ITEM 60446
Visit our website at: http://www.harborfreight.com
Email our technical support at: productsupport@harborfreight.com
NOTICE
CLEAN IMMEDIATELY
Clean the Spray Gun IMMEDIATELY
after EVERY use, in between coats,
and when it will be idle for
more than 5 minutes.
Delayed or inadequate cleaning will
permanently clog the Spray Gun.
Owner’s Manual & Safety Instructions
Save This Manual Keep this manual for the safety warnings and precautions, assembly,
operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the
back of the manual near the assembly diagram (or month and year of purchase if product has no number).
Keep this manual and the receipt in a safe and dry place for future reference.
When unpacking, make sure that the product is intact
and undamaged. If any parts are missing or broken,
please call 1-888-866-5797 as soon as possible.
Copyright© 2014 by Harbor Freight Tools®. All rights reserved.
No portion of this manual or any artwork contained herein may be reproduced in
any shape or form without the express written consent of Harbor Freight Tools.
Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein.
Tools required for assembly and service may not be included.
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MANUAL.
REV 15c
Page 2 For technical questions, please call 1-888-866-5797. Item 60446
NOTICE
Clean the Spray Gun IMMEDIATELY after EVERY use.
Delayed or inadequate cleaning will permanently clog the Spray Gun.
Latex paint hardens quickly and permanently inside Spray Gun.
SAFETY CLEANING MAINTENANCEOPERATION
Table of Contents
Safety .................................................2
Specifications .....................................7
Cleaning .............................................8
Maintenance ......................................14
Parts List and Diagram ......................19
Warranty ............................................20
WARNING SYMBOLS AND DEFINITIONS
This is the safety alert symbol. It is used to alert you to
potential personal injury hazards. Obey all safety messages
that follow this symbol to avoid possible injury or death.
Indicates a hazardous situation which, if not avoided,
will result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
Addresses practices not related to personal injury.
IMPORTANT SAFETY INSTRUCTIONS
INSTRUCTIONS PERTAINING TO A RISK OF FIRE,
ELECTRIC SHOCK, OR INJURY TO PERSONS
The warnings and precautions discussed in this manual cannot cover all possible conditions
and situations that may occur. It must be understood by the operator that common sense and
caution are factors which cannot be built into this product, but must be supplied by the operator.
WARNING – When using tools, basic precautions should always be followed, including the following:
Page 3For technical questions, please call 1-888-866-5797.Item 60446
NOTICE
Clean the Spray Gun IMMEDIATELY after EVERY use.
Delayed or inadequate cleaning will permanently clog the Spray Gun.
Latex paint hardens quickly and permanently inside Spray Gun.
SAFETYCLEANINGMAINTENANCE OPERATION
Work Area
1. Keep the work area clean and well lighted.
Cluttered benches and dark areas
increase the risks of electric shock,
fire, and injury to persons.
2. Do not operate power tools in explosive
atmospheres, such as in the presence
of flammable liquids, gases or dust.
Power tools create sparks which
may ignite the dust or fumes.
3. Keep bystanders, children, and
visitors away while operating the tool.
Distractions are able to result in
the loss of control of the tool.
Electrical safety
1. Power tool plugs must match the outlet.
Never modify the plug in any way.
Do not use any adapter plugs
with grounded power tools.
Unmodified plugs and matching outlets
will reduce risk of electric shock.
2. Avoid body contact with grounded
surfaces such as pipes, radiators, ranges
and refrigerators. There is an increased
risk of electric shock if your body is grounded.
3. Do not expose power tools to rain or
wet conditions. Water entering a power
tool will increase the risk of electric shock.
4. Do not abuse the cord. Never use the
cord for carrying, pulling or unplugging
the power tool. Keep cord away from
heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase
the risk of electric shock.
5. When operating a power tool
outdoors, use an extension
cord suitable for outdoor use.
Use of a cord suitable for outdoor use
reduces the risk of electric shock.
6. If operating a power tool in a damp
location is unavoidable, use a
Ground Fault Circuit Interrupter
(GFCI) protected supply. Use of a GFCI
reduces the risk of electric shock.
Personal Safety
1. Stay alert. Watch what you are
doing and use common sense when
operating the tool. Do not use the
tool while tired or under the influence
of drugs, alcohol, or medication.
A moment of inattention while operating the
tool increases the risk of injury to persons.
2. Dress properly. Do not wear
loose clothing or jewelry. Contain
long hair. Keep hair, clothing, and
gloves away from moving parts.
Loose clothes, jewelry, or long hair
increases the risk of injury to persons as
a result of being caught in moving parts.
3. Do not overreach. Keep proper
footing and balance at all times.
Proper footing and balance enables better
control of the tool in unexpected situations.
4. Use safety equipment.
Wear heavy-duty work gloves and
a NIOSH-approved respirator
during use. Non-skid safety shoes
and a hard hat must be used for
the applicable conditions.
5. Always wear eye protection.
Wear ANSI-approved
safety goggles.
Page 4 For technical questions, please call 1-888-866-5797. Item 60446
NOTICE
Clean the Spray Gun IMMEDIATELY after EVERY use.
Delayed or inadequate cleaning will permanently clog the Spray Gun.
Latex paint hardens quickly and permanently inside Spray Gun.
SAFETY CLEANING MAINTENANCEOPERATION
Tool Use and Care
1. Do not force the tool. Use the correct
tool for the application. The correct tool
will do the job better and safer at the
rate for which the tool is designed.
2. Unplug the tool before making any
adjustments, changing accessories,
or storing the tool. Such preventive
safety measures reduce the risk
of starting the tool unintentionally.
Unplug the tool, safely discharge any
residual pressure, and release the
trigger before leaving the work area.
3. Store the tool when it is idle out of reach
of children and other untrained persons.
A tool is dangerous in the
hands of untrained users.
4. Check for misalignment or binding of
moving parts, breakage of parts, and any
other condition that affects the tool’s
operation. If damaged, have the tool
serviced before using. Many accidents
are caused by poorly maintained tools.
5. Use only accessories that are identified
by the manufacturer for the specific
tool model. Use of an accessory not
intended for use with the specific tool model,
increases the risk of injury to persons.
Service
Have your power tool serviced by a qualified repair person using only identical
replacement parts. This will ensure that the safety of the power tool is maintained.
Specific Safety Instructions
1. To reduce the risk of electric shock,
do not expose to rain. Store indoors.
2. Risk of Explosion –
Do not spray flammable liquids.
3. Do not direct spray at people or animals.
4. Read all of the information concerning
coating products and cleaning solvents.
Do not use chlorinated solvents
(e.g. 1-1-1 trichloroethylene and
dichloromethane, also known as
methylene chloride) to clean spray guns.
Many spray guns contain aluminum,
which reacts strongly to chlorinated
solvents. Contact the solvent or coating
manufacturer as needed regarding
potential chemical reactions.
5. Industrial applications must
follow OSHA requirements.
6. Risk of injection - Do not point spray
gun at any person or any part of the
body. In case of skin injection, seek
medical attention immediately.
7. Spraying hazardous materials
may result in serious injury
or death. Do not spray pesticide,
acid, corrosive material, fertilizer,
or toxic chemicals.
8. Paints and solvents may be harmful or fatal if
swallowed or inhaled. Avoid prolonged skin
contact with solvents or paints as they will
irritate skin. After any contact, immediately
wash off exposed area with hot, soapy water.
9. Attach all accessories properly
to the tool before plugging in the
tool. A loose accessory may detach
or break during operation.
Page 5For technical questions, please call 1-888-866-5797.Item 60446
NOTICE
Clean the Spray Gun IMMEDIATELY after EVERY use.
Delayed or inadequate cleaning will permanently clog the Spray Gun.
Latex paint hardens quickly and permanently inside Spray Gun.
SAFETYCLEANINGMAINTENANCE OPERATION
10. Maintain labels and nameplates on the tool.
These carry important safety information.
If unreadable or missing, contact
Harbor Freight Tools for a replacement.
11. Avoid unintentional starting. Prepare to
begin work before turning on the tool.
12. Do not leave the tool unattended when
it is plugged into an electrical outlet.
Turn off the tool, and unplug it from
its electrical outlet before leaving.
13. This product is not a toy.
Keep it out of reach of children.
14. People with pacemakers should consult their
physician(s) before use. Electromagnetic
fields in close proximity to heart pacemaker
could cause pacemaker interference or
pacemaker failure. In addition, people with
pacemakers should:
• Avoid operating alone.
• Do not use with power switch locked on.
• Properly maintain and inspect
to avoid electrical shock.
• Properly ground power cord.
Ground Fault Circuit Interrupter (GFCI)
should also be implemented –
it prevents sustained electrical shock.
15. WARNING: The cord of this product contains
lead and/or di (2-ethylhexyl) phthalate
(DEHP), chemicals known to the State
of California to cause cancer, and birth
defects or other reproductive harm. Wash
hands after handling. (California Health
& Safety Code § 25249.5, et seq.)
16. WARNING: Some dust created by power
sanding, sawing, grinding, drilling, and
other construction activities, contains
chemicals known to the State of California
to cause cancer and birth defects or other
reproductive harm. Some examples of these
chemicals are:
• Lead from lead-based paints
• Crystalline silica from bricks and cement or
other masonry products
• Arsenic and chromium from chemically
treated lumber
Your risk from these exposures varies,
depending on how often you do this type
of work. To reduce your exposure to
these chemicals: work in a well ventilated
area, and work with approved safety
equipment, such as those dust masks
that are specially designed to filter out
microscopic particles. (California Health
& Safety Code § 25249.5, et seq.)
17. The warnings, precautions, and instructions
discussed in this instruction manual cannot
cover all possible conditions and situations
that may occur. It must be understood by the
operator that common sense and caution are
factors which cannot be built into this product,
but must be supplied by the operator.
SAVE THESE INSTRUCTIONS.
Page 6 For technical questions, please call 1-888-866-5797. Item 60446
NOTICE
Clean the Spray Gun IMMEDIATELY after EVERY use.
Delayed or inadequate cleaning will permanently clog the Spray Gun.
Latex paint hardens quickly and permanently inside Spray Gun.
SAFETY CLEANING MAINTENANCEOPERATION
Grounding
TO PREVENT ELECTRIC SHOCK AND DEATH FROM
INCORRECT GROUNDING WIRE CONNECTION:
Check with a qualified electrician if you are in doubt as to whether the outlet is
properly grounded. Do not modify the power cord plug provided with the tool.
Never remove the grounding prong from the plug. Do not use the tool if the power cord or
plug is damaged. If damaged, have it repaired by a service facility before use. If the plug will
not fit the outlet, have a proper outlet installed by a qualified electrician.
Double Insulated Tools: Tools with Two Prong Plugs
Figure A: Outlets for 2-Prong Plug
1. Tools marked “Double Insulated” do
not require grounding. They have a
special double insulation system which
satisfies OSHA requirements and
complies with the applicable standards
of Underwriters Laboratories, Inc.,
the Canadian Standard Association,
and the National Electrical Code.
2. Double insulated tools may be used in
either of the 120 volt outlets shown in the
preceding illustration. (See Figure A.)
3. This appliance has a polarized plug (one
blade is wider than the other). This plug will
fit in a polarized outlet only one way. If the
plug does not fit fully in the outlet, reverse
the plug. If it still does not fit, contact a
qualified electrician to install the proper
outlet. Do not change the plug in any way.
Extension Cords
1. Grounded tools require a
three wire extension cord.
Double Insulated tools can use either
a two or three wire extension cord.
2. As the distance from the supply outlet
increases, you must use a heavier gauge
extension cord. Using extension cords with
inadequately sized wire causes a serious
drop in voltage, resulting in loss of power
and possible tool damage. (See Table A.)
3. The smaller the gauge number of
the wire, the greater the capacity of
the cord. For example, a 14 gauge
cord can carry a higher current than
a 16 gauge cord. (See Table A.)
4. When using more than one extension cord
to make up the total length, make sure
each cord contains at least the minimum
wire size required. (See Table A.)
5. If you are using one extension cord for more
than one tool, add the nameplate amperes
and use the sum to determine the required
minimum cord size. (See Table A.)
Page 7For technical questions, please call 1-888-866-5797.Item 60446
NOTICE
Clean the Spray Gun IMMEDIATELY after EVERY use.
Delayed or inadequate cleaning will permanently clog the Spray Gun.
Latex paint hardens quickly and permanently inside Spray Gun.
SAFETYCLEANINGMAINTENANCE OPERATION
6. If you are using an extension cord
outdoors, make sure it is marked with the
suffix “W-A” (“W” in Canada) to indicate
it is acceptable for outdoor use.
7. Make sure the extension cord is properly
wired and in good electrical condition.
Always replace a damaged extension
cord or have it repaired by a qualified
electrician before using it.
8. Protect the extension cords from
sharp objects, excessive heat,
and damp or wet areas.
Table A: Recommended Minimum Wire
Gauge for Extension Cords* (120/240 Volt)
NAMEPLATE
AMPERES
(at full load)
EXTENSION CORD
LENGTH
25´
50´
75´
100´
150´
0 – 2.0 18 18 18 18 16
2.1 – 3.4 18 18 18 16 14
3.5 – 5.0 18 18 16 14 12
5.1 – 7.0 18 16 14 12 12
7.1 – 12.0 18 14 12 10 -
12.1 – 16.0 14 12 10 - -
16.1 – 20.0 12 10 - - -
* Based on limiting the line voltage drop to
five volts at 150% of the rated amperes.
Symbology
Double Insulated
VAC
Volts Alternating Current
A
Amperes
WARNING marking concerning
Risk of Eye Injury.
Wear ANSI-approved
eye protection.
WARNING marking concerning
Risk of Respiratory Injury.
Wear NIOSH-approved
respirator.
WARNING marking concerning
Risk of Explosion.
WARNING marking concerning
Risk of Fire.
Do not use solvents improperly.
WARNING marking concerning
Risk of Electric Shock.
Properly connect power
cord to appropriate outlet.
Specifications
Electrical Rating 120VAC, 60Hz, 1.2A
Container Capacity 24 fl. oz.
Flow Rate 5 GPH
Accessories Viscosity Cup with hanger/
Four Nozzles including:
2 - .032″ (0.8mm),
1 - .021″ (0.5mm),
1 - Extension .021″ (0.5mm)
HOUSEHOLD USE ONLY.
4005149
Page 8 For technical questions, please call 1-888-866-5797. Item 60446
NOTICE
Clean the Spray Gun IMMEDIATELY after EVERY use.
Delayed or inadequate cleaning will permanently clog the Spray Gun.
Latex paint hardens quickly and permanently inside Spray Gun.
SAFETY CLEANING MAINTENANCEOPERATION
Components
Nozzle
Guard
Regulator
Nozzle
Trigger
Container
Pump
Housing
Power Cord
Figure B
Page 9For technical questions, please call 1-888-866-5797.Item 60446
NOTICE
Clean the Spray Gun IMMEDIATELY after EVERY use.
Delayed or inadequate cleaning will permanently clog the Spray Gun.
Latex paint hardens quickly and permanently inside Spray Gun.
SAFETYCLEANINGMAINTENANCE OPERATION
Operation
Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of
this manual including all text under subheadings therein before set up or use of
this product.
TO PREVENT SERIOUS INJURY:
Inspect tool before use, looking for damaged, loose, and missing parts.
If any problems are found, do not use tool until repaired.
Note: For additional information regarding the parts listed in the following pages,
refer to the Assembly Diagram near the end of this manual.
Workpiece and Work Area Set Up
1. Designate a work area that is clean
and well lit. The work area must not
allow access by children or pets to
prevent distraction and injury.
2. Before spraying, mask nearby
objects not being sprayed and
lay cloths (not included) on the floors.
Page 10 For technical questions, please call 1-888-866-5797. Item 60446
NOTICE
Clean the Spray Gun IMMEDIATELY after EVERY use.
Delayed or inadequate cleaning will permanently clog the Spray Gun.
Latex paint hardens quickly and permanently inside Spray Gun.
SAFETY CLEANING MAINTENANCEOPERATION
Before First Use
NOTICE: Before first use, clean the
Spray Gun thoroughly.
If not removed, the material used
for testing and corrosion prevention
will contaminate material.
Note: Do not immerse
Spray Gun Body in liquid.
1. Unplug the Spray Gun from
its electrical outlet.
2. Remove the Container.
3. Fill the Container with warm soapy
water, then replace the Container.
4. Attach a Nozzle.
5. Plug the Spray Gun into an electrical outlet.
6. Depress the Trigger to spray the warm
soapy water through the Spray Gun and into
a bucket, while shaking the Spray Gun.
7. Fill the Container with plain warm water.
8. Depress the Trigger to spray the plain warm
water through the Spray Gun and into a
bucket, while shaking the Spray Gun.
9. Unplug the Spray Gun from
its electrical outlet.
10. Remove the Container and Suction
Tube, then thoroughly dry all parts.
11. Apply a few drops of spray gun
lubricant as indicated in Figure C.
Oil
Here
Pump
Housing
Figure C
12. Reassemble the Spray Gun.
Page 11For technical questions, please call 1-888-866-5797.Item 60446
NOTICE
Clean the Spray Gun IMMEDIATELY after EVERY use.
Delayed or inadequate cleaning will permanently clog the Spray Gun.
Latex paint hardens quickly and permanently inside Spray Gun.
SAFETYCLEANINGMAINTENANCE OPERATION
Spray Gun Setup and Adjustment
Material Preparation and Filling
Note: This Spray Gun can be used
for spraying oil-based or water based
materials, including latex.
IMPORTANT! BEFORE THINNING, CHECK
THE VISCOSITY OF THE MATERIAL.
1. Fully submerge the included
Viscosity Cup into the material.
2. Lift the Cup out of the material and
time how many seconds it takes for it
to completely run out of the cup.
Figure D
3. Refer to Viscosity Chart for recommended
times for different materials.
Material Time in seconds
Water-Based Paint
Varnish
20 - 25
Oil-Based Paint
Enamel Paint
18 - 22
Primer 24 - 28
Wood Sealer 28 - 35
Wood Stain No thinning Required
Figure E: Viscosity Chart
Note: Proper material mixture is essential.
Follow the manufacturer’s directions for thinning
instructions.
Most materials will spray easily if
they are thinned properly.
4. If necessary, thin the material according to
manufacturer’s directions and mix thoroughly.
5. Check viscosity. Thin and check
until proper viscosity is achieved.
6. Carefully strain the material through
a paint strainer or a piece of cheesecloth.
7. Fill the Container 3/4 full, then
replace it on the Pump Housing.
8. Attach the appropriate Nozzle for
the application. Tighten firmly.
9. Plug the Spray Gun into an electrical outlet.
Note: For painting ceilings, attach
the Extension Nozzle first.
Fluid Adjustment
1. Test the consistency by spraying
on a piece of scrap material.
2. Adjust the Regulator until proper
material flow is achieved.
Too Fine
(Open
Regulator)
Too Coarse
(Close
Regulator)
Correct
Figure F: Fluid Adjustment
Page 12 For technical questions, please call 1-888-866-5797. Item 60446
NOTICE
Clean the Spray Gun IMMEDIATELY after EVERY use.
Delayed or inadequate cleaning will permanently clog the Spray Gun.
Latex paint hardens quickly and permanently inside Spray Gun.
SAFETY CLEANING MAINTENANCEOPERATION
Spraying Technique
When first filled, the gun may take up to 30 seconds
after the trigger is held to prime and start spraying.
IMPORTANT: Proper spraying technique
is ESSENTIAL to achieve good results.
1. First, prepare the Spray Gun according
to the instructions on page 9.
2. Keep the Spray Gun upright and
at a right angle to the work piece
Figure H: Spray Gun Angle - top view
Move your arm, not just your wrist.
Point gun directly towards the surface and
maintain an even, steady distance and speed.
Correct Gun Angle
Incorrect
Gun
Angle
Do not pivot your wrist
or wave the gun like a
fan towards the wall.
3. Using two hands, one to steady the
Container and the other to operate the
Spray Gun, aim Nozzle at the work piece.
CAUTION: DO NOT STOP WHEN
SPRAYING. Spraying materials will start to
set and dry as soon as they come in contact
with the air. They will cause a permanent clog
if not cleared immediately. If discontinuing
spraying, clean the Spray Gun according
to After Every Use on page 14.
4. Pull Trigger slowly and move Spray Gun
in parallel strokes to the work piece.
Keep the distance from the work piece
at about 10″ to 12″, depending on the
flow adjustment and the paint.
5. To avoid paint build up, start moving the
Spray Gun before squeezing the Trigger.
When finished with the stroke,
release the Trigger while still moving
the Spray Gun. Doing this will produce
a smoother finish. Do not stop
moving the Spray Gun while spraying.
If the Spray Gun stops even briefly
while spraying the paint will build up
and run down the work piece.
End
Stroke
Begin
Stroke
Release
Trigger
Squeeze
Trigger
Figure I: Paint Stroke Triggering - top view
Note: The stroke speed, the Regulator
adjustment, and the distance from the work
piece, will determine how much paint
is being applied. Apply two thin coats
rather than one thick coat.
6. KEEP CONTAINER FILLED. Do not
allow material to drain out completely
to prevent pump cavitation.
7. To prevent accidents, release trigger, unplug
the tool, safely discharge any residual
pressure, and again release trigger after use.
8. Clean Spray Gun thoroughly immediately
after EVERY use, according to
After Every Use on page 14.
Page 13For technical questions, please call 1-888-866-5797.Item 60446
NOTICE
Clean the Spray Gun IMMEDIATELY after EVERY use.
Delayed or inadequate cleaning will permanently clog the Spray Gun.
Latex paint hardens quickly and permanently inside Spray Gun.
SAFETYCLEANINGMAINTENANCE OPERATION
Cleaning
WARNING! TO PREVENT FIRE,
IF A FLAMMABLE SOLVENT
NEEDS TO BE USED,
ADHERE TO THE FOLLOWING:
a. Follow solvent manufacturer’s clean up
instructions and safety precautions.
b. If collecting flushed solvents in
metal container, transfer to nonmetal
container, and flush metal container.
c. Work far away from any ignition
sources in a vapor free area.
d. Keep class ABC fire
extinguisher nearby.
Solvent Selection
Follow the material and solvent
manufacturer’s recommendations for
cleaning, solvent type, and disposal.
IMPORTANT: Do not use mineral spirits
with latex paints, doing so will make
the paint very difficult to remove.
Page 14 For technical questions, please call 1-888-866-5797. Item 60446
NOTICE
Clean the Spray Gun IMMEDIATELY after EVERY use.
Delayed or inadequate cleaning will permanently clog the Spray Gun.
Latex paint hardens quickly and permanently inside Spray Gun.
SAFETY CLEANING MAINTENANCEOPERATION
After Every Use
Note: Do not immerse Spray Gun Body
in solvent or any liquid.
1. Unplug the Spray Gun from
its electrical outlet.
2. Use solvent recommended by
material manufacturer.
3. Remove the Container.
4. Remove the Suction Tube
from the Pump Housing.
5. Carefully empty material out of
Container. Dispose of excess material
properly, then clean Container and
Suction Tube with solvent.
6. Replace the Suction Tube, fill the Container
with solvent, then replace the Container.
7. Plug the Spray Gun into an electrical outlet.
8. Spray the solvent through the
Spray Gun into a spent solvent
container, while shaking the Spray Gun.
Once the Container is empty, repeat the
process until the solvent comes out clean.
9. Remove the Nozzle and soak it in solvent
until it is clean. Use toothpick to remove any
residual material, then rinse in warm water.
10. If switching from oil-based to
water-based material, after cleaning
with solvent, repeat steps 3. through 9.
with warm soapy water.
11. Unplug the Spray Gun from
its electrical outlet.
12. Remove the Container and Suction
Tube, rinse with warm water, then
thoroughly dry all parts.
13. Use spray gun lubricant as
indicated in Figure J.
Lubricant
Holes
Pump
Housing
Figure J
14. Reassemble Spray Gun.
Page 15For technical questions, please call 1-888-866-5797.Item 60446
NOTICE
Clean the Spray Gun IMMEDIATELY after EVERY use.
Delayed or inadequate cleaning will permanently clog the Spray Gun.
Latex paint hardens quickly and permanently inside Spray Gun.
SAFETYCLEANINGMAINTENANCE OPERATION
Nozzle Assembly Cleaning
Note: The Piston, Spring and Cylinder
are one piece. Do not disassemble.
1. Remove the Nozzle, and then pull
out the Nozzle assembly.
2. Soak all parts in solvent. If necessary, use
a brush (sold separately) and a toothpick.
3. Make sure all parts are free
from residual paint.
4. Rinse with warm water, then
thoroughly dry all parts.
5. Apply a few drops of spray gun
lubricant to lubricant holes.
6. Reassemble the Spray Gun.
Important: When replacing Nozzle assembly,
position the lubricant holes down so they will line
up with lubricant hole under Pump Housing.
Spring
Valve
CylinderPiston
Nozzle
Lubricant
Holes
Figure K
Spent Solvent Disposal
After cleaning, dispose of spent solvent according to the solvent
manufacturer’s directions and local hazardous waste standards.
Page 16 For technical questions, please call 1-888-866-5797. Item 60446
NOTICE
Clean the Spray Gun IMMEDIATELY after EVERY use.
Delayed or inadequate cleaning will permanently clog the Spray Gun.
Latex paint hardens quickly and permanently inside Spray Gun.
SAFETY CLEANING MAINTENANCEOPERATION
User-Maintenance Instructions
Procedures not specifically explained in this manual
must be performed only by a qualified technician.
TO PREVENT SERIOUS INJURY:
Unplug the tool and safely discharge any residual pressure in the tool before
performing any inspection, maintenance, or cleaning procedures.
TO PREVENT SERIOUS INJURY FROM TOOL FAILURE:
Do not use damaged equipment. If abnormal noise, vibration, or
leaking air occurs, have the problem corrected before further use.
Inspection
BEFORE EACH USE, inspect the general condition of the tool. Check for:
• loose screws,
• misalignment or binding of moving parts,
• clogged nozzle,
• damaged power cord,
• cracked or broken parts, and
• any other condition that may
affect its safe operation.
Storage
Store in a dry, secure area out of reach of children.
Page 17For technical questions, please call 1-888-866-5797.Item 60446
NOTICE
Clean the Spray Gun IMMEDIATELY after EVERY use.
Delayed or inadequate cleaning will permanently clog the Spray Gun.
Latex paint hardens quickly and permanently inside Spray Gun.
SAFETYCLEANINGMAINTENANCE OPERATION
Troubleshooting
When first filled, the gun may take up to 30 seconds
after the trigger is held to prime and start spraying.
Problem Possible Causes Likely Solutions
Sputtering Spray 1. Low paint level.
2. Container tipped.
3. Loose/damaged Nozzle.
1. Refill.
2. Hold upright.
3. Replace Nozzle.
Will Not Spray 1. No power at Spray Gun.
2. Fluid too thick.
3. Nozzle assembly clogged.
1. Check Power Cord.
2. Thin fluid.
3. Clean according to Nozzle
Assembly Cleaning
section on page 15.
Overspray
(Paint drifting to
unintended objects.)
1. Improper application speed.
2. Improper distance from workpiece
1. Move moderately
and parallel.
2. Adjust distance.
Nozzle Leakage 1. Dirty Nozzle.
2. Worn or damaged Nozzle.
1. Clean Nozzle.
2. Replace Nozzle.
Follow all safety precautions whenever diagnosing or servicing the tool.
Disconnect power cord and safely discharge pressure before service.
Page 18 For technical questions, please call 1-888-866-5797. Item 60446
NOTICE
Clean the Spray Gun IMMEDIATELY after EVERY use.
Delayed or inadequate cleaning will permanently clog the Spray Gun.
Latex paint hardens quickly and permanently inside Spray Gun.
SAFETY CLEANING MAINTENANCEOPERATION
PLEASE READ THE FOLLOWING CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND
ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE
MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY
OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS
TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF
THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY
STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN
BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE
BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS
TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING
OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.
Record Product’s Serial Number Here:
Note: If product has no serial number, record month and year of purchase instead.
Note: Some parts are listed and shown for illustration purposes only,
and are not available individually as replacement parts.
Page 19For technical questions, please call 1-888-866-5797.Item 60446
NOTICE
Clean the Spray Gun IMMEDIATELY after EVERY use.
Delayed or inadequate cleaning will permanently clog the Spray Gun.
Latex paint hardens quickly and permanently inside Spray Gun.
SAFETYCLEANINGMAINTENANCE OPERATION
Parts List and Diagram
Part Description Qty
1 Nozzle Guard 1
2 Nozzle 1
3 Valve Assembly 1
4 Pump Assembly 1
5 Cotter Pin 1
6 Motor Assembly 1
7 Cotter Pin 1
8 Pump Housing 1
9 Motor Bracket 2
10 Left Housing 1
11 Cord Clamp 1
Part Description Qty
12 Screw 3
13 Bumper 2 1
14 Bumper Cover 1
15 Bumper 3 1
16 Regulator Screw 1
17 Regulator Index 1
18 Regulator 1
19 Container 1
20 Gasket 1
21 Filter 1
22 Suction Tube 1
Part Description Qty
23 Power Cord 1
24 Cord Bushing 1
25 Heat Shrink
Tube
1
26 Terminal 1
27 Bumper Pad 4
28 Switch 1
29 Trigger 1
30 Clip 1
31 Right Housing 1
32 Screw 7
2
3
4
1
5
6
7
8
1 0
1 3
1 4
1 5
1 6
1 7
1 8
1 2
1 1
9
2 2
2 1
2 0
1 9
2 3
3 1
3 0
2 9
2 8
2 7
2 5
3 2
2 6
2 4
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • 1-888-866-5797
Limited 90 Day Warranty
Harbor Freight Tools Co. makes every effort to assure that its products meet high quality
and durability standards, and warrants to the original purchaser that this product is free from
defects in materials and workmanship for the period of 90 days from the date of purchase.
This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence
or accidents, repairs or alterations outside our facilities, criminal activity, improper installation,
normal wear and tear, or to lack of maintenance. We shall in no event be liable for death,
injuries to persons or property, or for incidental, contingent, special or consequential damages
arising from the use of our product. Some states do not allow the exclusion or limitation of
incidental or consequential damages, so the above limitation of exclusion may not apply to you.
THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR
IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us with
transportation charges prepaid. Proof of purchase date and an explanation of the complaint
must accompany the merchandise. If our inspection verifies the defect, we will either repair or
replace the product at our election or we may elect to refund the purchase price if we cannot
readily and quickly provide you with a replacement. We will return repaired products at our
expense, but if we determine there is no defect, or that the defect resulted from causes not
within the scope of our warranty, then you must bear the cost of returning the product.
This warranty gives you specific legal rights and you may also
have other rights which vary from state to state.
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