Krone Swadro 807, Swadro 809, Swadro 810, Swadro 907 Original Operating Instructions

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Swadro 807

Swadro 809

Swadro 810

Swadro 907

Rotary Swather

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19.08.2011

Table of Contents

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EC Declaration of Conformity

We Maschinenfabrik Bernard Krone GmbH

Heinrich-Krone-Str. 10, D-48480 Spelle, Germany

hereby declare as manufacturer of the product named below, on our sole responsibility, that the

Machine: Rotary rake KRONE Type / types: Swadro 807, Swadro 809, Swadro 810, Swadro 907

to which this declaration refers is in compliance with the relevant provisions of

EC directive 2006/42/EC (machines).

The signing Managing Director is authorised to compile the technical documents. Spelle, 18.08.2011

Dr.-Ing. Josef Horstmann

(Managing Director, Design and Development)

Year of manufacture: Machine No.:

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Dear customer,

You have now received the operating instructions for the KRONE product which you have purchased.

These operating instructions contain important information for the proper use and safe operation of the machine.

If these operating instructions should become wholly or partially unusable, you can obtain replacement operating instructions for your machine by stating the number given overleaf.

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Table of Contents

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1 Table of Contents

1 Table of Contents...................................................................................................................................3

2 Foreword .................................................................................................................................................6

3 Introduction.............................................................................................................................................7

3.1 Purpose of Use.................................................................................................................................. 7

3.2 Validity............................................................................................................................................... 7

3.3 Identification Plate .............................................................................................................................7

3.4 Information Required for Questions and Orders................................................................................ 8

3.5 Intended Use .....................................................................................................................................9

3.6 Technical data ...................................................................................................................................9

4 Safety.....................................................................................................................................................14

4.1 Introduction...................................................................................................................................... 14

4.2 Identification of the hazard warnings............................................................................................... 14

4.2.1 Re-Ordering the Adhesive Safety and Information Labels..........................................................15

4.2.2 Affixing the Adhesive Safety and Information Labels..................................................................15

4.2.3 Contact......................................................................................................................................... 15

4.3 Position of the Adhesive Safety Stickers on the Machine............................................................... 16

4.4 Position of the General Information Labels on the Machine............................................................ 18

4.5 Identifying Symbols in the Operating Instructions ........................................................................... 19

4.6 Identification of the hazard warnings............................................................................................... 19

4.6.1 Personnel Qualification and Training Fehler! Textmarke nicht definiert...................................... 20

4.6.2 Dangers in Case of Non-compliance with the Safety Instructions............................................... 20

4.6.3 Safety-conscious work practices .................................................................................................20

4.7 Safety Instructions and Accident Prevention Regulations............................................................... 21

4.8 Hitched Implements.........................................................................................................................22

4.9 PTO operation .................................................................................................................................23

4.10 Hydraulic system .............................................................................................................................24

4.11 Tyres................................................................................................................................................ 24

4.12 Maintenance ....................................................................................................................................25

4.13 Working in the vicinity of power transmission lines ......................................................................... 26

4.14 Unauthorised Conversion/Modification and Spare Parts Production ..............................................26

4.15 Inadmissible Modes of Operation.................................................................................................... 26

4.16 Safety Instructions on the Machine ................................................................................................. 26

5 Commissioning.....................................................................................................................................27

5.1 First installation................................................................................................................................ 27

5.2 Preparations on tractor....................................................................................................................28

5.2.1 Adjusting the lower suspension arms.......................................................................................... 28

5.3 PTO shaft......................................................................................................................................... 29

5.3.1 Length adjustment .......................................................................................................................29

Table of Contents

5.4 Height of tractor lower suspension arms.........................................................................................30

6 Start-up..................................................................................................................................................31

6.1 Mounting onto the Tractor................................................................................................................ 31

6.2 Hydraulics........................................................................................................................................ 32

6.2.1 Special Safety Instructions ..........................................................................................................32

6.2.2 Connecting the hydraulic lines..................................................................................................... 33

6.3 Lighting connection.......................................................................................................................... 34

6.4 Connecting the electrical controls.................................................................................................... 35

6.5 Install the PTO shaft........................................................................................................................ 36

7 Driving and Transport..........................................................................................................................37

8 Operation...............................................................................................................................................39

8.1 Overload protection .........................................................................................................................39

8.2 From transport into working position ............................................................................................... 40

8.3 Removing the tine protections from the tine tips ............................................................................. 40

8.4 Lowering the rotor arms into working position.................................................................................40

8.5 Adjusting the Rear Swath Cloth....................................................................................................... 41

8.5.1 Height adjustment of the swath former........................................................................................ 42

8.6 Adjusting the Front Swath Cloth (Swadro 810) ............................................................................... 42

8.7 Adjusting the Rear Swath Cloth (Swadro 907)................................................................................44

8.7.1 Adjusting the swath former lengthwise........................................................................................ 45

8.7.2 Height adjustment of the swath former........................................................................................ 45

8.8 Swivel tine arms to working position................................................................................................ 46

8.8.1 For design with collapsible tine arm ............................................................................................ 47

8.9 Move the hoop guards to the working position................................................................................ 48

8.10 Adjusting the raking height mechanically ........................................................................................ 49

8.10.1 Adjusting the raking height - electrically (optional for Swadro 810, Swadro 907) ................... 50

8.10.2 Function of switches on the control unit (optional for Swadro 810, Swadro 907) ................... 50

8.11 Travelling on an incline.................................................................................................................... 52

8.12 Travelling speed und drive speed.................................................................................................... 52

8.13 Switching from working position to transport position .....................................................................53

8.14 Move the hoop guards to transport position....................................................................................53

8.15 Swivelling tine arms into transport position ..................................................................................... 54

8.15.1 With rigid tine arms design ...................................................................................................... 54

8.15.2 For design with collapsible tine arm ........................................................................................ 55

8.16 Pushing the Swath Cloth into Transport Position............................................................................56

8.17 Pushing the Swath Cloth into Transport Position............................................................................57

8.18 Raising the Rotor Arms to Transport Position.................................................................................58

8.19 Protecting the Tine Tips (Transport Position and Swather Switched Off)....................................... 58

8.20 Switching from One Side Swath to Two Individual Swaths............................................................. 59

8.21 Switching from Two Individual Swaths to One Side Swath (Swadro 810) ...................................... 60

Table of Contents

8.22 Parking.............................................................................................................................................61

9 Settings .................................................................................................................................................62

9.1 To adjust the rotor running gear...................................................................................................... 62

9.2 Regulating direction of travel...........................................................................................................63

9.3 Adjustable throttles .......................................................................................................................... 64

10 Maintenance..........................................................................................................................................65

10.1 Special Safety Instructions ..............................................................................................................65

10.2 Compensation Spring(s)..................................................................................................................65

10.3 Test run............................................................................................................................................65

10.4 Tightening Torques..........................................................................................................................66

10.5 Tightening Torques (Countersunk Screws)..................................................................................... 67

10.6 Testing the screws on the tines.......................................................................................................67

10.7 Tyres................................................................................................................................................ 68

10.7.1 Checking and maintaining tyres...............................................................................................68

10.7.2 Torque of wheels on the running gear.....................................................................................69

10.7.3 Tyre air pressure......................................................................................................................69

10.8 Replacing the tine arms(in case of repair).......................................................................................70

10.9 Replacing the tine arms(in case of repair).......................................................................................72

11 Maintenance – lubrication chart .........................................................................................................74

11.1 Special Safety Instructions ..............................................................................................................74

11.2 PTO shaft.........................................................................................................................................75

12 Maintenance – lubrication chart .........................................................................................................76

12.1 Lubrication Chart .............................................................................................................................77

13 Maintenance - hydraulic system.........................................................................................................79

14 Maintenance - Gearbox........................................................................................................................80

14.1 Filling Quantities and Lubrication Designations for Gearboxes....................................................... 80

14.2 Rotor gear / rotor housing................................................................................................................ 80

14.3 Transfer gearbox front and rear....................................................................................................... 81

15 Special equipment................................................................................................................................82

15.1 Tine loss safeguard .........................................................................................................................82

15.2 Chain for height restriction of suspension arms .............................................................................. 83

16 Placing in Storage................................................................................................................................84

16.1 Special Safety Instructions ..............................................................................................................84

16.2 At the End of the Harvest Season................................................................................................... 85

16.3 Before the Start of the New Season................................................................................................86

16.4 Special Safety Instructions ..............................................................................................................86

17 Malfunctions - Causes and Remedies................................................................................................87

17.1 Special Safety Instructions ..............................................................................................................87

18 Appendix ...............................................................................................................................................89

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Foreword

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2 Foreword

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Dear Customer,

By purchasing your rotary rake, you have acquired a quality product from KRONE. We are grateful for the confidence you have invested in us in buying this machine. It is important to read the operating instructions very carefully before you start operating the

machine to allow you to use the rotary rake to its full capacity. The contents of this manual are laid out in such a way that you should be able to perform any

task by following the instructions step by step. It contains extensive notes and information about maintenance, how to use the machine safely, secure working methods, special precautionary measures and available accessories. This information and these instructions are essential, important and useful for the operational safety, reliability and durability of the rotary rake.

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Note

In the operating instructions which follow, the rotary rake will also be referred to as the "machine".

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Please note:

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The operating instructions are part of your machine. Only operate this machine after you have been trained to do so and according to these

instructions. It is essential to observe the safety instructions! It is also necessary to observe the relevant accident prevention regulations and other generally

recognised regulations concerning safety, occupational health and road traffic. All information, illustrations and technical data in these operating instructions correspond to the

latest state at the time of publication. We reserve the right to make design changes at any time and without notification of reasons.

Should you for any reason not be able to use these operating instructions either wholly or partially, you can receive a replacement set of operating instructions for your machine by quoting the number supplied overleaf.

We hope that you will be satisfied with your KRONE machine. Maschinenfabrik Bernard Krone GmbH Spelle

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3 Introduction

These operating instructions contain fundamental instructions. These must be observed in operation and maintenance. For this reason, these operating instructions must be read by operating personnel before commissioning and use, and must be available for easy reference.

Follow both the general safety instructions contained in the section on safety and the specific safety instructions contained in the other sections.

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3.1 Purpose of Use

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The rotary rake is used for swathing of cut crops. It is attached on the rear in the three-point

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3.2 Validity

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3.3 Identification Plate

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block KAT I and KAT II.

These operating instructions apply to rotary rakes of series: Swadro 807; Swadro 809, Swadro 810; Swadro 907

Introduction

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SW9070001

Figure 1 The machine data is located on the type plate (1).

Introduction

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3.4 Information Required for Questions and Orders

Type Year of manufacture Vehicle ID number

Note

The entire identification plate represents a legal document and should not be altered or rendered illegible!

When asking questions concerning the machine or ordering spare parts, be sure to provide type designation, vehicle ID number and the year of manufacture : To ensure that these data are always available, we recommend that you enter them in the fields above.

Note

Authentic KRONE spare parts and accessories authorised by the manufacturer help to ensure safety. The use of spare parts, accessories and other devices which are not manufactured, tested or approved by KRONE will result in the revoking of the liability for damages resulting thereof.

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3.5 Intended Use

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The rotary rake is built exclusively for conventionaluse in agricultural work (intended use). Any use of the machine for other purposes is deemed not to be in accordance with intended

use. The manufacturer shall not be liable for any resulting damage; the user alone shall bear the risk.

Operation in accordance with intended use also includes observing the operating, maintenance and service instructions specified by the manufacturer.

Unauthorised modifications to the machine may affect the properties of the machine or disrupt proper operation. For this reason, unauthorised modifications shall exclude any liability of the

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manufacturer for consequential damage.

3.6 Technical data

All information, illustrations and technical data in these operating instructions correspond to the latest state at the time of publication. We reserve the right to make design changes at any time and without notification of reasons.

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Introduction

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Road travel is only permitted with the swivelled rotary arms in transport position. The max. height of 4 m must not be exceeded.

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Swadro 807 Type Swadro 807

Understeering coupling Piece standard Number of rotors Piece 2 Number of arms / rotors Piece 10/13 Number of double tines / arm Piece 4 Working width of side swath approx. mm 6200 Rotor diameter approx. mm 2960 Height with tine arms/transport position approx. mm 3900 Height of tine arms folded in /transport position approx. mm 3500 Height in working position approx. mm 2200 Length approx. mm 7370 Width in transport position approx. mm 2995

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Width in working position approx. mm 6200 Power consumption approx. kW/HP 37/50 PTO speed rpm max. 540 Equivalent continuous sound pressure level less than 70 d B(A) Side swath acreage approx./h 6 Tyres for rotor running gear 16x6.50-8 4PR Tyres for main running gear 4PR10.0/75-15.3 8PR Lighting voltage Volts 12 Max. operating pressure of hydraulic system bar 200 Required hydraulic connections 1x single-action* Max. permissible transport speed 40 km/h Dead weight kg 1750 Permissible axle load kg 1000 Permissible supporting load kg 750

1) Design: Tine arm rigid

2) Design: Tine arm folding *) SA= Single-action control unit

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Road travel is only permitted with the swivelled rotary arms in transport position. The max. height of 4 m must not be exceeded.

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Swadro 809 / Swadro 810 Type Swadro809 Swadro810

Understeering coupling Piece standard Number of rotors Piece 2 Number of arms / rotors Piece 13 13 Number of double tines / arm Piece 4 Working width of side swath approx. mm 6750 6750

Rotor diameter approx. mm 3300 3300 Height with tine arms/transport position approx. mm 4170 4170

Introduction

two swaths approx. mm - 2 x 3700

Height of tine arms folded in /transport

approx. mm 3720 3720

position Height in working position approx. mm 2200 Length approx. mm 7770 7770 Width in transport position approx. mm 2995 Width in working position approx. mm 6750 7850 Power consumption approx. kW/HP 37/50 PTO speed rpm max. 540 Equivalent continuous sound pressure level less than 70 d B(A) Side swath acreage approx./h 6,5 6,5 Acreage of two swaths approx./h - 7,5 Tyres for rotor running gear 16x6.50-8 4PR Tyres for main running gear 4PR10.0/75-15.3 8PR Lighting voltage Volts 12 Max. operating pressure of hydraulic

bar 200

system Required hydraulic connections 1x single-

action*

1x single-

action*

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1x double-

action** Max. permissible transport speed 40 km/h Dead weight kg 1980 1980 Permissible axle load kg 1150 1150 Permissible supporting load kg 830 830

*) SA= Single-action control unit **) DA= Double-action control unit

Introduction

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Swadro 907

Road travel is only permitted with the rotor arm swivelled out in transport position. The max. height of 4 m must not be exceeded.

Type Swadro 907

Understeering coupling Piece standard Number of rotors Piece 2 Number of arms / rotors Piece 15 Number of double tines / arm Piece 2 Working width of side swath approx. mm 8000 Rotor diameter approx. mm 3800 Height with tine arms/transport position approx. mm 4400 Height of tine arms folded in /transport position approx. mm 3900 Height in working position approx. mm 2200 Length approx. mm 9800 Width in transport position approx. mm 2995 Width in working position approx. mm 8000 Power consumption approx. kW/HP 51/70 PTO speed rpm max. 540 Equivalent continuous sound pressure level less than 70 d B(A) Side swath acreage approx./h 8-9 Tyres for rotor running gear 16x6.50-8 4PR Tyres for main running gear 15/55-17 10PR Lighting voltage Volts 12 Max. operating pressure of hydraulic system bar 200 Required hydraulic connections 1x single-action*

1x double-action** Max. permissible transport speed 40 km/h Dead weight kg 2800 Permissible axle load kg 1400 Permissible supporting load kg 1400

*) EW= Single-action control unit

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**) DW= Double-action control unit

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Introduction

This page has been left blank deliberately!!

Safety

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4 Safety

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4.1 Introduction

The rotary rake is equipped with all safety devices (protective devices). However, it is not possible to eliminate all potential hazards on this machine as this would impair its full functional capability. Hazard warnings are attached to the machine in the relevant areas to warn against any dangers. The safety instructions are provided in the form of so-called warning pictograms.

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4.2 Identification of the hazard warnings

Important information on the position of these safety signs and what they mean is given below!

Danger! - Danger zone of the machine Effect: Danger to life or serious injuries.

• Immediately replace damaged or illegible adhesive labels.

• Following repair work, always attach appropriate adhesive safety stickers to all the replaced, modified or repaired components.

• Never clean areas carrying an adhesive safety label using a high-pressure cleaner.

• Familiarise yourself with the statement of the warning pictograms. The adjacent text and the selected location on the machine provide information on the special danger spots on the machine.

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Danger!

DANGER! - Type and source of the hazard!

Effect: Danger to life or serious injuries.

• Measures for hazard prevention

Warning !

WARNING! - Type and source of the hazard!

Effect: Injuries, serious material damage.

• Measures for hazard prevention

Caution!

CAUTION! - Type and source of the hazard!

Effect: Property damage

• Measures for risk prevention.

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4.2.1 Re-Ordering the Adhesive Safety and Information Labels

Note

Every adhesive safety and information label is assigned an order number and can be ordered directly from the manufacturer or from an authorized dealer (see Section "Contact").

4.2.2 Affixing the Adhesive Safety and Information Labels

Note - Affixing an adhesive label

Effect: Adhesion of the label

• The surface for affixing the adhesive label must be clean and free of dirt, oil and grease.

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4.2.3 Contact

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Maschinenfabrik Bernard Krone GmbH Heinrich-Krone-Strasse 10 D-48480 Spelle (Germany)

Safety

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Telephone: + 49 (0) 59 77/935-0 (Head Office) Fax.: + 49 (0) 59 77/935-339 (Head Office) Fax.: + 49 (0) 59 77/935-239 (Spare parts - domestic) Fax.: + 49 (0) 59 77/935-359 (Spare parts - export) Email: info.ldm@krone.de

Safety

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4.3 Position of the Adhesive Safety Stickers on the Machine

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Fig. 2

SW810018

Safety

1) Before starting the machine,

read and observe the operating instructions and safety instructions.

Order No. 939 471-1 (1x)

3) Before starting work, move

the hoop guards to the protective position (fold down).

Order No. 939 574 0 (2x)

939 574-0

5) Do not stay in the swivel range of the outrigger

arms. Keep your distance!

2) The PTO speeds must not exceed 540 rpm! The

operating pressure of the hydraulic system must not exceed 200 bar!

939100-4

MAX. 540/min MAX. 200 bar

Order No. 939 100-4 (1x)

4) Danger in the area where rotors are turning -

Keep your distance!

939 472-2

Order No. 939 472-2 (2x)

6) Never reach into the area where

there is danger of crushing as long as parts could be moving.

Order No. 939 414-2 (1x)

7) Keep the stipulated safe distance from power

transmission lines.

Order No. 942 293-0 (1x) (Swadro 810, Swadro 809; Swadro 907)

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Order No. 942 196-1 (4x)

Safety

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4.4 Position of the General Information Labels on the Machine

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Figure 3

SW810019_4

939 486-2

27 000 066 0 (2x) Swadro 807 27 008 496 0 (2x) Swadro 809 942 416 1 (2x) Swadro 810 27 001 557 0 (2x) Swadro 907

939 420 1 (1x)

924 569 0 (4x)

939 145-1 (1x) 40 km

942 480 0 (6x)

942 301 0 (2x) 775 mm 942 320 0 (2x) 600 mm

942 339 0

942 339 0 (2x) Mechanical in the Swadro design.

10)

27 003 081 0 Swadro 810

270030 810

11 2

939 468 -2 (1x) 7a)

1,8 bar

939 183 1 1,8 bar (16x Swadro 907 / 8x Swadro 807/809/810) 7b)

1,0 bar

Swadro 807/809/810 939 183 1 (2x) 1,0 bar

2,0 bar

Swadro 907

939 170-1 (2x) 2,0 bar

10)

27 003 080 0 Swadro 907

11)

Safety

350-450/ min

942119-2

942 119 2 (1x)

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4.5 Identifying Symbols in the Operating Instructions

The safety instructions contained in this manual which could result in personal injury if not

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followed are identified by the general danger sign:

4.6 Identification of the hazard warnings

Danger!

DANGER! - Type and source of the hazard!

Effect: Danger to life or serious injuries.

• Measures for hazard prevention

Warning !

WARNING! - Type and source of the hazard!

Effect: Injuries, serious material damage.

• Measures for hazard prevention

Caution!

CAUTION! - Type and source of the hazard!

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Effect: Property damage

• Measures for risk prevention.

General function instructions are indicated as follows: Note!

Note - Type and source of the note Effect: Economic advantage of the machine

• Actions to be taken

Instructions which are attached to the machine need to be followed and kept fully legible.

Safety

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4.6.1 Personnel Qualification and Training Fehler! Textmarke nicht definiert. The machine may be used, maintained and repaired only by persons who are familiar with it

and have been instructed about the dangers connected with it. The operator must define areas of responsibility and monitoring of personnel. Should personnel lack the required knowledge, they must receive the required training and instruction. The operator must ensure that the contents of these operating instructions have been fully understood by personnel.

Repair work not described in these operating instructions should only be performed by

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4.6.2 Dangers in Case of Non-compliance with the Safety Instructions

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4.6.3 Safety-conscious work practices

authorised service centres.

Failure to follow the safety instructions could result in personal injury and environmental hazards as well as damage to the machine. If the safety instructions are not respected, this could result in the forfeiture of any claims for damages.

Failure to follow the safety instructions could result, for example, in the following hazards:

• Endangering of persons due to not protected working areas.

• Breakdown of important machine functions

• Failure of prescribed methods for repair and maintenance

• Endangering of persons due to mechanical and chemical effects

• Damage to the environment due to leaking hydraulic oil

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Always observe the safety instructions set out in these operating instructions, all existing accident prevention rules and any internal work, operating and safety rules issued by the operator.

The safety and accident prevention regulations of the responsible professional associations are binding.

The safety instructions provided by the vehicle manufacturer should also be observed. Observe the applicable traffic laws when using public roads. Be prepared for emergencies. Keep the fire extinguisher and first aid box within reach. Keep

emergency numbers for doctors and fire brigade close to the telephone.

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4.7 Safety Instructions and Accident Prevention Regulations

1 Please follow all generally applicable safety and accident prevention regulations in

addition to the safety instructions contained in these operating instructions!

2 The attached warning and safety signs provide important information for safe operation.

Pay attention to these for your own safety! 3 When using public roads, make sure to observe the applicable traffic regulations! 4 Make sure that you are familiar with all equipment and controls as well as with their

functions before you begin working with the machine. It is too late to learn this when you

are using the machine for work! 5 The user should wear close fitting clothes. Avoid wearing loose or baggy clothing. 6 Keep the machine clean to prevent the danger of fire! 7 Before starting or moving the machine, make certain that nobody is in the vicinity of the

machine! (Watch for children!) Make sure that you have a clear view! 8 Carrying passengers during operation and transport on the working implement is not

permitted. 9 Couple implements correctly! Attach and secure implements to specified devices only! 10 When attaching or detaching implements, place the supporting devices in the correct

positions! 11 Use extreme caution when attaching or detaching implements onto or from the tractor! 12 Always attach ballast weights properly to the fixing points provided! 13 Observe permitted axle loads, gross weight and transport dimensions! 14 Check and attach transport equipment, such as lighting, warning devices and protective

equipment! 15 Actuating mechanisms (cables, chains, linkages etc.) for remote controlled devices must

be positioned in such a way that no movements are unintentionally triggered in any

transport or working positions. 16 Ensure that implements are in the prescribed condition for on-road travel and lock them in

place in accordance with the manufacturer's instructions! 17 Never leave the driver's seat when the vehicle is moving! 18 Always drive at the correct speed for the prevailing driving conditions! Avoid sudden

changes in direction when travelling uphill or downhill or across a gradient! 19 Hitched implements and ballast weights affect the driving, steering and braking response

of the machine. Make sure that you are able to brake and steer the machine as required! 20 Take into account the extension radius and/or inertia of an implement when turning

corners! 21 Start up implements only when all safety devices have been attached and set in the

required position! 22 Keep safety equipment in good condition. Replace missing or damaged parts. 23 Keep clear of the working range of the machine at all times! 24 Do not stand within the turning and swivel range of the implement! 25 Never operate the hydraulic folding frames if anyone is inside the swivel range!

Safety

26 Parts operated by external power (e.g. hydraulically) can cause crushing and shearing

injuries! 27 Before leaving the tractor, lower the implement onto the ground, apply the parking brake,

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4.8 Hitched Implements

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switch off the engine and remove the ignition key!

1 Secure implements against rolling. 2 Observe the maximum supported load on the trailer coupling, swing drawbar or hitch! 3 If a drawbar coupling is used, make certain that there is enough play at the coupling

point.

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4.9 PTO operation

1 Use only PTO shafts specified by the manufacturer! 2 The guard tube and guard cone of the PTO shaft and the PTO guard must be attached

and in good working condition (on the implement side, too)! 3 Make sure that the required tube covers are in place for PTO shafts in transport and

working position! 4 Before installing or detaching PTO shafts, disengage the PTO, switch off the engine and

remove the ignition key! 5 When using PTO shafts with an overload safety or free-running coupling which are not

shielded by the guard on the tractor, mount the overload safety or free-running coupling

on the implement side! 6 Always make sure that the PTO shaft is properly installed and secured! 7 Attach chains to prevent the PTO shaft guard from rotating with the shaft! 8 Before switching on the PTO, make sure that the selected PTO speed of the tractor

matches the permissible implement speed! 9 Before switching on the PTO shaft make sure that no person is in the danger zone of the

device! 10 Never switch on the PTO if the engine is switched off! 11 No one should be in the vicinity of the rotating PTO or PTO shaft when the PTO is in use. 12 Always switch off the PTO shaft when the angle is too large or the PTO shaft is not

required! 13 Caution! After disengaging the PTO danger due to the flywheel running on! Keep away

from the implement during this time. The machine may be worked on only if it is

completely at standstill and if the flywheel is secured by the parking brake. 14 Cleaning, lubricating or adjusting PTO driven implements or the PTO shaft only with PTO

disengaged, engine switched off and ignition key withdrawn! Secure the fly-wheel with the

parking brake. 15 Place the disconnected PTO shaft onto the support provided! 16 After detaching the PTO shaft, attach the protective cover to the PTO end! 17 If damage occurs, correct this immediately before using the implement!

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Safety

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Note

The instructions of the manufacturer must be observed with regard to the PTO shaft. (separate operating instructions)

Safety

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4.10 Hydraulic system

1 The hydraulic system is pressurised! 2 When connecting hydraulic cylinders and motors, make sure the hydraulic hoses are

connected as specified! 3 When connecting the hydraulic hoses to the tractor hydraulics, make sure that the

hydraulics of both the tractor and the implement have been depressurized! 4 In the case of hydraulic connections between tractor and machine, the coupling sleeves

and plugs should be marked to ensure a proper connection! Bei Vertauschen der

Anschlüsse umgekehrte Funktion (z.B. Heben/Senken) - Unfallgefahr! 5 When searching for leaks, use suitable aids to avoid the risk of injury! 6 Liquids escaping under high pressure (hydraulic oil) can penetrate the skin and cause

serious injury! Seek medical help immediately should injuries occur! Danger of infection! 7 Before working on the hydraulic system, depressurise the system and switch off the

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4.11 Tyres

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engine!

1 When working on the tyres, make sure that the implement is safely lowered and secured

against rolling (wheel chocks). 2 Installing wheels and tyres requires adequate knowledge and suitable tools! 3 Repair work on the tyres and wheels should be done by specially trained personnel using

appropriate installation tools only! 4 Check tyre pressure regularly! Inflate the tyres to the recommended pressures! 5 Check the wheel nuts periodically! Missing wheel nuts can result in a wheel falling off and

the machine tipping over.

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4.12 Maintenance

1 Always make certain that the drive and the engine are switched off before doing any

repairs, maintenance or cleaning! - Remove the ignition key! 2 Regularly check that nuts and bolts are properly seated and tighten if necessary! 3 When performing maintenance work with the machine raised, always secure it with

suitable supporting elements! 4 Oils, greases and filters must be disposed of correctly! 5 Always disconnect the power supply before working on the electrical system! 6 If protective devices and guards are subject to wear, check them regularly and replace

them in good time! 7 When performing electrical welding work on the vehicle and mounted devices, turn power

supply off at main battery switch or disconnect generator cable and battery! 8 Replacement parts must at least comply with the technical requirements set by the

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manufacturer of the implements! This is guaranteed by original KRONE spare parts!

Safety

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4.13 Working in the vicinity of power transmission lines

1 Always take great care when working under or in the vicinity of power transmission lines. 2 Ensure that when in operation or being transported, the machine cannot exceed a total

height of approx. 4m. 3 If there is any need to travel under overhead lines, the machine operator must request

information on the rated voltage and the minimum height of the overhead lines from the

overhead line operator. 4 Always keep the safety distances according to the table.

Rated voltage

Safe distance from overhead lines

To 1 1

Above 1 to 110 2 Above 101 to 220 3 Above 220 to 380 4

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4.14 Unauthorised Conversion/Modification and Spare Parts Production

Conversions or modifications of the machine are permitted only with prior consultation with the

manufacturer. Original spare parts and accessories authorised by the manufacturer help to

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ensure safety. Use of other parts may void liability for resulting damage.

4.15 Inadmissible Modes of Operation

The operating safety of the delivered machine is guaranteed only when it is used as intended in

compliance with the introductory section "Intended use" of the operating instructions. The limit

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values listed in the data charts should not be exceeded under any circumstances.

4.16 Safety Instructions on the Machine

The safety instructions on the machine warn of residual risks associated with the machine. They

consist of warning pictograms and a work safety symbol. All safety instructions must be followed. Always keep the safety instructions clean and in clearly legible condition! If any safety instructions are damaged or missing, request them from your dealer and then put them in the places provided for them. Where these safety instructions are and what they mean will be described in the following chapters.

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5 Commissioning

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Danger! - Incorrect assembly

Effect: Danger to life, serious injuries or serious damage to the machine.

• Only authorised service centres may assemble the machine.

• The machine must be assembled with special care.

• Always heed the applicable accident prevention regulations.

• Use only safe and sufficiently dimensioned lifting equipment and load-securing equipment.

• The machine may be taken into operation only after all the safety devices have been installed.

• If unauthorised modifications are made to the machine, the manufacturer is released from liability for any resulting damage.

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Danger! - Unexpected movements of the machine

Effect: Danger to life or serious injuries.

• Setting tasks must only be performed when the drive is switched off and the engine is at a standstill!

• Switching off the engine

• Remove the ignition key.

• Secure the machine against the possibility of rolling back.

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5.1 First installation

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The document "Assembly Instructions" describes how to install the device for the first time.

Commissioning

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5.2 Preparations on tractor

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5.2.1 Adjusting the lower suspension arms

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KS-0-030

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Fig. 4 The machine is equipped with Cat. I and II trunnions for three-point hydraulics.

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Note

The tractor lower suspension arms must always be installed so that the lifting points of the lower suspension arms are all at the same distance from the ground. In order to prevent swivelling of the machine during transport or operation, the lower suspension arms must be secured by limiting chains or bars.

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5.3 PTO shaft

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5.3.1 Length adjustment

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Commissioning

SW9070007

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Fig. 5 The PTO shaft (1) length must be adjusted.

• Disassemble the PTO shaft.

• Install each half (1) and (2) on the tractor and machine side respectively.

(The wide-angle coupling must be installed onto the machine. Observe the marking on the PTO shaft.)

• Position rotary rake in the shortest PTO shaft position setting. (Completely the three-

• For additional operating instructions refer to the operating instructions of the PTO shaft

Note

Check the swivel range and clearance of the PTO shaft! Damage can be caused if the tractor or the machine touch the PTO shaft. (e.g. hitching device, hitching frame)

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point frame inwards.)

manufacturer.

Commissioning

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5.4 Height of tractor lower suspension arms

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SW9070025

Figure 6 Perform basic setting on a level surface. The tractor lower suspension arms must be set at a height which ensures that the steerable

pinions are at a height of H approx. 63 cm from the ground. Fix the lower suspension arms at this height (see Chapter on special equipment "Chain for height restriction of lower suspension

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arms").

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6 Start-up

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Danger! - Assembling / dismantling the machine

Effect: Danger to life or serious injuries.

• No persons may remain between the tractor and the machine.

• Nobody should be within the swivel range of the rotary arms or of the working range of the rotary rake!

• Only perform jobs under or on the machine when it is raised if it is securely supported.

• Setting tasks must only be performed when the drive is switched off and the engine is at a standstill!

• Switching off the engine

• Remove the ignition key.

• Secure the machine against the possibility of rolling back.

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6.1 Mounting onto the Tractor

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Danger! - Support and hitching loads of tractor not observed!

Effect: Danger to life, injuries or damage to the machine.

• Observe the maximum permissible support and hitching loads for the tractor!

• Hitch and secure the machine to the tractor hitch in accordance with specifications.

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Start-up

Note

The description below assumes that the swather is in transport position, following final assembly.

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Figure 7:

• Hitch double swather with steerable pinions onto tractor.

• Place the machine onto the parking supports.

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SW9070002

Start-up

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6.2 Hydraulics

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6.2.1 Special Safety Instructions

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Warning ! - Connection of the hydraulic line

Effect: severe injuries due to penetration of hydraulic oil under the skin.

• When connecting the hydraulic hoses to the hydraulic system of the tractor, the system must be relieved of the pressure on either side.

• Due to the risk of injury when searching for leaks, always use suitable tools and wear protective goggles.

• Seek medical help immediately should injuries occur! Danger of infection.

• Depressurise prior to uncoupling the hydraulic hoses and working on the hydraulic system!

• Check the hydraulic hose lines at regular intervals and replace them if damaged or worn! The replacement hoses must fulfil the technical requirements set by the equipment manufacturer.

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Caution! - Soiling of the hydraulic system

Effect: Damages to the machine

• When connecting the quick couplings, ensure that these are clean and dry.

• Note chafing areas or points of contact.

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6.2.2 Connecting the hydraulic lines

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Start-up

SW9070003

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Figure 8

Note

Connect the hydraulic lines correctly

• The hydraulic hoses are identified by coloured hose clips.

• When connecting the hydraulic lines, observe the sticker for the tractor hydraulics (see

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The following control units are required on the tractor to operate the machine:

Swadro 807 / Swadro 809

The machine requires a single-action control unit on the tractor. Connect the hydraulic hose as follows:

to the single-action control unit:

• (2) red= - lift/lower rotor arms

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Swadro 810

The machine requires a single-action and a double-action control unit on the tractor. Connect the hydraulic hoses as follows:

to the single-action control unit:

• (1) red= - lift/lower rotor arms

to the double-action control unit:

• (2) red = increase working width setting

• (2) blue= - reduce working width setting

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Swadro 907

The machine requires a single-action and a double-action control unit on the tractor. Connect the hydraulic hoses as follows:

to the single-action control unit:

• (1) red= - lift/lower rotor arms

to the double-action control unit:

• (2) red= - adjust swath cloth forwards

• (2) blue= - adjust swath cloth backwards

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the "Safety" chapter: "Position of the general information labels on the machine").

Start-up

Pos:16.24/Ü berschriften/Überschriften 2/A-E/AnschlussB eleuchtung@ 33\mod_1254385308979_78. doc@3 19105

6.3 Lighting connection

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Fig. 9 The lighting system is connected via the 7-pin connection cable (1). To do this:

• Insert the 7-pin connection cable plug (1) into the appropriate socket (2) of the tractor.

• Insert the 7-pin connection cable plug (1) into the appropriate socket (3) of the machine.

Pos:16.26/ BA/Inbetriebnahme/Schwader/Hinw eisSauberkeit derStecker undSteckdose n@2\ mod_1202399563131_78.doc @59273

Pos:16.27/ BA/-----Seitenumbruch------ @0\mod_119617 5311226_0.doc@ 4165

• Position the cable so that it will not come in contact with the wheels.

Note

Before inserting the plugs, make certain the plugs and sockets are clean and dry. Dirt and moisture may result in short circuits!

SW9070004

Pos:16.28/Ü berschriften/Überschriften 2/A-E/Anschlußd erelektrischen Bedienung@ 2\mod_1202396974288_ 78.doc@ 59195

6.4 Connecting the electrical controls

Pos:16.29/ BA/Inbetriebnahme/Schwader/Option alfürSw adro810_907 @2\mod_12023 97282038_78.doc@ 59214

Pos:16.30/ BA/Inbetriebnahme/Schwader/Ansc hlusselektrische Bedienung/Anschluss elektrische Bedienung SW807_810_907 @2\mod_1202 396707631_78.doc@ 59175

(Optional for Swadro 810; Swadro 907)

Start-up

Pos:16.31/ BA/Inbetriebnahme/Schwader/Hinw eisSauberkeit derStecker undSteckdose n@2\ mod_1202399563131_78.doc @59273

Pos:16.32/ BA/-----Seitenumbruch------ @0\mod_119617 5311226_0.doc@ 4165

SW9070005

Fig. 10 The connection of the electrical controls is made with the power supply plug (1)

Note

If necessary, the continuous power socket and support for the control unit must be previously installed on the tractor.

To do this:

• Insert the plug for the electrical power supply cable (1) into the appropriate socket (2) of the tractor.

• Insert the plug for the electrical power supply cable (1) into the appropriate socket (3) of the machine.

• Position the cable so that it will not come in contact with the wheels.

Note

Before inserting the plugs, make certain the plugs and sockets are clean and dry. Dirt and moisture may result in short circuits!

Start-up

Pos:16.33/Ü berschriften/Überschriften 2/F-J/Gelenkwelle montieren@ 2\mod_1202398342788_78.doc @592 53

6.5 Install the PTO shaft

Pos:16.34/ BA/Sicherheit/Gelenkwelle/Sich drehendeGel enkwelle_2@ 0\mod_1199781692950_78.doc @3452 3

Danger! - Rotating PTO shaft

Effect: Danger to life or serious injuries

• Install or detach the PTO shaft only with the engine switched off and the ignition key removed.

• Secure the tractor against rolling.

• Make sure that the PTO shaft is coupled properly (the lock of the PTO shaft must have snapped in).

• Make sure that the protective devices are attached properly.

• Never use a PTO shaft, the protective devices of which have not been attached.

• Replace damaged protective devices immediately

• Attach the safety chain of the PTO shaft so that the guard tube does not rotate simultaneously with the PTO shaft.

Pos:16.35/ BA/Inbetriebnahme/Schwader/Anba uGelenkwelle/Anbau Gelenkwellea ngehängteSchwa derBild@ 2\mod_12023980779 60_78.doc@ 59233

Pos:16.36/ BA/Inbetriebnahme/Schwader/Anba uGelenkwelle/Anbau Gelenkwellea ngehängteSchwa derText@ 37\mod_12634637723 93_78.doc@ 339645

Figure 11

• Switch off the engine and remove the ignition key.

• Install the PTO shaft (1) on the machine side (wide angle on machine side).

• Rotate the PTO shaft support (2) upwards.

• Then slide PTO shaft onto the PTO of the tractor. In doing this, ensure that the sliding pin

Pos:16.37/ BA/Inbetriebnahme/Schwader/Maschin eanheben wennBedienseil @2\mod _1202826885966_78.doc@ 61845

• Secure the PTO shaft guard against turning with the retaining chain (3).

Lifting the Machine

• The actuator rope (6) must be routed in such a way that no movements are

• Lift the machine slightly.

• Rotate the parking support (4) back 90°. Lock it in that position with the bracket (5) and

Pos:17/BA/-- ---Seitenumbruch------ @0\mod_119617531 1226_0.doc@ 4165

SW9070008

is securely engaged.

unintentionally triggered in any transport or working positions. The actuator rope must not come into contact with the tractor tyres.

secure with spring cotter pin.

Pos:18.1/Üb erschriften/Überschriften 1/F-J/Fahrenund Transport@ 0\mod_119633004 9217_78.doc@ 6553

7 Driving and Transport

Pos:18.2/B A/Sicherheit/Fahrenu ndTransport/Mitfahren Straßenfahrt/Gefahr Straßenfahrt,M itfahrengezogen eSwadros@ 2\mod_12024563155 26_78.doc@ 59426

Danger! - Road travel, carrying passengers, driving conduct

Effect: Danger to life, injuries or damage to the machine.

• The machine must be fully and correctly hitched.

• The side hoop guards of the machine must be attached.

• The collapsible tine arms must be rotated.

• The machine must be in transport position.

• The tine guards must be installed on tines.

• The control unit must be turned off.

• Do not exceed the maximum permissible speed (see type plate).

• Carrying passengers on the machine is not permitted.

• When driving on public roads, the provisions of the Road Traffic Licensing Regulations must be adhered to (lighting, identification).

• Before starting, ensure that you have perfect visibility on and around the tractor as well as the machine.

Pos:18.3/B A/Sicherheit/Fahrenu ndTransport/Mitfahren Straßenfahrt/Gefahr Straßenfahrt,M itfahrenSwadro zusatzSW 807/810/907 @2\mod_12029 20546961_78.doc@ 63113

Danger! - Road travel, passengers and handling

Effect: Danger to life, injuries or damage to the machine.

• The width setting of the rotor arms must always be completely retracted (Swadro 810)

• Check to make certain the locks have engaged correctly.

• Before each transport trip, charge the outrigger arm hydraulic cylinders with pressure and then set the tractor hydraulics to "Neutral" so the outrigger arm transport interlocks are not under any load.

Driving and Transport

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Driving and Transport

Pos:18.5/B A/Fahrenund Transport/Schwader/Vorbereitu ngfürd enTransport Swadro807_809_8 10_907@ 76\mod_1309765675876_78.doc @664143

Swadro 907

SW9070015

Swadro 807, Swadro 809, Swadro 810

SW810004_1

Fig. 12

• Switch off the control unit (Swadro 810; Swadro 907 optional)

• Fold over the folding tine arms (right and left side of machine) (see section on Operation "Swivelling the Tine Arms into Transport Position").

• Fix the rotor in place (see section on Operation "Swivelling the Tine Arms into Transport Position").

• Move the swath cloth to transport position (see section on Operation "Pushing the Swath Cloth into Transport Position")

• Fold up the bar. (see section on Operation "Moving the Outer Guards into Transport Position").

• Lift the rotor until the front and rear locks engage in the retaining bolt (see section on Operation "Lifting the Rotor Arms to Transport Position").

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Note

Make certain the transport locks engage correctly and the actuator rope is not tight.

Swadro 907

The locks (1) on the Swadro 907 have engaged correctly when the white spotlights (2) can be seen from the tractor with the outrigger arms in vertical position (front rotor and rear rotor).

Swadro 807, Swadro 809, Swadro810

Perform a visual inspection to ensure the locks (1) have engaged correctly.

• Move the hydraulic control unit to neutral position.

• Insert the tine guard onto the tines, which are in transport position below 2 m. (see section on Operation "Protecting the Tine Tips")

• Check the lighting system.

Pos:20.1/Üb erschriften/Überschriften 1/A-E/Bedienung@ 0\mod_119978950540 3_78.doc@ 34825

8 Operation

Pos:20.2/B A/Bedienung/Schwad er/Maschineist fürVorwärtsf ahrtkonzipiert. @66\mod_13021 75087311_78.doc@ 615098

WARNING! – Do not drive in reverse when using the machine for work.

Effect: Damage to the machine. The machine is designed to travel forwards. Never reverse while the machine is in operation

and in working position. Lift the rotor first.

Pos:20.3.1 /Überschriften/Überschriften 2/U-Z/Überlastsicherung @2\mod_12 02465560433_78.doc@ 59567

8.1 Overload protection

Pos:20.3.2 /BA/Bedienung/Sch wader/Überlastsicherung/Überlastsicheru ngBild Swadro807_809_810_ 907@7 6\mod_1309768647507_78.doc @664230

Operation

Swadro 907

SW9070031

Pos:20.3.3 /BA/Bedienung/Sch wader/Überlastsicherung/Überlastsicheru ngTextS W807_810_907_10 00@2\m od_1202465701839_78.doc @59605

Fig. 13 Star ratchet couplings protect the machine against overloading. These star ratchets (1) are

located on the side output shafts of the transfer gearbox behind the rotor arms. They emit a vibrating sound when the machine is overloaded. They transfer the related torque by pulsations. In order to avoid premature wear of the overload protection, turn the PTO shaft of immediately when the star ratchets respond to the overload.

Pos:20.3.4 /BA/Bedienung/Sch wader/Überlastsicherung/Hinweis Überlastsicherung nichtverändern @2\mod_1 202465626026_78.doc@ 59586

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Note

The overload protection must not be changed. The guarantee becomes invalid if an overload protection is used other the protection provided!

Operation

Pos:20.5/Üb erschriften/Überschriften 2/U-Z/VonTransport inAr beitsstellung@ 2\mod_1202466185276_78.doc @596 62

8.2 From transport into working position

Pos:20.6/B A/Sicherheit/Gefahrenhinweise/Schwa der/GefahrMaschine absenken@ 5\mod_121369480 5078_78.doc@ 88774

Danger! – Lowering the machine into working position

Danger to life, injuries or damage to the machine.

• Lower the machine only when you are absolutely sure that neither persons, animals nor objects are in the swivel range of the machine.

• Switch the PTO on only when the machine is in working position, the collapsible tine arms are swivelled into the working position and the hoop guards are turned downwards.

Pos:20.7/B A/Bedienung/Schwad er/Zinken/Zi nkenarme/Zinkenschutze entfernenSW 807/810/907 @2\mod_1202467 038839_78.doc@ 59738

8.3 Removing the tine protections from the tine tips

Figure 14

• Remove the tine protections (1).

• Insert the tine protections into the support (2) (right and left side of the machine) and and secure with the linch pin.

Pos:20.8/Üb erschriften/Überschriften 2/K-O/Kreiselarmei ndieAr beitsstellungabsenke n@ 37\mod_1263474967690_7 8.doc@ 339871

8.4 Lowering the rotor arms into working position

Pos:20.9/B A/Bedienung/Schwad er/Kreiselarmesenke n/heben/Kreiselarmese nken-mec hanischSW 807_810_907@ 2\mod_1202466847230 _78.doc@ 59719

• Activate the single-action control valve on the tractor and apply pressure to the hydraulic cylinder. This relieves the load on the lock.

• Pull on the actuator rope to disengage the lock. Leave the rope under tension.

• Slowly lower the external rotor with the control valve until the wheels are resting on the ground.

• Release the pull rope.

Note

Leave the control valve in "Lower" position when using the machine for work

Pos:20.10/ BA/-----Seitenumbruch------ @0\mod_119617 5311226_0.doc@ 4165

SW9070021

Pos:20.11.1/ BA/Bedienung/Sc hwader/Schwadtuch/Schwadformer/Einst ellendes hinterenSchwadtuches Swadro 807_809_810@ 76\mod_1309769433478_7 8.doc@ 664286

8.5 Adjusting the Rear Swath Cloth (Swadro 807/ 809/ 810)

Operation

Pos:20.11.2/ BA/Bedienung/Sc hwader/Schwadtuch/Schwadformer/Sch wadtuchallgemein @2\mod_12 02830085935_78.doc@ 61884

Fig. 15

Note

The swath cloth must be set while the rotor arms are lowered. The tractor engine must be turned off and the ignition key must be removed.

The distance from the swath former to the rotor can be adjusted for narrow or wide swathing or to continuously adapt to the amount of forage. The distance from the swath former to the rotor must be adjusted for the amount of forage.

High amount of forage = long distance Small amount of forage = short distance

Pos:20.11.3/ BA/Bedienung/Sc hwader/Schwadtuch/Schwadformer/Stec kbolzenfür dieArbeitsstelllung umstecken@ 78\mod_131366 7230110_78.doc@ 693473

• For the working position, the socket pin (3) must be reconnected from pos. I to pos. II.

and secured.

Pos.I

Pos.II

SW810023_2

Note

The socket pin (3) prevents in pos. I that the swath former comes in contact with the tines of the rotor.

Pos:20.11.4/ BA/Bedienung/Sc hwader/Schwadtuch/Schwadformer/Sch wadtucheinstellen Swadro807 _810@7 8\mod_1313670766215_78.doc @693500

• To do this, loosen the cone grip and set screw (1), move the swath former (2) to the

Pos:20.11.5/ BA/-----Seitenumbruch------ @0\mod_11961 75311226_0.doc@ 4165

correct position and then tighten the cone grip and set screw (1) again.

Operation

Pos:20.11.6/ BA/Bedienung/Sc hwader/Schwadtuch/Schwadformer/Sch wadformerLängsricht ungHöhenverstellung Swadro80 7/810@ 16\mod_1234454540727_78.doc @182318

Pos.I

Fig. 16

Adjusting the swath former lengthwise

Adjusting the swath former lengthwise. This adjustment is required for example if forage falls out at the front of the swath former. To make the adjustment, loosen the screws (3), move the swath former to the desired position and tighten the screws (3) again.

Pos:20.11.7/ BA/Bedienung/Sc hwader/Schwadtuch/Schwadformer/Hö henverstellungdes Schwadformers SW46T/SW907 @7\mod_12 15682459926_78.doc@ 105175

8.5.1 Height adjustment of the swath former

The adjustment is required if forage falls under the swath former, for example, and is not

evened out by the working depth adjustment.

To do this:

• Unscrew the linch pins (2).

• Remove the swath former from its support.

• Reinstall the sleeves (6).

Pos:20.11.8/ BA/Bedienung/Sc hwader/Schwadtuch/Schwadformer/Einst ellendes vorderenSchwadtuch es@ 2\mod_1202708893064_78.doc @59853

8.6 Adjusting the Front Swath Cloth (Swadro 810)

• Insert the swath former into the support and secure it with the linch pin (2).

Pos.II

SW9070016_1

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Fig. 17 To adjust the height of the swath cloth:

• Remove the screws (4).

• Move the swath cloth to the desired position.

• Install the screws (4) again.

SW810010

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Operation

This page has been left blank deliberately!!

Operation

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8.7 Adjusting the Rear Swath Cloth (Swadro 907)

Pos:20.15.2/ BA/Bedienung/Sc hwader/Schwadtuch/Schwadformer/Sch wadtuchallgemein @2\mod_12 02830085935_78.doc@ 61884

Fig. 18

Note

The swath cloth must be set while the rotor arms are lowered. The tractor engine must be turned off and the ignition key must be removed.

High amount of forage = long distance Small amount of forage = short distance

Pos:20.15.3/ BA/Bedienung/Sc hwader/Schwadtuch/Schwadformer/Sch wadtucheinstellen Swadro907 @2\m od_1202830805701_78.doc @61981

• Loosen the lock (2)

• Pull out the swath cloth to the desired distance.

• Tighten the lock (2)

Pos:20.15.4/ BA/Bedienung/Sc hwader/Schwadtuch/Schwadformer/Sch wadtuch(Schieberohre) gleichei nstellenSW 907@ 16\mod_1234765813053_78.doc @182422

Note

Pull out the swath cloth so that dimension "a" is the same distance in the front and rear area of the slide tubes.

Pos:20.15.5/ BA/-----Seitenumbruch------ @0\mod_11961 75311226_0.doc@ 4165

SW9070027_1

Pos:20.15.6/ BA/Bedienung/Sc hwader/Schwadtuch/Schwadformer/Schu tzdurch Schwadformernicht gegeben@ 16\mod_123478242 8803_78.doc@ 182749

Danger! The swath former does not provide protection against accidents.

Effect: Danger to life, injuries by being pulled in.

• PTO shaft drive and tractor engine OFF.

• Activate the tractor parking brake and remove the ignition key.

• Wait until all machine parts have come to a complete stop.

• Adjust the swath former only before starting work and make certain that the end of the

Pos:20.15.7/ BA/Bedienung/Sc hwader/Schwadtuch/Schwadformer/Sch wadformerLängsricht ungSwadro 907@1 6\mod_1234781250413_78.doc @182695

Operation

swath former does not rotate forward past the middle of the rotor.

Pos.I

Pos.II

SW9070028_1

Fig. 19

8.7.1 Adjusting the swath former lengthwise

Adjusting the swath former lengthwise. This adjustment is required for example if forage falls out at the front of the swath former.

Move the swath former with the double-action control unit until no more forage is falling out.

Pos:20.15.8/ BA/Bedienung/Sc hwader/Schwadtuch/Schwadformer/Hö henverstellungdes Schwadformers SW46T/SW907 @7\mod_12 15682459926_78.doc@ 105175

8.7.2 Height adjustment of the swath former

The adjustment is required if forage falls under the swath former, for example, and is not

evened out by the working depth adjustment.

To do this:

• Unscrew the linch pins (2).

• Remove the swath former from its support.

• Reinstall the sleeves (6).

Pos:20.16/ BA/-----Seitenumbruch------ @0\mod_119617 5311226_0.doc@ 4165

• Insert the swath former into the support and secure it with the linch pin (2).

Operation

Pos:20.17/Ü berschriften/Überschriften 2/U-Z/Zinkenarmei nArbeitstellung schwenken@ 2\mod_120270935875 1_78.doc@ 59873

8.8 Swivel tine arms to working position.

Pos:20.18/ BA/Sicherheit/Gefahrenhinweise/Einst ellarbeitengezogene Maschinen @0\mod_119971 7011038_78.doc@ 33980

Danger! - Unexpected movements of the machine

Effect: Danger to life or serious injuries.

• Setting tasks must only be performed when the drive is switched off and the engine is at a standstill!

• Switching off the engine

• Remove the ignition key.

• Secure the machine against the possibility of rolling back.

Pos:20.19/ BA/Bedienung/Sch wader/Kreiselarretierunglös en@2 \mod_1202710257642_78.doc @59935

Pos:20.20/ BA/-----Seitenumbruch------ @0\mod_119617 5311226_0.doc@ 4165

Fig. 20

• Move rotors from transport to working position (See Chapter on Operation "From transport to working position").

• Release rotor locking device, then detach the tension spring (1) from the fastening clamp (2) of the tines and attach to fastening hole (3).

SW700036

Pos:20.21/Ü berschriften/Überschriften 3/A-E/BeiAusfü hrungZinkenarm klappbar@ 77\mod_1310050676669 _78.doc@6 67550

8.8.1 For design with collapsible tine arm

Pos:20.22/ BA/Bedienung/Sch wader/Zinken/ Zinkenarme/Zinkenarme indie Arbeitsstellungschw enken@ 2\mod_1202711544751_78.doc @59954

Operation

SW9070017

Figure 21

• Pull out the linch pin (1).

• Remove the bolts (2).

• Swivel tine arms (3) to working position: the rotor must be turned so that the tine arms do not collide with the protection when swivelling.

• Insert the bolts (2) and secure with the linch pin (1).

Note

Always insert bolts (2) from above when the tine arms are in front of the rotors (tines touch the ground). Take care that the linch pin (1) is always properly engaged (the ring of the linch pin must be inserted in the groove of the shaft).

Pos:20.23/ BA/-----Seitenumbruch------ @0\mod_119617 5311226_0.doc@ 4165

Note

Swivel the right collapsible tine arm on the machine side in sequence from behind forwards and the left collapsible tine arm on the machine side in sequence from the front backwards to the working position.

Operation

Pos:20.24.1/Ü berschriften/Überschriften 2/P-T/Schutzbügeli nArbeitsstellung bringen@ 2\mod_120297223149 9_78.doc@ 63393

8.9 Move the hoop guards to the working position.

Pos:20.24.2/ BA/Sicherheit/Gefahrenhinweise/Q uetschgefahr@ 2\mod_1202971999343_78.doc @633 74

Warning - Crush hazard!

Effect: Injury to hands Do not hold onto hoop guards to swivel within range of the rotating points.

Pos:20.24.3/ BA/Bedienung/Sc hwader/Schutzbügel/Schutzbügel inArbeitsstellu ngbringenBil dSW 807/810/907@ 2\mod_1202972322640_ 78.doc@ 63412

SW810024

Pos:20.24.4/ BA/Bedienung/Sc hwader/Schutzbügel/Schutzbügel inArbeitsstellu ngbringenT ext@ 2\mod_1202712604095_78.doc @59973

Pos:20.25/ BA/Bedienung/Sch wader/HinweisSchutzbügel inArb eitsstellungbringen Swadro90 0@2\ mod_1202832570357_78.doc @62041

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Fig. 22 Swivel the side hoop guard (1) on the front left and right of the machine outward in the working

position and lock in place with a socket pin (2). Secure socket pin (2) with spring cotter pin (3).

Note

For the Swadro 907, swivel only the right hoop guard (1) into working position and lock it in place.

Pos:20.27/ BA/Bedienung/Sch wader/Einstellender Arbeitstiefe- mechanisch @2\mod_12027 35419033_78.doc@ 60774

8.10 Adjusting the raking height mechanically

Figure 23 The raking height is adjusted by means of a hand crank (1), located each time to the left and

right of the rotary arm. The raking height must be adjusted so that the tine tips lightly touch the ground. If necessary,

this adjustment can be corrected during operation.

Operation

SW700015

Pos:20.28/ BA/-----Seitenumbruch------ @0\mod_119617 5311226_0.doc@ 4165

This means:

If the setting is too high, the forage is not completely taken up. If the setting is too low, the danger exists of soiling the forage, damaging the sward and causing

considerable wear of the double coil spring tines.

Operation

Pos:20.29/ BA/Info-Center/Schwader/Funktionen derSc halterand erBedieneinheit SW807_810 _907@2\ mod_1202399889131_78.doc @59313

8.10.1 Adjusting the raking height - electrically (optional for Swadro 810, Swadro 907) Danger! - Unexpected actions on the machine.

Effect: Danger to life, injuries or damage to the machine

• The control unit must be turned off before driving on public roads.

• Do not activate both switches at once. Doing so could blow the fuse in the machine

switch box!

• The switches for the other functions must be in neutral position.

• To prevent functions from being triggered accidentally, the control unit must be turned off

after use.

8.10.2 Function of switches on the control unit (optional for Swadro 810, Swadro 907)

The raking height of the right and left rotor is adjusted by the control unit.

Pos:20.30/ BA/-----Seitenumbruch------ @0\mod_119617 5311226_0.doc@ 4165

Fig. 24

Item Designation Function

1 Main switch Switches the control unit on and off 2 Pilot lamp (green) Lit when the control unit is turned on 3 Rocker switch (key release = end

function)

4 Rocker switch (key release = end

function)

SW9070006

Setting for the raking height left

Setting for the raking height right

Pos:20.31/ BA/Info-Center/Schwader/Einstellen derArb eitstiefeelektrisch @2\mod_120 2401378131_78.doc@ 59332

Operation

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Fig. 25 The raking height is adjusted during use or in headland position. Note the following rule: If the setting is too high, the forage will not be completely collected. If the setting is too low,

there is a danger of the forage being contaminated by dirt, damage to the sward and more wear on the double spring tines.

The switches (3, 4) are used to set the desired raking height To do this: Switch on the controls (1). Press switch > up = raise rotor Press switch > down = lower rotor

SW9070006

Operation

Pos:20.33/ BA/Bedienung/Sch wader/Fahrenim Hangbereich@ 2\mod_1202724671955 _78.doc@ 60415

8.11 Travelling on an incline Danger! - Travelling on an incline (danger of turning over!).

Effect: Danger to life, injuries or damage to the machine.

• Never move the tine arms from working to transport position or from transport to working

position when the machine is positioned across an incline.

KS102325

Pos:20.34/ BA/Bedienung/Sch wader/Fahrgeschwindigkeit undAntriebsdrehzahl @2\ mod_1202743688330_78.doc @60967

Figure 26

8.12 Travelling speed und drive speed

The travelling speed and drive speed while swathing depend on:

• forage quantity

• ground

• degree of dryness Use these as rough guidelines:

• PTO speed approx. 450 rpm

• Travelling speed approx. 8 - 10 km/h

Pos:20.35/ BA/-----Seitenumbruch------ @0\mod_119617 5311226_0.doc@ 4165

Drive speed and travel speed must be adapted to each individual operation.

Pos:20.36/Ü berschriften/Überschriften 2/U-Z/VonArbeits stellunginTr ansportstellung@ 2\mod_120246624654 2_78.doc@ 59681

8.13 Switching from working position to transport position

Pos:20.37/ BA/Sicherheit/Gefahrenhinweise/Einst ellarbeitengezogene Maschinen @0\mod_119971 7011038_78.doc@ 33980

Danger! - Unexpected movements of the machine

Effect: Danger to life or serious injuries.

• Setting tasks must only be performed when the drive is switched off and the engine is at

a standstill!

• Switching off the engine

• Remove the ignition key.

• Secure the machine against the possibility of rolling back.

Pos:20.38/ BA/Sicherheit/Gefahrenhinweise/Sch wader/Aushebender KreiselZap fwelleabschalten @2\mod_120 2717797986_78.doc@ 60142

Caution!

Before swivelling the mowing unit up into transport position, turn off the PTO.

• Before lifting the rotors from the headland position, turn off PTO shaft and wait for rotors

to come to a standstill.

• Nobody should be in the swivel range of the rotors.

Pos:20.39.1/Ü berschriften/Überschriften 2/P-T/Schutzbügeli nTransportstellu ngbringen@ 2\mod_12029752488 58_78.doc@ 63516

8.14 Move the hoop guards to transport position.

Pos:20.39.2/ BA/Sicherheit/Gefahrenhinweise/Q uetschgefahr@ 2\mod_1202971999343_78.doc @633 74

Warning - Crush hazard!

Operation

Effect: Injury to hands Do not hold onto hoop guards to swivel within range of the rotating points.

Pos:20.39.3/ BA/Bedienung/Sc hwader/Schutzbügel/Schutzbügel inTransportst ellungbringen BildSW 807_810_907@ 2\mod_120297531256 1_78.doc@ 63535

Pos:20.39.4/ BA/Bedienung/Sc hwader/Schutzbügel/Schutzbügel inTransportst ellungbringen Text@ 2\mod_1202719695986_78.doc @6018 0

Fig. 27 Remove the bolt (1) that secures the outer hoop guard (2) and fold the hoop guard from working

position into transport position. Re-insert the bolts into the hinge point of the outer hoop guard.

Pos:20.40/ BA/Bedienung/Sch wader/HinweisSchutzbügel inTr ansportstellunbringen Swadro 907@ 2\mod_1202832894779_78.doc @62060

Note

For the Swadro 907, swivel only the right hoop guard (1) into transport position and lock it in place.

Pos:20.41/ BA/-----Seitenumbruch------ @0\mod_119617 5311226_0.doc@ 4165

SW810025

Operation

Pos:20.42/Ü berschriften/Überschriften 2/U-Z/Zinkenarmei nTransportstellung @2\mod _1202719789158_78.doc@ 60199

8.15 Swivelling tine arms into transport position

Pos:20.43/ BA/Sicherheit/Gefahrenhinweise/Einst ellarbeitengezogene Maschinen @0\mod_119971 7011038_78.doc@ 33980

Danger! - Unexpected movements of the machine

Effect: Danger to life or serious injuries.

• Setting tasks must only be performed when the drive is switched off and the engine is at

a standstill!

• Switching off the engine

• Remove the ignition key.

• Secure the machine against the possibility of rolling back.

Pos:20.44/Ü berschriften/Überschriften 3/A-E/BeiAusfü hrungstarreZi nkenarme @78\mod_131 3495329521_78.doc@ 691511

8.15.1 With rigid tine arms design

Pos:20.45/ BA/Bedienung/Sch wader/Zinken/ Zinkenarme/Zinkenarme inTransportstellu ngsichern beiAusführung starreZinken armeBild SW700_800_900 @78\mod _1313498320084_78.doc@ 691661

Pos:20.46/ BA/Bedienung/Sch wader/Zinken/ Zinkenarme/Zinkenarme inTransportstellu ngsichern beiAusführung starreZinken arme@ 78\mod_1313494700748_78.doc @691453

Fig. 28

• Secure rotors so that they do not turn, unhook the tension spring (4) from the fastening

Pos:20.47/ BA/-----Seitenumbruch------ @0\mod_119617 5311226_0.doc@ 4165

SW700057

hole (5) and hook into the fastening clamp (6)

Pos:20.48/Ü berschriften/Überschriften 3/A-E/BeiAusfü hrungZinkenarm klappbar@ 77\mod_1310050676669 _78.doc@6 67550

8.15.2 For design with collapsible tine arm

Pos:20.49/ BA/Bedienung/Sch wader/Zinken/ Zinkenarme/Zinkenarme inTransportstellu ngschwenken @2\mod_120271 9970173_78.doc@ 60219

Operation

Figure 29

Firstly:

• Turn the left rotor far enough so that the swivelling tine arms are extended outwardly.

• Pull out the linch pin (1).

• Remove the bolts (2).

• Swivel tine arms (3) to transport position; the rotor must be turned so that the tine arms do not collide with the protection when swivelling.

• Insert the bolts (2) and secure with the linch pin (1).

• Secure rotors so that they do not turn, unhook the tension spring (4) from the fastening hole (5) and hook into the fastening clamp (6).

Then:

• Turn the right rotor far enough so that the swivelling tine arms are extended outwardly.

• Pull out the linch pin (1).

• Remove the bolts (2).

• Swivel tine arms (3) to transport position; the rotor must be turned so that the tine arms do not collide with the protection when swivelling.

• Insert the bolts (2) and secure with the linch pin (1).

• Secure rotors so that they do not turn, unhook the tension spring (4) from the fastening hole (5) and hook into the fastening clamp (6).

SW9070018

Pos:20.50/ BA/-----Seitenumbruch------ @0\mod_119617 5311226_0.doc@ 4165

Note

Check that the swivelling tine arms of both rotors are extended outwards. If necessary, move rotors to correct position.

Note

Swivel the right collapsible tine arm on the machine side in sequence from the front backwards and the left collapsible tine arm on the machine side in sequence from the back forwards to the transport position.

Operation

Pos:20.51/Ü berschriften/Überschriften 2/P-T/Schwadtuch inTransportstellung schieben@ 2\mod_120272114 0189_78.doc@ 60238

8.16 Pushing the Swath Cloth into Transport Position

Pos:20.52/ Abkürzungen/Abkürz ungensprachneutral/Sc hwader/Swadro807 /Swadro 809/ Swadro810 @76\ mod_1309772465864_0.doc @664398

Pos:20.53/ BA/Bedienung/Sch wader/Schwadtuchin Transportstellung schieben@ 78\mod_1313675954322_78. doc@6 93589

Swadro 807 / Swadro 809 / Swadro 810

Caution! - Do not turn on the drive

Effect: Damage to the machine

• Switch off the engine

• Remove the ignition key.

• Secure the machine against the possibility of rolling back If the swath cloth is in the transport position, the PTO shaft must not be turned on.

Pos:20.54/ BA/-----Seitenumbruch------ @0\mod_119617 5311226_0.doc@ 4165

Pos.I

SW810013_1

Pos.II

SW810033_1

Fig. 30 The swath cloth must be pushed as far in as possible for transport (see photo).

• Fold the tine arms.

• Fold the hoop guard (3).

• Reinstall socket pin (4) from pos.I to pos.II and secure in place.

• Loosen cone grip (1) and set screw.

• Push the swath cloth (2) in as far as possible.

• Tighten the cone grip (1) and set screw again.

Note

To avoid any damage caused by the tines on the front swath cloth, the front swath cloth must be folded over to the "One side swath" in transport position (see chapter entitled “Switching from Two Individual Swaths to One Side Swath”).

Pos:20.55/Ü berschriften/Überschriften 2/P-T/Schwadtuch inTransportstellung schieben@ 2\mod_120272114 0189_78.doc@ 60238

8.17 Pushing the Swath Cloth into Transport Position

Pos:20.56/ Abkürzungen/Abkürz ungensprachneutral/Sc hwader/Swadro907 @1\mod_ 1202226168013_0.doc@ 58250

Pos:20.57/ BA/Sicherheit/Gefahrenhinweise/Einst ellarbeitengezogene Maschinen @0\mod_119971 7011038_78.doc@ 33980

Swadro 907

Danger! - Unexpected movements of the machine

Effect: Danger to life or serious injuries.

• Setting tasks must only be performed when the drive is switched off and the engine is at a standstill!

• Switching off the engine

• Remove the ignition key.

• Secure the machine against the possibility of rolling back.

Pos:20.58/ BA/Bedienung/Sch wader/Schwadtuchin Transportstellung schiebenSW 907@ 2\mod_1202722235908_ 78.doc@ 60257

Operation

Pos:20.59/ BA/-----Seitenumbruch------ @0\mod_119617 5311226_0.doc@ 4165

SW9070019

Fig. 31 The swath cloth must be pushed as far in as possible for transport (see photo).

• Loosen the locks (2).

• Push the swath cloth (1) in as far as possible.

• Tighten the lock (2).

• Swivel the swath cloth into transport position with the double-action control unit.

Operation

Pos:20.60/ BA/Bedienung/Sch wader/Kreiselarmesen ken/heben/Kreiselarme hebenSW 807_809_810_907@ 76\mod_13097702780 07_78.doc@ 664314

8.18 Raising the Rotor Arms to Transport Position

Fig 32

Note

Make certain the transport locks engage correctly and the actuator rope is not tight.

Swadro 907

The locks (1) on the Swadro 907 have engaged correctly when the white spotlights (2) can be seen from the tractor with the outrigger arms in vertical position (front rotor and rear rotor).

Swadro 807, Swadro 809, Swadro810

Perform a visual inspection to ensure the locks (1) have engaged correctly.

• Lift the lock (1) with the pull rope (2) and position the activation lever of the tractor hydraulics to "Lift".

• Tighten the pull rope until the supporting bolt on the swath rake arm is guided up to the locked setting for working position. Continue lifting the swath rake arm until the lock (1)

Pos:20.61/ BA/Bedienung/Sch wader/Zinken/ Zinkenarme/Zinkenschutze anbringenS W807/810/907 @2\mod_120272 4116314_78.doc@ 60356

8.19 Protecting the Tine Tips (Transport Position and Swather Switched Off)

engages in the transport position.

SW810014

SW9070020

Pos:20.62/ BA/-----Seitenumbruch------ @0\mod_119617 5311226_0.doc@ 4165

Fig. 33 The tines must be fitted with a tine guard that is lower than 2 m in transport position or when

parking the machine. The tine guards are located on the front of the hoop guard.

• Connect the tine guards (1) onto the tines.

SW9070021

Pos:20.63.1/Ü berschriften/Überschriften 2/U-Z/Umstellen voneinem Seitenschwadauf zweiEinzelsc hwade@ 2\mod_1202739901158_78.d oc@60794

8.20 Switching from One Side Swath to Two Individual Swaths

Pos:20.63.2/ Abkürzungen/Abkürz ungensprachneutral/Sc hwader/Swadro810 @2\mod_ 1202740024298_0.doc@ 60813

Pos:20.63.3/ BA/Sicherheit/Gefahrenhinweise/Sc hwader/GefahrAusfahre nderKreis el@ 2\mod_1202740509783_78.doc @60834

Swadro 810

Danger! - Unexpected movements of the machine

Effect: Danger to life or serious injuries. No one is permitted in the area of the rotors when the rotors are extended!

• Instruct persons to leave the dangerous area.

• If necessary, switch off the machine immediately.

Pos:20.63.4/ BA/Sicherheit/Gefahrenhinweise/Sc hwader/Warnungzur Arbeitsbreitenverstellung @2\ mod_1202741304126_78.doc @60853

Pos:20.63.5/ BA/Bedienung/Sc hwader/Umstellenvon Seitenschwad aufzwei Einzelschwade@ 2\mod_120273754829 8_78.doc@ 60891

Never try to adjust the working width if the tines are in contact with the ground.

Operation

Pos:20.63.6/ BA/-----Seitenumbruch------ @0\mod_11961 75311226_0.doc@ 4165

Fig. 34

• Charge the double-action control hydraulics with pressure and move the rotor out slowly.

• Next lower the rotor into work position.

• Switch off the engine.

• Remove the ignition key.

• Secure the machine against the possibility of rolling back.

Fold the front swath cloth over for two swaths

• Pull out the hinged cotter pin (1)

• Pull the swath cloth (2) out of its support and into the support that is offset 90° and to the rear.

• Secure in place with the hinged cotter pin.

The forward speed is based on the work image = orderly rake work with good formation of swaths

Operation

Pos:20.63.7/ BA/Bedienung/Sc hwader/Umstellenvon zweiEinz elschwadeauf einemSeitensch wad(Swadro 810)@ 2\mod_1202742579142_78.doc @6091 0

8.21 Switching from Two Individual Swaths to One Side Swath (Swadro 810)

SW810016

Fig. 35

• Fold over the front swath cloth for single swath

• Pull out the hinged cotter pin (1)

• Pull the swath cloth (2) out of its support and into the support that is offset 90° and to the front.

• Secure in place with the hinged cotter pin.

• Lift the rotors by activating the single-action control unit in headland position.

• Charge the double-action control hydraulics with pressure and slowly move the rotors

Pos:20.64/ BA/-----Seitenumbruch------ @0\mod_119617 5311226_0.doc@ 4165

completely together.

Pos:20.65/Ü berschriften/Überschriften 2/A-E/Abstellen@ 0\mod_119980198062 2_78.doc@ 35320

8.22 Parking

Pos:20.66/ BA/Sicherheit/Gefahrenhinweise/Sch wader/Maschineabstell engezogene Geräte@ 2\mod_1202726300830_78.d oc@6043 4

Danger! – Unexpected movements of the machine!

Danger to life, serious injuries

• No persons may remain in the danger zone.

• Set the machine down a solid surface.

• You should uncouple the machine only when the engine has been switched off and the

• Secure the machine against the possibility of rolling back by means of wheel chocks.

• Use extreme caution when attaching or detaching devices to or from the tractor! The

• When connecting and disconnecting the hydraulic hose to and from the tractor

Pos:20.67/ BA/Bedienung/Sch wader/Abbau/Abbau vomTraktoBild SW8 07/810/907@ 2\mod_1202726765751_78.doc @60 494

Operation

ignition key has been removed.

accident prevention regulations must be complied with absolutely.

hydraulics, the system on the tractor and machine must be pressureless! Move the appropriate control valves into the flow position.

6 5

Pos:20.68/ BA/Bedienung/Sch wader/Abbau/Abbau vomTraktorT ext@2 \mod_1202979063452_78.doc @63683

Pos:21/BA/-- ---Seitenumbruch------ @0\mod_119617531 1226_0.doc@ 4165

SW9070023

SW9070024

Fig. 36

• Choose a level, dry and stable surface.

• Swivel the parking support (1) down and lock it in place with the support (2).

• Lower suspension arms until the machine is standing on the parking support.

• Disconnect the PTO shaft (3) and place it onto the support (4) provided.

• Disconnect the hydraulic hoses (5) and place them in the support provided for that purpose.

• Disconnect the connection of the lighting cable (6) between the tractor and swather and place it in the retainers provided for that purpose.

• Disconnect the power supply plug (7) (optional) between the tractor and swather and place it in the supports provided for that purpose.

• Remove wheel chocks (8) from the running gear and place in front of and behind the wheels.

• Lower the steerable pinions of the tractor so that the tractor can be driven away safely.

Settings

Pos:22/Ü berschriften/Überschriften 1/A-E/Einstellungen @0\mod_1199868783 862_78.doc@ 36141

9 Settings

Pos:23.1/Üb erschriften/Überschriften 2/K-O/Kreiselfahrwerk einstellen @2\mod_12028 82031680_78.doc@ 62105

9.1 To adjust the rotor running gear

Pos:23.2/B A/Einstellungen/Schwader/Kreiselfahr werk/KreiselfahrwerkBild Swadro 907BJ.2010 @76\mod_130 9772944845_78.doc@ 664458

Pos:23.3/B A/Einstellungen/Schwader/Kreiselfahr werk/KreiselfahrwerkTe xtallgemein @2\mod_1202 882266696_78.doc@ 62162

Figure 37 The transverse inclination (in direction of travel) and the longitudinal inclination (rotor tip

forwards) of the rotors can be adjusted at the rear guide wheels of the right and left running

Pos:23.4/B A/Einstellungen/Schwader/Kreiselfahr werk/KreiselfahrwerkQ uerneigung@ 2\mod_1202883118852_78.doc @6218 1

gear.

Transverse inclination:

In order to achieve an optimal operating result, the transverse inclination (in direction of travel) for the right and left rotors can be adjusted individually at the rear guide wheels of the relevant

Pos:23.5/B A/Einstellungen/Schwader/Kreiselfahr werk/QuerneigungSei tenschwadSW 807_810@ 2\mod_1202897228493_7 8.doc@6 2307

running gear (left + right). When a side swath is loaded, the right guide wheel must be positioned lower than the left guide

Pos:23.6/B A/Einstellungen/Schwader/Kreiselfahr werk/Kreiselfahrwerkvorg ehensweiseSadro 807_810 @2\mod_1202883960 133_78.doc@ 62219

wheel relative to the rotor running gear.

Do not walk under the raised rotors.

• Raise the rotor arms only far enough to be able to perform the switching task.

Pos:23.7/B A/Einstellungen/Schwader/Kreiselfahr werk/KreiselfahrwerkL ängsneigungSwadro 807/810 @2\mod_1202883301 211_78.doc@ 62200

• Remove the rear guide wheels and reinstall them in the desired position.

Longitudinal inclination:

III

The longitudinal inclination can be changed (rotor tips forward) by reconnecting the rear guide wheels (right and left) of the running gear in positions (I,II,III).

Pos. I= least tipping effect

Pos:23.8/B A/Einstellungen/Schwader/Kreiselfahr werk/Kreiselfahrwerkvorg ehensweiseSadro 807_810 @2\mod_1202883960 133_78.doc@ 62219

Pos. III= most tipping effect

Do not walk under the raised rotors.

• Raise the rotor arms only far enough to be able to perform the switching task.

Pos:24/BA/-- ---Seitenumbruch------ @0\mod_119617531 1226_0.doc@ 4165

• Remove the rear guide wheels and reinstall them in the desired position.

Pos:25/Ü berschriften/Überschriften 2/F-J/Fahrtrichtungr egulieren@ 36\mod_1263299717731_78.doc @33870 2

9.2 Regulating direction of travel

Pos:26/BA/ Einstellungen/Schwader/Fahrtrichtung regulieren SW807/810/907 @75\mo d_1309505120074_78.doc @663715

Fig. 38 If the rotary rake is not running in the centre behind the tractor on a level street, this can be

controlled by adjusting the lengthways suspension arms (1) or the two track control arms (2).

• Loosen the counter nut (3).

• Adjust the track control arm.

Pos:27/BA/-- ---Seitenumbruch------ @0\mod_119617531 1226_0.doc@ 4165

• Tighten counter nut (3).

Settings

SW810027

Settings

Pos:28.1/Üb erschriften/Überschriften 2/A-E/EinstellbareD rosseln@ 0\mod_1197295892260_78.doc @17199

9.3 Adjustable throttles

Pos:28.2/B A/Sicherheit/Gefahrenhinweise/Einstell arbeitengezogene Maschinen@ 0\mod_1199717 011038_78.doc@ 33980

Danger! - Unexpected movements of the machine

Effect: Danger to life or serious injuries.

• Setting tasks must only be performed when the drive is switched off and the engine is at a standstill!

• Switching off the engine

• Remove the ignition key.

• Secure the machine against the possibility of rolling back.

Pos:28.3/B A/Einstellungen/Drossel/Drosseln einstellenallge meinerText SW807_810 _907@1 6\mod_1234866857148_78.doc @197079

You can use the adjustable throttles to adjust the lowering speeds of the rotors on the machine. The throttles are set in the factory so that the rotor is lowered into the headland position or out

of the headland position into the working position with a time delay (front, rear). To allow for different types of tractors and oil pressures, the throttles may need to be

readjusted.

Pos:28.4/B A/Einstellungen/Drossel/Hinweis Einstellunga ndenDr osseln(Auswirkung) @7\mo d_1215525223776_78.doc @103417

Note

Adjustment on the throttles

Even the smallest adjustments to the stud bolts or throttle setting screws may significantly change the lifting and lowering speed.

Pos:28.5/B A/Einstellungen/Drossel/Hinweis Sechskantmutter/Imbusschr aubekontern @7\mod_1215 525389308_78.doc@ 103437

Pos:28.6/B A/Einstellungen/Drossel/Drossel 3Bild SW807_810 _907@1 6\mod_1234865985835_78.doc @197028

Pos:28.7/B A/Einstellungen/Drossel/Drossel (3)hinterer Kreisel@ 7\mod_12155236009 01_78.doc@ 103377

Pos:29/BA/-- ---Seitenumbruch------ @0\mod_119617531 1226_0.doc@ 4165

Note

Adjustment on the throttles

After an adjustment has been made to the throttles, lock the hexagonal nuts and Allen head screw. Then test functionality.

c/d

SW9070030

Fig. 39

Throttle 3

Lowering speed of the rear rotor.

• Loosen hexagonal socket head screw (c).

• Screw stud screw (d) in or out (unscrewing it increases the flow of oil and thus increases the speed at which the rear rotor is lowered.)

Pos:30.1/Üb erschriften/Überschriften 1/U-Z/Wartung@ 0\mod_1199883581050 _78.doc@ 36685

10 Maintenance

Pos:30.2/Üb erschriften/Überschriften 2/P-T/SpezielleSic herheitshinweise@ 0\mod_1196660495760_7 8.doc@9 134

10.1 Special Safety Instructions

Pos:30.3/B A/Sicherheit/Gefahrenhinweise/Lad ewagen/GefahrWartung allgemein @0\mod_1199884 069862_78.doc@ 36704

Danger! - When performing repair, maintenance or cleaning work on the machine, or in the case of technical intervention, drive elements may start moving.

Effect: Danger to life, injuries or damage to the machine.

• Switch off the tractor engine and remove the ignition key

• Secure the machine and tractor against the possibility of rolling back.

• Switch off the PTO and disengage it

• After the repair, maintenance and cleaning work or technical interventions are completed, mount all protective coverings and safety devices properly again.

• Avoid skin contact with oils, greases, cleaning agents and solvents.

• In the event of injuries or burns due to oils, cleaning agents or solvents, contact a physician immediately.

• All other safety instructions must also be followed to avoid injuries and accidents.

Pos:30.4/Üb erschriften/Überschriften 2/A-E/Entlastungsfeder(n) @2\mod_12035 08983876_78.doc@ 66384

10.2 Compensation Spring(s)

Pos:30.5/B A/Sicherheit/Gefahrenhinweise/Mähw erke/Einstellungan denEntlast ungsfedern@ 0\mod_1196751594562_78.doc @12 575

Danger! - Setting on the compensation springs

Effect: Danger to life or serious injuries

• The compensation springs must only be removed in transport position. In the working position the compensation springs are subject to high tensile stress.

• Severe injury can be caused if the compensation springs are removed while in the working position.

• The lower threaded blocks on the compensation springs must be fully screwed in.

Pos:30.6/Üb erschriften/Überschriften 2/P-T/Probelauf@ 0\mod_1196782963921 _78.doc@ 14908

10.3 Test run.

Pos:30.7/B A/Sicherheit/Gefahrenhinweise/Mähw erke/Verwendungvon nichtzug elassenenErsatzteilen @0\ mod_1196783037140_78.doc @14946

Danger! - Using non-approved spare parts.

Effect: Danger to life, serious injuries or loss of warranty claims as well as exclusion of liability

• Use only authentic KRONE spare parts and accessories authorised by the manufacturer. The use of spare parts, accessories or additional equipment not manufactured, tested or approved by KRONE will exclude any liability for consequential damage.

Maintenance

Pos:30.8/B A/Wartung/HinweisV erschleissverringern @0\mod_1 199953505303_78.doc@ 37204

Pos:30.9/B A/-----Seitenumbruch------ @0\mod_1196175 311226_0.doc@ 4165

Note

To ensure problem-free operation of the machine and to reduce wear and tear, specific maintenance and upkeep intervals must be observed. These include cleaning, greasing, lubricating and oiling parts and components.

Maintenance

Pos:30.10/Ü berschriften/Überschriften 2/A-E/Anzugsdrehmomente @45\mod_ 1277103093968_78.doc @410970

10.4 Tightening Torques

Pos:30.11/ BA/Wartung/Drehmomente /Anzugsmomente/Dr ehmomente@ 45\mod_1277102920578_7 8.doc@4 10945

The tightening torque MA is stated in Nm (unless otherwise indicated).

5.6 6.8 8.8 10.9 12.9

Ø M 4 M 5 M 6 M 8 M 10 M12 M14 M14x1.5 M 16 M16x1.5 M 20 M 24 M 24x1.5 M 24x2 M 27 M 27x2 M30

29 37 49 72 84 42 64 85 125 145

350

A = Thread size (The stability class can be seen on the head of the screw.)

MA (Nm)

2.2 3 4.4 5.1

4.5 5.9 8.7 10

7.6 10 15 18 18 25 36 43

100 135 200 235

145 215 255

160 210 310 365

225 330 390 425 610 710 730 1050 1220

800 1150 1350 1100 1550 1800 1150 1650 1950 1450 2100 2450

Pos:30.12/ BA/Wartung/Mutternu ndSchrauben (50h)anziehen @0\ mod_1196949864530_78.doc @15293

Pos:30.13/ BA/-----Seitenumbruch------ @0\mod_119617 5311226_0.doc@ 4165

NOTE

The table above does not apply to countersunk screws with a hexagonal socket head if the countersunk screw is tightened with the hexagonal socket head.

Note

Regularly check that nuts and bolts are tightly in place (approx. every 50 hours) and tighten them if necessary.

Pos:30.14/Ü berschriften/Überschriften 2/A-E/Anzugsdrehmomente überInnensechs kant@ 45\mod_1277106415765_78.doc @411230

10.5 Tightening Torques (Countersunk Screws)

Pos:30.15/ BA/Wartung/Drehmomente /Anzugsmomente/Dr ehmomenteüber Innensechskant @45\mod_12771 06232328_78.doc@ 411205

The tightening torque MA is stated in Nm (unless otherwise indicated).

5.6 8.8 10.9 12.9

Ø M 4 M 5 M 6 M 8

M 10 M 12 M 14 M 16 M 20

MA (Nm)

2.5 3.5 4.1

4.7 7 8 8 12 15

20 29 35 23 39 58 67 34 68 100 116

108 160 188 168 248 292 340 488 568

Maintenance

A = Thread size (The stability class can be seen on the head of the screw.)

BM 400 0234

NOTE

The table above applies only to countersunk screws with hexagonal socket heads and metric threading that are tightened by the hexagonal socket head.

Pos:30.16/ BA/Wartung/Mutternu ndSchrauben (50h)anziehen @0\ mod_1196949864530_78.doc @15293

Note

Regularly check that nuts and bolts are tightly in place (approx. every 50 hours) and tighten them if necessary.

Pos:30.17/ BA/Wartung/Schwader/Zinkenarme/Prü fender Schraubenan denZinken @2\mod_ 1202748503095_78.doc @61240

10.6 Testing the screws on the tines

SW700030

Figure 40: The tine screws (1) must be retightened to the specified tightening torque after they have been

Pos:30.18/ BA/-----Seitenumbruch------ @0\mod_119617 5311226_0.doc@ 4165

used the first time.

Maintenance

Pos:30.19.1/Ü berschriften/Überschriften 2/P-T/Reifen@ 0\mod_1197357995667 _78.doc@ 18075

10.7 Tyres

Pos:30.19.2/ BA/Sicherheit/Gefahrenhinweise/Fals cheReifenmontage @0\mod _1197358162433_78.doc@ 18132

Warning! - Tyre fitting incorrect

Effect: Injuries or damage to the machine

• Fitting tyres requires sufficient knowledge and the availability of proper tools!

• If tyres are not correctly fitted, it could explode when pumped up. This can cause serious injury. If you do not have sufficient experience of fitting tyres, have tyres fitted by the KRONE dealer or a qualified tyre specialist.

• When fitting tyres on the wheel rims, the maximum pressure given by the tyre manufacturer must not be exceeded. The tyre or even the wheel rim could explode and/or burst.

• If the tyre heels do not fit properly when the maximum permitted pressure is reached, let out the air, align tyres, lubricate the tyre heels and pump up the tyre again.

• Detailed information about how to fit tyres onto agricultural machinery can be obtained from the tyre manufacturers.

Pos:30.19.3/Ü berschriften/Überschriften 3/P-T/Reifenprü fenund pflegen@ 0\mod_1197358037214_78.doc @18094

10.7.1 Checking and maintaining tyres

Pos:30.19.4/ BA/Wartung/Reifen/Reihenfolge Reifenmontage @0\mod_119995 4083131_78.doc@ 37321

Pos:30.19.5/ BA/-----Seitenumbruch------ @0\mod_11961 75311226_0.doc@ 4165

Figure 41 When loosening and tightening the wheel nuts, observe the order indicated in the illustration. 10

operating hours after they have been mounted, check the wheel nuts and retighten them if necessary. After that, check them every 50 operating hours to make certain they are tight. Check the tyre pressure at regular intervals and refill if necessary. The tyre pressure depends on the size of the tyres. The values are listed in the table.

KLWOA-02

Pos:30.19.6/ BA/Wartung/Reifen/Schwader/Anzie hdrehmomentder Räderam Fahrwerk @2\mod_12027948 44888_78.doc@ 61315

10.7.2 Torque of wheels on the running gear

Maintenance

SW700040

Pos:30.19.7/ BA/Wartung/Reifen/Reifen-Luftdruc kallgemein @0\mod_11999568 52616_78.doc@ 37365

Figure 42

10.7.3 Tyre air pressure

Check the tyre pressure at regular intervals and refill if necessary. The tyre pressure depends

Pos:30.19.8/ BA/Wartung/Reifen/Schwader/Reif en-LuftdruckTabelle Schwader80 7_810_907@ 27\mod_1245994740600_78.d oc@2 64718

on the size of the tyres. The values are listed in the table.

Tyre identification Tyre pressure [bar]

16x6.50-8 4PR 1.8 4PR10.0/75-15.3 8PR 1.0 15/55-17 10PR (Swadro 907) 2.0

Pos:30.19.9/ BA/Wartung/Reifen/Anziehdrehmo ment@0\ mod_1199955905460_78.doc @37340

Tightening Torque

Threading Key size inmmNumber of bolts

M12 x 1.5 19 4/5 95 Nm 95 Nm M14 x 1.5 22 5 125 Nm 125 Nm M18 x 1.5 24 6 290 Nm 320 Nm M20 x 1.5 27 8 380 Nm 420 Nm

Max. tightening torque

per hub -

pieces

black galvan.

Pos:30.20/ BA/-----Seitenumbruch------ @0\mod_119617 5311226_0.doc@ 4165

M20 x 1,5 30 8 380 Nm 420 Nm M22 x 1.5 32 8/10 510 Nm 560 Nm M22 x 2 32 10 460 Nm 505 Nm

Maintenance

Pos:30.21.1/ Abkürzungen/Abkürz ungensprachneutral/Sc hwader/Swadro807 /Swadro 809/ Swadro 810@76 \mod_1309772465864_0.doc @664398

Pos:30.21.2/Ü berschriften/Überschriften 2/A-E/Austausch derZinkenarme (imReparaturf all)@ 36\mod_126285464629 7_78.doc@ 338320

10.8 Replacing the tine arms(in case of repair)

Pos:30.21.3/ BA/Wartung/Schwader/Zinkenarme/ Austauschder Zinkenarme(i mReparaturfall) Bildaußer SW907_1000 @3\ mod_1204871743515_78.doc@ 73425

Swadro 807 / Swadro 809 / Swadro 810

Pos:30.21.4/ BA/-----Seitenumbruch------ @0\mod_11961 75311226_0.doc@ 4165

Fig. 43

SW700041

Pos:30.21.5/ BA/Wartung/Schwader/Zinkenarme/ KLebender Zinkenarme@ 3\mod_1204276891493_7 8.doc@7 0234

Maintenance

In case of repairs, the tine arms can be removed and replaced individually.

• Unscrew the screws (1) of the tine arm

• Loosen the bolts (2) on the nearby tine arms

• Remove the tine arm (3) and replace the faulty components

Note

The tine arms (3) are glued together with the control arm shafts (4). To be able to loosen the components from each other, the connecting point must be heated up (to about 300 degrees).

• When a new tine arm (3) /control arm shaft (4) is installed, these two parts must be glued to each other before installation with high-strength adhesive.

• Apply glue (high-strength) (Part No. 939 042 0) on the front of the control arm shaft (4).

• Mount the tine arm (3) and secure with clamping sleeves (5).

• While installing the tine arm, make certain that the cam follower roller is inserted into the running track of the cam track.

Note

The cam follower roller is securely inserted into the running track when barely any play can be observed in the motion of the tine arm.

Pos:30.21.6/ BA/-----Seitenumbruch------ @0\mod_11961 75311226_0.doc@ 4165

• Tighten all bolts to the required torque (105 Nm).

Caution!

Turn the rotor once around 360 degrees manually. The rotor must move easily. If it does not, the tine arms are not installed correctly. The error must be eliminated so that the rotor can turn easily.

Maintenance

Pos:30.21.7/ Abkürzungen/Abkürz ungensprachneutral/Sc hwader/Swadro907 @1\mod_ 1202226168013_0.doc@ 58250

Pos:30.21.8/Ü berschriften/Überschriften 2/A-E/Austausch derZinkenarme (imReparaturf all)@ 36\mod_126285464629 7_78.doc@ 338320

10.9 Replacing the tine arms(in case of repair)

Pos:30.21.9/ BA/Wartung/Schwader/Zinkenarme/ Austauschder Zinkenarme(i mReparaturfall) BildSW 907_1000@ 16\mod_123494081645 9_78.doc@ 197222

Swadro 907

Pos:30.21.10 /BA/-----Seitenumbruch------ @0\mod_1196 175311226_0.doc@ 4165

Fig. 44

SW9070032

Pos:30.21.11 /BA/Wartung/Schwader/Zinkenar me/Klebender ZinkenarmeSW 907_1000@ 16\mod_12348863 59835_78.doc@ 197162

Maintenance

In the case of repair, the tine arms can be individually replaced by dismantling them.

• Unscrew the bolts (1) of two tine arms.

• Loosen the bolts (2) on the nearby tine arms.

• Pull out two time arms (3) together by about 200 mm.

• Pull the faulty tine arm out completely and replace the faulty components.

Note

The tine arms (3) are glued together with the control arm shafts (4). To be able to loosen the components from each other, the connecting point must be heated up (to about 300 degrees).

• When a new tine arm (3) / control arm shaft (4) is installed, these two parts must be glued to each other before installation with high-strength adhesive.

• Apply glue (high-strength) (Part No. 939 042 0) on the front of the control arm shaft (4).

• Mount the tine arm (3) and secure with clamping sleeves (5).

• While installing two tine arms, install them together (make certain that the follower rollers are inserted into the running track of the cam track).

Note

The follower roller is securely inserted in the running track when no play is noted with the movement of the tine arms.

Pos:30.22/ BA/-----Seitenumbruch------ @0\mod_119617 5311226_0.doc@ 4165

• Tighten all bolts to the required torque (105 Nm).

Caution!

Turn 1x rotor 360 degrees manually. The rotor should turn smoothly. If this is not the case, the tine arms have not been installed as instructed. The fault must be remedied so that rotor can be turned smoothly.

Maintenance – lubrication chart

Pos:30.23.1/Ü berschriften/Überschriften 1/U-Z/Wartung- Schmierplan @0\mod_1197 359304198_78.doc@ 18232

11 Maintenance – lubrication chart

Pos:30.23.2/Ü berschriften/Überschriften 2/P-T/SpezielleSi cherheitshinweise@ 0\mod_119666049576 0_78.doc@ 9134

11.1 Special Safety Instructions

Pos:30.23.3/ BA/Sicherheit/Gefahrenhinweise/La dewagen/GefahrWartu ngallgemein @0\mod_119988 4069862_78.doc@ 36704

Danger! - When performing repair, maintenance or cleaning work on the machine, or in the case of technical intervention, drive elements may start moving.

Effect: Danger to life, injuries or damage to the machine.

• Switch off the tractor engine and remove the ignition key

• Secure the machine and tractor against the possibility of rolling back.

• Switch off the PTO and disengage it

• After the repair, maintenance and cleaning work or technical interventions are completed, mount all protective coverings and safety devices properly again.

• Avoid skin contact with oils, greases, cleaning agents and solvents.

• In the event of injuries or burns due to oils, cleaning agents or solvents, contact a physician immediately.

• All other safety instructions must also be followed to avoid injuries and accidents.

Pos:30.23.4/ BA/-----Seitenumbruch------ @0\mod_11961 75311226_0.doc@ 4165

Pos:30.23.5/Ü berschriften/Überschriften 2/F-J/Gelenkwelle @0\mod_1199781 879794_78.doc@ 34542

11.2 PTO shaft

Pos:30.23.6/ Abkürzungen/Abkürz ungensprachneutral/Sc hwader/Swadro807 /Swadro 809/ Swadro 810@76 \mod_1309772465864_0.doc @664398

Pos:30.23.7/ BA/Wartung/Schwader/Schmierpl an/AbschmierenGelen kwelleSchwader SW700_800_9 00@7 8\mod_1313496485928_78.doc @691600

Swadro 807 / Swadro 809 / Swadro 810

Fig. 45 Lubricate the PTO shafts at the intervals indicated in the drawing with a multi-purpose grease.

Pos:30.23.8/ Abkürzungen/Abkürz ungensprachneutral/Sc hwader/Swadro907 @1\mod_ 1202226168013_0.doc@ 58250

Pos:30.23.9/ BA/Wartung/Schwader/Schmierpl an/AbschmierenGelen kwelleSchwader @2\mod_12027 98437998_78.doc@ 61395

Follow the operating instructions of the PTO shaft manufacturer.

Swadro 907

Maintenance – lubrication chart

Pos:30.23.10 /BA/-----Seitenumbruch------ @0\mod_1196 175311226_0.doc@ 4165

Figure 46 Lubricate the PTO shafts at the intervals indicated in the drawing with a multi-purpose grease.

Follow the operating instructions of the PTO shaft manufacturer.

Maintenance – lubrication chart

Pos:30.23.11 /Überschriften/Überschriften 1/U-Z/Wartung- Schmierplan @0\mod_119 7359304198_78.doc@ 18232

12 Maintenance – lubrication chart

Pos:30.23.12 /BA/Wartung/Hinweisa usGründen derÜbersicht @2\mod _1202799283498_78.doc@ 61453

Note

To make the illustration easier to read, the greasing points have only been shown on one side of the machine. The greasing same points are present on the other side of the machine (mirrorimage).

Pos:30.23.13 /BA/-----Seitenumbruch------ @0\mod_1196 175311226_0.doc@ 4165

Pos:30.23.14 /Überschriften/Überschriften 2/P-T/Schmierplan @0\mod_1197361 829026_78.doc@ 18495

12.1 Lubrication Chart

Pos:30.23.15 /Abkürzungen/Ab kürzungensprachneutral/ Schwader/Swadro807 /Swa dro809/ Swadro8 10@7 6\mod_1309772465864_0.doc @664398

Pos:30.23.16 /BA/Wartung/Schwader/Schmierpla n/SchmierplanSwadro 807_809_810 @76\mod_13097 73690657_78.doc@ 664524

Swadro 807 / Swadro 809 / Swadro 810

Maintenance – lubrication chart

Pos:30.23.17 /BA/-----Seitenumbruch------ @0\mod_1196 175311226_0.doc@ 4165

Fig. 47

Maintenance – lubrication chart

Pos:30.23.18 /Abkürzungen/Ab kürzungensprachneutral/ Schwader/Swadro907 @1\ mod_1202226168013_0.doc @58250

Pos:30.23.19 /BA/Wartung/Schwader/Schmierpla n/SchmierplanSwadro 907@ 76\mod_1309777324924 _78.doc@ 664608

Swadro 907

Pos:30.24/ BA/-----Seitenumbruch------ @0\mod_119617 5311226_0.doc@ 4165

Fig. 48

Pos:30.25.1/Ü berschriften/Überschriften 1/U-Z/Wartung- Hydr aulik@2\ mod_1203057943713_78.doc @64474

13 Maintenance - hydraulic system

Pos:30.25.2/ BA/Sicherheit/Hydraulik/Arbeiten ander Hydraulikanlage @0\mod_119727 9394885_78.doc@ 17063

Danger! - Caution with leaking lines

Effect: Danger to life, injuries or damage to the machine.

• When searching for leaks, use suitable aids, always use suitable tools and wear protective goggles to avoid the risk of injury!

• Escaping high-pressure fluids can penetrate the skin and cause serious injury. Therefore, you must depressurise the system before disconnecting lines.

• Hydraulic oil escaping from a small opening can barely be seen. Because of this you should use a piece of cardboard or something similar when searching for leaks. Protect your hands and body.

• If any fluid penetrates the skin, it must be removed immediately by a doctor who is familiar with this kind of injury; serious infections could otherwise result. Physicians who are not familiar with this area should consult appropriate information from a competent medical source.

• Check the hydraulic hose lines at regular intervals and replace them if damaged or worn! The replacement lines must comply with the requirements of the device manufacturer.

• Ensure that all line connections are tight before the pressure in the system builds up again.

• Repair work on the hydraulic system must only be performed by authorised KRONE professional workshops.

Maintenance - hydraulic system

Pos:30.25.3/ BA/Sicherheit/Hydraulik/Hydrauli kschlauchleitungenunterlieg eneiner Alterung@ 2\mod_1202746238361_78.doc @610 83

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Danger! - Hydraulic hose lines are subject to ageing

Effect: The characteristics of the lines change depending on pressure, heat load and the effect of UV

rays. The date of manufacture appears on the hydraulic hoses. This way the age can be ascertained

quickly. By law the hydraulic lines must be replaced after six years. Use original spare parts when replacing hydraulic hoses!

Maintenance - Gearbox

Pos:30.27/Ü berschriften/Überschriften 1/U-Z/Wartung- Getriebe@ 2\mod_12030582028 23_78.doc@ 64495

14 Maintenance - Gearbox

Pos:30.28/Ü berschriften/Überschriften 2/F-J/Füllmengen undSchmiermittelbezeic hnungender Getriebe@ 0\mod_1196951094046_78.d oc@ 15335

14.1 Filling Quantities and Lubrication Designations for Gearboxes

Pos:30.29/ BA/Wartung/Tabellen/Schwader/Ta belleFüllmengen fürSchwader 807/810/907@ 2\mod_120274678 6580_78.doc@ 61102

Filling

quantity

Filtered oils

[litres] Brand name Brand name

Oil change Bio-degradable

lubricants

Rotor gear

0.5 l

Transfer gearbox front rear

Pos:30.30.1/ BA/Wartung/Ölkontrolle_Wechsel/Sc hwader/Kreiselgetriebe/Kreiselgetrie be/KreiselgehäuseSW 807/810/907/700/800/900/ 1010@ 2\mod_1202798994920_78.doc @61434

0.5 l SAE 90

14.2 Rotor gear / rotor housing

Fig. 49

Pos:30.30.2/ BA/-----Seitenumbruch------ @0\mod_11961 75311226_0.doc@ 4165

The rotor gear (1) and rotor housing (2) are maintenance-free

Fluid gear grease GFO 35

SW700021

Permanently lubricated with grease

approx. 1000 ha

On request

Pos:30.30.3.1 /Überschriften/Überschriften 2/U-Z/Verteilergetriebe vorneund hinten@ 2\mod_1202747368314_7 8.doc@ 61123

14.3 Transfer gearbox front and rear

Pos:30.30.3.2 /BA/Wartung/Ölkontrolle_Wechsel/ Schwader/Hinweisder Ölwechsel anden Getriebenmuss inArbeitsposi tionerfolgen. @2\mod_120274 8334517_78.doc@ 61221

Note

The oil in the gearboxes must be changed in working position.

Pos:30.30.3.3 /BA/Wartung/Ölkontrolle_Wechsel/ Schwader/Verteilergetriebe/Verteilergetr iebeBild SW807/810/907 @2\mod_1 202747609142_78.doc@ 61142

Maintenance - Gearbox

Pos:30.30.3.4 /BA/Wartung/Ölkontrolle_Wechsel/ ÖlwechselVersion6 Schwader@ 2\mod_120299133 6702_78.doc@ 64084

Pos:30.30.3.5 /BA/Wartung/Ölkontrolle_Wechsel/ Ölqualität/Ölmenge: sieheKa pitel@ 0\mod_119700785948 6_78.doc@ 15531

Pos:30.30.3.6 /BA/Wartung/Ölkontrolle_Wechsel/ Altölordnungsgemäß entsorgen @0\mod_1197008117 002_78.doc@ 15550

SW810030_1

Fig. 50

Oil change:

• For time intervals see Chapter "Lubricant quantities and designations for gearboxes".

• Unscrew oil drain plug (2).

• Collect oil in a suitable drip pan.

• Screw oil drain plug (2).

• Top up the oil (1).

Oil quality / oil quantity: see Chapter "Filling Quantities and Lubricant Designations for Gearboxes"

Note

The used oil must be disposed of correctly

SW810031_1

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Special equipment

Pos:32.1/Üb erschriften/Überschriften 1/P-T/Sonderausstattung @2\mod_120 2808469779_78.doc@ 61649

15 Special equipment

Pos:32.2/B A/Sicherheit/Gefahrenhinweise/Einstell arbeitengezogene Maschinen@ 0\mod_1199717 011038_78.doc@ 33980

Danger! - Unexpected movements of the machine

Effect: Danger to life or serious injuries.

• Setting tasks must only be performed when the drive is switched off and the engine is at a standstill!

• Switching off the engine

• Remove the ignition key.

• Secure the machine against the possibility of rolling back.

Pos:32.3/B A/Sonderausstatung/Schwader/Zinke nverlustsicherung@ 2\mod_1202806976420_ 78.doc@ 61592

15.1 Tine loss safeguard

Pos:32.4/B A/-----Seitenumbruch------ @0\mod_1196175 311226_0.doc@ 4165

KS-0-098

Figure 51

Mounting the tine loss safeguard

The tine loss safeguard for the double coil spring tines consists of:

• a cable

• two cable clamps

• two coach bolts, washers and lock nuts each Secure the cable (1) with the cable clamps (2) onto the rotor tines (3).

Note

Thecable must be located behind the rotor tine in relation to the direction of rotation. The nuts (4) of the cable clamps must face outwards.

Spare tine loss safeguards Order No. : 153 479 0

Pos:32.5/B A/Sonderausstatung/Schwader/Kette zurTief enbegrenzungder Unterlenker@ 2\mod_12028081272 95_78.doc@ 61611

15.2 Chain for height restriction of suspension arms

Figure 52

• Secure chains (1) with a spring-type slotted straight pin (3) and a washer (2) at the suspension arm seats.

• Attach chain hooks (4) to the tractor.

• Select chain length according to desired max. lowering level.

Special equipment

Pos:33/BA/-- ---Seitenumbruch------ @0\mod_119617531 1226_0.doc@ 4165

Note

Spare tine loss safeguards Order No. : 153 479 0 Chain for height restriction of suspension arms Order No.: 250 759 0

Placing in Storage

Pos:34.1/Üb erschriften/Überschriften 1/A-E/Einlagerung@ 0\mod_11973854591 20_78.doc@ 19966

16 Placing in Storage

Pos:34.2/Üb erschriften/Überschriften 2/P-T/SpezielleSic herheitshinweise@ 0\mod_1196660495760_7 8.doc@9 134

16.1 Special Safety Instructions

Pos:34.3/B A/Sicherheit/Gefahrenhinweise/Lad ewagen/GefahrWartung allgemein @0\mod_1199884 069862_78.doc@ 36704

Danger! - When performing repair, maintenance or cleaning work on the machine, or in the case of technical intervention, drive elements may start moving.

Effect: Danger to life, injuries or damage to the machine.

• Switch off the tractor engine and remove the ignition key

• Secure the machine and tractor against the possibility of rolling back.

• Switch off the PTO and disengage it

• After the repair, maintenance and cleaning work or technical interventions are completed, mount all protective coverings and safety devices properly again.

• Avoid skin contact with oils, greases, cleaning agents and solvents.

• In the event of injuries or burns due to oils, cleaning agents or solvents, contact a physician immediately.

• All other safety instructions must also be followed to avoid injuries and accidents.

Pos:34.4/B A/-----Seitenumbruch------ @0\mod_1196175 311226_0.doc@ 4165

Pos:34.5/Üb erschriften/Überschriften 2/A-E/AmEnde derErnt esaison@0 \mod_1197385501276_78.doc @19985

16.2 At the End of the Harvest Season

Pos:34.6/B A/Einlagerung/Schwader/Einlagerung allgemein @2\mod_1202808 984326_78.doc@ 61669

Before placing the machine in winter storage, clean the outside thoroughly. If you use a highpressure cleaner to do this Do not keep a stream of water directed at bearing points. After cleaning is completed, lubricate all lubrication points. Do not wipe off any grease that comes out of bearing points. The hardened grease will provide additional protection against moisture.

Check all movable components such as deflector rollers, joints, tension rollers, etc. to make certain they move easily. If necessary remove, clean, grease and remount. If necessary, replace with new parts.

Use only original KRONE replacement parts.

Disassemble the PTO shaft. Lubricate the inner tubes and the guard tube with grease. Grease the lubrication points on the cross joint and grease the bearing rings of the guard tube.

Repair places with damaged paint and preserve all bare metal places thoroughly with rust protection agent.

Park the machine in a dry location, but not in the vicinity of artificial fertilisers or livestock buildings. Repair places with damaged paint and preserve all bare metal places thoroughly with rust protection agent.

Caution!

Placing in Storage

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The machine should only be placed on blocks with a suitable vehicle lifting device. Make certain that the machine is stable and safe when it is on blocks.

To provide relief for the tyres, set the machine on blocks. Protect the tyres against external influences such as oil, grease, direct sunlight , etc.

Perform the necessary repair tasks during the time immediately after the harvest season. Draw up a list of all replacement parts you will need. This will make it easier for your KRONE dealer to process your orders and you will be certain that your machine will be ready for use at the beginning of the next season.

Placing in Storage

Pos:34.8/Üb erschriften/Überschriften 2/U-Z/VorBeginn derneue nSaison@ 0\mod_119738602 4448_78.doc@ 20081

16.3 Before the Start of the New Season

Pos:34.9/Üb erschriften/Überschriften 2/P-T/SpezielleSic herheitshinweise@ 0\mod_1196660495760_7 8.doc@9 134

16.4 Special Safety Instructions

Pos:34.10/ BA/Sicherheit/Gefahrenhinweise/La dewagen/GefahrWartung allgemein @0\mod_119988 4069862_78.doc@ 36704

Danger! - When performing repair, maintenance or cleaning work on the machine, or in the case of technical intervention, drive elements may start moving.

Effect: Danger to life, injuries or damage to the machine.

• Switch off the tractor engine and remove the ignition key

• Secure the machine and tractor against the possibility of rolling back.

• Switch off the PTO and disengage it

• After the repair, maintenance and cleaning work or technical interventions are completed, mount all protective coverings and safety devices properly again.

• Avoid skin contact with oils, greases, cleaning agents and solvents.

• In the event of injuries or burns due to oils, cleaning agents or solvents, contact a physician immediately.

• All other safety instructions must also be followed to avoid injuries and accidents.

Pos:34.11/ BA/Einlagerung/Schwader/Vor derSaisaon @ 2\mod_1202809277951_78.d oc@ 61689

• Lubricate the machine thoroughly. Remove any condensation water which may have collected in the bearings.

• Check oil level in the gearbox(es) and top up if necessary.

• Check hydraulic hoses and lines for leaks and replace them where necessary.

• Check the air pressure in the tyres and refill if necessary.

• Check all screws to make certain they are tight or retighten them if necessary.

• Check all electrical connection cables and the lighting. Repair or replace it if necessary.

• Check all settings on the machine and correct if necessary.

• Re-read the operating instructions thoroughly.

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Note

Use vegetable oils and greases.

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17 Malfunctions - Causes and Remedies

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17.1 Special Safety Instructions

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Danger! - When performing repair, maintenance or cleaning work on the machine, or in the case of technical intervention, drive elements may start moving.

Effect: Danger to life, injuries or damage to the machine.

• Switch off the tractor engine and remove the ignition key

• Secure the machine and tractor against the possibility of rolling back.

• Switch off the PTO and disengage it

• After the repair, maintenance and cleaning work or technical interventions are completed, mount all protective coverings and safety devices properly again.

• Avoid skin contact with oils, greases, cleaning agents and solvents.

• In the event of injuries or burns due to oils, cleaning agents or solvents, contact a physician immediately.

• All other safety instructions must also be followed to avoid injuries and accidents.

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Malfunctions - Causes and Remedies

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Malfunction Possible cause Remedy

Rotor not working neatly Raking height set too high Set raking height lower

The working speed is too high. Reduce the driving speed. Rough

estimate 8-10 km/h. For uneven terrain and/or higher amount of forage, it may be necessary to drive slower.

Speed is too low Increase the speed. Rough guide

450 rpm

Side rotor inclination set incorrectly

Change side inclination setting (see section on Operation "Side Inclination Setting of Rotor Running Gear").

Tine arm(s) crooked Replace tine arms

High level of forage contamination Raking height set too low Set raking height higher

Tine arm(s) bent Replace tine arms

Swath width too large Working width too large Change working width.

Speed is too low Increase speed

One rotor goes down in headland position, the other goes up

Rotor not swivelled up into headland position

Activate the hydraulics until the rotor arms are resting against the stops.

Not possible to adjust rotor to unevenness in the ground

Setting of raking height - electrical not working

Transfer from front to rear rotor for single swath not neat.

Tractor's lower suspension arm set too high or too low

Tractor hydraulics not in float position

Align frame horizontally (high steerable pinions about 63 cm)

Set tractor hydraulics to float position.

Fuse defective Replace the fuse in the switch box

that is screwed onto the frame.

Front swath cloth is set in position for two single swaths.

Switch swath cloth to position for one side swath (see section on Operation "Switching from Two Individual Swaths to One Side Swath").

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Width adjustment cylinder not completely retracted.

Continue activating the doubleaction hydraulics until the width adjustment cylinder is completely retracted.

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18 Appendix

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=====Ende derStückliste =====

The circuit diagram can be found in the Appendix.

Appendix

123

S3 Arbeitshöhe Links S4 Arbeitshöhe Rechts

ab rechts

8765

auf rechts

/1²

/1²/1²

X4/6X4/2

X4/7

X4/3

/2.5² /2.5²

1 2

rechts stellen höhe einArbeitsM2 =

0303-274-0

Schaltplan SW ohne Einzel.

ab links

/1²

1 13 3

auf links

X4/8

X4/9

X4/11

X4/10

/2.5² /2.5²

1 2

links stellen höhe einArbeitsM1 =

Albers24/01/03

1N4007

S1 S3 S4

9 10

Ein-Aus

Steckdose

am Drei-

punktbock

X4/1

X4/5

X4/4

Platine für

Motorschaltung

/2.5²

15/30 31

1 2

(NEU MIT 6179 )

Batterie von der Masse

Batterie

1 2

von der +12V

/1²/1²/1²

J K E F G H

/2.5²

Steckdose

3polig

am Drei-

punktbock

Adjustable throttles.............................................64

Adjusting the lower suspension arms.................28

Adjusting the raking height mechanically ...........49

Adjusting the Rear Swath Cloth..........................41

Information Required for Questions and Orders.. 8

Install the PTO shaft .......................................... 36

Intended Use........................................................ 9

Introduction .......................................................... 7

Affixing the Adhesive Safety and Information

Labels .............................................................15

At the End of the Harvest Season......................85

Before the Start of the New Season...................86

Chain for height restriction of suspension arms .83

Checking and maintaining tyres .........................68

Commissioning ...................................................27

Compensation Spring(s).....................................65

Connecting the electrical controls.......................35

Connecting the hydraulic lines............................33

Contact................................................................15

Dangers in Case of Non-compliance with the

Safety Instructions..........................................20

Driving and Transport.........................................37

Filling Quantities and Lubrication Designations for

Gearboxes ......................................................80

First installation...................................................27

From transport into working position ..................40

Lighting connection............................................ 34

Lowering the rotor arms into working position... 40

Lubrication Chart................................................ 77

Maintenance ................................................25, 65

Maintenance - hydraulic system ........................ 79

Maintenance – lubrication chart................... 74, 76

Malfunctions - Causes and Remedies...............87

Mounting onto the Tractor.................................. 31

Move the hoop guards to the working position.. 48

Move the hoop guards to transport position. ..... 53

Operation ........................................................... 39

Overload protection............................................ 39

Parking............................................................... 61

Personnel Qualification and Training................. 20

Placing in Storage.............................................. 84

Position of the Adhesive Safety Stickers on the

Machine .........................................................16

Position of the General Information Labels on the

Machine .........................................................18

Height of tractor lower suspension arms............30

Hitched Implements............................................22

Hydraulic system ................................................24

Hydraulics...........................................................32

Identification Plate ................................................7

Identifying Symbols in the Operating Instructions

........................................................................19

Inadmissible Modes of Operation.......................26

PTO operation.................................................... 23

PTO shaft..................................................... 29, 75

Purpose of Use.................................................... 7

Regulating direction of travel ............................. 63

Removing the tine protections from the tine tips 40 Re-Ordering the Adhesive Safety and Information

Labels ............................................................15

Replacing the tine arms(in case of repair)... 70, 72

Test run.............................................................. 65

Safety..................................................................14

Safety Instructions and Accident Prevention

Regulations.....................................................21

Safety Instructions on the Machine ....................26

Safety-conscious work practices ........................20

Settings...............................................................62

Special equipment..............................................82

Start-up...............................................................31

Switching from working position to transport

position............................................................53

Swivel tine arms to working position...................46

Swivelling tine arms into transport position ........54

Technical data ......................................................9

Tightening Torque.............................................. 69

Tightening Torques............................................ 66

Tightening Torques (Countersunk Screws)....... 67

Tine loss safeguard............................................ 82

To adjust the rotor running gear ........................62

Travelling on an incline......................................52

Tyres............................................................24, 68

Unauthorised Conversion/Modification and Spare

Parts Production ............................................26

Working in the vicinity of power transmission lines

.......................................................................26

. . . konsequent, kompetent

Maschinenfabrik Bernard Krone GmbH

Heinrich-Krone-Straße 10, D-48480 Spelle Postfach 11 63, D-48478 Spelle

Phone +49 (0) 59 77/935-0 Fax +49 (0) 59 77/935-339 Internet: http://www.krone.de eMail: info.ldm@krone.de

Krone Swadro 807, Swadro 809, Swadro 810, Swadro 907 Original Operating Instructions

Specifications and Main Features

Frequently Asked Questions

User Manual