example:
The level of sound pressure of the device is measured in a free sound field at three different distances. For precise data on the sound pressure of your device see technical data 6.2.
Noise Level of sound power of the device dB (A) 57 Level of sound pressure at a distance of 1 m
dB (A) 49
Level of sound pressure at a distance of 5 m
dB (A) 43
Level of sound pressure at a distance of 10 m
dB (A) 29
The source of sound of the device
Level of sound power [dB]
Noise
A pocket watch in the bedroom 20 Very quiet Air conditioning in an office 40 quiet Heating heat pump 57 Loud Normal speech 60 Loud Gas burner 75 Very loud Traffic, loud radio 80 Very loud Plane motor 140 Painful
r = 1 m
r = 10 m
r = 5 m
6.5 Legend of data label
Mark
Characteristics
Maximal compressor electrical power.
Maximal electrical heater power.
Maximal additional load electrical power (circulation pump, etc.).
+ +
Maximal electrical power of the device (compressor + electric heater + additional load).
Cooling circuit.
DHW.
Heat exchanger in the DHW.
Heating system.
Internal device (Hydraulic module or Termotronic).
External device (WPL or WPLV).
Device mass.
Note about handling waste electronic equipment.
CE sign for the compliance of the device with CE directives.
The headquarters of the company and place of production
Kronoterm d.o.o. Trnava 5e 3303 Gomilsko
Tel.: (00386) 3 703 16 20 | Fax: (00386) 3 703 16 33 | Web-page: www.kronoterm.com | E-mail: info@kronoterm.com| Customer support and service.: (00386) 3 703 16 26 | E-mail.: servis@kronoterm.com
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